EP3546722A1 - Bielle pour un moteur à combustion interne à compression variable - Google Patents

Bielle pour un moteur à combustion interne à compression variable Download PDF

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Publication number
EP3546722A1
EP3546722A1 EP19163702.4A EP19163702A EP3546722A1 EP 3546722 A1 EP3546722 A1 EP 3546722A1 EP 19163702 A EP19163702 A EP 19163702A EP 3546722 A1 EP3546722 A1 EP 3546722A1
Authority
EP
European Patent Office
Prior art keywords
connecting rod
valve housing
valve
axial
securing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19163702.4A
Other languages
German (de)
English (en)
Other versions
EP3546722B1 (fr
Inventor
David Huber
Dietmar Schulze
Michael Seipel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eco Holding 1 GmbH
Original Assignee
Eco Holding 1 GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102018124464.9A external-priority patent/DE102018124464A1/de
Application filed by Eco Holding 1 GmbH filed Critical Eco Holding 1 GmbH
Publication of EP3546722A1 publication Critical patent/EP3546722A1/fr
Application granted granted Critical
Publication of EP3546722B1 publication Critical patent/EP3546722B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/04Engines with variable distances between pistons at top dead-centre positions and cylinder heads
    • F02B75/045Engines with variable distances between pistons at top dead-centre positions and cylinder heads by means of a variable connecting rod length

Definitions

  • the invention relates to a connecting rod for a variable compression internal combustion engine, and to a variable compression internal combustion engine having a connecting rod.
  • a high compression ratio has a positive effect on the efficiency of the internal combustion engine.
  • compression ratio is generally understood the ratio of the entire cylinder space before compression to the remaining cylinder space after compression.
  • the compression ratio may only be selected so high that a so-called "knocking" of the internal combustion engine is avoided during full load operation.
  • the compression ratio could be selected with higher values without "knocking" occurring.
  • the important part load range of an internal combustion engine can be improved if the compression ratio is variably adjustable.
  • systems with variable connecting rod length for example, are known, which actuate an adjusting device of a connecting rod with the aid of hydraulic changeover valves.
  • a generic switching valve is for example from the DE 10 2012 112 461 A1 refer to.
  • the switching valve is designed as a cartridge solution. This has the advantage that the changeover valve can be checked for leaks independently of the connecting rod arrangement in which the changeover valve is installed. The changeover valve is pressed into the connecting rod body.
  • An object of the invention is to provide an improved, and inexpensive connecting rod for a variable compression internal combustion engine, which is process reliable to manufacture.
  • Another object is to provide an internal combustion engine with variable compression with such a connecting rod.
  • a connecting rod for an internal combustion engine with variable compression with an adjusting device for adjusting an effective connecting rod length, wherein an adjustment of the adjusting device by means of a switching valve is adjustable.
  • a valve housing of the changeover valve is axially secured in a bore of the connecting rod.
  • the connecting rod comprises a Pleuel Sciences and a connecting rod cover arranged thereon, which enclose a Bublagerauge.
  • a connecting rod bearing eye can be arranged with the eccentric adjusting device.
  • As a connecting rod length the distance of a central axis of the Hublagerauges is defined to a central axis of the connecting rod bearing eye.
  • a press fit can be interpreted only with such a degree of excess as the structural mechanics of the connecting rod and the valve due to mounting voltages allowed.
  • the valves can rotate axially with weak press dressings and low friction.
  • the orientation of the switching valve in the bore can be of crucial importance for the operation of the valve, for example, if the tap of the valve is not arranged in the valve axis. This results in a conflict of objectives for the press dressing design: sufficient axial holding force, position fixation and low leakage against impermissibly high mounting voltage superimposed by operating voltages.
  • the valve housing of the changeover valve is axially secured in the bore of the connecting rod.
  • the valve housing can not loosen and move or rotate out of its intended position in the connecting rod body.
  • the upper limit of the press fit valve housing in the connecting rod body can be adapted to the maximum allowable mounting voltages and the lower limit shifted to an economical production.
  • the risk of axial displacement or rotation of the reversing valve in the connecting rod during engine operation can be advantageously reduced by means of the end-side axial securing of the valve housing in the connecting rod described here.
  • a simple axial securing can take place via a weld or weld points between the valve housing and connecting rod body or connecting rod cover.
  • an adhesive or an end coating, such as paint can be used as a backup.
  • the connecting rod may have one or more axial counterbores whose protrusions for axial securing of the changeover valve are formed in one or more end-side recesses of the valve housing.
  • This variant uses a countersink hole in the connecting rod and frontal cut-outs in the valve.
  • the countersink holes serve as a centering for a forming tool, for example, with a hard ball head, which presses the projection of the countersink hole in the cutout of the valve, so as to securely fix the valve axially and against rotation.
  • a countersink can be assigned to several cutouts of different valves.
  • the axial lock can be selected independently of the valve position in the connecting rod. Likewise, several milled or reshaping operations can be applied.
  • Countersink bores which are arranged in the connecting rod sufficiently close to the bore in the connecting rod for receiving the changeover valve, can be sufficiently thin Have wall thickness to the bore as a supernatant out, so that the material of these supernatants can be displaced by mechanical pressure to the bore. If the valve housing has end-side recesses at this point, then the material of the projections can be pushed into these recesses. As a result, a toothing between Pleuel stresses or Pleueldeckel and valve housing takes place. The valve housing is secured in this way in the bore against axial displacements. If the recesses in the valve housing are not circumferential but are arranged over a limited angular range, then the valve housing and thus the changeover valve can also be secured against rotation in the bore.
  • the valve housing may have axial countersink holes, the supernatants for axial securing of the changeover valve are formed into one or more end-side recesses of the connecting rod.
  • the counterbores can also be arranged in the valve and the frontal cut-outs in the connecting rod body.
  • the projections of the counterbores can be pressed by means of a forming tool in the recesses.
  • the material of the supernatants can be pressed into the recesses by exerting a mechanical pressure, as can be generated, for example, by means of a forming tool.
  • the connecting rod balls can be pressed into the countersink holes, whereby the supernatants are pressed into the recesses.
  • a variant of this technical solution is the injection of a ball in the countersink hole. The supernatant is so far deformed when pressing the ball in the countersink hole that an axial and Anti-rotation occurs, but also the ball is prevented from loosening.
  • the desired toothing between Pleuel stresses or connecting rod cover and valve housing can be achieved in a suitable manner.
  • conical or frusto-conical bodies could be pressed into the counterbores to achieve the desired effect.
  • the recesses may be provided as on a peripheral edge of the valve housing chamfer.
  • a simple embodiment of the recesses of the valve housing can be achieved in the form of a peripheral on the outer edge of the valve housing chamfer. This makes it possible to achieve axial securing of the reversing valve in the bore of the connecting rod. If the material of the supernatants with a suitable pressure in the chamfer and pressed against the valve housing, then it can also be used to secure against rotation of the valve housing in the bore.
  • the valve housing may have on at least one end face an axial projection, wherein for the axial securing of the changeover valve, the supernatant is fixed with a retaining ring.
  • Another variant of the frontal axial securing is in projecting valves, which are fixed by means of retaining rings in their axial position. DIN standard parts can also be used as circlips.
  • the retaining ring can be fixed to the valve via a fit, a weld, in a groove, a thread or a similar fixation possibility.
  • the valve housing may have on a first end face an axial shoulder and on a second end face an axial projection, wherein for the axial securing of the changeover valve, the supernatant is fixed with a retaining ring.
  • the valve may alternatively be provided with an axial shoulder on an end face, which comes to rest on the connecting rod or connecting rod cover and a locking ring on the axial projection of the second end face, as a counterhold on the other end face of the connecting rod for fixing the valve housing serves.
  • the circlip can be fixed to the valve via a fit, a weld, in a groove, a thread, or similar fixation capability.
  • the connecting rod of the circlip may be mounted on the supernatant by means of a press fit, a weld or a thread.
  • the securing ring can expediently be fixed to the valve via a fit, a weld, in a groove, a thread or a similar fixation possibility.
  • the connecting rod of the locking ring may have at least one rotation.
  • an additional anti-rotation of the locking ring can be secured against rotation, for example, as a ring with retaining tabs, which engage in a counterpart or both sides, executed.
  • the anti-rotation may comprise at least one of the locking ring radially outwardly standing tab, which is fixed to the connecting rod, in particular to the connecting rod cover.
  • the tab can be materially connected to the connecting rod, for example, be welded.
  • the tab can engage in a recess of the connecting rod.
  • the tab can engage in a recess of the connecting rod.
  • the valve housing may have on at least one end face an axial projection, wherein for the axial securing of the changeover valve, the supernatant is provided reshaped after the assembly of the valve housing.
  • the valve housing is in the area the supernatant heat treated before the forming process.
  • the connecting rod can be mounted on at least one end face of the valve housing at least one grain for axially securing the switching valve, whereby material of the valve housing is displaced in a bore gap between the valve housing and connecting rod.
  • material deformation By material deformation, the changeover valve can be secured against axial movement and against rotation. This can be achieved on the one hand by graining the end face of the valve housing, in which material is deformed radially outward in the direction of the connecting rod or connecting rod cover.
  • the connecting rod can be mounted on at least one end face of the connecting rod at least one grain for axial securing of the changeover valve, whereby material of the connecting rod is displaced in the bore gap between the valve housing and connecting rod.
  • the axial securing of the switching valve can also be achieved by graining the end face of the connecting rod, in which material is deformed radially inward in the direction of the valve housing.
  • At least one securing element for axial securing of the changeover valve can be arranged in the bore gap between valve housing and connecting rod.
  • a securing element such as a key, a cone, a wedge, which may also be designed as a DIN standard part, and which is driven frontally between the valve and bore in the bore gap.
  • This can additionally be welded, glued or fixed in a similar manner.
  • a combination of using a retaining ring and the axial securing with securing element represents the axial securing means of locking pins.
  • at least one pin in the bore gap or a pocket between the connecting rod body and valve housing can be pressed, welded, glued or otherwise joined.
  • an internal combustion engine with at least one connecting rod is proposed.
  • a connecting rod can be used as described above in order to realize an adjustment device in a favorable manner and to implement an advantageous combustion process and thus fuel consumption in the internal combustion engine.
  • FIGS. 1 and 2 show a connecting rod 1 according to the invention for a variable compression of an internal combustion engine, wherein FIG. 1 a side view of the connecting rod 1 and FIG. 2 an enlarged section through the connecting rod cover 10 shows.
  • the connecting rod 1 has a Pleuel Sciences 2 and at least partially arranged in a connecting rod bearing eye 3 adjustable eccentric adjustment 6 with an eccentric 4.
  • At the opposite end of the connecting rod 2 is a Hublagerauge 5 arranged, which is closed with the connecting rod cover 10.
  • the eccentric adjusting device 6 is used to adjust an effective connecting rod length.
  • As a connecting rod length the distance of a central axis of the Hublagerauges 5 is defined to a central axis of the connecting rod bearing eye 3.
  • other types of adjusting devices for adjusting an effective connecting rod length in the context of the invention are conceivable, so that the invention is not limited to this specific embodiment.
  • a rotation of the adjustable eccentric adjusting device 6 is initiated by the action of mass and load forces of the internal combustion engine, which act on the eccentric adjusting device 6 at a power stroke of the internal combustion engine.
  • the rotational movement or adjustment is supported by hydraulic fluid, in particular engine oil, acted upon, integrated in the connecting rod 1 piston. The pistons thereby prevent a return of the eccentric adjusting device 6 due to varying force action directions of the force acting on the eccentric adjusting device 6 forces.
  • the pistons are operatively connected by means of eccentric rods 7, 8 on both sides with a lever 9 of the eccentric device 6.
  • the pistons are arranged displaceably in hydraulic chambers and are acted upon by hydraulic fluid, not shown, with hydraulic fluid via non-visible check valves. These prevent a backflow of hydraulic fluid from the hydraulic chambers back into the hydraulic fluid lines and allow a Nachsaugen hydraulic fluid in the hydraulic chambers.
  • the hydraulic fluid conduits connected to the hydraulic chambers all or at least partially interact with a switching valve 11.
  • the switching valve 11 which in FIG. 2 is shown in an enlarged section in the sectional plane EE, has a arranged in a valve housing 12 tap element 13, which in an axial direction displaceable either in a first switching position or a second switching position displaceable and can be locked by means of a spring-loaded locking element optionally in the first or the second switching position.
  • a press fit can be interpreted only with such a large excess, as permitted by the structural mechanics of the connecting rod 1 and the changeover valve 11 due to mounting voltages.
  • the changeover valves 11 can twist axially with weak press dressings and too little friction.
  • the orientation of the changeover valve 11 in the bore 23 may be important if, for example, the tappet is introduced outside an axis in the changeover valve. This results in a conflict of objectives for the press dressing design, namely sufficient axial holding force, position fixation and low leakage against an inadmissibly high mounting voltage superimposed by operating voltages.
  • valve housing 12 of the changeover valve 11 is provided axially secured in a bore 23 of the connecting rod 1.
  • the connecting rod 1, or the connecting rod cover 10 As in particular in the plan view in FIG. 3 and in the corresponding section in FIG. 4 can be seen, the connecting rod 1, or the connecting rod cover 10, according to one embodiment, one or more axial counterbores 14, whose directed to the valve housing 12 projections 15 for axial securing of the changeover valve 11 into one or more end-side recesses 16 of the valve housing 12 formed become.
  • the axial counterbores 14 in the valve housing 12 and the recesses 16 in the connecting rod it is also possible to provide the axial counterbores 14 in the valve housing 12 and the recesses 16 in the connecting rod.
  • the projections 15 of the counterbores 14 are pressed by means of a forming tool into the recesses 16.
  • the counterbores 14 serve as centering for the forming tool, for example for a hard ball head, which deforms the supernatants 15 and presses into the recesses 16, so that the valve housing 12 is axially secured in the bore of the connecting rod 1 and secured against rotation.
  • An embodiment, not shown, provides that in the countersink holes 14 of the connecting rod 1 balls are pressed, whereby the supernatants 15 are pressed into the recesses 16.
  • the recesses 16 may be provided as on an outer edge 30 of the valve housing 12 circumferential chamfer. Also, it can be achieved in the connecting rod 1 with sufficient solid contact pressure of the projections 15 of the counterbores 14 an axial securing as well as a rotation of the valve housing.
  • the switching valve 11 may have on a first end face 20 an axial stop in the form of a shoulder 17, which at the connecting rod 1 and in the in the FIGS. 5 and 6 embodiment shown comes to the connecting rod cover 10 to the plant.
  • the valve housing 12 On a second End 21, the valve housing 12 has an axial projection 18, wherein for the axial securing of the changeover valve 11, the supernatant 18 is fixed with a retaining ring 19.
  • the locking ring 19 can for example be pressed onto the projection 18, welded or fastened by means of a thread. Other mounting options are also conceivable within the scope of the invention. According to an embodiment not shown, the locking ring 19 can engage in a groove of the valve housing 12 and be fixed therein.
  • valve housing 12 may be formed without the paragraph 17. If the securing ring 19 arranged on the projection 18 is firmly fixed, for example welded, to both the valve housing 12 and the connecting rod body 2 or connecting rod cover 10, an axial securing as well as an anti-rotation lock of the valve housing 12 in the connecting rod 1 can also be achieved via this.
  • the supernatant 18 of the valve housing 12 can be converted to the axial securing of the changeover valve 11.
  • the valve housing 12 is heat treated after assembly in the connecting rod 1 in the region of the supernatant 18 to perform the forming process of the supernatant 18 at the second end face 21 can.
  • the heat treatment is carried out, for example, by tempering the material, for example by means of a laser process or an inductive heating.
  • a penetration depth of the heat treatment can advantageously be chosen so that only the supernatant 18 is heat treated.
  • the reshaping of the supernatant 18 is carried out by way of example by a crimping process.
  • the locking ring 19 can, as in the isometric view in FIG. 7 shown, additionally have a rotation 26. Conceivable, for example, retaining tabs 25 which engage in corresponding recesses in the connecting rod 1.
  • the anti-rotation device 26 may at least one of the retaining ring 19 radially comprise outwardly standing tab 25 which is fixed to the connecting rod 1, in particular to the connecting rod cover 10.
  • the embodiment in FIG. 7 has two mutually opposite radially outward tabs 25.
  • the tabs 25 can engage in corresponding recesses of the connecting rod 1 and so represent an effective anti-rotation 26.
  • FIG. 8 shows a schematic plan view of a in the connecting rod 1 after FIG. 1 built-in switching valve 11 with grain 22 on an end face 20, 21 of the valve housing 12 according to a further embodiment of the invention.
  • material of the valve housing 12 is displaced into a bore gap 27 between the valve housing 12 and the connecting rod 1 for axially securing the reversing valve 11 by means of a forming tool.
  • the arrow directions 24 in FIG. 8 The material is displaced away from the grain 22 radially outward into the bore gap 27, whereby the valve housing 12 is effectively fixed in the bore gap 27 of the connecting rod cover 10 and thus both axially secured and secured against rotation.
  • the end faces 20, 21 of the valve housing 12 close with the end faces 28, 29 of the connecting rod cover 10 from.
  • FIG. 9 is shown as an alternative embodiment, a switching valve 11 with grain 22 in the connecting rod cover 10.
  • the material of the connecting rod cover 10 for axial securing of the changeover valve 11 is displaced radially inwardly into the bore gap 27 in accordance with the illustrated deformation direction 24.
  • a simple axial securing can also take place via a weld or weld points.
  • an adhesive or an end coating can be used as a safeguard against falling out or twisting of the valve housing 12 in the connecting rod 1.
  • a securing element 31 for example a feather key, a cone, or a wedge, which can be designed, for example, as a DIN standard part, and which is driven at the end between valve housing 12 and bore.
  • a securing element 31 for example a feather key, a cone, or a wedge, which can be designed, for example, as a DIN standard part, and which is driven at the end between valve housing 12 and bore.
  • This can additionally be welded, glued or joined in a similar way.
  • FIG. 10 shows in a schematic plan view into the connecting rod 1 FIG. 1 built-in switching valve 11 with such fuse elements 31 according to a further embodiment of the invention.
  • at least one, in FIG. 10 arranged three securing elements 31 for axial securing of the changeover valve 11 in the bore gap 27 between the valve housing 12 and connecting rod 1.
  • a combination of using a retaining ring 19 and the axial securing means securing element 31 represents the axial securing means of pins.
  • at least one pin is pressed into a pocket in Pleuel Sciences or connecting rod cover and the valve housing 12 per side, welded, glued or otherwise joined.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
EP19163702.4A 2018-03-29 2019-03-19 Bielle pour un moteur à combustion interne à compression variable Active EP3546722B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018107668 2018-03-29
DE102018124464.9A DE102018124464A1 (de) 2018-03-29 2018-10-04 Pleuel für eine Brennkraftmaschine mit variabler Verdichtung

Publications (2)

Publication Number Publication Date
EP3546722A1 true EP3546722A1 (fr) 2019-10-02
EP3546722B1 EP3546722B1 (fr) 2020-12-30

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EP19163702.4A Active EP3546722B1 (fr) 2018-03-29 2019-03-19 Bielle pour un moteur à combustion interne à compression variable

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010016037A1 (de) * 2010-03-19 2011-09-22 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Umschaltventil und Verbrennungsmotor mit einem derartigen Umschaltventil
DE102012112461A1 (de) 2012-12-18 2014-06-18 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Umschaltventil und Verbrennungsmotor mit einem derartigen Umschaltventil
DE102015202538A1 (de) * 2015-02-12 2016-08-18 Schaeffler Technologies AG & Co. KG Hydraulisch betätigtes Schaltventil für eine Vorrichtung zur Veränderung des Verdichtungsverhältnisses einer Zylindereinheit
DE102015202050A1 (de) * 2015-02-05 2016-09-01 Schaeffler Technologies AG & Co. KG Schaltventil
DE102016211999A1 (de) * 2015-10-09 2017-04-13 Schaeffler Technologies AG & Co. KG Hydraulisch betätigtes Wegeventil zur Einstellung eines variablen Verdichtungsverhältnisses einer Hubkolbenbrennkraftmaschine
WO2017162425A1 (fr) * 2016-03-21 2017-09-28 ECO Holding 1 GmbH Clapet anti-retour pour une bielle pour un moteur à combustion interne avec compression variable ainsi que bielle avec clapet anti-retour

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010016037A1 (de) * 2010-03-19 2011-09-22 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Umschaltventil und Verbrennungsmotor mit einem derartigen Umschaltventil
DE102012112461A1 (de) 2012-12-18 2014-06-18 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Umschaltventil und Verbrennungsmotor mit einem derartigen Umschaltventil
DE102015202050A1 (de) * 2015-02-05 2016-09-01 Schaeffler Technologies AG & Co. KG Schaltventil
DE102015202538A1 (de) * 2015-02-12 2016-08-18 Schaeffler Technologies AG & Co. KG Hydraulisch betätigtes Schaltventil für eine Vorrichtung zur Veränderung des Verdichtungsverhältnisses einer Zylindereinheit
DE102016211999A1 (de) * 2015-10-09 2017-04-13 Schaeffler Technologies AG & Co. KG Hydraulisch betätigtes Wegeventil zur Einstellung eines variablen Verdichtungsverhältnisses einer Hubkolbenbrennkraftmaschine
WO2017162425A1 (fr) * 2016-03-21 2017-09-28 ECO Holding 1 GmbH Clapet anti-retour pour une bielle pour un moteur à combustion interne avec compression variable ainsi que bielle avec clapet anti-retour

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