EP3534466B1 - Assembly for power distribution and contacting and securing the outgoing lines - Google Patents
Assembly for power distribution and contacting and securing the outgoing lines Download PDFInfo
- Publication number
- EP3534466B1 EP3534466B1 EP19168557.7A EP19168557A EP3534466B1 EP 3534466 B1 EP3534466 B1 EP 3534466B1 EP 19168557 A EP19168557 A EP 19168557A EP 3534466 B1 EP3534466 B1 EP 3534466B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- rail
- potential distribution
- bar
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009826 distribution Methods 0.000 title claims description 19
- 239000004033 plastic Substances 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/02—Intermediate parts for distributing energy to two or more circuits in parallel, e.g. splitter
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/22—Bases, e.g. strip, block, panel
- H01R9/24—Terminal blocks
- H01R9/2425—Structural association with built-in components
- H01R9/245—Structural association with built-in components with built-in fuse
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/22—Bases, e.g. strip, block, panel
- H01R9/24—Terminal blocks
- H01R9/2458—Electrical interconnections between terminal blocks
Definitions
- the encapsulation can also be used as a connector housing, as is important in connection with the following exemplary embodiments.
- the contact tab can be one or more parts in the outlet.
- the protective housing 5 is advantageously divided into several chambers. If, depending on the equipment variant, not all contacts are used, the unused chambers or contacts can be sealed with a blind plug.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Fuses (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Connection Or Junction Boxes (AREA)
Description
Die Erfindung betrifft ein Potentialverteilungssystem für Kraftfahrzeuge mit dem die etablierten Kabelbäume verschlankt werden können.The invention relates to a potential distribution system for motor vehicles with which the established cable harnesses can be slimmed down.
Die Hochstromverteilung in Fahrzeugen erfolgt in der Regel über flexible oder hochflexible Rundleiter, die in Bündeln zusammengeschlossen werden. Diese Art Kabelbäume sind biegeschlaff und benötigen daher oft einen zusätzlichen formstabilen Kabelkanal. Die Kontaktierung der Kabelbäume kann nur an fest vorgesehenen Ausleitungen aus dem Kabelbaum und aus dem eventuell vorhandenen Kabelkanal vorgenommen werden. Zwischenabgriffe sind in der Regel nicht oder doch nur mit sehr hohem Aufwand möglich, da sie konstruktionsmäßig nicht vorgesehen und nicht gewollt sind.The high-current distribution in vehicles usually takes place via flexible or highly flexible round conductors that are connected in bundles. These types of cable harnesses are limp and therefore often require an additional, dimensionally stable cable duct. The wiring harnesses can only be contacted at the fixed exits from the wiring harness and from the cable duct that may be present. Intermediate taps are usually not possible or only possible with a great deal of effort, since they are not provided for in the design and are not wanted.
In einzelnen Fällen werden auch vorgeformte, starre Elemente zur Versteifung des Kabelbaumes eingesetzt. Ein Beispiel hierfür ist aus der Siemens Patentschrift
Bei Halogenbeleuchtungen für die Raumausleuchtung von Zimmern in Gebäuden sind ebenfalls Potentialverteilungssysteme für 12 Volt Gleichspannung bekannt. Um den sehr unterschiedlichen Raumaufteilungen in Gebäuden gerecht zu werden, hat man hier bereits flexibel konfektionierbare Verteilungssysteme vorgeschlagen. Ein Beispiel für ein derartiges Potentialverteilungssystem ist aus der
Auch bekannt ist die Verwendung von Anschlussboxen bzw. von Verteilerdosen für Stromschienen. In der
In Kraftfahrzeugbordnetzen blieben bisher Schienensysteme als Ersatz für den Kabelbaum wenig bekannt.Up until now, rail systems have remained little known as a replacement for the wiring harness in motor vehicle on-board networks.
Dies dürfte vor allen Dingen an den höheren Kosten von Schienensystemen liegen. Aber auch technisch bieten die bekannten Schienensysteme zu wenig Vorteile für den Einsatz in Kraftfahrzeugbordnetzen. Hauptnachteil ist die noch als unzureichend empfundene, mangelnde Flexibilität hinsichtlich der Ableitungsmöglichkeiten. Insbesondere die Absicherung der Ableitungen lässt bei den bekannten Schienensystemen oftmals keine Flexibilität zu. Gerade dies ist aber für die Nachrüstbarkeit mit zusätzlichen Verbrauchern oder für die Handhabung der verschiedenen Ausrüstungsvarianten der Kraftfahrzeuge für die Bordnetze in diesen Kraftfahrzeugen wünschenswert.This is probably primarily due to the higher costs of rail systems. However, the known rail systems also offer too few technical advantages for use in motor vehicle on-board networks. The main disadvantage is the lack of flexibility with regard to the derivation options, which is still perceived as insufficient. In particular, the protection of the derivatives often does not allow any flexibility with the known busbar systems. However, this is precisely what is desirable for retrofitting with additional consumers or for handling the various equipment variants of motor vehicles for the on-board networks in these motor vehicles.
Die Patentanmeldung
Erfindungsgemäße Aufgabe ist es daher, ein Schienensystem vorzuschlagen, das speziell für die Potentialverteilung in Kraftfahrzeugen geeignet ist.The object of the invention is therefore to propose a rail system that is especially suitable for potential distribution in motor vehicles.
Die Lösung gelingt mit einem Potentialverteilungssystem nach Anspruch 1. Weitere Ausführungsbeispiele sind in den Unteransprüchen und in der folgenden Beschreibung offenbart.The solution is achieved with a potential distribution system according to
Die Lösung gelingt hauptsächlich mit einem Schienensystem, das auf Vorrat an den Stromschienen einen zahlenmäßigen Überschuss an Anschlussmöglichkeiten für weitere Ableitungen vorsieht. Die nicht benötigten Anschlussmöglichkeiten können mit einem Blindstopfen abgeschlossen werden und die benötigten Anschlussmöglichkeiten werden über ein Zwischenelement kontaktiert, wobei das Zwischenelement als Zwischenstecker mit integrierten Sicherungen ausgebildet ist.The solution is mainly achieved with a rail system that provides a numerical surplus of connection options for further down conductors on the busbars. The connection options that are not required can be terminated with a dummy plug and the required connection options are contacted via an intermediate element, the intermediate element being designed as an intermediate plug with integrated fuses.
Das Schienensystem kann auch als Doppelschienensystem ausgebildet sein. Eine Schiene kann dann als Masserückführung geschaltet sein. Das Schienensystem ist dann besonders für den Nutzfahrzeugbereich geeignet, in dem Bordnetze mit Masserückführung eingesetzt werden.The rail system can also be designed as a double rail system. A rail can then be connected as a ground return. The rail system is then particularly suitable for the commercial vehicle sector, in which vehicle electrical systems with ground feedback are used.
Ausführungsbeispiele werden im Folgenden anhand von Figuren näher erläutert.Exemplary embodiments are explained in more detail below with reference to figures.
Dabei zeigen:
- Fig. 1
- ein nicht zur Erfindung gehörendes, illustratives Beispiel mit einem anschraubbaren Zwischenelement,
- Fig. 2
- ein weiteres nicht zur Erfindung gehörendes, illustratives Beispiel mit einem steckbaren Zwischenelement,
- Fig. 3
- ein Ausführungsbeispiel mit einem Zwischenstecker,
- Fig. 4
- ein Ausführungsbeispiel für ein Doppelschienensystem,
- Fig. 5
- ein weiteres Ausführungsbeispiel für ein Doppelschienensystem.
- 1
- an illustrative example not belonging to the invention with a screw-on intermediate element,
- 2
- a further illustrative example not belonging to the invention with a pluggable intermediate element,
- 3
- an embodiment with an adapter plug,
- 4
- an embodiment of a double rail system,
- figure 5
- another embodiment of a double rail system.
Der Leitungssatz für die anzuschließenden Verbraucher wird dann einfach ausgangsseitig an einer Kontaktlasche 9 des Zwischensteckers 1a montiert. Die Kontaktierung des Zwischensteckers 1a mit der Stromschiene 2 erfolgt ebenfalls über eine steckbare Kontaktlasche 10. Das Gehäuse der schienenseitigen Kontaktlasche 10 und das Gehäuse des Zwischensteckers 1a greifen passgenau ineinander und sind zusätzlich mit einer Rastfunktion ausgebildet, die ein sicheres mechanisches Bestehen der Steckverbindung unterstützt.The wiring harness for the consumers to be connected is then simply mounted on the output side on a
Der Zwischenstecker 1a mit den integrierten Sicherungen kann natürlich auch einteilig mit mehreren, parallelen Stromabzweigen, z.B. als Stanzgitterlosung, ausgeführt werden.The
Ein weiteres Ausführungsbeispiel des Potentialverteilungssystems ist in
Alternativ kann die Potentialverteilung auf die beiden Stromschienen 2a, 2b auch derart gewählt werden, dass eine Stromschiene auf dem Potential der Klemme 30 liegt, während die andere Stromschiene auf dem Potential der Klemme 31, also Rückleitung zur Batterie oder Minus bzw. Masse zur Batterie, liegt. Eine solche Masserückführung wird beispielsweise in Bordnetzen von Nutzfahrzeugen eingesetzt. Hierbei wäre es ausreichend, wenn an der Verbindung zur Stromschiene mit dem Potential der Klemme 30 eine Sicherung integriert wäre, eine zweite Absicherung im Massestrompfad kann entfallen.Alternatively, the potential distribution on the two
Will man bei einer Mehrschienenanordnung die Stromschienen 2a, 2b nicht als Doppelschienensystem zusammenfassen, kann man natürlich auch zwei Einzelschienen mit jeweils getrennten Gehäusen nebeneinander verlegen. Dieser Sachverhalt ist in
Weiterhin können auch zwei oder mehrere Schienen in einer Ebene eingesetzt werden, wodurch dann auch mehrere Potentiale verteilt werden können. Hierbei können die Anschlusslaschen entweder seitlich versetzt angeordnet sein oder übereinander.Furthermore, two or more rails can also be used in one level, which means that several potentials can then also be distributed. The connecting lugs can either be offset laterally or one above the other.
Claims (3)
- Motor vehicle potential distribution system with- a potential conducting bar system (2, 2a, 2b), which has a reserve of an excess number of connection possibilities for further connections at the current, and- an intermediate element (1a) being formed as intermediate plug (1a), wherein- the loads to be connected are connected via the intermediate element (1a) to the current bar system (2, 2a, 2b),characterized in that- at least one contact lug arranged at the bar side is materially bonded to the conducting bar,- the intermediate plug (1a) is arranged with integrated fuses (7),- the intermediate plug (1a) comprises an output contact lug (9), wherein- the output contact lug (9) is formed for connecting the loads,- that the intermediate plug (1a) can be plugged with the contact lug (10) arranged at the bar side wherein a housing (5) of the contact lug arranged at the bar side and a housing of the intermediate plug (1a) have a true fit and are arranged with a snap-in function to mechanically secure the plug connection.
- Motor vehicle potential distribution system of claim 1, wherein the bar system is formed as a double bar system.
- Motor vehicle potential distribution system of one of claims 1 or 2, wherein the contact lugs (10) of the intermediate element (1a) is formed as a stamping grid.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006009936A DE102006009936A1 (en) | 2006-03-03 | 2006-03-03 | Arrangement for power distribution and their contacting and securing the outgoing lines |
PCT/EP2007/001741 WO2007101596A1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
EP07711718.2A EP1992047B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
EP14176369.8A EP2790272B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14176369.8A Division EP2790272B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
EP07711718.2A Division EP1992047B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3534466A1 EP3534466A1 (en) | 2019-09-04 |
EP3534466B1 true EP3534466B1 (en) | 2022-07-06 |
Family
ID=38091698
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14176369.8A Active EP2790272B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
EP07711718.2A Active EP1992047B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
EP19168557.7A Active EP3534466B1 (en) | 2006-03-03 | 2007-03-01 | Assembly for power distribution and contacting and securing the outgoing lines |
Family Applications Before (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14176369.8A Active EP2790272B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
EP07711718.2A Active EP1992047B1 (en) | 2006-03-03 | 2007-03-01 | Arrangement for power distribution and contact-making therewith and protection of the outgoing lines |
Country Status (6)
Country | Link |
---|---|
US (1) | US8142235B2 (en) |
EP (3) | EP2790272B1 (en) |
CN (1) | CN101395762B (en) |
DE (1) | DE102006009936A1 (en) |
ES (3) | ES2922496T3 (en) |
WO (1) | WO2007101596A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010113320A1 (en) | 2009-04-03 | 2010-10-07 | 富士通株式会社 | Mobile station, wireless base station, and wireless communication method |
DE102010050124B3 (en) * | 2010-11-03 | 2012-01-26 | Audi Ag | Power distribution device for a high-voltage network and motor vehicle |
DE102011051320B4 (en) * | 2011-06-24 | 2013-09-05 | Audio Ohm Di Tonani Caterina & C. S.R.L. | Plug fuse with improved tripping characteristic |
DE102012218826A1 (en) * | 2012-10-16 | 2014-04-17 | Tyco Electronics Amp Gmbh | Electric potential distribution plug-in adapter, method for fitting an electrical distribution device |
JP6308439B2 (en) * | 2015-02-10 | 2018-04-11 | 株式会社オートネットワーク技術研究所 | Power distribution device |
DE102015202753A1 (en) * | 2015-02-16 | 2016-08-18 | Bayerische Motoren Werke Aktiengesellschaft | High-voltage system |
US9774179B1 (en) * | 2017-03-30 | 2017-09-26 | Ford Global Technologies, Llc | Fused T-splice wiring |
US10608301B2 (en) | 2017-08-29 | 2020-03-31 | Nio Usa, Inc. | Power electronics with integrated busbar cooling |
US10217693B1 (en) * | 2017-08-29 | 2019-02-26 | Nio Usa, Inc. | Methods and systems for high voltage component cooling in electric vehicle for fast charge |
DE102021112304B4 (en) * | 2021-05-11 | 2023-03-30 | Lisa Dräxlmaier GmbH | CONTACT EQUIPMENT AND CONTACT SYSTEM FOR A DOUBLE CURRENT RAIL |
DE102022204677A1 (en) | 2022-05-12 | 2023-11-16 | Leoni Bordnetz-Systeme Gmbh | Device for electrical power distribution for a motor vehicle |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
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US3952209A (en) * | 1974-09-09 | 1976-04-20 | International Telephone And Telegraph Corporation | Electrical system for automotive vehicles and the like |
IT1030225B (en) * | 1975-02-27 | 1979-03-30 | Fiat Spa | ELECTRICAL SYSTEM IN PARTICULAR FOR MOTOR VEHICLES |
DE3609704C2 (en) | 1986-03-20 | 1995-04-20 | Siemens Ag | Wiring harness for motor vehicles |
JPS63109244U (en) * | 1987-01-08 | 1988-07-14 | ||
DE3930153A1 (en) * | 1989-09-09 | 1991-03-21 | Rheydt Kabelwerk Ag | WIRING SYSTEM FOR VEHICLES |
US5490794A (en) * | 1993-11-05 | 1996-02-13 | Sumitomo Wiring Systems, Ltd. | Branch joint box |
DE69520424T2 (en) | 1995-01-10 | 2001-11-15 | Sumitomo Wiring Systems | Junction box |
US5676558A (en) * | 1995-10-02 | 1997-10-14 | Mayer; E. Howard | Reduced cable requiring, fusible bus duct system and method for providing electrical energy to houses and buildings and the like |
US5643693A (en) * | 1995-10-30 | 1997-07-01 | Yazaki Corporation | Battery-mounted power distribution module |
DE19646264C2 (en) * | 1996-11-09 | 2000-10-26 | Wilhelm Pudenz Gmbh Elektrotec | Fusible conductor structure |
DE69804590T2 (en) * | 1997-01-30 | 2002-10-31 | Whitaker Corp | LINE AND SIGNAL DISTRIBUTION FOR MOTOR VEHICLE ELECTRONICS WITH LOCAL COUPLING AND CONTROL MODULES |
DE19732697C2 (en) * | 1997-07-30 | 2001-10-04 | Daimler Chrysler Ag | Device for branching cables |
DE69726158T2 (en) * | 1997-12-17 | 2004-08-26 | Meccanotecnica Codognese S.P.A., Codogno | Power protection device |
DE19906000B4 (en) * | 1999-02-15 | 2006-09-28 | Volkswagen Ag | Power connection strip for motor vehicles |
JP2001054223A (en) * | 1999-08-06 | 2001-02-23 | Toyota Motor Corp | Fuse device |
DE10017484C2 (en) | 2000-04-07 | 2003-10-02 | Ralf Wieduwilt | Low-voltage distribution system |
US20020132515A1 (en) * | 2001-03-19 | 2002-09-19 | Chin-Chuan Hong | Electrical plug with circuit-breaking capability |
JP2002329453A (en) * | 2001-04-27 | 2002-11-15 | Yazaki Corp | Chain type fuse assembly and its layout method |
-
2006
- 2006-03-03 DE DE102006009936A patent/DE102006009936A1/en not_active Withdrawn
-
2007
- 2007-03-01 ES ES19168557T patent/ES2922496T3/en active Active
- 2007-03-01 EP EP14176369.8A patent/EP2790272B1/en active Active
- 2007-03-01 ES ES14176369T patent/ES2727669T3/en active Active
- 2007-03-01 WO PCT/EP2007/001741 patent/WO2007101596A1/en active Application Filing
- 2007-03-01 EP EP07711718.2A patent/EP1992047B1/en active Active
- 2007-03-01 EP EP19168557.7A patent/EP3534466B1/en active Active
- 2007-03-01 CN CN2007800075538A patent/CN101395762B/en not_active Expired - Fee Related
- 2007-03-01 ES ES07711718.2T patent/ES2502516T3/en active Active
- 2007-03-01 US US12/281,272 patent/US8142235B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP1992047B1 (en) | 2014-07-16 |
ES2727669T3 (en) | 2019-10-17 |
ES2502516T3 (en) | 2014-10-03 |
CN101395762A (en) | 2009-03-25 |
WO2007101596A1 (en) | 2007-09-13 |
EP3534466A1 (en) | 2019-09-04 |
US20090050366A1 (en) | 2009-02-26 |
EP2790272A2 (en) | 2014-10-15 |
EP2790272A3 (en) | 2014-12-17 |
DE102006009936A1 (en) | 2007-09-06 |
EP1992047A1 (en) | 2008-11-19 |
US8142235B2 (en) | 2012-03-27 |
CN101395762B (en) | 2011-04-13 |
EP2790272B1 (en) | 2019-05-01 |
ES2922496T3 (en) | 2022-09-15 |
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