EP3511135A1 - Facility for cutting food products provided with means for filling a chute - Google Patents
Facility for cutting food products provided with means for filling a chute Download PDFInfo
- Publication number
- EP3511135A1 EP3511135A1 EP19151204.5A EP19151204A EP3511135A1 EP 3511135 A1 EP3511135 A1 EP 3511135A1 EP 19151204 A EP19151204 A EP 19151204A EP 3511135 A1 EP3511135 A1 EP 3511135A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chute
- bread
- installation according
- receptacle
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000013305 food Nutrition 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 title claims abstract description 17
- 235000008429 bread Nutrition 0.000 claims abstract description 63
- 238000009434 installation Methods 0.000 claims abstract description 30
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000005070 sampling Methods 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 claims abstract description 3
- 208000002193 Pain Diseases 0.000 description 13
- 230000036407 pain Effects 0.000 description 13
- 239000000047 product Substances 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 235000015241 bacon Nutrition 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 235000013550 pizza Nutrition 0.000 description 2
- 244000099147 Ananas comosus Species 0.000 description 1
- 235000007119 Ananas comosus Nutrition 0.000 description 1
- 208000031968 Cadaver Diseases 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 235000012785 bread rolls Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 235000013622 meat product Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 235000013580 sausages Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
- B26D3/161—Cutting rods or tubes transversely for obtaining more than one product at a time
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D7/325—Means for performing other operations combined with cutting for conveying or stacking cut product stacking the cut product individually separated by separator elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/327—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being slices of bread
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/06—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers for bread, e.g. bread slicing machines for use in a retail store
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
- B26D3/167—Cutting tubes having a non-circular cross-section
Definitions
- the present invention relates to a food cutting plant which is in the form of elongated breads, otherwise called bars.
- It may be meat products such as sausage, ham, bacon, or cheese or products of plant origin (eg pineapple).
- the term "elongated bread” not only a monolithic bread, ie consisting of a single piece of food product, but also a “stack" of several blocks of products food which does not have a real mechanical cohesion between them, the whole having generally the appearance of a bread.
- this type of device makes it possible, provided that several stores arranged side by side are provided, to simultaneously cut several portions of food product, in an orderly manner, at a given location, so that these portions are distributed in receptacles that run under the device, for example conveyed by a moving belt, or are deposited directly on the conveyor running underneath.
- the portions are distributed over pizzas or slices of bread (consisting of sandwiches, blue cords, etc.) which are moved by a conveyor.
- a conveyor for transferring the products to a treatment station, for example freezing, cooking or cooking. cooling.
- the open top end of the chutes by which the bread is cut is arranged in height, so that operators have access via at least one platform served by a staircase.
- each product bread can be between 10 and 20 kg, which leads the operators to carry the breads in their arms, horizontally, to the unit or at most by 2, between the ground and the upper level of the loading bridge, taking the stairs.
- the purpose of the present invention is precisely to overcome these disadvantages and aims in particular to improve the installation described in the aforementioned document.
- FR-A-3047433 The purpose of the present invention is precisely to overcome these disadvantages and aims in particular to improve the installation described in the aforementioned document.
- these chutes 1 are five in number. Of course, this number may be different, for example lower or higher.
- This assembly therefore has the particularity of being composed of individual chutes which are juxtaposed, so that said assembly has an optimized overall width, which is substantially equal to that of a mobile endless conveyor, not shown in the figures above but of which the longitudinal axis XX 'appears at the figure 1 .
- This set E trunking 1 is mounted on a solid frame 10 of known type, so that the upper opening 11 of each of them is largely raised above the ground.
- the frame 10 incorporates means that allow the chutes 1 to be moved in an alternating movement, either strictly linear or rocker, so as to periodically bring their lower end, and thereby the lower end of a bread P of food product engaged in each of the chutes1 near a cutting blade disposed at a horizontal plate which extends under the troughs.
- detection of the presence of only one third of bread remaining in the chute can be performed by at least one detector.
- the installation I comprises a platform 2 which is accessed by a staircase 20 and which allows operators to have access to the upper opening 11 of the troughs 1 from above. of these, so as to facilitate the introduction of breads P.
- the platform 2 extends parallel to the frame 10 of the assembly E, that is to say in a direction generally perpendicular to the axis X-X 'supra. Moreover and as shown in the figures, the platform 2 adjoins the assembly E so that one of its longitudinal edges is closer to the upper opening 11 of the troughs 1.
- the platform 2 is provided with two guardrails 21 whose horizontal upper bar is referenced 210. This allows operators on the platform to lean, especially above set E, without fear for their safety.
- these upper bars 210 have an additional function, namely that they constitute guide paths for a receptacle for receiving and transferring breads.
- the installation shown in the figures above has bread storage means S for supplying the chutes 1 described above.
- a constant-level storage and elevation device 3 which essentially comprises a parallelepipedal frame 30 with a vertical orientation, which is shaped to selectively receive a storage trolley 4 in which are previously placed on trays 40 superimposed, sets of breads P of food products.
- a carriage 4 on which loaves P are already placed is caused to be moved manually by an operator or automatically by means of a suitable machine, inside the frame 30 via a lateral opening, as shown in FIG. arrow f represented in the figure 1 .
- the frame 30 includes means (not shown) which allow to maintain at constant level, that is to say at the same height, the upper tray 40 of the carriage still topped with breads P.
- This leveling always at a constant height is for example triggered via a sensor which detects the absence of loaves on a given plateau and controls the steering of the lift of the truck so that the packed tray immediately below is brought to adequate level.
- this "constant" level corresponds substantially to that of the upper face of the bars 210 of the guardrails 21.
- the lifting operation is for example carried out by a conveyor system and chain hoist or any other device providing the same function.
- the device 3 also includes sampling means 5 of at least one bread P present at the upper plate 40 of the carriage.
- the aforementioned frame 30 is equipped here with means 5 consisting of a pair of parallel and horizontal cylinders 50.
- a common pusher 51 fixed to the free end of the rod of the cylinders 5, is oriented parallel to the P breads in place on the trolley 4.
- the means 5 extend to a height such that, when the rod of the cylinders is in the extended position, the pusher 51 moves the loaves P in place on the top plate 40.
- these cylinders are controlled so that the plate 51 is moved towards the inside of the device 3 and interferes, that is to say pushes the nearest bread P present on the highest tray of the device 3 so as to move either one or all of these loaves in the direction of the platform 2.
- the installation also includes means for transferring bread to one or the other of the aforementioned chutes 1.
- These transfer means consist of a receptacle 6, more particularly visible at the figure 4 which is selectively moved along the guide tracks formed by the upper face of the bars 210 of the guardrails 21.
- the receptacle is also visible to Figures 1 to 3 , 5 and 6 . It is represented very schematically, only in order to understand its function.
- This receptacle 6 has an elongated shape. It extends horizontally and parallel to the aforementioned conveyor. It therefore bears on the upper face of the bars 210 of the railings 21 by rollers or wheels 60 and is driven by self-propelled means not shown here. It is open on the side and upwards, so as to be able to receive at least one bread P which has been previously removed from a tray 4 by the pusher 51. Preferably, this receptacle is slightly hollowed to receive and immobilize said bread P.
- this receptacle 6 is positioned in the non-operative waiting position at the end of the platform 2, as close as possible to the device 3, as shown by FIGS. figures 1 and 2 .
- the installation comprises means of control of this receptacle which are designed to move it automatically on a race just sufficient for it to be positioned next to the chute 1 to supply bread P.
- this receptacle has been moved vis-à-vis the third chute 1, to introduce the bread P he carries.
- the receptacle 6 is equipped with evacuation means 7 of the bread P.
- evacuation means 7 of the bread P comprise a jack 70 arranged horizontally and above the receptacle properly and which is coupled to a pallet 71 disposed at the end of an actuating rod 72, the activation of said jack 70 resulting in a linear displacement of the pallet 71 towards the associated chute 1.
- the troughs 1 although of generally vertical orientation, have an upper opening 11 widely flared and oriented towards the receptacle, with a flange 110 directed almost horizontally.
- chutes 1 are not flared at the top, it may be more difficult to operate their transfer in these chutes.
- receptacle 6 unrepresented means such as a rod or a cam, which allow this receptacle to be positioned at an angle, by lifting its end opposite the chute 1 to feed.
- the invention it is possible to supply all the chutes in record time, so that the quality and regularity of slicing of the loaves is not affected.
- the operation of this installation is for example automatically managed via a PLC.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chutes (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
La présente invention est relative à une installation (I) de découpe de produits alimentaires qui se présentent sous la forme de pains allongés (P) et qui comporte :au moins un ensemble (E) comprenant au moins une goulotte (1) ou magasin de réception d'un pain (P) de produit alimentaire, cette goulotte (1) ayant la forme d'un compartiment allongé, généralement dirigé de haut en bas, et configurée pour recevoir ledit pain (P) par son extrémité supérieure ouverte (11), avec possibilité de coulissement, de manière à le diriger vers et au-delà de son extrémité inférieure ouverte, sous l'effet de son propre poids ;un plateau généralement horizontal, disposé à distance de l'extrémité inférieure de ladite goulotte (1), et une lame de coupe disposée au voisinage de ce plateau ;des moyens de déplacement dudit ensemble conformés pour amener alternativement ladite extrémité inférieure au voisinage dudit plateau de manière à ce que ladite lame interfère avec ledit pain et procède à son découpage.Elle est notamment caractérisée par le fait qu'elle comporte d'une part, une unité (S) de stockage de pains (P) alimentaires et d'autre part, des moyens mécanisés et/ou automatisés (5 ; 6) de prélèvement d'au moins un pain (P) dans ladite unité de stockage et de transfert puis de chargement dans ladite goulotte (1), par son extrémité supérieure ouverte (11).The present invention relates to an installation (I) for cutting food products which are in the form of elongated loaves (P) and which comprises: at least one assembly (E) comprising at least one chute (1) or store of receiving a bread (P) of food product, said chute (1) having the shape of an elongate compartment, generally directed from top to bottom, and configured to receive said bread (P) by its open upper end (11) with sliding possibility so as to direct it towards and beyond its open lower end, under the effect of its own weight, a generally horizontal plate disposed at a distance from the lower end of said chute (1) , and a cutting blade disposed in the vicinity of this plate, means for moving said assembly shaped to alternately bring said lower end into the vicinity of said plate so that said blade interferes with the said bread and proceeds to its cutting.Il is characterized in particular that it comprises on the one hand, a unit (S) storage of breads (P) food and secondly, mechanized and / or automated means (5; 6) sampling at least one bread (P) in said storage unit and transfer and loading in said chute (1), by its open upper end (11).
Description
La présente invention est relative à une installation de découpe de produits alimentaires qui se présentent sous la forme de pains allongés, autrement appelés barres.The present invention relates to a food cutting plant which is in the form of elongated breads, otherwise called bars.
Il peut s'agir de produits carnés tels que du saucisson, du jambon, du bacon, ou encore de fromage ou de produits d'origine végétale (tronçon d'ananas par exemple).It may be meat products such as sausage, ham, bacon, or cheese or products of plant origin (eg pineapple).
Dans l'ensemble de la présente demande, on entend par "pain allongé" non seulement un pain monolithique, c'est à dire constitué d'une seule et même pièce de produit alimentaire, mais également un "entassement" de plusieurs blocs de produits alimentaires qui n'ont pas de réelle cohésion mécanique entre eux, l'ensemble ayant globalement l'aspect d'un pain.Throughout the present application, the term "elongated bread" not only a monolithic bread, ie consisting of a single piece of food product, but also a "stack" of several blocks of products food which does not have a real mechanical cohesion between them, the whole having generally the appearance of a bread.
On décrit dans le document
Plus généralement, ce type de dispositif permet, pour autant que l'on ait prévu plusieurs magasins disposés côte à côte, de découper simultanément plusieurs portions de produit alimentaire, de manière ordonnée, à un endroit déterminé, de sorte que ces portions se répartissent dans des réceptacles qui défilent sous le dispositif, véhiculés par exemple par un tapis mobile, ou sont déposées directement sur le convoyeur défilant en dessous. Dans d'autres applications, les portions se répartissent sur des pizzas ou sur des tranches de pain (constitutives de sandwiches, de cordons bleus, etc.) qui sont déplacées par un convoyeur.More generally, this type of device makes it possible, provided that several stores arranged side by side are provided, to simultaneously cut several portions of food product, in an orderly manner, at a given location, so that these portions are distributed in receptacles that run under the device, for example conveyed by a moving belt, or are deposited directly on the conveyor running underneath. In other applications, the portions are distributed over pizzas or slices of bread (consisting of sandwiches, blue cords, etc.) which are moved by a conveyor.
Par ailleurs, dans un processus de transformation de produits alimentaires, on peut être amené à déposer, en rangées ordonnées, des portions de viande sur un convoyeur destiné à transférer les produits vers un poste de traitement, par exemple de surgélation, de cuisson ou de refroidissement.Furthermore, in a food processing process, it may be necessary to deposit, in ordered rows, portions of meat on a conveyor for transferring the products to a treatment station, for example freezing, cooking or cooking. cooling.
De même, il est courant, dans le domaine de l'industrie agro-alimentaire, d'utiliser ce type de "trancheurs" pour des opérations d'assemblage de différentes tranches pour constituer le produit final. Ainsi, les croque-monsieur ou les petits sandwiches que l'on appelle "buns" sont constitués de plusieurs éléments tels que du pain, du jambon et du fromage. Ces opérations se font à la volée par détection du produit, coupe et dépôt de l'élément suivant sur un support tel qu'un réceptacle défilant sous l'appareil ou directement sur une tranche de pain.Similarly, it is common in the field of the food industry, to use this type of "slicers" for assembly operations of different slices to form the final product. Thus, croque-monsieur or small sandwiches that are called "buns" consist of several elements such as bread, ham and cheese. These operations are done on the fly by detecting the product, cut and deposit the next element on a support such as a receptacle running under the device or directly on a slice of bread.
On peut citer également la situation dans laquelle on découpe un grand nombre de tranches de viande, par exemple de bacon, lesquelles sont acheminées par un convoyeur vers un four.There is also the situation in which a large number of slices of meat, for example bacon, are cut out and conveyed by a conveyor to an oven.
Principalement pour des raisons d'augmentation de cadence, on a multiplié ce genre de dispositifs, de manière à augmenter le nombre de lignes travaillant de concert.Mainly for reasons of increase of pace, we have multiplied this kind of devices, so as to increase the number of lines working together.
Toutefois, cela nécessite la mise en place simultanée de plusieurs pains de produits alimentaires, dans les goulottes qui sont positionnées verticalement et animées d'un mouvement de va et vient en vue de la découpe de tranches. En effet, on cherche, autant que possible, que le tranchage ait lieu en continu, ce qui nécessite un réapprovisionnement continuel des goulottes.However, this requires the simultaneous introduction of several breads of food products, in the chutes which are positioned vertically and moved back and forth for cutting slices. Indeed, we seek, as much as possible, the slicing takes place continuously, which requires a continuous replenishment of the chutes.
Pour des raisons d'encombrement, l'extrémité supérieure ouverte des goulottes par laquelle on introduit le pain à découper est disposée en hauteur, de sorte que des opérateurs y ont accès via au moins une plate-forme desservie par un escalier.For reasons of space, the open top end of the chutes by which the bread is cut is arranged in height, so that operators have access via at least one platform served by a staircase.
Du fait du grand nombre d'allers-retours entre le sol sur lequel sont regroupées et stockées les palettes de pains à découper et le niveau de chargement dans les goulottes, le risque de chutes des opérateurs dans l'escalier de la plate-forme est élevé.Due to the large number of round trips between the floor on which the pallets of slicing bread and the level of loading in the chutes are grouped and stored, the risk of operators falling down the platform stairs is high.
Par ailleurs, le poids individuel de chaque pain de produit peut être compris entre 10 et 20 kg, ce qui conduit les opérateurs à porter les pains dans leurs bras, horizontalement, à l'unité ou au maximum par 2, entre le sol et le niveau supérieur de la passerelle de chargement, en empruntant l'escalier.Moreover, the individual weight of each product bread can be between 10 and 20 kg, which leads the operators to carry the breads in their arms, horizontally, to the unit or at most by 2, between the ground and the upper level of the loading bridge, taking the stairs.
Le chargement dans les goulottes nécessite alors une levée rapide et une rotation de chaque barre, synchrone avec le mouvement de balancier ou linéaire de la goulotte à charger. Ces mouvements fastidieux, répétitifs et rapides induisent notamment des risques de blessure, tout particulièrement du dos.Loading in the chutes then requires rapid lifting and rotation of each bar, synchronous with the pendulum or linear movement of the chute to be loaded. These tedious, repetitive and rapid movements induce particular risks of injury, especially the back.
De plus, la technologie de ces machines nécessite un niveau de chargement homogène entre les différentes goulottes. Il ne peut être respecté pour des raisons évidentes d'impossibilité pour un opérateur de recharger rapidement plusieurs goulottes en même temps. Cela conduit de ce fait rapidement à une différence de qualité dans le tranchage et le dépôt des produits tranchés entre les différentes lignes.In addition, the technology of these machines requires a level of homogeneous loading between the different chutes. It can not be respected for obvious reasons of impossibility for an operator to quickly recharge several chutes at the same time. This quickly leads to a difference in quality in the slicing and deposition of sliced products between the different lines.
Un état de la technique supplémentaire est constitué par les documents
La présente invention a justement pour but de pallier ces inconvénients et vise notamment à améliorer l'installation décrite dans le document précité
Ainsi, la présente invention se rapporte à une installation de découpe de produits alimentaires qui se présentent sous la forme de pains allongés et qui comporte :
- au moins un ensemble comprenant au moins une goulotte ou magasin de réception d'un pain de produit alimentaire, cette goulotte ayant la forme d'un compartiment allongé, généralement dirigé de haut en bas, et configurée pour recevoir ledit pain par son extrémité supérieure ouverte, avec possibilité de coulissement, de manière à le diriger vers et au-delà de son extrémité inférieure ouverte, sous l'effet de son propre poids ;
- un plateau généralement horizontal, disposé à distance de l'extrémité inférieure de ladite goulotte, et une lame de coupe disposée au voisinage de ce plateau ;
- des moyens de déplacement dudit ensemble conformés pour amener alternativement ladite extrémité inférieure au voisinage dudit plateau de manière à ce que ladite lame interfère avec ledit pain et procède à son découpage,
- ladite unité comprend un ou plusieurs plateaux superposés formant une pile ;
- elle comporte des moyens conformés pour que le plateau le plus haut sur lequel sont présents des pains occupe toujours un niveau constant ;
- elle comporte au moins un organe de poussée tel qu'un vérin conformé pour évacuer lesdits pains présents sur le plateau le plus haut ;
- ainsi qu'un réceptacle mobile entre une position de chargement dans laquelle il reçoit au moins un pain évacué par ledit au moins un organe de poussée, et une position de transfert dans laquelle ledit réceptacle est positionné en regard de ladite goulotte, au voisinage immédiat de son extrémité supérieure ouverte.
- at least one assembly comprising at least one trough or receiving tray for a food product roll, this trough having the shape of an elongated compartment, generally directed from top to bottom, and configured to receive said bread by its open upper end with the possibility of sliding so as to direct it towards and beyond its open lower end, under the effect of its own weight;
- a generally horizontal plate, disposed at a distance from the lower end of said chute, and a cutting blade disposed in the vicinity of this plate;
- displacement means of said assembly shaped to alternately bring said lower end into the vicinity of said plate so that said blade interferes with said bread and proceeds to cutting,
- said unit comprises one or more stacked trays forming a stack;
- it comprises means shaped so that the highest plateau on which are present loaves always occupies a constant level;
- it comprises at least one thrust member such as a jack shaped to evacuate said loaves present on the uppermost plate;
- and a movable receptacle between a loading position in which it receives at least one bread evacuated by said at least one pushing member, and a transfer position in which said receptacle is positioned opposite said chute, in the immediate vicinity of its upper end open.
Grâce à cet ensemble de caractéristiques, les opérateurs n'ont plus à se déplacer et à porter des charges lourdes, ce qui diminue drastiquement le risque de chute et de blessure. Ils peuvent ainsi se concentrer sur l'approvisionnement de l'unité de stockage, surveiller le bon fonctionnement global de l'installation et intervenir rapidement en cas de besoin.With this set of features, operators no longer have to move and carry heavy loads, which drastically reduces the risk of falling and injury. They can focus on supplying the storage unit, monitor the overall operation of the plant and respond quickly when needed.
De même, la mise en place de ces dispositifs conduit à une augmentation substantielle de la qualité du tranchage et du dépôt des tranches.Similarly, the implementation of these devices leads to a substantial increase in the quality of slicing and slab deposition.
Selon d'autres caractéristiques non limitatives et avantageuses de l'invention :
- elle comporte des moyens d'évacuation dudit au moins un pain qui agissent lorsque ledit réceptacle est dans ladite position de transfert, ces moyens assurant un déplacement dudit pain en direction de l'extrémité supérieure ouverte de ladite goulotte ;
- ladite goulotte comporte une extrémité supérieure évasée dont un flanc s'étend approximativement horizontalement et que lesdits moyens d'évacuation opèrent selon une translation généralement horizontale ;
- lesdits moyens d'évacuation opèrent selon une translation généralement horizontale, combinée à un mouvement de basculement.
- ledit réceptacle repose et est déplacé le long de deux chemins de guidage parallèles ;
- elle est pourvue d'une plate-forme surélevée, qui jouxte ladite au moins une goulotte et qui est accessible à des opérateurs, de manière à avoir accès à ladite au moins une goulotte, par le dessus de celle-ci ;
- ladite plate-forme est pourvue de deux garde-corps parallèles, la barre supérieure de chacun de ceux-ci constituant un des deux chemins de guidage ;
- elle comporte un ou plusieurs ensembles de goulottes disposés de part et d'autre de ladite plate-forme, lesdits moyens d'évacuation agissant sélectivement et à la demande en direction de l'un ou de l'autre desdits deux ensembles ;
- ladite au moins une goulotte est pourvue d'au moins un détecteur configuré pour déclencher sélectivement la mise en oeuvre des moyens mécanisés et/ou automatisés de prélèvement d'au moins un pain dans ladite unité de stockage et de transfert puis de chargement dans ladite goulotte.
- it comprises means for evacuating said at least one loaf which act when said receptacle is in said transfer position, these means ensuring a displacement of said loaf in the direction of the open upper end of said chute;
- said chute has a flared upper end whose flank extends approximately horizontally and said evacuation means operate in a generally horizontal translation;
- said evacuation means operate in a generally horizontal translation, combined with a tilting movement.
- said receptacle rests and is moved along two parallel guideways;
- it is provided with a raised platform, which adjoins said at least one chute and which is accessible to operators, so as to have access to said at least one chute, from above it;
- said platform is provided with two parallel railings, the upper bar of each of these constituting one of the two guideways;
- it comprises one or more sets of chutes arranged on either side of said platform, said evacuation means acting selectively and on demand towards one or the other of said two sets;
- said at least one chute is provided with at least one detector configured to selectively trigger the implementation of mechanized and / or automated means for sampling at least one loaf in said storage unit and transfer and loading in said chute .
D'autres caractéristiques et avantages de l'invention apparaîtront à la lecture de la description suivante de certains modes de réalisation préférentiels de l'invention. Cette description, donnée à titre non limitatif, est faite en référence aux dessins annexés dans lesquels :
- La
figure 1 est une vue de dessus d'un premier mode de réalisation d'une installation de découpe conforme à l'invention ; - La
figure 2 est une vue en perspective de l'installation de lafigure 1 ; - Les
figures 3 et 4 sont des vues analogues à lafigure 2 , plus spécifiquement destinées à illustrer différentes étapes de transfert de pains alimentaires vers des goulottes de tranchage ; - Les
figures 5 et 6 sont des schémas d'une partie spécifique de l'installation des figures précédentes, destinés à montrer comment s'opère le transfert d'un pain de produit alimentaire vers la goulotte qui lui est associée ; - Les
figures 7 et 8 sont également des schémas, en perspective, illustrant une variante de réalisation des moyens représentés auxfigures 5 et 6 ; - La
figure 8 est une vue de dessus d'une installation de plus grande envergure, qui est en fait constituée de deux installations telles que celle de lafigure 1 , disposées tête-bêche.
- The
figure 1 is a top view of a first embodiment of a cutting installation according to the invention; - The
figure 2 is a perspective view of the installation of thefigure 1 ; - The
figures 3 and4 are similar views to thefigure 2 , more specifically intended to illustrate different stages of transfer of bread rolls to slicing chutes; - The
figures 5 and6 are diagrams of a specific part of the installation of the preceding figures, intended to show how the transfer of a bread of food product to the chute associated with it takes place; - The
Figures 7 and 8 are also diagrams, in perspective, illustrating an alternative embodiment of the means represented infigures 5 and6 ; - The
figure 8 is a top view of a larger facility, which actually consists of two facilities such asfigure 1 , arranged head to tail.
En se reportant aux
Dans l'exemple représenté ici, ces goulottes 1 sont au nombre de cinq. Bien entendu, ce nombre peut être différent, par exemple inférieur ou supérieur. Cet ensemble présente donc la particularité d'être composé de goulottes individuelles qui sont juxtaposées, de sorte que ledit ensemble présente une largeur globale optimisée, qui est sensiblement égale à celle d'un convoyeur sans fin mobile, non représenté sur les figures précitées mais dont l'axe longitudinal X-X' apparaît à la
Cet ensemble E de goulottes 1 est monté sur un bâti massif 10 de type connu, de sorte que l'ouverture supérieure 11 de chacune d'elles se trouve largement surélevée par rapport au sol.This
Bien que cela ne soit pas visible sur les figures précitées, le bâti 10 intègre des moyens qui permettent aux goulottes 1 d'être déplacées selon un mouvement alternatif, soit strictement linéaire, soit de balancier, de manière à rapprocher périodiquement leur extrémité inférieure, et par là même l'extrémité inférieure d'un pain P de produit alimentaire engagé dans chacune des goulottes1 à proximité d'une lame de coupe disposée au niveau d'un plateau horizontal qui s'étend sous les goulottes.Although this is not visible in the aforementioned figures, the
On peut se reporter si nécessaire au document
Le mouvement alternatif évoqué plus haut, reproduit un certain nombre de fois, permet de découper chacun des pains en un nombre élevé de tranches de produit alimentaire. Ces tranches tombent soit directement sur le convoyeur précité, soit dans des récipients préalablement déposés sur le convoyeur, ou directement sur des préparations alimentaires telles que des pizzas déplacées les unes derrière les autres par ledit convoyeur.The reciprocating movement mentioned above, reproduced a number of times, makes it possible to cut each of the loaves into a large number of slices of food product. These slices fall either directly on the aforementioned conveyor, or in containers previously deposited on the conveyor, or directly on food preparations such as pizzas moved one behind the other by said conveyor.
L'expérience a montré que le dépôt de ces tranches se fait de manière très régulière et uniforme tant qu'environ un tiers du pain P est encore présent dans chaque goulotte. Dans ces conditions, on comprend qu'il est préférable, voire impératif de se préparer à introduire un nouveau pain P dans chaque goulotte dès lors qu'il ne reste dans chaque goulotte qu'un tiers du pain initial. Et cette manipulation doit être répétée pour chaque goulotte, en un minimum de temps, de manière à obtenir des découpes uniformes indépendamment des goulottes.Experience has shown that the deposition of these slices is very regular and uniform as long as about a third of the bread P is still present in each chute. Under these conditions, we understand that it is preferable, even imperative to prepare to introduce a new bread P in each chute as long as there is only one third of the original bread left in each chute. And this manipulation must be repeated for each chute, in a minimum of time, so as to obtain uniform cuts independently of the chutes.
Avantageusement, la détection de la présence de seulement un tiers de pain restant dans la goulotte peut être effectuée par au moins un détecteur.Advantageously, detection of the presence of only one third of bread remaining in the chute can be performed by at least one detector.
En pratique, l'introduction d'un pain P dans une goulotte 1, qui est effectuée alors que l'installation I est en fonctionnement, est réalisée lors d'une phase particulière du mouvement alternatif de la goulotte, à savoir la phase dans laquelle son extrémité supérieure ouverte est la plus proche de l'opérateur, ceci pour un confort de travail.In practice, the introduction of a bread P in a
Dans l'exemple de réalisation représenté ici, l'installation I comporte une plate-forme 2 à laquelle on accède par un escalier 20 et qui permet à des opérateurs d'avoir un accès à l'ouverture supérieure 11 des goulottes 1 par le dessus de celles-ci, de manière à faciliter l'introduction des pains P.In the embodiment shown here, the installation I comprises a
La plate-forme 2 s'étend parallèlement au bâti 10 de l'ensemble E, c'est-à-dire selon une direction généralement perpendiculaire à l'axe X-X' précité. Par ailleurs et comme le montrent les figures, la plate-forme 2 jouxte l'ensemble E de manière à ce qu'un de ses bords longitudinaux soit au plus près de l'ouverture supérieure 11 des goulottes 1.The
Essentiellement pour des raisons de sécurité, la plate-forme 2 est pourvue de deux garde-corps 21 dont la barre supérieure horizontale est référencée 210. Cela permet à des opérateurs présents sur la plate-forme de se pencher, tout particulièrement au-dessus de l'ensemble E, sans craindre pour leur sécurité.Essentially for safety reasons, the
Par ailleurs et comme on l'expliquera plus loin dans la description, ces barres supérieures 210 ont une fonction supplémentaire, à savoir qu'elles constituent des chemins de guidage pour un réceptacle de réception et de transfert de pains alimentaires.Furthermore and as will be explained later in the description, these
De plus, l'installation représentée sur les figures précitées présente des moyens S de stockage de pains destinés à approvisionner les goulottes 1 décrites plus haut.In addition, the installation shown in the figures above has bread storage means S for supplying the
Ces moyens sont disposés à l'extrémité de la plate-forme 2 qui est opposée à l'escalier 20.These means are arranged at the end of the
Ils comprennent un dispositif de stockage et d'élévation à niveau constant 3 qui comprend essentiellement un cadre parallélépipédique 30 à claire-voie et d'orientation verticale, qui est conformé pour recevoir sélectivement un chariot de stockage 4 dans lequel sont placés préalablement, sur des plateaux 40 superposés, des ensembles de pains P de produits alimentaires.They comprise a constant-level storage and
Ainsi, un chariot 4 sur lequel sont déjà placés des pains P est amené à être déplacé manuellement par un opérateur ou automatiquement à l'aide d'un engin adapté, à l'intérieur du cadre 30 via une ouverture latérale, comme le montre la flèche f représentée à la
Par ailleurs, le cadre 30 intègre des moyens (non représentés) qui permettent de maintenir à niveau constant, c'est à dire à la même hauteur, le plateau 40 le plus haut du chariot encore garni de pains P.Furthermore, the
En d'autres termes, quand un chariot 4 dont tous les plateaux 40 sont garnis de pains P voit son plateau supérieur débarrassé des pains P qu'il accueillait, alors le dispositif 3 est actionné afin que le plateau situé immédiatement en dessous soit positionné à la même hauteur que le plateau précédent, et ainsi de suite.In other words, when a
Cette mise à niveau toujours à une hauteur constante est par exemple déclenché via un capteur qui détecte l'absence de pains sur un plateau déterminé et commande le pilotage du relevage du chariot de manière à ce que le plateau garni disposé immédiatement en dessous soit amené au niveau adéquat. En l'occurrence, ce niveau "constant" correspond sensiblement à celui de la face supérieure des barres 210 des garde-corps 21. L'opération de relevage est par exemple effectuée par un système de convoyage et levage à chaînes ou de tout autre dispositif assurant la même fonction.This leveling always at a constant height is for example triggered via a sensor which detects the absence of loaves on a given plateau and controls the steering of the lift of the truck so that the packed tray immediately below is brought to adequate level. In this case, this "constant" level corresponds substantially to that of the upper face of the
Lorsqu'un chariot 4 est vide, c'est-à-dire lorsque l'ensemble de ces plateaux 40 sont débarrassés de leurs pains P, alors ce chariot est extrait du cadre 30 par son extrémité opposée, comme le montre la flèche g de la
Comme cela est particulièrement visible à la
A cet effet, le cadre 30 précité est équipé ici de moyens 5 constitués d'une paire de vérins parallèles et horizontaux 50. Un poussoir commun 51, fixé à l'extrémité libre de la tige des vérins 5, est orienté parallèlement aux pains P en place sur le chariot 4.For this purpose, the
Les moyens 5 s'étendent à une hauteur telle que, lorsque la tige des vérins est en position d'extension, le poussoir 51 déplace les pains P en place sur le plateau 40 le plus haut.The
Bien entendu, l'actionnement de ces vérins ne fait que sur commande, c'est à dire lorsque les goulottes 1 nécessitent d'être réapprovisionnées en pains P. Cet actionnement est de préférence piloté automatiquement dès lors que le capteur dont il a été fait état plus haut a détecté seulement la présence d'un tiers de pain dans la goulotte concernée.Of course, the actuation of these cylinders is only on command, that is to say when the
Sur commande spécifique, ces vérins sont pilotés de manière à ce que la plaque 51 soit déplacée vers l'intérieur du dispositif 3 et interfère, c'est-à-dire pousse le pain P le plus proche présent sur le plateau le plus haut du dispositif 3 de manière à déplacer soit un soit l'ensemble de ces pains en direction de la plate-forme 2.On specific order, these cylinders are controlled so that the
Toujours dans le cadre de ce mode de réalisation particulier, l'installation comporte également des moyens de transfert de pains vers l'une ou l'autre des goulottes 1 précitées.Still in the context of this particular embodiment, the installation also includes means for transferring bread to one or the other of the
Ces moyens de transfert consistent en un réceptacle 6, plus particulièrement visible à la
Le réceptacle est également visible aux
Ce réceptacle 6 a une forme allongée. Il s'étend horizontalement et parallèlement au convoyeur précité. Il prend donc appui sur la face supérieure des barres 210 des garde-corps 21 par des galets ou roues 60 et est piloté par des moyens automoteurs non représentés ici. Il est ouvert sur le côté et vers le haut, de manière à pouvoir réceptionner au moins un pain P qui a été préalablement évacué d'un plateau 4 par le poussoir 51. De préférence, ce réceptacle est légèrement creusé pour recevoir et immobiliser ledit pain P.This
Dans ces conditions, ce réceptacle 6 est positionné en position d'attente, non opérationnelle, à l'extrémité de la plate-forme 2, au plus près du dispositif 3, comme le montrent les
L'installation comprend des moyens de pilotage de ce réceptacle qui sont conçus pour le déplacer automatiquement sur une course juste suffisante pour qu'il aille se positionner en regard de la goulotte 1 à approvisionner en pain P. Ainsi, quand on considère la situation de la
Pour permettre cette introduction, le réceptacle 6 est équipé de moyens d'évacuation 7 du pain P. Ces moyens comprennent un vérin 70 disposé horizontalement et au-dessus du réceptacle proprement et qui est couplé à une palette 71 disposée à l'extrémité d'une tige d'actionnement 72, l'activation dudit vérin 70 se traduisant par un déplacement linéaire de la palette 71 en direction de la goulotte associée 1.To allow this introduction, the
On passe ainsi de la position non active de la
Dans l'installation I présentée ici, les goulottes 1, bien que d'orientation généralement verticale, présentent une ouverture supérieure 11 largement évasée et orientée vers le réceptacle, avec un rebord 110 dirigé presqu'à l'horizontale.In the installation I presented here, the
Dans ces conditions, en déplaçant la palette 71 précitée via le vérin 70, il est possible et aisé de déplacer le pain P pour le diriger directement dans l'ouverture 11 de la goulotte, ainsi que le montre la
Dans l'hypothèse où les goulottes 1 ne sont pas évasées en partie supérieure, il peut être plus délicat d'opérer leur transfert dans ces goulottes. Dans une autre situation, on peut tout simplement rechercher à introduire les pains P dans les goulottes 1, selon une orientation la plus verticale possible. C'est la situation représentée aux
Pour ce faire, sont associés au réceptacle 6 des moyens non représentés tels qu'une bielle ou une came, qui permettent à ce réceptacle de se positionner en biais, par relevage de son extrémité opposée à la goulotte 1 à alimenter.To do this, are associated with the
Dans cette position, illustrée aux
Grâce à l'invention, il est possible d'approvisionner toutes les goulottes en un temps record, de sorte que la qualité et la régularité de tranchage des pains n'est aucunement affectée.Thanks to the invention, it is possible to supply all the chutes in record time, so that the quality and regularity of slicing of the loaves is not affected.
Le fonctionnement de la présente installation est par exemple géré automatiquement via un automate.The operation of this installation is for example automatically managed via a PLC.
Bien que cela ne soit pas représenté sur les figures, on pourrait envisager d'avoir affaire à une installation I dont la plate-forme 2 comporte sur chacun de ses deux côtés un ensemble E tel que celui précité, le réceptacle 6 étant configuré pour déplacer les pains P soit en direction d'un ensemble, soit en direction de l'ensemble opposé, en fonction des besoins.Although this is not shown in the figures, one could consider having to deal with an installation I whose
Enfin, comme représenté schématiquement à la
Ces deux installations voisines sont alors traversées par un seul et même convoyeur C, par exemple pour la découpe et le dépôt de produits alimentaires différents.These two neighboring installations are then crossed by a single conveyor C, for example for cutting and depositing different food products.
Claims (9)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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FR1850255A FR3076755B1 (en) | 2018-01-12 | 2018-01-12 | INSTALLATION FOR CUTTING FOOD PRODUCTS PROVIDED WITH CHUTE FILLING MEANS |
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EP3511135A1 true EP3511135A1 (en) | 2019-07-17 |
EP3511135B1 EP3511135B1 (en) | 2020-10-21 |
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EP19151204.5A Active EP3511135B1 (en) | 2018-01-12 | 2019-01-10 | Facility for cutting food products provided with means for filling a chute |
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US (1) | US10906198B2 (en) |
EP (1) | EP3511135B1 (en) |
ES (1) | ES2844207T3 (en) |
FR (1) | FR3076755B1 (en) |
Cited By (1)
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CN112476530A (en) * | 2020-11-10 | 2021-03-12 | 嘉兴嗨呗可食品有限公司 | Slicing machine for food processing |
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DE102020129749A1 (en) | 2020-11-11 | 2022-05-12 | Multivac Sepp Haggenmüller Se & Co. Kg | Delivery frame, slicing unit with delivery frame and method for their operation |
CN113492425B (en) * | 2021-07-15 | 2022-09-20 | 深圳信测标准技术服务有限公司 | Food detects with supplementary cutting device of alternative of can stereotyping |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1854596A1 (en) * | 2006-05-12 | 2007-11-14 | Ermatec | Food slicer and connected packing machine |
EP1935590A1 (en) * | 2006-12-13 | 2008-06-25 | Kaufler | Device for cutting food products with multiple slicing means |
FR3047433A1 (en) * | 2016-02-04 | 2017-08-11 | Kaufler | DECOUPE INSTALLATION OF FOOD PRODUCTS WITH BALANCER MOVEMENT |
Family Cites Families (3)
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US3433278A (en) * | 1964-10-09 | 1969-03-18 | Safeway Stores | Apparatus for cutting block like articles |
US4111087A (en) * | 1977-05-27 | 1978-09-05 | Pankratz Richard R | Cheese packaging apparatus |
US20110265621A1 (en) * | 2010-04-29 | 2011-11-03 | Schmidt Richard F | Profile Loaf Cutting System for Food Products |
-
2018
- 2018-01-12 FR FR1850255A patent/FR3076755B1/en not_active Expired - Fee Related
-
2019
- 2019-01-10 EP EP19151204.5A patent/EP3511135B1/en active Active
- 2019-01-10 US US16/245,044 patent/US10906198B2/en active Active
- 2019-01-10 ES ES19151204T patent/ES2844207T3/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1854596A1 (en) * | 2006-05-12 | 2007-11-14 | Ermatec | Food slicer and connected packing machine |
EP1935590A1 (en) * | 2006-12-13 | 2008-06-25 | Kaufler | Device for cutting food products with multiple slicing means |
FR3047433A1 (en) * | 2016-02-04 | 2017-08-11 | Kaufler | DECOUPE INSTALLATION OF FOOD PRODUCTS WITH BALANCER MOVEMENT |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112476530A (en) * | 2020-11-10 | 2021-03-12 | 嘉兴嗨呗可食品有限公司 | Slicing machine for food processing |
Also Published As
Publication number | Publication date |
---|---|
ES2844207T3 (en) | 2021-07-21 |
US10906198B2 (en) | 2021-02-02 |
EP3511135B1 (en) | 2020-10-21 |
FR3076755A1 (en) | 2019-07-19 |
FR3076755B1 (en) | 2020-01-31 |
US20190217492A1 (en) | 2019-07-18 |
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