EP3558872A1 - Particules d'hydroxyde de calcium a fins pores et leur procede de fabrication - Google Patents
Particules d'hydroxyde de calcium a fins pores et leur procede de fabricationInfo
- Publication number
- EP3558872A1 EP3558872A1 EP17816760.7A EP17816760A EP3558872A1 EP 3558872 A1 EP3558872 A1 EP 3558872A1 EP 17816760 A EP17816760 A EP 17816760A EP 3558872 A1 EP3558872 A1 EP 3558872A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pore volume
- weight
- pores
- bjh
- diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/02—Oxides or hydroxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/508—Sulfur oxides by treating the gases with solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
- B01D53/82—Solid phase processes with stationary reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
- B01J20/041—Oxides or hydroxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28057—Surface area, e.g. B.E.T specific surface area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28057—Surface area, e.g. B.E.T specific surface area
- B01J20/28059—Surface area, e.g. B.E.T specific surface area being less than 100 m2/g
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28069—Pore volume, e.g. total pore volume, mesopore volume, micropore volume
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28069—Pore volume, e.g. total pore volume, mesopore volume, micropore volume
- B01J20/28071—Pore volume, e.g. total pore volume, mesopore volume, micropore volume being less than 0.5 ml/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
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- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/2808—Pore diameter being less than 2 nm, i.e. micropores or nanopores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/28083—Pore diameter being in the range 2-50 nm, i.e. mesopores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/28085—Pore diameter being more than 50 nm, i.e. macropores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28088—Pore-size distribution
- B01J20/28092—Bimodal, polymodal, different types of pores or different pore size distributions in different parts of the sorbent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/305—Addition of material, later completely removed, e.g. as result of heat treatment, leaching or washing, e.g. for forming pores
- B01J20/3064—Addition of pore forming agents, e.g. pore inducing or porogenic agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3078—Thermal treatment, e.g. calcining or pyrolizing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3085—Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2/00—Lime, magnesia or dolomite
- C04B2/02—Lime
- C04B2/04—Slaking
- C04B2/06—Slaking with addition of substances, e.g. hydrophobic agents ; Slaking in the presence of other compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/40—Alkaline earth metal or magnesium compounds
- B01D2251/404—Alkaline earth metal or magnesium compounds of calcium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/60—Inorganic bases or salts
- B01D2251/604—Hydroxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/306—Surface area, e.g. BET-specific surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/31—Pore size distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/30—Physical properties of adsorbents
- B01D2253/302—Dimensions
- B01D2253/311—Porosity, e.g. pore volume
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/302—Sulfur oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/14—Pore volume
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
- C01P2006/17—Pore diameter distribution
Definitions
- the present invention relates to calcium hydroxide particles which comprise a large amount of fine pores rendering them particularly suitable for treating fumes containing acid pollutants. It also relates to the process for developing these particles of calcium hydroxide with particular properties.
- Calcium hydroxide is known for its effectiveness in the treatment of fumes containing acidic pollutants and, among other things, in a temperature range of less than 170 ° C.
- S0 2 is one of the most difficult acids to capture in fumes with calcium-type reagents.
- the properties to be optimized are the specific surface area generally measured by the BET method (Brunauer-Emmett-Teller), ie. the particle surface area available for acids, and the pore volume generally measured by the BJH method (Barrett-Joyner-Halenda), i.e. the volume that can capture the acids before their reaction with Ca (OH) 2 . Hydrate producers have been trying for decades to continually improve these characteristics. There are thus different generations of calcium hydrate which can be classified as follows.
- a generation 1 was developed with the addition of an additive during the manufacturing process to increase the specific surface area.
- This additive has the effect of delaying the hydration reaction, which gives particular properties to hydrates. Excess water is usually used during hydration with 5 to 10% residual water. Moisture should not be too high to allow for milling in a mill. This is the product described in patent EP 0 558 522.
- the specific surface of this type of Ca (OH) 2 is of the order of 40-50 m 2 / g but the pore volume remains less than 0.1 cm 3 / g with values of the order of 0.08 cm 3 / g.
- the Ca (OH) 2 produced by this process has a large specific surface area of the order of 40 m 2 / g and also a large pore volume of the order of 0.2 cm 3 / g.
- This type of hydroxide is described in patent EP 0 861 209. The presence of a large specific surface allows the acidic molecules present in the fumes to easily enter the pores and a large total pore volume allows the reaction between the acidic molecules and Ca (OH) 2 at the pore walls. It is therefore mainly in the pores that the capture of the acids takes place.
- JP 2005350343 discloses a process for increasing the pore volume using various additives such as diethylene glycol, sorbitol and coating the hydrated lime particles of a silicone-based resin.
- the process utilizes a large excess of water in proportions of 1.5 to 5, preferably 3.2 times the amounts theoretically required for the hydration reaction of the lime.
- it recommends only a final residual moisture after two steps of contacting with water between 35 and 55% after pressing and a value of residual water before drying of 35 to 45% being preferred.
- the calcium hydroxide obtained has a BET specific surface area greater than 30 m 2 / g and a total pore volume (20-1000 ⁇ ) of the order of 0.30 cm 3 / g.
- this document does not mention the content CaO in the starting lime, nor the pore volume present in the pore fraction of 20 to 100 ⁇ . Only the overall pore volume for pores from 20 to 1000 ⁇ is mentioned.
- JP 2002029738 discloses a method for increasing the pore volume without reducing the bulk density.
- the calcium hydroxide particles are simultaneously subjected to a grinding and compaction treatment to reduce the storage space.
- This document gives no information on the residual moisture content of the calcium hydroxide product or on the characteristics of the starting reagent. It does not focus on the influence of the relationship between pore size and pore volume, especially at the pore fraction less than 100 ⁇ and the gas absorption capacity of effluents.
- EP2039655 discloses a hydration process in the presence of an additive aimed at a residual moisture before drying of between 35 and 55%. This document does not provide information on the CaO level of the reagent.
- the present invention aims to produce calcium hydrates with very fine pores to improve the capture of acids. More specifically, the The present invention aims to develop a new generation of calcium hydrates having a large proportion of pores having a diameter of less than 200 ⁇ and preferably 100 ⁇ while keeping a high total pore volume. Short description of the fairs
- Figures 1 and 2 respectively represent the volume distribution and surface distribution BJH of the pores as a function of their diameter per 100 ⁇ except for the first slice extending between 20 and 100 ⁇ .
- Figures 3 and 4 show the partial pore volume as a function of the partial surface area for the diameter ranges 20-100 ⁇ and 20-200 ⁇ respectively.
- FIG. 5 shows the pore volume distribution as a function of their diameter per 100 A slice before and after S0 2 capture.
- the present invention relates to calcium hydroxide particles having a total pore volume greater than 0.18 cm 3 / g, said total pore volume being calculated according to the BJH method for a range of pores having a diameter of between 20 and 1000 ⁇ , said particles being characterized in that the partial pore volume BJH for the range of pores having a diameter of between 20 and 100 ⁇ corresponds to more than 20%, of said total pore volume BJH.
- the calcium hydroxide particles have at least one or a suitable combination of the following characteristics:
- the partial pore volume BJH for the range of pores having a diameter of between 20 and 200 ⁇ corresponds to more than 40% of said total pore volume BJH;
- the partial pore volume BJH for the range of pores having a diameter of between 20 and 200 ⁇ corresponds to more than 50% of said total pore volume BJH; the partial pore volume BJH for the range of pores having a diameter of between 20 and 100 ⁇ is greater than 0.04 cm 3 / g and, preferably, 0.05 cm 3 / g;
- the partial pore volume BJH for the range of pores having a diameter of between 20 and 200 ⁇ is greater than 0.06 cm 3 / g, preferably 0.09 cm 3 / g, and more preferably 0.1 cm 3 / g;
- BET specific surface area greater than 40 m 2 / g, preferably at 45 m 2 / g, and more preferably at 50 m 2 / g;
- the present invention also relates to the process for preparing calcium hydroxide particles described above, comprising the steps of: - mixing with water and a hydration-retarding additive of a base material having a calcium oxide content determined in accordance with EN 459-2, paragraph 5.8, greater than 90% by weight, the ratio by weight of water / base material in said mixture is between 0.9 and 1.2, and said mixture exhibiting a residual moisture greater than 20% by weight and less than 30% by weight;
- the method comprises at least one or a suitable combination of the following characteristics:
- said calcium oxide content is greater than 93%
- the MgO content is less than or equal to 2% by weight
- the weight ratio water / base material in said mixture is 1 and 1.05;
- the additive content is greater than or equal to 0.4% by weight and preferably between 0.5 and 5% by weight, preferably between 0.5% and 4.5% by weight, particularly preferably between 0 and 5 and 2.5% by weight, or 0.5 to 1.5% by weight relative to the base material;
- the hydration-retarding additive is chosen from the list comprising ethylene glycol, diethylene glycol, triethylene glycol, monoethanolamine, diethanolamine, triethanolamine, monopropylene glycol, dipropylene glycol, their mixtures and their derivatives;
- the base material has a ⁇ greater than 50s, preferably 60s and, particularly preferably 100s. It also relates to the flue gas cleaning process comprising a step of using the calcium hydroxide particles as described above. Detailed description of the invention
- the present invention relates to calcium hydroxide particles combining a large surface area and a large pore volume with a large proportion of pores having a diameter of less than 200 ⁇ ( ⁇ 20 nm). More specifically, the calcium hydroxide particles according to the invention have a BET specific surface area greater than 40 m 2 / g, preferably greater than 45 m 2 / g, more preferably greater than 50 m 2 / g. porous total BJH consisting of pores having a diameter of between 20 and 1000 ⁇ (2 to 100 nm) is greater than 0.14 cm 3 / g, preferably greater than 0.16 cm 3 / g, and more preferably greater than 0 18 cm 3 / g, or even 0.119 cm 3 / g.
- the partial pore volume for the range of pores with a diameter of between 20 and 200 ⁇ is greater than 0.06 cm 3 / g, preferably 0.08 cm 3 / g, and more preferably 0.1 cm 3 / boy Wut. Within this range of pore diameters less than 200 ⁇ , the partial pore volume for pores with a diameter of between 20 and 100 ⁇ is greater than 0.04 cm 3 / g, preferably greater than 0.045 cm 3 / g, and more preferably greater than 0.05 cm 3 / g. In percentage terms, more than 18%, and more preferably more than 20%, of the total pore volume is in the pore range of 20 to 100 ⁇ (2 to 10 nm) in diameter. For the range 20 to 200 ⁇ (2 to 20 nm), more than 40%, preferably more than 45%, and more preferably more than 50% of the total pore volume is found there.
- the process according to the invention combines the following characteristics: use of a high-CaO base lime, hydration of the latter in the presence of a retarding additive hydration to form a mixture having a residual moisture greater than 20% by weight and preferably less than 30% by weight.
- a retarding additive hydration to form a mixture having a residual moisture greater than 20% by weight and preferably less than 30% by weight.
- the additive makes it possible to generate small pores and the high level of residual moisture makes it possible to increase the pore volume in this area. range of small pores.
- this particular surface area / pore volume ratio makes it possible to optimize the reactive surface that is useful for the sorption of acid gases.
- the method according to the invention comprises the following steps:
- the content of available CaO is understood to mean the content contained in quicklime and possibly in the hydrate, in the case where there has been a slight hydration of the lime at the inlet of the hydrator. This content does not include the CaO contained in the carbonate (CaCO 3) and in the sulphate (CaSO 4 ) which are not useful for the subsequent capture of SO 2 in the flue gases.
- the lime particles also have a sulfur content as low as possible, namely below 0.2% and preferably between 0.01 and 0.07% by weight.
- the lime may further conventionally contain impurities such as aluminum oxide, iron, manganese or silicon.
- the lime particles typically have a particle size distribution of between 0 and 2 mm, 0 and 10 mm, 2 and 10 mm or 5 and 25 mm. It may also be ground lime having a micrometric size with, for example, a particle size distribution between 0 and 100 ⁇ .
- the hydration is carried out with a water / lime weight ratio of between 0.9 and 1.2 and preferably between 1 and 1.05 to obtain a mixture having a residual moisture greater than or equal to 20% and, preferably, between 25% and 30% by weight.
- the water has a temperature of between 10 and 40 ° C.
- the content of additive is between 0.5 and 5% by weight, but for economic reasons it will rather be limited to a range of 0.5 to 4.5% by weight and particularly preferably 0.5 at 3.5% by weight, even 0.5 to 2.5% or between 0.5 and 1.5% by weight.
- the additive is chosen from the non-exhaustive list comprising ethylene glycol, diethylene glycol, triethylene glycol, monoethanolamine, diethanolamine, triethanolamine, monopropylene glycol, dipropylene glycol, their mixtures and derivatives.
- the mixture thus obtained is then dried to reduce the residual moisture to less than 2% and preferably to less than 1% by weight. The drying is carried out with the aid of hot air, previously heated through an exchanger in which circulates a combustion gas.
- the drying is done without direct contact between the combustion gas and the hydrate. Typically, the drying is done in an ultrafast dryer. The drying takes place in 2 or 3 seconds maximum with hot air at a temperature of 300-400 ° C. At the outlet, the hydrate has a temperature between about 85 and 90 ° C.
- the hydrate is ground to reduce its particle size below 200 ⁇ , and preferably below 150 ⁇ .
- the reactivity of quicklime was evaluated in the usual way by means of the ⁇ , a parameter which corresponds to the time required to raise the temperature of the lime / extinguishing system system to 60 ° C, the extinction of the lime being carried out according to the protocol of paragraph 6.6 of the aforementioned EN 459-2 standard.
- the process parameters in Tables 2 and 5 were modulated by playing on the following parameters alone or in combination for the different samples: residual moisture before drying close to 20% or of the order of 20-25% by weight, without or with additive, with in the latter case, two types of additive tested (DEG for diethylene glycol or TEA for triethanolamine).
- the hydrates obtained were characterized as follows.
- the BET specific surface area of the powders was measured according to the IS09277 standard, second edition of September 1st, 2010.
- the total pore volume and the porous distribution as a function of the pore diameter were calculated on the basis of the stepwise analysis of the branch desorption of the isotherm by the BJH method, by Barrett, Joyner and Halenda (1951), conventionally used with nitrogen at 77K as adsorbent gas.
- the method is described in DIN66134 (February 1998 version). It makes it possible to calculate the distribution of the pore volume as a function of the pore diameter starting from the assumption that the pores are cylindrical.
- Total pore volume and pore volume distribution were determined for the pore range having a diameter ranging from 20 to 1000 ⁇ .
- FIGS. 1 and 2 respectively represent the volume distribution and the surface distribution of the pores per 100 ⁇ range for Examples 1 to 9.
- FIGS. 3 and 4 respectively represent the partial pore volume as a function of the partial specific surface area for the 20-100 and 20-200 ⁇ slices with a dotted line delineating the results of the comparative tests and the results of the tests according to the invention.
- Table 3 gives for the different samples the total BET surface area, the total pore volume BJH, the partial pore volume BJH and the partial surface area BJH for the 20-100 and 20-200 ⁇ slices. The ratio expressed in percent between the partial porous volumes and the total pore volume for these slices is also given.
- the pore volume Partial increase significantly in the range 20-100 ⁇ with values greater than 0.04 cm 3 / g and even greater than 0.05 cm 3 / g.
- the partial pore volume increases above 0.08 cm 3 / g and even above 0.09 cm 3 / g for samples 5 to 9.
- Figures 3 and 4 show that the sample 8 having a weaker Jeo, i.e. higher reactivity, has a pore volume balance - less favorable surface area for 20-100 and 20-200 ⁇ slices compared to samples 5-7 and 9.
- the sorption capacity of S0 2 by the hydrated lime according to the invention was measured statically for samples 1, 7, 8 and 9 as follows.
- a given amount of sample which is here of the order of 0.5 to 1 g, is placed in a reactor between two beds of quartz wool. The whole is introduced into an oven at 150 ° C.
- the reactor containing the sample Prior to the S0 2 sorption test, the reactor containing the sample is swept by a flow of dry air to remove moisture from the sample, typically between 0 and 1%, which could influence the results. Then, the dry air flow is replaced by a mixture of humidified air and gas containing S0 2 and CO2.
- the mixture thus generated comprises 358 ppmv of SO2, 4.5% of CO2 by volume and 10 g / m 3 of I-hO.
- the whole is injected into a loop that bypasses the sample until a constant concentration of circuit output. Then only, the reactor containing the sample is swept by the mixture with a flow rate of 150 ml / min.
- the amount of S0 2 output is measured by a micro-chromatograph ( ⁇ -GC).
- the amount of S0 2 captured by the sample is equal to the difference between the amount of S0 2 at the inlet and the amount of S0 2 at the outlet of the integrated reactor over the entire duration of the sweep of the sample by the mixture gaseous until the concentration of S0 2 at the outlet is equal to 90% of the initial concentration.
- the percentage setting ie the amount of S0 2 captured relative to the mass of the sample, is respectively 4; 7; 5.7 and 6.2%.
- the sorption capacity of S0 2 is 30% to 42% higher for the samples according to the invention.
- Sample 8 has a lower sorption capacity than samples 7 and 9, which can be explained by the less favorable pore volume - surface area for the 20-100 and 20-200 ⁇ slices, as previously mentioned.
- Examples 10 to 14 are comparative examples and Examples 15 to 18 are examples according to the invention.
- Examples 10 and 11 have a concentration of available CaO that is too low and below the concentration according to the invention and the total pore volume obtained is too low.
- Examples 12 and 13 were carried out outside the H 2 0 / Lime concentration ratio of 0.9 to 1.2 which results in a residual H 2 0 content after hydration and before drying respectively of 9.7% and 35% which ultimately results in a total pore volume (20-1000 ⁇ ) or partial pore volume (20-100 ⁇ ) insufficient.
- Example 14 contains only 0.25% hydration retardant additive (diethylene glycol), resulting in a partial pore volume percentage in the fraction at 100 ⁇ too low.
- Examples 15 to 18 according to the invention were carried out with an available CaO concentration of 95%, with a water / lime ratio of 1.05 resulting in a residual moisture between 23.5 and 27.4%.
- the amount of hydration retardant additive (DEG) is in a range of from 2 to 4.5% by weight.
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BE2016/5962A BE1024392B1 (fr) | 2016-12-22 | 2016-12-22 | Particules d’hydroxyde de calcium a fins pores et leur procede de fabrication |
PCT/EP2017/082628 WO2018114526A1 (fr) | 2016-12-22 | 2017-12-13 | Particules d'hydroxyde de calcium a fins pores et leur procede de fabrication |
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US (1) | US11155470B2 (fr) |
EP (1) | EP3558872A1 (fr) |
BE (1) | BE1024392B1 (fr) |
CA (1) | CA3041947A1 (fr) |
CL (1) | CL2019001235A1 (fr) |
CO (1) | CO2019006205A2 (fr) |
EA (1) | EA039296B1 (fr) |
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CN115353136B (zh) * | 2022-07-28 | 2023-09-01 | 吉林新睿来科技有限公司 | 高比表面积高活性氢氧化钙的生产工艺 |
CN115321845B (zh) * | 2022-08-31 | 2023-04-07 | 广西华纳新材料股份有限公司 | 一种形貌规整的大颗粒氢氧化钙制备方法 |
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DE3716566A1 (de) * | 1987-05-18 | 1988-12-01 | Fichtel Roland | Verfahren zur herstellung reaktionsfaehiger calciumhydroxide fuer die abgasreinigung |
EP0558522B1 (fr) * | 1990-11-21 | 1996-07-03 | S.A. Lhoist Recherche Et Developpement | Hydroxyde de calcium et/ou de magnesium, sa preparation et son utilisation |
BE1009692A3 (fr) | 1995-10-19 | 1997-07-01 | Lhoist Rech & Dev Sa | PARTICULES DE Ca(OH)2. |
JP2002029738A (ja) * | 2000-07-18 | 2002-01-29 | Okutama Kogyo Co Ltd | 水酸化カルシウム及びそれを用いた酸性ガス処理剤 |
JP4189390B2 (ja) * | 2004-05-14 | 2008-12-03 | 宇部マテリアルズ株式会社 | 多孔質消石灰の製造方法 |
KR101383996B1 (ko) * | 2006-06-02 | 2014-04-10 | 고쿠리츠 다이가쿠 호진 도호쿠 다이가쿠 | 다공질 산화칼슘 입상물 및 다공질 수산화칼슘 입상물 |
BE1021753B1 (fr) * | 2013-12-10 | 2016-01-15 | New Lime Development Sprl | Composition a base de chaux hydratee pour le traitement de fumees |
EP3130562A1 (fr) | 2015-08-14 | 2017-02-15 | S.A. Lhoist Recherche Et Developpement | Procédé de fabrication de chaux éteinte hautement poreuse et produit ainsi obtenu |
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CL2019001235A1 (es) | 2019-07-19 |
US11155470B2 (en) | 2021-10-26 |
CO2019006205A2 (es) | 2019-06-28 |
CA3041947A1 (fr) | 2018-06-28 |
MX2019007544A (es) | 2019-08-16 |
EA201991356A1 (ru) | 2019-11-29 |
US20190389735A1 (en) | 2019-12-26 |
EA039296B1 (ru) | 2021-12-30 |
BR112019012926A2 (pt) | 2019-12-10 |
PE20190854A1 (es) | 2019-06-18 |
UA125442C2 (uk) | 2022-03-09 |
BE1024392B1 (fr) | 2018-02-06 |
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