EP3534088B1 - Air conditioner - Google Patents
Air conditioner Download PDFInfo
- Publication number
- EP3534088B1 EP3534088B1 EP16920284.3A EP16920284A EP3534088B1 EP 3534088 B1 EP3534088 B1 EP 3534088B1 EP 16920284 A EP16920284 A EP 16920284A EP 3534088 B1 EP3534088 B1 EP 3534088B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- refrigerant
- valve
- air conditioner
- valve body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003507 refrigerant Substances 0.000 claims description 162
- 238000005192 partition Methods 0.000 claims description 14
- 239000011261 inert gas Substances 0.000 claims description 13
- 238000000638 solvent extraction Methods 0.000 claims 1
- 230000004048 modification Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 6
- 230000006837 decompression Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
- F25B41/33—Expansion valves with the valve member being actuated by the fluid pressure, e.g. by the pressure of the refrigerant
- F25B41/335—Expansion valves with the valve member being actuated by the fluid pressure, e.g. by the pressure of the refrigerant via diaphragms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/83—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
- F24F11/84—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers using valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/385—Dispositions with two or more expansion means arranged in parallel on a refrigerant line leading to the same evaporator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/39—Dispositions with two or more expansion means arranged in series, i.e. multi-stage expansion, on a refrigerant line leading to the same evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2341/00—Details of ejectors not being used as compression device; Details of flow restrictors or expansion valves
- F25B2341/06—Details of flow restrictors or expansion valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/191—Pressures near an expansion valve
Definitions
- the present invention relates to air conditioners.
- Air conditioners that reduce refrigerant consumption with the use of low global warming potential (GWP) refrigerant are desired in consideration of global environment.
- R32 Used as the refrigerant enabling such air conditioners that reduce refrigerant consumption with the use of low GWP refrigerant is R32.
- R32 is refrigerant which has a small politropic exponent and whose temperature easily increases when discharged from a compressor. The use of R32 as refrigerant thus easily increases the temperature of the refrigerant discharged from the compressor at high outside temperature and at high condensation temperature. Since an increase in the temperature of the refrigerant discharged from the compressor may lead to a failure of the compressor, the temperature of the refrigerant discharged from the compressor is desired not to exceed a set temperature in order to prevent a failure of the compressor.
- a linear expansion valve (LEV) is used to adjust the temperature of the refrigerant discharged from a compressor.
- LEV linear expansion valve
- a microcomputer controls the degree of opening of the LEV based on a signal from a thermistor that has detected the temperature of the refrigerant discharged from the compressor to adjust the temperature of the refrigerant discharged from the compressor not to exceed the set temperature.
- JP 2016-109356 A discloses an air conditioner that uses R32 as refrigerant and includes an LEV.
- JP H09 133436 A discloses an expansion valve having a reference pressure chamber connected to a valve stem, which is seated in a valve seat.
- the valve stem is biased by a spring. The valve opens and closes depending on the pressure in the gas inlet, the gas outlet as well as in the reference chamber.
- JP 2004 036997 A discloses a further expansion valve with an inlet passage, an outlet passage, a valve seat and a valve body, wherein the valve body moves relative to the valve seat and changes the communication state of the inlet passage and the outlet passage.
- the valve body is biased via a sensitive element, in which an incapsulation substance is incapsulated and which controls the emotion of the valve body upon sensing the temperature of the refrigerant a high pressure line.
- WO 01/06183 A1 discloses a further refrigerant cycle with an inlet and an outlet and a valve stem and a valve seat arranges arranged between the inlet and the outlet.
- the valve stem is biased via a sensing element filled with inert gas or CO 2 .
- the air conditioner disclosed in the above literature has a long response time of the temperature of the refrigerant discharged from the compressor with respect to the adjustment of the degree of opening of the LEV. Consequently, the adjustment of the degree of opening of the LEV may not keep up with an increase in the temperature of the refrigerant discharged from the compressor, allowing the temperature of the refrigerant discharged from the compressor to exceed the set temperature. A reduced amount of refrigerant may lead to a shorter response time of the temperature of the refrigerant discharged from the compressor with respect to the adjustment of the degree of opening of the LEV.
- the present invention has been made in view of the above problem and has an object to provide an air conditioner that can suppress an increase in the temperature of refrigerant discharged from a compressor and reduce refrigerant consumption with the use of low GWP refrigerant.
- An air conditioner of the present invention is defined by appended independent claim 1.
- the air conditioner of the present invention sets the pressure in the pressure reference chamber to the pressure in the flow path where the temperature of the refrigerant discharged from the compressor is a set temperature, and accordingly can increase the degree of opening of the valve portion when the pressure in the flow path is higher than the pressure in the pressure reference chamber, thus suppressing the temperature of the refrigerant discharged from the compressor exceeding the set temperature. Also, the degree of opening of the valve portion is adjusted before the temperature of the refrigerant discharged from the compressor exceeds the set temperature, thus suppressing the generation of hunting.
- R32 is low GWP refrigerant. Therefore, an air conditioner that reduces refrigerant consumption with the use of low GWP refrigerant can be achieved.
- Air conditioner 10 of the present embodiment is a device dedicated to cooling. That is to say, air conditioner 10 of the present embodiment has a cooling function and does not have a heating function.
- Air conditioner 10 of the present embodiment mainly includes a compressor 1, a condenser 2, a pressure-regulating valve 3, an evaporator 4, a blower for condenser 5, a blower for evaporator 6, pipes PI1 to PI4, and refrigerant.
- Compressor 1, condenser 2, pressure-regulating valve 3, and blower for condenser 5 are accommodated in an outdoor unit 11.
- Evaporator 4 and blower for evaporator 6 are accommodated in an indoor unit 12.
- Refrigerant circuit 13 has compressor 1, condenser 2, pressure-regulating valve 3, and evaporator 4.
- Compressor 1, condenser 2, pressure-regulating valve 3, and evaporator 4 communicated with each other through pipes PI1 to PI4 constitute refrigerant circuit 13.
- compressor 1 and condenser 2 are connected to each other by pipe PI1.
- Condenser 2 and pressure-regulating valve 3 are connected to each other by pipe PI2.
- Pressure-regulating valve 3 and evaporator 4 are connected to each other by pipe PI3.
- Evaporator 4 and compressor 1 are connected to each other by pipe PI4.
- Refrigerant circuit 13 is configured to allow refrigerant to circulate therethrough in the order of compressor 1, pipe PI1, condenser 2, pipe PI2, pressure-regulating valve 3, pipe PI3, evaporator 4, and pipe PI4. That is to say, refrigerant flows through refrigerant circuit 13 in the order of compressor 1, condenser 2, pressure-regulating valve 3, and evaporator 4.
- Refrigerant is R32.
- the amount of the refrigerant flowing through refrigerant circuit 13 is preferably 300 g or more and 500 g or less.
- Compressor 1 is configured to compress refrigerant. Compressor 1 is also configured to compress the sucked refrigerant and discharge the compressed refrigerant. Compressor 1 is configured to have a variable capacity. Compressor 1 of the present embodiment is configured to variably control the number of rotations. Specifically, the drive frequency of compressor 1 is changed based on an instruction from a controller (not shown), so that the number of rotations of compressor 1 is adjusted. This changes the capacity of compressor 1.
- the capacity of compressor 1 is an amount by which refrigerant is fed per unit time. That is to say, compressor 1 can perform a high-capacity operation and a low-capacity operation.
- an operation is performed by setting the drive frequency of compressor 1 high to increase the flow rate of refrigerant circulating through refrigerant circuit 13.
- an operation is performed by setting the drive frequency of compressor 1 low to reduce the flow rate of refrigerant circulating through refrigerant circuit 13.
- Condenser 2 is configured to condense the refrigerant compressed by compressor 1.
- Condenser 2 is an air-heat exchanger formed of a pipe and a fin.
- Pressure-regulating valve 3 is configured to decompress the refrigerant condensed by condenser 2.
- Pressure-regulating valve 3 has the function as an expansion valve.
- Pressure-regulating valve 3 is also a mechanical pressure control valve.
- Pressure-regulating valve 3 is also configured to adjust the flow rate of the refrigerant flowing through pressure-regulating valve 3.
- the flow rate of the refrigerant flowing through pressure-regulating valve 3 is a flow rate per unit time.
- Evaporator 4 is configured to evaporate the refrigerant decompressed by pressure-regulating valve 3.
- Evaporator 4 is an air-heat exchanger formed of a pipe and a fin.
- Blower for condenser 5 is configured to adjust a heat exchange amount between the outdoor air and refrigerant in condenser 2.
- Blower for condenser 5 is formed of a fan 5a and a motor 5b.
- Motor 5b may be configured to rotate fan 5a such that the number of rotations of fan 5a is variable.
- Motor 5b may also be configured to rotate fan 5a such that the number of rotations of fan 5a is constant.
- Blower for evaporator 6 is configured to adjust a heat exchange amount between the indoor air and refrigerant in evaporator 4.
- Blower for evaporator 6 is formed of a fan 6a and a motor 6b.
- Motor 6b may be configured to rotate fan 6a such that the number of rotations of fan 6a is variable.
- Motor 6b may be configured to rotate fan 6a such that the number of rotations of fan 6a is constant.
- Pressure-regulating valve 3 includes a case 31, a diaphragm 32, a flow path 33, a valve portion 34, a spring 35, and a partition member 36. Pressure-regulating valve 3 is configured to adjust the degree of opening of valve portion 34 to adjust the flow rate of the refrigerant flowing through flow path 33.
- Diaphragm 32 is attached to the inner side of case 31 to partition the interior of case 31.
- Case 31 has a first chamber S1 and a second chamber S2 partitioned by diaphragm 32.
- First chamber S1 has flow path 33 which causes the refrigerant flowing from condenser 2 to flow to evaporator 4.
- first chamber S1 has a flow inlet portion 31a and a flow outlet portion 31b.
- Flow inlet portion 31a is connected to pipe PI2.
- Flow outlet portion 31b is connected to pipe PI3.
- First chamber S1 is configured to allow the refrigerant flowing through the refrigerant circuit to flow from pipe PI2 through flow inlet portion 31a into first chamber S1 and then flow through outlet portion 31b to pipe PI3. That is to say, the refrigerant flowing through the refrigerant circuit flows into first chamber S1 from flow inlet portion 31a and flows out of flow outlet portion 31b, as indicated by arrows A1 in Fig. 2 .
- the path from flow inlet portion 31a to flow outlet portion 31b forms flow path 33 for refrigerant.
- the pressure of first chamber S1 is a pressure of the refrigerant in flow path 33. Since the pressure of first chamber S1 is a pressure of the refrigerant flowing thereinto from condenser 2, it is a pressure of high-pressure-side refrigerant flowing through refrigerant circuit 13. Pressure-regulating valve 3 is accordingly a high-pressure pressure-regulating valve.
- Second chamber S2 forms a pressure reference chamber S2.
- Pressure reference chamber S2 is partitioned from flow path 33.
- Pressure reference chamber S2 is filled with inert gas.
- Pressure reference chamber S2 is hermetically sealed while being filled with inert gas.
- the pressure in pressure reference chamber S2 is a pressure of the inert gas.
- the inert gas is, for example, nitrogen or helium. Nitrogen is advantageous in low cost. Helium is advantageous in high level of safety.
- the pressure in pressure reference chamber S2 is, for example, 3 MPa or more and 4 MPa or less.
- Diaphragm 32 is configured to deform in the direction indicated by a double-pointed arrow A2 in Fig. 2 due to a pressure difference between the pressure of first chamber S1 and the pressure of second chamber S2, that is, a pressure difference between the pressure of the refrigerant in flow path 33 and the pressure of the inert gas in pressure reference chamber S2.
- diaphragm 32 is configured to curve in a projecting manner toward pressure reference chamber S2 when the pressure of the refrigerant in flow path 33 is higher than the pressure of the inert gas in pressure reference chamber S2.
- diaphragm 32 is configured to be planar when the pressure of the refrigerant in flow path 33 is equal to or lower than the pressure of the inert gas in pressure reference chamber S2. That is to say, in this case, diaphragm 32 does not curve in a projecting manner toward pressure reference chamber S2.
- Valve portion 34, spring 35, and partition member 36 are disposed in first chamber S1.
- Partition member 36 is configured to partition first chamber S1 into a first region on the flow inlet portion 31a side and a second region on the flow outlet portion 31b side. That is to say, partition member 36 is disposed between flow inlet portion 31a and flow outlet portion 31b in flow path 33 extending from flow inlet portion 31a to flow outlet portion 31b.
- Valve portion 34 has a valve body 34a and a valve seat 34b. Valve portion 34 is configured to adjust the degree of opening by the gap between valve body 34a and valve seat 34b. Valve body 34a is formed in a shaft shape. One end (first end) of valve body 34a is connected to diaphragm 32. The other end (second end) of valve body 34a is connected to spring 35. Valve body 34a is configured to move in the direction indicated by a double-pointed arrow A3 in Fig. 2 due to the deformation of diaphragm 32. That is to say, valve body 34a is configured to move in the axial direction of valve body 34a due to the deformation of diaphragm 32.
- Valve body 34a has a tapered shape with a cross-section continuously decreasing from the one end to the other end. Valve body 34a is formed in a truncated cone shape and is formed with a diameter continuously decreasing in the axial direction toward valve seat 34b.
- Valve seat 34b is provided in partition member 36. Valve seat 34b is disposed between flow inlet portion 31a and flow outlet portion 31b in flow path 33 extending from flow inlet portion 31a to flow outlet portion 31b. Valve seat 34b is provided around a valve hole 37 passing through valve seat 34b. Valve body 34a moves in the axial direction of valve body 34a due to the deformation of diaphragm 32 and accordingly leaves valve seat 34b, thereby opening valve hole 37. Specifically, when the pressure of the refrigerant in flow path 33 exceeds the pressure of the inert gas in pressure reference chamber S2, diaphragm 32 curves in a projecting manner toward pressure reference chamber S2.
- valve body 34a connected to diaphragm 32 to move toward pressure reference chamber S2 in the axial direction of valve body 34a.
- the other end of valve body 34a accordingly leaves valve seat 34b to expose valve hole 37 from valve body 34a, thereby opening valve hole 37.
- Valve seat 34b is configured such that each of the surface (upper surface) on the first region side of first chamber S1 and the surface (lower surface) on the second region side of first chamber S1 becomes dented. That is to say, valve seat 34b has a dent on each of the first region side and the second region side of first chamber S1. In valve seat 34b, the bottom of the dent on the first region side of first chamber S1 and the bottom of the dent on the second region side of first chamber S1 are communicated with each other. The bottom of the dent on the first region side of first chamber S1 and the bottom of the dent on the second region side of first chamber S1 which are communicated with each other define valve hole 37.
- valve seat 34b is formed such that each of the surface on the first region side of first chamber S1 and the surface on the second region side of first chamber S1 is formed in a cone shape.
- Valve seat 34b is formed in a cone shape such that the surface on the first region side of first chamber S1 has a diameter continuously decreasing toward the second region of first chamber S1.
- the surface of valve seat 34b on the first region side of first chamber S1 is formed in a cone shape to have a diameter continuously decreasing toward second region of first chamber S1.
- Valve portion 34 is configured to increase the degree of opening when the pressure in flow path 33 is higher than the pressure in pressure reference chamber S1. That is to say, valve portion 34 is configured as follows. When the pressure in flow path 33 is higher than the pressure in pressure reference chamber S2, valve body 34a moves toward diaphragm 32 in the axial direction of valve body 34a to increase the gap between valve body 34a and valve seat 34b, thereby increasing the degree of opening. Valve portion 34 is also configured to reduce the degree of opening when the pressure in flow path 35 is lower than the pressure in pressure reference chamber S2. That is to say, valve portion 34 is configured as follows. When the pressure in flow path 35 is lower than the pressure in pressure reference chamber S2, valve body 34a moves toward spring 35 in the axial direction of valve body 34a to reduce the gap between valve body 34a and valve seat 34b, thereby reducing the degree of opening.
- Valve portion 34 is configured to continuously change the size of the gap between valve body 34a and valve seat 34b by valve body 34a moving in the axial direction of valve body 34a due to the deformation of diaphragm 32. That is to say, valve portion 34 is configured to increase or reduce the degree of opening of valve portion 34 in proportional to the amount of movement in the axial direction of valve body 34a.
- Spring 35 is connected to the other end of valve body 34a and the bottom of case 31. Spring 35 is configured to bias valve body 34a toward the bottom of case 31 by elastic force.
- a small hole 38 is provided in partition member 36. Small hole 38 is provided to pass through partition member 36. Small hole 38 defines a part of flow path 33. Since small hole 38 is not closed by valve body 34a and is open constantly, refrigerant can constantly flow through small hole 38 from the first region to the second region in first chamber S1. In the present embodiment, small hole 38 has the function as a capillary. That is to say, the refrigerant is decompressed by flowing through small hole 38.
- the refrigerant that has flowed into compressor 1 is compressed by compressor 1 to turn into high-temperature, high-pressure gas refrigerant.
- the high-temperature, high-pressure gas refrigerant discharged from compressor 1 flows through pipe PI1 into condenser 2.
- the refrigerant that has flowed into condenser 2 is subjected to heat exchange with the air in condenser 2.
- the refrigerant is condensed by heat dissipation to the air, and the air is heated by the refrigerant.
- High-pressure liquid refrigerant condensed by condenser 2 flows through pipe PI2 into pressure-regulating valve 3.
- the refrigerant that has flowed into pressure-regulating valve 3 is decompressed by pressure-regulating valve 3 to turn into low-pressure gas-liquid two-phase refrigerant.
- the refrigerant decompressed by pressure-regulating valve 3 flows through pipe PI3 into evaporator 4.
- the refrigerant that has flowed into evaporator 4 is subjected to heat exchange with the air in evaporator 4. Specifically, in evaporator 4, the air is cooled by the refrigerant, and the refrigerant turns into low-pressure gas refrigerant.
- the refrigerant decompressed by evaporator 4 to turn into low-pressure gas flows through pipe PI4 into compressor 1.
- the refrigerant flowing into compressor 1 is compressed and pressurized again and subsequently discharged from compressor 1.
- valve body 34a is in contact with valve seat 34b. This maintains the state in which valve hole 37 is closed by valve body 34a. Valve portion 34 is closed in this state.
- valve body 34a moves toward pressure reference chamber S2 in the axial direction of valve body 34a due to the deformation of diaphragm 32, the gap between valve body 34a and valve seat 34b increases. That is to say, the degree of opening of valve portion 34 increases.
- valve body 34a The amount of movement in the axial direction of valve body 34a can be adjusted by the pressure of the refrigerant in flow path 33, the pressure of the inert gas in pressure reference chamber S2, and the biasing force of spring 35 connected to valve body 34a.
- the degree of opening of valve portion 34 can be adjusted by the gap between valve body 34a and valve seat 34b.
- the amount of the refrigerant flowing through pressure-regulating valve 3 can thus be adjusted by adjusting the amount of movement in the axial direction of valve body 34a and the degree of opening of valve portion 34.
- air conditioner 10 of the comparative example differs from air conditioner 10 of the present embodiment in that it includes a linear expansion valve (LEV) 30, a thermistor 7, and a microcomputer 8.
- microcomputer 8 controls the degree of opening of LEV 30 based on a signal from thermistor 7 that has detected the temperature of the refrigerant discharged from compressor 1, so that the temperature of the refrigerant discharged from compressor 1 is adjusted not to exceed a set temperature (a temperature set to prevent a failure of compressor 1).
- refrigerant is R32.
- R32 is refrigerant which has a small politropic exponent and whose temperature easily increases when discharged from compressor 1.
- the temperature of the refrigerant discharged from compressor 1 increases easily at high outside air (high outside air temperature) and at high condensation temperature.
- Air conditioner 10 of the present embodiment sets the pressure in pressure reference chamber S2 to the pressure in flow path 33 where the temperature of the refrigerant discharged from compressor 1 is the set temperature (the temperature set to prevent a failure of compressor 1), thereby increasing the degree of opening of valve portion 34 when the pressure in flow path 33 is higher than the pressure in pressure reference chamber S2. This can suppress the temperature of the refrigerant discharged from compressor 1 exceeding the set temperature.
- the amount of the refrigerant flowing into evaporator 4 can also be increased by increasing the amount of the refrigerant flowing through pressure-regulating valve 3, thus reducing the degree of superheat. An increase in the temperature of the refrigerant discharged from compressor 1 can thus be suppressed.
- the generation of hunting can be suppressed by adjusting the degree of opening of valve portion 34 before the temperature of the refrigerant discharged from compressor 1 exceeds the set temperature.
- R32 is low GWP refrigerant. Consequently, air conditioner 10 that reduces refrigerant consumption with the use of low GWP refrigerant can be achieved.
- Air conditioner 10 of the comparative example needs LEV 30, thermistor 7, and microcomputer 8 to adjust the temperature of the refrigerant discharged from compressor 1, leading to a complex configuration of air conditioner 10. Also, the cost of manufacturing air conditioner 10 is increased. Contrastingly, in air conditioner 10 of the present embodiment, pressure-regulating valve 3 can adjust the temperature of the refrigerant discharged from compressor 1, leading to a simple configuration of air conditioner 10. Also, the cost of manufacturing air conditioner 10 is reduced.
- pressure-regulating valve 3 can adjust the flow rate of the refrigerant flowing through flow path 33 by adjusting the degree of opening of valve portion 34.
- the generation of hunting can be suppressed more than in the case where valve portion 34 is merely opened/closed (ON/OFF).
- the controllability of the flow rate of refrigerant can be improved.
- the amount of refrigerant flowing through refrigerant circuit 13 is 300 g or more and 500 g or less.
- the average refrigerant chlorofluorocarbon (CFC) charge amount of a room air conditioner is 800 g.
- Air conditioner 10 of the present embodiment can thus reduce the amount of refrigerant to about a half of 800 g that is the average refrigerant CFC charge amount of a room air conditioner. If the amount of refrigerant is 400 g ⁇ 100 g, where 400 g is a half of the average refrigerant CFC charge amount of a room air conditioner, the refrigerant consumption can be reduced while maintaining the cooling capacity.
- air conditioner 10 of the comparative example a reduced amount of refrigerant results in a shorter response time of the temperature of the refrigerant discharged from compressor 1 with respect to the adjustment of the degree of opening of LEV 30, so hunting may occur at the set temperature.
- air conditioner 10 of the present embodiment increases the degree of opening of valve portion 34 with reference to the pressure in pressure reference chamber S2, thereby suppressing the generation of hunting with respect to the set temperature even when the amount of refrigerant decreases. Controllability can thus be improved.
- compressor 1 can variably control the number of rotations. Power consumption can thus be reduced by variably controlling the number of rotations of compressor 1. Also, even when the temperature of the refrigerant discharged from compressor 1 increases due to an increase in the number of rotations of compressor 1, an increase in the temperature of the refrigerant discharged from compressor 1 can be suppressed by increasing the degree of opening of valve portion 34 with reference to the pressure in pressure reference chamber S2.
- Embodiment 2 The same components as those of Embodiment 1 will be denoted by the same reference signs in Embodiment 2, and description thereof will not be repeated, unless otherwise noted.
- This embodiment is not an embodiment of the invention but helpful to understand certain aspects thereof.
- air conditioner 10 of Embodiment 2 differs from air conditioner 10 of Embodiment 1 in the configuration of pressure-regulating valve 3.
- pressure-regulating valve 3 additionally includes a capillary 39.
- Capillary 39 is connected to case 31 of pressure-regulating valve 3 and evaporator 4.
- the configuration in case 31 of pressure-regulating valve 3 is identical to the configuration of Embodiment 1.
- Capillary 39 is disposed between valve portion 34 and evaporator 4 in refrigerant circuit 13. Capillary 39 can thus decompress the refrigerant.
- the present embodiment can adjust the decompression of refrigerant by capillary 39. This leads to easier adjustment of the decompression of the refrigerant.
- Embodiment 1 The same components as those of Embodiment 1 will be denoted by the same reference signs in Embodiment 3, and description thereof will not be repeated, unless otherwise noted.
- This embodiment is not an embodiment of the invention but helpful to understand certain aspects thereof.
- air conditioner 10 of Embodiment 3 differs from air conditioner 10 of Embodiment 1 in the configuration of pressure-regulating valve 3.
- pressure-regulating valve 3 includes capillary 39.
- Capillary 39 is connected in parallel with case 31 of pressure-regulating valve 3 in refrigerant circuit 13.
- the configuration in case 31 of pressure-regulating valve 3 is identical to the configuration of Embodiment 1.
- Capillary 39 is disposed in parallel with valve portion 34 in refrigerant circuit 13. Capillary 39 can thus decompress the refrigerant.
- the present embodiment can accordingly adjust the decompression of refrigerant by capillary 39.
- the adjustment of the decompression of refrigerant can thus be simplified.
- Capillary 39 can adjust the decompression of refrigerant more easily than small hole 38 of Embodiment 1. In the modification of air conditioner 10 of the present embodiment, thus, capillary 39 can adjust the decompression of refrigerant easily.
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Description
- The present invention relates to air conditioners.
- Air conditioners that reduce refrigerant consumption with the use of low global warming potential (GWP) refrigerant are desired in consideration of global environment. Used as the refrigerant enabling such air conditioners that reduce refrigerant consumption with the use of low GWP refrigerant is R32. R32 is refrigerant which has a small politropic exponent and whose temperature easily increases when discharged from a compressor. The use of R32 as refrigerant thus easily increases the temperature of the refrigerant discharged from the compressor at high outside temperature and at high condensation temperature. Since an increase in the temperature of the refrigerant discharged from the compressor may lead to a failure of the compressor, the temperature of the refrigerant discharged from the compressor is desired not to exceed a set temperature in order to prevent a failure of the compressor.
- In a conventional air conditioner using R32 as refrigerant, thus, a linear expansion valve (LEV) is used to adjust the temperature of the refrigerant discharged from a compressor. Specifically, a microcomputer controls the degree of opening of the LEV based on a signal from a thermistor that has detected the temperature of the refrigerant discharged from the compressor to adjust the temperature of the refrigerant discharged from the compressor not to exceed the set temperature.
- For example,
JP 2016-109356 A -
JP H09 133436 A -
JP 2004 036997 A -
WO 01/06183 A1 - PTL 1:
JP 2016-109356 A - The air conditioner disclosed in the above literature has a long response time of the temperature of the refrigerant discharged from the compressor with respect to the adjustment of the degree of opening of the LEV. Consequently, the adjustment of the degree of opening of the LEV may not keep up with an increase in the temperature of the refrigerant discharged from the compressor, allowing the temperature of the refrigerant discharged from the compressor to exceed the set temperature. A reduced amount of refrigerant may lead to a shorter response time of the temperature of the refrigerant discharged from the compressor with respect to the adjustment of the degree of opening of the LEV. As a result, even when the degree of opening of the LEV is adjusted to allow the temperature of the refrigerant discharged from the compressor to be equal to the set temperature, a phenomenon (hunting) occurs in which the temperature of the refrigerant discharged from the compressor exceeds or falls below the set temperature.
- The present invention has been made in view of the above problem and has an object to provide an air conditioner that can suppress an increase in the temperature of refrigerant discharged from a compressor and reduce refrigerant consumption with the use of low GWP refrigerant.
- An air conditioner of the present invention is defined by appended
independent claim 1. - The air conditioner of the present invention sets the pressure in the pressure reference chamber to the pressure in the flow path where the temperature of the refrigerant discharged from the compressor is a set temperature, and accordingly can increase the degree of opening of the valve portion when the pressure in the flow path is higher than the pressure in the pressure reference chamber, thus suppressing the temperature of the refrigerant discharged from the compressor exceeding the set temperature. Also, the degree of opening of the valve portion is adjusted before the temperature of the refrigerant discharged from the compressor exceeds the set temperature, thus suppressing the generation of hunting. R32 is low GWP refrigerant. Therefore, an air conditioner that reduces refrigerant consumption with the use of low GWP refrigerant can be achieved.
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Fig. 1 schematically shows the structure of a refrigerant circuit of an air conditioner inEmbodiment 1 of the present invention. -
Fig. 2 is a sectional view schematically showing the structure of a pressure-regulating valve of the air conditioner inEmbodiment 1 of the present invention. -
Fig. 3 is a sectional view for illustrating an operation of a valve portion of the air conditioner inEmbodiment 1 of the present invention. -
Fig. 4 schematically shows the structure of a refrigerant circuit of an air conditioner in a comparative example. -
Fig. 5 schematically shows the structure of a refrigerant circuit of an air conditioner inEmbodiment 2. -
Fig. 6 schematically shows the structure of a refrigerant circuit of an air conditioner inEmbodiment 3, not forming part of the present invention, but being helpful to understand the present invention. -
Fig. 7 is a sectional view schematically showing the structure of a pressure-regulating valve of a modification of the air conditioner inEmbodiment 3. This modification does not form part of the present invention but is helpful to understand the present invention. - Embodiments of the present invention will be described below with reference to the drawings.
- A configuration of an
air conditioner 10 inEmbodiment 1 of the present invention will be described with reference toFig. 1 .Air conditioner 10 of the present embodiment is a device dedicated to cooling. That is to say,air conditioner 10 of the present embodiment has a cooling function and does not have a heating function. -
Air conditioner 10 of the present embodiment mainly includes acompressor 1, acondenser 2, a pressure-regulatingvalve 3, anevaporator 4, a blower forcondenser 5, a blower forevaporator 6, pipes PI1 to PI4, and refrigerant.Compressor 1,condenser 2, pressure-regulatingvalve 3, and blower forcondenser 5 are accommodated in anoutdoor unit 11.Evaporator 4 and blower forevaporator 6 are accommodated in anindoor unit 12. -
Refrigerant circuit 13 hascompressor 1,condenser 2, pressure-regulatingvalve 3, andevaporator 4.Compressor 1,condenser 2, pressure-regulatingvalve 3, andevaporator 4 communicated with each other through pipes PI1 to PI4 constituterefrigerant circuit 13. Specifically,compressor 1 andcondenser 2 are connected to each other by pipe PI1.Condenser 2 and pressure-regulatingvalve 3 are connected to each other by pipe PI2. Pressure-regulatingvalve 3 andevaporator 4 are connected to each other by pipe PI3.Evaporator 4 andcompressor 1 are connected to each other by pipe PI4. -
Refrigerant circuit 13 is configured to allow refrigerant to circulate therethrough in the order ofcompressor 1, pipe PI1,condenser 2, pipe PI2, pressure-regulatingvalve 3, pipe PI3,evaporator 4, and pipe PI4. That is to say, refrigerant flows throughrefrigerant circuit 13 in the order ofcompressor 1,condenser 2, pressure-regulatingvalve 3, andevaporator 4. Refrigerant is R32. The amount of the refrigerant flowing throughrefrigerant circuit 13 is preferably 300 g or more and 500 g or less. -
Compressor 1 is configured to compress refrigerant.Compressor 1 is also configured to compress the sucked refrigerant and discharge the compressed refrigerant.Compressor 1 is configured to have a variable capacity.Compressor 1 of the present embodiment is configured to variably control the number of rotations. Specifically, the drive frequency ofcompressor 1 is changed based on an instruction from a controller (not shown), so that the number of rotations ofcompressor 1 is adjusted. This changes the capacity ofcompressor 1. The capacity ofcompressor 1 is an amount by which refrigerant is fed per unit time. That is to say,compressor 1 can perform a high-capacity operation and a low-capacity operation. In the high-capacity operation, an operation is performed by setting the drive frequency ofcompressor 1 high to increase the flow rate of refrigerant circulating throughrefrigerant circuit 13. In the low-capacity operation, an operation is performed by setting the drive frequency ofcompressor 1 low to reduce the flow rate of refrigerant circulating throughrefrigerant circuit 13. -
Condenser 2 is configured to condense the refrigerant compressed bycompressor 1.Condenser 2 is an air-heat exchanger formed of a pipe and a fin. Pressure-regulatingvalve 3 is configured to decompress the refrigerant condensed bycondenser 2. Pressure-regulatingvalve 3 has the function as an expansion valve. Pressure-regulatingvalve 3 is also a mechanical pressure control valve. Pressure-regulatingvalve 3 is also configured to adjust the flow rate of the refrigerant flowing through pressure-regulatingvalve 3. The flow rate of the refrigerant flowing through pressure-regulatingvalve 3 is a flow rate per unit time.Evaporator 4 is configured to evaporate the refrigerant decompressed by pressure-regulatingvalve 3.Evaporator 4 is an air-heat exchanger formed of a pipe and a fin. - Blower for
condenser 5 is configured to adjust a heat exchange amount between the outdoor air and refrigerant incondenser 2. Blower forcondenser 5 is formed of afan 5a and amotor 5b.Motor 5b may be configured to rotatefan 5a such that the number of rotations offan 5a is variable.Motor 5b may also be configured to rotatefan 5a such that the number of rotations offan 5a is constant. Blower forevaporator 6 is configured to adjust a heat exchange amount between the indoor air and refrigerant inevaporator 4. Blower forevaporator 6 is formed of afan 6a and amotor 6b.Motor 6b may be configured to rotatefan 6a such that the number of rotations offan 6a is variable.Motor 6b may be configured to rotatefan 6a such that the number of rotations offan 6a is constant. - With reference to
Figs. 1 and 2 , the configuration of pressure-regulatingvalve 3 in the present embodiment will be described in detail. - Pressure-regulating
valve 3 includes acase 31, adiaphragm 32, aflow path 33, avalve portion 34, aspring 35, and apartition member 36. Pressure-regulatingvalve 3 is configured to adjust the degree of opening ofvalve portion 34 to adjust the flow rate of the refrigerant flowing throughflow path 33. -
Diaphragm 32 is attached to the inner side ofcase 31 to partition the interior ofcase 31.Case 31 has a first chamber S1 and a second chamber S2 partitioned bydiaphragm 32. - First chamber S1 has
flow path 33 which causes the refrigerant flowing fromcondenser 2 to flow toevaporator 4. Specifically, first chamber S1 has aflow inlet portion 31a and aflow outlet portion 31b.Flow inlet portion 31a is connected to pipe PI2.Flow outlet portion 31b is connected to pipe PI3. First chamber S1 is configured to allow the refrigerant flowing through the refrigerant circuit to flow from pipe PI2 throughflow inlet portion 31a into first chamber S1 and then flow throughoutlet portion 31b to pipe PI3. That is to say, the refrigerant flowing through the refrigerant circuit flows into first chamber S1 fromflow inlet portion 31a and flows out offlow outlet portion 31b, as indicated by arrows A1 inFig. 2 . In the present embodiment, the path fromflow inlet portion 31a to flowoutlet portion 31b forms flowpath 33 for refrigerant. - The pressure of first chamber S1 is a pressure of the refrigerant in
flow path 33. Since the pressure of first chamber S1 is a pressure of the refrigerant flowing thereinto fromcondenser 2, it is a pressure of high-pressure-side refrigerant flowing throughrefrigerant circuit 13. Pressure-regulatingvalve 3 is accordingly a high-pressure pressure-regulating valve. - Second chamber S2 forms a pressure reference chamber S2. Pressure reference chamber S2 is partitioned from
flow path 33. Pressure reference chamber S2 is filled with inert gas. Pressure reference chamber S2 is hermetically sealed while being filled with inert gas. The pressure in pressure reference chamber S2 is a pressure of the inert gas. The inert gas is, for example, nitrogen or helium. Nitrogen is advantageous in low cost. Helium is advantageous in high level of safety. The pressure in pressure reference chamber S2 is, for example, 3 MPa or more and 4 MPa or less. -
Diaphragm 32 is configured to deform in the direction indicated by a double-pointed arrow A2 inFig. 2 due to a pressure difference between the pressure of first chamber S1 and the pressure of second chamber S2, that is, a pressure difference between the pressure of the refrigerant inflow path 33 and the pressure of the inert gas in pressure reference chamber S2. Specifically,diaphragm 32 is configured to curve in a projecting manner toward pressure reference chamber S2 when the pressure of the refrigerant inflow path 33 is higher than the pressure of the inert gas in pressure reference chamber S2. In contrast,diaphragm 32 is configured to be planar when the pressure of the refrigerant inflow path 33 is equal to or lower than the pressure of the inert gas in pressure reference chamber S2. That is to say, in this case,diaphragm 32 does not curve in a projecting manner toward pressure reference chamber S2. -
Valve portion 34,spring 35, andpartition member 36 are disposed in first chamber S1.Partition member 36 is configured to partition first chamber S1 into a first region on theflow inlet portion 31a side and a second region on theflow outlet portion 31b side. That is to say,partition member 36 is disposed betweenflow inlet portion 31a and flowoutlet portion 31b inflow path 33 extending fromflow inlet portion 31a to flowoutlet portion 31b. -
Valve portion 34 has avalve body 34a and avalve seat 34b.Valve portion 34 is configured to adjust the degree of opening by the gap betweenvalve body 34a andvalve seat 34b.Valve body 34a is formed in a shaft shape. One end (first end) ofvalve body 34a is connected todiaphragm 32. The other end (second end) ofvalve body 34a is connected tospring 35.Valve body 34a is configured to move in the direction indicated by a double-pointed arrow A3 inFig. 2 due to the deformation ofdiaphragm 32. That is to say,valve body 34a is configured to move in the axial direction ofvalve body 34a due to the deformation ofdiaphragm 32.Valve body 34a has a tapered shape with a cross-section continuously decreasing from the one end to the other end.Valve body 34a is formed in a truncated cone shape and is formed with a diameter continuously decreasing in the axial direction towardvalve seat 34b. -
Valve seat 34b is provided inpartition member 36.Valve seat 34b is disposed betweenflow inlet portion 31a and flowoutlet portion 31b inflow path 33 extending fromflow inlet portion 31a to flowoutlet portion 31b.Valve seat 34b is provided around avalve hole 37 passing throughvalve seat 34b.Valve body 34a moves in the axial direction ofvalve body 34a due to the deformation ofdiaphragm 32 and accordingly leavesvalve seat 34b, thereby openingvalve hole 37. Specifically, when the pressure of the refrigerant inflow path 33 exceeds the pressure of the inert gas in pressure reference chamber S2, diaphragm 32 curves in a projecting manner toward pressure reference chamber S2. This causesvalve body 34a connected to diaphragm 32 to move toward pressure reference chamber S2 in the axial direction ofvalve body 34a. The other end ofvalve body 34a accordingly leavesvalve seat 34b to exposevalve hole 37 fromvalve body 34a, thereby openingvalve hole 37. -
Valve seat 34b is configured such that each of the surface (upper surface) on the first region side of first chamber S1 and the surface (lower surface) on the second region side of first chamber S1 becomes dented. That is to say,valve seat 34b has a dent on each of the first region side and the second region side of first chamber S1. Invalve seat 34b, the bottom of the dent on the first region side of first chamber S1 and the bottom of the dent on the second region side of first chamber S1 are communicated with each other. The bottom of the dent on the first region side of first chamber S1 and the bottom of the dent on the second region side of first chamber S1 which are communicated with each other definevalve hole 37. - Specifically,
valve seat 34b is formed such that each of the surface on the first region side of first chamber S1 and the surface on the second region side of first chamber S1 is formed in a cone shape.Valve seat 34b is formed in a cone shape such that the surface on the first region side of first chamber S1 has a diameter continuously decreasing toward the second region of first chamber S1. The surface ofvalve seat 34b on the first region side of first chamber S1 is formed in a cone shape to have a diameter continuously decreasing toward second region of first chamber S1. -
Valve portion 34 is configured to increase the degree of opening when the pressure inflow path 33 is higher than the pressure in pressure reference chamber S1. That is to say,valve portion 34 is configured as follows. When the pressure inflow path 33 is higher than the pressure in pressure reference chamber S2,valve body 34a moves towarddiaphragm 32 in the axial direction ofvalve body 34a to increase the gap betweenvalve body 34a andvalve seat 34b, thereby increasing the degree of opening.Valve portion 34 is also configured to reduce the degree of opening when the pressure inflow path 35 is lower than the pressure in pressure reference chamber S2. That is to say,valve portion 34 is configured as follows. When the pressure inflow path 35 is lower than the pressure in pressure reference chamber S2,valve body 34a moves towardspring 35 in the axial direction ofvalve body 34a to reduce the gap betweenvalve body 34a andvalve seat 34b, thereby reducing the degree of opening. -
Valve portion 34 is configured to continuously change the size of the gap betweenvalve body 34a andvalve seat 34b byvalve body 34a moving in the axial direction ofvalve body 34a due to the deformation ofdiaphragm 32. That is to say,valve portion 34 is configured to increase or reduce the degree of opening ofvalve portion 34 in proportional to the amount of movement in the axial direction ofvalve body 34a. -
Spring 35 is connected to the other end ofvalve body 34a and the bottom ofcase 31.Spring 35 is configured to biasvalve body 34a toward the bottom ofcase 31 by elastic force. - A
small hole 38 is provided inpartition member 36.Small hole 38 is provided to pass throughpartition member 36.Small hole 38 defines a part offlow path 33. Sincesmall hole 38 is not closed byvalve body 34a and is open constantly, refrigerant can constantly flow throughsmall hole 38 from the first region to the second region in first chamber S1. In the present embodiment,small hole 38 has the function as a capillary. That is to say, the refrigerant is decompressed by flowing throughsmall hole 38. - A flow of refrigerant in the refrigerant circuit of
air conditioner 10 of the present embodiment will now be described. - With reference to
Fig. 1 , the refrigerant that has flowed intocompressor 1 is compressed bycompressor 1 to turn into high-temperature, high-pressure gas refrigerant. The high-temperature, high-pressure gas refrigerant discharged fromcompressor 1 flows through pipe PI1 intocondenser 2. The refrigerant that has flowed intocondenser 2 is subjected to heat exchange with the air incondenser 2. Specifically, incondenser 2, the refrigerant is condensed by heat dissipation to the air, and the air is heated by the refrigerant. High-pressure liquid refrigerant condensed bycondenser 2 flows through pipe PI2 into pressure-regulatingvalve 3. - The refrigerant that has flowed into pressure-regulating
valve 3 is decompressed by pressure-regulatingvalve 3 to turn into low-pressure gas-liquid two-phase refrigerant. The refrigerant decompressed by pressure-regulatingvalve 3 flows through pipe PI3 intoevaporator 4. The refrigerant that has flowed intoevaporator 4 is subjected to heat exchange with the air inevaporator 4. Specifically, inevaporator 4, the air is cooled by the refrigerant, and the refrigerant turns into low-pressure gas refrigerant. The refrigerant decompressed byevaporator 4 to turn into low-pressure gas flows through pipe PI4 intocompressor 1. The refrigerant flowing intocompressor 1 is compressed and pressurized again and subsequently discharged fromcompressor 1. - With reference to
Figs. 2 and3 , the operation of pressure-regulatingvalve 3 in the present embodiment will now be described in detail. - When the pressure of the refrigerant in
flow path 33 is equal to or lower than the pressure of the inert gas in pressure reference chamber S2,diaphragm 32 is maintained in a planar manner, so thatvalve body 34a is in contact withvalve seat 34b. This maintains the state in whichvalve hole 37 is closed byvalve body 34a.Valve portion 34 is closed in this state. - When the pressure of the refrigerant in
flow path 33 is higher than the pressure of the inert gas in pressure reference chamber S2,diaphragm 32 deforms in a projecting manner toward pressure reference chamber S2. The deformation ofdiaphragm 32 causesvalve body 34a to move toward pressure reference chamber S2 in the axial direction ofvalve body 34a. Consequently,valve body 34a leavesvalve seat 34b. In this state,valve portion 34 is opened. Further, whenvalve body 34a moves toward pressure reference chamber S2 in the axial direction ofvalve body 34a due to the deformation ofdiaphragm 32, the gap betweenvalve body 34a andvalve seat 34b increases. That is to say, the degree of opening ofvalve portion 34 increases. This increases the amount of refrigerant flowing through pressure-regulatingvalve 3, thus increasing the amount of refrigerant flowing intoevaporator 4. The degree of superheat (SH) accordingly decreases. As a result, an increase in the temperature of the refrigerant discharged fromcompressor 1 can be suppressed. - The amount of movement in the axial direction of
valve body 34a can be adjusted by the pressure of the refrigerant inflow path 33, the pressure of the inert gas in pressure reference chamber S2, and the biasing force ofspring 35 connected tovalve body 34a. The degree of opening ofvalve portion 34 can be adjusted by the gap betweenvalve body 34a andvalve seat 34b. The amount of the refrigerant flowing through pressure-regulatingvalve 3 can thus be adjusted by adjusting the amount of movement in the axial direction ofvalve body 34a and the degree of opening ofvalve portion 34. - The function and effect of the present embodiment will now be described in comparison with those of a comparative example. The same components as those of
Embodiment 1 will be denoted by the same reference signs, and description thereof will not be repeated, unless otherwise noted. - With reference to
Fig. 4 ,air conditioner 10 of the comparative example differs fromair conditioner 10 of the present embodiment in that it includes a linear expansion valve (LEV) 30, a thermistor 7, and amicrocomputer 8. Inair conditioner 10 of the comparative example,microcomputer 8 controls the degree of opening ofLEV 30 based on a signal from thermistor 7 that has detected the temperature of the refrigerant discharged fromcompressor 1, so that the temperature of the refrigerant discharged fromcompressor 1 is adjusted not to exceed a set temperature (a temperature set to prevent a failure of compressor 1). - In
air conditioner 10 of the present embodiment, refrigerant is R32. R32 is refrigerant which has a small politropic exponent and whose temperature easily increases when discharged fromcompressor 1. Thus, when R32 is used as refrigerant, the temperature of the refrigerant discharged fromcompressor 1 increases easily at high outside air (high outside air temperature) and at high condensation temperature. -
Air conditioner 10 of the present embodiment sets the pressure in pressure reference chamber S2 to the pressure inflow path 33 where the temperature of the refrigerant discharged fromcompressor 1 is the set temperature (the temperature set to prevent a failure of compressor 1), thereby increasing the degree of opening ofvalve portion 34 when the pressure inflow path 33 is higher than the pressure in pressure reference chamber S2. This can suppress the temperature of the refrigerant discharged fromcompressor 1 exceeding the set temperature. The amount of the refrigerant flowing intoevaporator 4 can also be increased by increasing the amount of the refrigerant flowing through pressure-regulatingvalve 3, thus reducing the degree of superheat. An increase in the temperature of the refrigerant discharged fromcompressor 1 can thus be suppressed. Also, the generation of hunting can be suppressed by adjusting the degree of opening ofvalve portion 34 before the temperature of the refrigerant discharged fromcompressor 1 exceeds the set temperature. R32 is low GWP refrigerant. Consequently,air conditioner 10 that reduces refrigerant consumption with the use of low GWP refrigerant can be achieved. -
Air conditioner 10 of the comparative example needsLEV 30, thermistor 7, andmicrocomputer 8 to adjust the temperature of the refrigerant discharged fromcompressor 1, leading to a complex configuration ofair conditioner 10. Also, the cost ofmanufacturing air conditioner 10 is increased. Contrastingly, inair conditioner 10 of the present embodiment, pressure-regulatingvalve 3 can adjust the temperature of the refrigerant discharged fromcompressor 1, leading to a simple configuration ofair conditioner 10. Also, the cost ofmanufacturing air conditioner 10 is reduced. - In
air conditioner 10 of the present embodiment, pressure-regulatingvalve 3 can adjust the flow rate of the refrigerant flowing throughflow path 33 by adjusting the degree of opening ofvalve portion 34. Thus, the generation of hunting can be suppressed more than in the case wherevalve portion 34 is merely opened/closed (ON/OFF). Also, the controllability of the flow rate of refrigerant can be improved. - In
air conditioner 10 of the present embodiment, the amount of refrigerant flowing throughrefrigerant circuit 13 is 300 g or more and 500 g or less. According to the documents provided by the Ministry of Economy, Trade and Industry (documents related to a method of estimating emissions outside notification, 2003), the average refrigerant chlorofluorocarbon (CFC) charge amount of a room air conditioner is 800 g.Air conditioner 10 of the present embodiment can thus reduce the amount of refrigerant to about a half of 800 g that is the average refrigerant CFC charge amount of a room air conditioner. If the amount of refrigerant is 400 g ± 100 g, where 400 g is a half of the average refrigerant CFC charge amount of a room air conditioner, the refrigerant consumption can be reduced while maintaining the cooling capacity. - In
air conditioner 10 of the comparative example, a reduced amount of refrigerant results in a shorter response time of the temperature of the refrigerant discharged fromcompressor 1 with respect to the adjustment of the degree of opening ofLEV 30, so hunting may occur at the set temperature. Contrastingly,air conditioner 10 of the present embodiment increases the degree of opening ofvalve portion 34 with reference to the pressure in pressure reference chamber S2, thereby suppressing the generation of hunting with respect to the set temperature even when the amount of refrigerant decreases. Controllability can thus be improved. - In
air conditioner 10 of the present embodiment,compressor 1 can variably control the number of rotations. Power consumption can thus be reduced by variably controlling the number of rotations ofcompressor 1. Also, even when the temperature of the refrigerant discharged fromcompressor 1 increases due to an increase in the number of rotations ofcompressor 1, an increase in the temperature of the refrigerant discharged fromcompressor 1 can be suppressed by increasing the degree of opening ofvalve portion 34 with reference to the pressure in pressure reference chamber S2. - The same components as those of
Embodiment 1 will be denoted by the same reference signs inEmbodiment 2, and description thereof will not be repeated, unless otherwise noted. This embodiment is not an embodiment of the invention but helpful to understand certain aspects thereof. - With reference to
Fig. 5 ,air conditioner 10 ofEmbodiment 2 differs fromair conditioner 10 ofEmbodiment 1 in the configuration of pressure-regulatingvalve 3. - In
air conditioner 10 of the present embodiment, pressure-regulatingvalve 3 additionally includes a capillary 39.Capillary 39 is connected tocase 31 of pressure-regulatingvalve 3 andevaporator 4. The configuration incase 31 of pressure-regulatingvalve 3 is identical to the configuration ofEmbodiment 1.Capillary 39 is disposed betweenvalve portion 34 andevaporator 4 inrefrigerant circuit 13.Capillary 39 can thus decompress the refrigerant. - The present embodiment can adjust the decompression of refrigerant by
capillary 39. This leads to easier adjustment of the decompression of the refrigerant. - The same components as those of
Embodiment 1 will be denoted by the same reference signs inEmbodiment 3, and description thereof will not be repeated, unless otherwise noted. This embodiment is not an embodiment of the invention but helpful to understand certain aspects thereof. - With reference to
Fig. 6 ,air conditioner 10 ofEmbodiment 3 differs fromair conditioner 10 ofEmbodiment 1 in the configuration of pressure-regulatingvalve 3. - In
air conditioner 10 of the present embodiment, pressure-regulatingvalve 3 includescapillary 39.Capillary 39 is connected in parallel withcase 31 of pressure-regulatingvalve 3 inrefrigerant circuit 13. The configuration incase 31 of pressure-regulatingvalve 3 is identical to the configuration ofEmbodiment 1.Capillary 39 is disposed in parallel withvalve portion 34 inrefrigerant circuit 13.Capillary 39 can thus decompress the refrigerant. - The present embodiment can accordingly adjust the decompression of refrigerant by
capillary 39. The adjustment of the decompression of refrigerant can thus be simplified. - With reference to
Fig. 7 , a modification ofair conditioner 10 ofEmbodiment 3 will now be described, wherein this modification does also not form part of the present invention This modification differs fromEmbodiment 1 in thatsmall hole 38 is not provided. In this modification, capillary 39 is disposed in parallel withvalve portion 34 inrefrigerant circuit 13, and accordingly, capillary 39 can cause refrigerant to constantly flow throughrefrigerant circuit 13 even whensmall hole 38 ofEmbodiment 1 is not provided. -
Capillary 39 can adjust the decompression of refrigerant more easily thansmall hole 38 ofEmbodiment 1. In the modification ofair conditioner 10 of the present embodiment, thus, capillary 39 can adjust the decompression of refrigerant easily. - It is to be understood that the embodiments disclosed herein have been presented for the purpose of illustration and non-restrictive in every respect. It is therefore intended that the scope of the present invention is defined by claims, not only by the embodiments described above, and encompasses all modifications and variations equivalent in meaning and scope to the claims.
- 1 compressor, 2 condenser, 3 pressure-regulating valve, 4 evaporator, 5 blower for condenser, 6 blower for evaporator, 7 thermistor, 8 microcomputer, 9 capillary, 10 air conditioner, 11 outdoor unit, 12 indoor unit, 13 refrigerant circuit, 31 case, 31a flow inlet portion, 31b flow outlet portion, 32 diaphragm, 33 flow path, 34a valve body, 34b valve seat, 35 spring, 36 partition member, 37 valve hole, 38 small hole, 39 capillary, S1 first chamber, S2 second chamber (pressure reference chamber).
Claims (5)
- An air conditioner (10) comprising:a refrigerant circuit (13) comprising a compressor (1), a condenser (2), a pressure-regulating valve (3), and an evaporator (4); andrefrigerant flowing through the refrigerant circuit (13) in an order of the compressor (1), the condenser (2), the pressure-regulating valve (3), and the evaporator (4), whereinthe refrigerant is R32,the pressure-regulating valve (3) comprisesa case (31),a diaphragm (32) attached to an inner side of the case (31) to partition an interior of the case (31),a flow path (33) provided by partitioning the interior of the case (31) by the diaphragm (32), the flow path (33) causing the refrigerant flowing from the condenser (2) to flow to the evaporator (4),a pressure reference chamber (S2) partitioned from the flow path (33) by the diaphragm (32) and filled with inert gas,a valve portion (34) disposed in the flow path (33),a spring (35) connected to a bottom of the case (31), anda partition member (36) disposed in the flow path (33),the pressure-regulating valve (3) is configured to adjust a degree of opening of the valve portion (34) to adjust a flow rate of the refrigerant flowing through the flow path (33), andthe valve portion (34) is configured toincrease the degree of opening when a pressure in the flow path (33) is higher than a pressure in the pressure reference chamber (S2), andreduce the degree of opening when the pressure in the flow path (33) is lower than the pressure in the pressure reference chamber (S2),the valve portion (34) comprisesa valve body (34a) connected to the diaphragm (32), anda valve seat (34b) provided in the partition member (36), anda first end of valve body (34a) is connected to the diaphragm (32) and a second end of the valve body (34a) is connected to the spring (35),the spring (35) is configured to bias the valve body (34a) toward the bottom of the case (31) by elastic force,the valve portion (34) is configured towhen the pressure in the flow path (33) is higher than the pressure in the pressure reference chamber (S2), the valve body (34a) moves toward the diaphragm (32) in the axial direction of the valve body (34a) to increase a gap between the valve body (34a) and the valve seat (34b), thereby increasing the degree of opening, andwhen the pressure in flow path (33) is lower than the pressure in the pressure reference chamber (S2), the valve body (34a) moves toward the spring (35) in the axial direction of the valve body (34a) to reduce the gap between the valve body (34a) and the valve seat (34b), thereby reducing the degree of opening,a small hole (38) is provided in the partition member (36), andthe pressure-regulating valve (3) is configured to cause the refrigerant to flow into the pressure-regulating valve (3) through the small hole (38) also when the valve body (34a) is in contact with the valve seat (34b).
- The air conditioner (10) according to claim 1, wherein, during operation of the air conditioner (1), an amount of the refrigerant flowing through the refrigerant circuit (13) is 300 g or more and 500 g or less.
- The air conditioner (10) according to claim 1 or 2, whereinthe pressure-regulating valve (3) comprises a capillary (39), andthe capillary (39) is disposed between the valve portion (34) and the evaporator (4) in the refrigerant circuit (13).
- The air conditioner according to claim 1 or 2, whereinthe pressure-regulating valve (3) comprises a capillary (39), andthe capillary (39) is disposed in parallel with the valve portion (34) in the refrigerant circuit (13).
- The air conditioner (10) according to any one of claims 1 to 4, wherein the compressor (1) is configured to variably control a number of rotations.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2016/082119 WO2018078808A1 (en) | 2016-10-28 | 2016-10-28 | Air conditioner |
Publications (3)
Publication Number | Publication Date |
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EP3534088A1 EP3534088A1 (en) | 2019-09-04 |
EP3534088A4 EP3534088A4 (en) | 2019-10-30 |
EP3534088B1 true EP3534088B1 (en) | 2022-03-02 |
Family
ID=61968188
Family Applications (1)
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EP16920284.3A Active EP3534088B1 (en) | 2016-10-28 | 2016-10-28 | Air conditioner |
Country Status (7)
Country | Link |
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US (3) | US20200018530A1 (en) |
EP (1) | EP3534088B1 (en) |
JP (1) | JP6312943B1 (en) |
KR (1) | KR102147693B1 (en) |
CN (1) | CN109891164A (en) |
AU (1) | AU2016427727B2 (en) |
WO (1) | WO2018078808A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102596984B1 (en) * | 2019-01-31 | 2023-11-02 | 삼성전자주식회사 | Outdoor unit of airconditioner |
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2016
- 2016-10-28 CN CN201680089229.4A patent/CN109891164A/en active Pending
- 2016-10-28 EP EP16920284.3A patent/EP3534088B1/en active Active
- 2016-10-28 JP JP2017545775A patent/JP6312943B1/en active Active
- 2016-10-28 WO PCT/JP2016/082119 patent/WO2018078808A1/en active Application Filing
- 2016-10-28 AU AU2016427727A patent/AU2016427727B2/en active Active
- 2016-10-28 KR KR1020197005898A patent/KR102147693B1/en active IP Right Grant
- 2016-10-28 US US16/313,671 patent/US20200018530A1/en not_active Abandoned
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2021
- 2021-02-22 US US17/181,541 patent/US20210180842A1/en active Pending
- 2021-02-22 US US17/181,511 patent/US20210172659A1/en active Pending
Also Published As
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AU2016427727A1 (en) | 2019-02-21 |
KR102147693B1 (en) | 2020-08-25 |
US20210180842A1 (en) | 2021-06-17 |
WO2018078808A1 (en) | 2018-05-03 |
EP3534088A4 (en) | 2019-10-30 |
JPWO2018078808A1 (en) | 2018-11-01 |
US20200018530A1 (en) | 2020-01-16 |
CN109891164A (en) | 2019-06-14 |
AU2016427727B2 (en) | 2019-10-10 |
KR20190032560A (en) | 2019-03-27 |
US20210172659A1 (en) | 2021-06-10 |
JP6312943B1 (en) | 2018-04-18 |
EP3534088A1 (en) | 2019-09-04 |
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