EP3493232B1 - Drip-proof structure of electronic component - Google Patents

Drip-proof structure of electronic component Download PDF

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Publication number
EP3493232B1
EP3493232B1 EP17834163.2A EP17834163A EP3493232B1 EP 3493232 B1 EP3493232 B1 EP 3493232B1 EP 17834163 A EP17834163 A EP 17834163A EP 3493232 B1 EP3493232 B1 EP 3493232B1
Authority
EP
European Patent Office
Prior art keywords
drip
case
proof
rotary body
electronic component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17834163.2A
Other languages
German (de)
French (fr)
Other versions
EP3493232A1 (en
EP3493232A4 (en
Inventor
Hiroshi Aoki
Yoshiharu TSUKAHARA
Satoshi Kuwabara
Naoki Hayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokai Rika Co Ltd
Original Assignee
Tokai Rika Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2017130113A external-priority patent/JP6913319B2/en
Application filed by Tokai Rika Co Ltd filed Critical Tokai Rika Co Ltd
Publication of EP3493232A1 publication Critical patent/EP3493232A1/en
Publication of EP3493232A4 publication Critical patent/EP3493232A4/en
Application granted granted Critical
Publication of EP3493232B1 publication Critical patent/EP3493232B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/02Bases, casings, or covers
    • H01H9/04Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H19/00Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
    • H01H19/001Thumb wheel switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H19/00Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
    • H01H19/02Details
    • H01H19/10Movable parts; Contacts mounted thereon
    • H01H19/14Operating parts, e.g. turn knob
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H19/00Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
    • H01H19/02Details
    • H01H19/04Cases; Covers
    • H01H19/06Dustproof, splashproof, drip-proof, waterproof, or flameproof casings

Definitions

  • the present invention relates to a drip-proof structure of an electronic component.
  • a rotary electronic component in which a portion of an outer periphery of a rotary body of is exposed as an operating portion to the outside through an opening provided on an outer case, and an electrical function portion in a main case is driven by rotationally operating the operating portion with a finger etc. so as to cause a change in an output from the electrical function portion.
  • a drip-proof structure of an electronic component in which a rubbery drip-proof sheet is installed so as to seal a gap between the opening and the rotary body to prevent a liquid from entering through the gap between the opening and the rotary body to contact with the electrical function portion (see, e.g., JP 2011/134573 A ).
  • Another drip-proof structure of an electronic component is known in which an electrical function portion is covered with a waterproof case etc. to prevent liquid from contacting with the electrical function portion (see, e.g., JP 2010/9937 A ).
  • US 3 809 830 A discloses a thumb selector switch structure which is particularly suitable for use in corrosive or dusty environments.
  • the selector switch includes a printed circuit panel having an angularly encoded conductive pattern printed thereon.
  • a rotatable contact carrying indicia wheel is rotatably mounted to the printed circuit panel so that the contacts carried by the indicia wheel selectively engage various portions of the angularly encoded printed circuit pattern, thereby producing digital output signals in response to the rotation of the contact carrying wheel.
  • the contact carrying wheel is permanently hermetically sealed to the printed circuit board by means of a clear plastic casing.
  • An actuator wheel is provided for rotating the indicia and contact carrying wheel.
  • a suitable housing having a detent spring mounted therein is provided to enclose the above described structure.
  • WO 2015/087366 A1 discloses a component to effectively carry out waterproofing, while avoiding cramping an internal space to the extent it is possible to do so.
  • the component is provided with: a light source ; a moveable part having a first window; a circuit board; and a housing in which is formed an opening through which the surface of the moving part protrudes.
  • the housing in combination with the moveable part, has dividing walls for dividing the internal space of the housing into a first space and a second space. The dividing walls support the moveable part, and the light source illuminates the first window through a portion of the dividing walls, which are formed by transmissive members.
  • the drip-proof structure of an electronic component disclosed in JP 2011/134573 A may be poor in operability of the operating portion since the rubbery drip-proof sheet is in contact with the rotary body.
  • a drip-proof structure of an electronic component can be provided that is effective in drip-proofness and excellent in operability of the operating portion and allows downsizing of the component.
  • FIG. 1 is a perspective view showing an electronic component (hereinafter, referred to as "rotary electronic component") 1 configured using an embodiment of the present invention
  • FIG. 2 is a cross sectional view showing the rotary electronic component 1 (a cross section taken along the line A-A in FIG. 1 )
  • FIG. 3 is an exploded perspective view showing a main unit 10, a cover 300 and drip-proof members (hereinafter, referred to as "packings") 250 that constitute the rotary electronic component 1
  • FIG. 4 is a perspective view showing a process of attaching the packings 250 and the cover 300 to the main unit 10
  • FIG. 5 is an exploded perspective view showing the main unit 10
  • FIG. 1 is a perspective view showing an electronic component (hereinafter, referred to as "rotary electronic component") 1 configured using an embodiment of the present invention
  • FIG. 2 is a cross sectional view showing the rotary electronic component 1 (a cross section taken along the line A-A in FIG. 1 )
  • FIG. 3 is an exploded perspective view showing a main
  • FIG. 6 is an exploded perspective view showing the main unit 10 when viewed at another angle.
  • the rotary electronic component 1 is provided with the main unit 10 housing various parts, and the cover 300 covering a surface of the main unit 10 on the side where an rotary body (hereinafter, referred to as operating knob 100) protrudes.
  • operating knob 100 an rotary body
  • “upper/upward” is a direction to view the cover 300 from the main unit 10
  • “lower/downward” is a direction opposite thereto.
  • front/forward is a direction to view the operating knob 100 from a first case 20 (described later)
  • “rear/rearward” is a direction to view a circuit board 160 (described later) from the first case 20.
  • the main unit 10 is configured that the operating knob 100 as a rotary body, with a sliding piece 130 attached thereto, is housed between the first case 20 and a second case 70, a terminal unit 140 is housed in the first case 20 on the opposite side, and the circuit board 160, a light guide 190 and a third case 220 are provided thereon.
  • the rotary electronic component 1 is formed by attaching the packings 250 and the cover 300 to the main unit 10.
  • the first case 20 is a molded article formed by molding a synthetic resin into a substantially rectangular box shape, and has a substantially cylindrical bearing 21 at the upper center, a first housing portion 23 as a recess provided on the operating knob 100 side of the bearing 21, and a second housing portion 25 as a recess provided on the circuit board 160 side.
  • An arc surface portion of the bearing 21 at the middle of the upper surface and the upper surface portions located on right and left sides of the arc surface portion and protruding toward the first housing portion 23 serve as drip-proof member-mounting surfaces (hereinafter, referred to as "packing mounting surfaces”) 33 (33a to 33c), where the arc surface portion is defined as a bearing-side drip-proof member-mounting surface 33a, and linear portions on both sides thereof are defined as right- and left-side packing mounting surfaces 33b and 33c.
  • a pair of right and left stopper engaging portions 35 are formed, which butt against a stopper 129 of the operating knob 100 (described later) and prevent the stopper 129 from moving upward therebeyond.
  • a click engaging portion composed of raised and recessed portions along an arc direction (a direction of the arc along which a click ball 127 moves (described later)) is formed in the first housing portion 23 at a lower portion (at a position facing the click ball 127) of a surface on which the bearing 21 is provided.
  • the second case 70 is formed in a single piece by molding a synthetic resin and has a case main body 71 having a substantially rectangular plate shape and a circular plate-shaped knob supporting portion 73 which protrudes from the upper center of the case main body 71 toward the operating knob 100.
  • the knob supporting portion 73 is configured that an outer peripheral portion protruding from a surface on the operating knob 100 side is a cylindrical protruding portion 74 constituting a part of the drip-proof portion, and a protruding portion 75 having a bottomed cylinder shape is provided at the center inside the protruding portion 74.
  • a pair of engaging claws 77 protrude from both right and left side edges of the case main body 71 toward the operating knob 100.
  • the engaging claws 77 are flat plate-shaped members on which the claw portions 79 are provided near the end portions on both outer sides (only one claw portion 79 is shown in FIGS. 5 and 6 ).
  • the upper surface of the case main body 71 serves as a non-bearing-side packing mounting surface 81 to be in contact with the packing 250 (described later).
  • the operating knob 100 is a molded article of a synthetic resin and is formed by comolding a transparent material and an opaque material.
  • the operating knob 100 has a substantially circular-plate shape and is configured that the circular outer circumferential surface thereof serves as an operating portion 101.
  • a circular recessed portion 103 constituting a part of the drip-proof portion is provided on a surface of the operating knob 100 facing the second case 70, and two cylindrical protruding portions 105 and 107 are concentrically provided and protrude in the recessed portion 103.
  • a circular recessed portion between the two protruding portions 105 and 107 is an insertion portion (recess) 109 into which the protruding portion 75 of the second case 70 is inserted.
  • the protruding portion 74 of the knob supporting portion 73 of the second case 70 is also inserted into the recessed portion 103.
  • the drip-proof portion by a male-female interlocking connection between the protruding portion 74 and the recessed portion 103 is thereby formed.
  • the recessed portion in the middle of the protruding portion 107 has a bottom surface which is recessed in a substantially cone shape and serves as a light-reflecting surface 110.
  • a shaft portion 111 having a substantially circular-columnar shape protrudes from the center of a side surface (a surface facing the first case 20) of a main body 100a of the operating knob 100.
  • An upper surface of the shaft portion 111 serves as a sliding piece attachment portion 113, and a truncated cone-shaped light-guiding protrusion 115 is further provided and protrudes from the center of the sliding piece attachment portion 113.
  • An end face of the light-guiding protrusion 115 serves as a light introducing surface 117.
  • Sliding piece attaching protrusions 119 formed of small pieces sticking out are formed on the sliding piece attachment portion 113.
  • a ring-shaped drip-proof recess 121 is formed around the shaft portion 111.
  • a click mechanism housing portion 123 formed of a bottomed circular hole is formed on the operating knob 100 at an outer peripheral portion of a surface facing the first case 20.
  • a coil spring 125 and the click ball 127 are housed in the click mechanism housing portion 123.
  • a portion around the click mechanism housing portion 123 bulges outward from the outer periphery of the operating knob 100 and the bulging portion serves as the stopper 129.
  • the operating knob 100 is formed by molding two types of resins A1 and A2 into a single piece, as shown in FIG. 2 .
  • the resin A1 is a transparent resin and the resin A2 is an opaque resin.
  • the whole transparent resin A1 constitutes a light guide and is molded so that the circular outer circumferential surface of the operating portion 101 is optically coupled to the light introducing surface 117 of the light-guiding protrusion 115.
  • the sliding piece 130 is formed of an elastic metal plate and is provided with a base portion 131 and arch-shaped arm portions 133 protruding from an outer surface of the base portion 131 and having a shape with U-turn at a root portion.
  • a contact portion 135 which is curved and protrudes toward the circuit board 160 is formed at the center of each arm portion 133.
  • Attachment holes 137 formed of small holes are also provided on the base portion 131.
  • the terminal unit 140 is formed by insert molding in which six metal-plate terminals 141 are molded in a substantially rectangular terminal case 143 consisting of a molding resin and a terminal holding case 145 having a substantially rectangular-prism shape.
  • Each terminal 141 is arranged such that one end protrudes from a rear surface of the terminal case 143 so that the six ends are aligned in a row, and the other end protrudes from a side surface of the terminal case 143, is bent downward, is fixed by the terminal holding case 145 and then protrudes from a lower surface of the terminal holding case 145 so that the six ends are aligned in a row.
  • the circuit board 160 is configured that a circular through-hole 163 is provided at an upper portion of an insulating substrate 161 formed of a substantially rectangular hard plate, a sliding contact pattern 165 to be in sliding contact with the contact portions 135 of the sliding piece 130 is formed on a front surface of the insulating substrate 161 around the circular through-hole 163, six terminal insertion holes 167 formed of small holes for inserting one ends of the terminals 141 are formed horizontally in a row on the insulating substrate 161 in the vicinity of the lower edge, a light-emitting element 169 is attached to the rear surface of the insulating substrate 161 so as to be located below the through-hole 163, and various other electronic parts 171 are attached to predetermined positions.
  • a circuit pattern (not shown) is formed on the insulating substrate 161 to electrically connect between the sliding contact pattern 165, the light-emitting element 169, the various other electronic parts 171 and the terminals 141 inserted into the terminal insertion holes 167.
  • Various patterns such as switch pattern or resistor pattern can be used as the sliding contact pattern 165.
  • the light guide 190 is formed in a single piece by molding a transparent synthetic resin into a substantially rectangular box shape having an opening on the front side.
  • the light guide 190 On the front side, the light guide 190 has a substrate housing portion 191 having a recessed shape, and a circular-columnar protruding portion 193 protrudes from an upper portion of the bottom surface of the substrate housing portion 191.
  • the substrate housing portion 191 is formed in a shape capable of housing and covering the entire circuit board 160.
  • the protruding portion 193 has a size capable of being inserted into the through-hole 163 of the circuit board 160 and is configured that an end face serves as a light-emitting surface 195.
  • the upper surface of the light guide 190 also serves as a light-emitting surface 197.
  • the third case 220 is formed in an outer shape which is a substantially rectangular plate shape and substantially covers the rear surface of the first case 20.
  • a pair of engaging claws 221 protrude from both right and left sides of the third case 220 toward the first case.
  • the engaging claws 221 are flat plate-shaped members on which the claw portions 223 are provided near the end portions on both outer sides.
  • the packings 250 are formed of an elastic body such as elastomer into a substantially rectangular ring-shape with a circular cross section and form a shape in which the front side and the right and left sides are linear and the rear side has a curved portion which is curved upward in an arc shape.
  • a portion having the arc-shaped curved portion is defined as a bearing-side packing 250a
  • portions on the right and left sides are defined as right- and left-side packings 250b and 250c
  • a portion on the front side is defined as a non-bearing-side packing 250d.
  • the right- and left-side packings 250b and 250c serve as coupling portions for coupling the bearing-side packing 250a to the non-bearing-side packing 250d and contribute to improvement in assemblability and wobble prevention, in addition to the sealing effect.
  • the curved portion of the bearing-side packing 250a matches the outer shape of the bearing 21 of the first case 20.
  • FIG. 7 is a perspective view showing the cover 300 when viewed from the rear lower side.
  • the cover 300 is a molded article of a synthetic resin and is formed in a substantially rectangular box shape having an opening on the lower side so that a case main body-housing portion 301 for covering and housing the upper portion of the main unit 10 is formed on the lower side of the cover 300.
  • an exposure opening 305 for exposing a portion of the operating portion 101 of the operating knob 100 is formed at a position facing the operating knob 100 and an illumination portion 307 is formed at a position facing the light-emitting surface 197 of the light guide 190.
  • the illumination portion 307 is formed by cutting a desired shape, such as letter/character or symbol, out of an opaque coating material applied to a surface of a transparent molded resin constituting the cover 300, but may be formed by other methods.
  • the engagement portions 309 which are rectangular through-holes to be engaged with the engaging portions 30 of the first case 20, are respectively formed on both the right and left side surfaces of the cover 300.
  • Drip-proof member-mounting surfaces (hereinafter, referred to as "packing mounting surfaces") 311 (311a to 311d) are formed on the back surface of the cover 300 so as to surround the exposure opening 305.
  • the packing mounting surfaces 311 consist of a bearing-side packing mounting surface 311a in an arc shape convex toward the exposure opening 305, linear-shaped right- and left-side packing mounting surfaces 311b and 311c on both sides thereof (311c is not shown), and a non-bearing-side packing mounting surface 311d having a linear shape and located on the opposite side to the bearing-side packing mounting surface 311a, which together form one substantially rectangular ring-shaped surface (the same shape as that formed by the packings 250).
  • the bearing-side packing mounting surface 311a is formed at a position along the shape of an arc-shaped portion around the rim of the exposure opening 305
  • the non-bearing-side packing mounting surface 311d is formed at a position away from the arc-shaped portion around the rim of the exposure opening 305.
  • the main unit 10 is assembled.
  • the base portion 131 of the sliding piece 130 is pre-placed on the sliding piece attachment portion 113 of the operating knob 100.
  • the sliding piece 130 is attached by heat staking (or only press-fitting) the tips of the sliding piece attaching protrusions 119 of the sliding piece attachment portion 113 which are inserted into the attachment holes 137 of the sliding piece 130.
  • grease G for dripproofing is applied to fill the drip-proof recess 121 of the operating knob 100.
  • each terminal 141 protruding from the rear of the terminal unit 140 is inserted into the corresponding terminal insertion hole 167 of the circuit board 160 and is fixed on the opposite side to the circuit pattern (not shown) on the circuit board by solder h (see FIG. 2 ).
  • the operating knob 100 with the sliding piece 130 attached thereto and also the coil spring 125 and the click ball 127 housed in the click mechanism housing portion 123, is arranged to be housed in the first housing portion 23 of the first case 20 in such a manner that the shaft portion 111 of the operating knob 100 inserted into the bearing 21 of the first case 20 is rotatably supported.
  • the bearing 21 of the first case 20 is inserted in the drip-proof recess 121 of the operating knob 100 which is filled with the grease G, and this provides a drip-proof processing portion B1.
  • the second case 70 is attached to cover the front side surface of the operating knob 100.
  • the second case 70 and the first case 20 are attached to each other with the operating knob 100 sandwiched therebetween.
  • the second case 70 is attached such that the knob supporting portion 73 covers the other side surface (the front side surface) of the operating knob 100, the protruding portion 75 is inserted into the insertion portion 109 of the operating knob 100, and the protruding portion 74 is inserted into the recessed portion 103.
  • the circuit board 160 with the terminal unit 140 attached thereto and the light guide 190 are arranged to be housed in the second housing portion 25 of the first case 20, and the third case 220 is placed thereover. Then, the claw portions 223 of the third case 220 are respectively engaged with the engagement portions 29 of the first case 20. The main unit 10 shown in FIG. 3 is thereby completed.
  • an opening HI is formed on the upper surface between the first case 20 and the second case 70, and an opening H2 is formed on the upper surface between the first case 20 and the third case 220 (see FIG. 2 ).
  • a portion of the operating portion 101 of the operating knob 100 is exposed (protrudes) in the opening HI.
  • the light-emitting surface 197 of the light guide 190 is exposed in the opening H2 so as to protrude externally (upward).
  • the contact portions 135 of the sliding piece 130 are in contact with the sliding contact pattern 165 of the circuit board 160, as shown in FIG. 2 .
  • the terminal unit 140 is housed in the terminal unit housing portion 31.
  • the outer peripheral portion of the light guide 190 is in contact with a surface of the first case 20 facing the light guide 190 and encircles the circuit board 160. Furthermore, the protruding portion 193 of the light guide 190 is inserted into the through-hole 163 of the circuit board 160 so that the tip of the light-emitting surface 195 located at the end thereof closely faces the light introducing surface 117 of the operating knob 100.
  • the packings 250 shown in FIG. 3 are inserted into the case main body-housing portion 301 of the cover 300 and are placed in contact with the packing mounting surfaces 311 (311a to 311d) of the cover 300. Then, the cover 300 with the packings 250 installed thereon is attached to the main unit 10 from above. In other words, the upper portion of the main unit 10 is housed in the case main body-housing portion 301 of the cover 300. Then, the engaging portions 30 of the main unit 10 are respectively engaged with engagement portions 309 of the cover 300. Assembly of the rotary electronic component 1 is thereby completed. Note that, the above-mentioned assembly process is only an example and it is obvious that various other assembly processes may be use for assembly.
  • the packings 250 may be attached to the main unit 10 which is then covered with the cover 300.
  • ribs, etc., for preventing the packings 250 from coming out of alignment are preferably formed on at least some of the packing mounting surfaces 33 (33a to 33c) and the non-bearing-side packing mounting surface 81 of the main unit 10.
  • FIG. 4 is an exploded perspective view showing the state in which only the cover 300 is detached from the assembled rotary electronic component 1.
  • the packings 250 in the rotary electronic component 1 are in contact with the main unit 10 in the surrounding area of the hole the opening H1 which is formed by combining the first and second cases 20 and 70.
  • the bearing-side packing 250a is in contact with the bearing-side drip-proof member-mounting surface 33a of the first case 20
  • the right- and left-side packings 250b and 250c are in contact with the rightand left-side packing mounting surfaces 33b and 33c of the first case 20
  • the non-bearing-side packing 250d is in contact with the non-bearing-side packing mounting surface 81 of the second case 70.
  • the light-emitting surface 197 of the light guide 190 is arranged at a position facing the lower surface (the back surface) of the illumination portion 307 of the cover 300.
  • the bearing-side packing 250a is in contact with the bearing-side packing mounting surface 311a
  • the right- and left-side packings 250b and 250c are in contact with the right- and left-side packing mounting surfaces 311b and 311c
  • the non-bearing-side packing 250d is in contact with the non-bearing-side packing mounting surface 311d
  • the packings 250 are sandwiched between the packing mounting surfaces 33 (33a to 33c) /the non-bearing-side packing mounting surface 81 of the main unit 10 and the cover 300 and seals between the main unit 10 and the cover 300.
  • the contact portions 135 of the sliding piece 130 slide on the sliding contact pattern 165 of the circuit board 160 and this produces a difference in the detection output between the terminals 131.
  • the grease G causes some resistance but a large torque is not required to rotate the operating knob 100 since the packings 250 are not in contact therewith at all, hence, operability is not impaired.
  • the operating knob 100 when rotated, does not rotate more than about half of a turn since the stopper 129 thereof (see FIG. 6 ) butts against the pair of right and left stopper engaging portions 35 (only one is shown in FIG. 5 ) provided in the first housing portion 23 of the first case 20. In other words, the operating knob 100 is moves in an arc motion.
  • the light-emitting element 169 When the light-emitting element 169 is turned on, light therefrom is introduced into and reflected by the light guide 190, is then emitted from the light-emitting surface 197, and illuminates the illumination portion 307 of the cover 300 from the back side thereof, as indicated by a dot-and-dash line.
  • the light reflected inside the light guide 190 and emitted from the light-emitting surface 195 is introduced into the resin A1 from the light introducing surface 117 of the operating knob 100, is reflected therein and guided to the circular outer circumferential surface of the operating portion 101, and illuminates the operating portion 101.
  • the rotary electronic component 1 is installed on an operation panel C of an electronic device, as shown in FIG. 8 .
  • the upper surface 303 of the cover 300 is exposed, as the outside surface, to the outside of the operation panel C. Liquid may spill on the upper surface 303 exposed to the outside of the operation panel C. The spilled liquid enters inside the cover 300 through the exposure opening 305.
  • the entered liquid tries to advance from the surrounding area of the operating portion 101 of the operating knob 100 toward the circuit board 160 by passing through a gap between the cover 300 and the first case 20 as indicated by an arrow LI, by passing through a gap between the cover 300 and the second case 70, moving down along the outer surface of the second case 70 and going under its lower edge and around to the opposite side of the operating knob 100 as indicated by an arrow L2, or by passing through the opening HI of the main unit 10 as indicated by an arrow L3.
  • the liquid entered through the opening H1 of the main unit 10 as indicated by the arrow L3 passes in the surrounding area of the operating knob 100 and is directly drained downward, but the liquid advancing toward the sliding piece 130 is blocked by the drip-proof processing portion B1 and the ingress thereof is prevented. As such, drip-proof against the liquid entering through the exposure opening 305 of the cover 300 is effectively provided at each of these points.
  • the rotary electronic component 1 is configured that the operating knob 100 moving in a circular motion (including an arc motion and an oscillatory motion) about an axis K (see FIG. 2 ) is arranged on one side of the circuit board 160, a detection means composed of the sliding piece 130 and the sliding contact pattern 165 and changing its output according to the motion of the operating knob 100 is provided between the operating knob 100 and the circuit board 160, at least the operating knob 100 is housed in the first and second cases 20 and 70, a portion of the operating portion 101 on the outer surface of the operating knob 100 is exposed through the opening H1 provided on the first and second cases 20 and 70, the cover 300 having the exposure opening 305 for exposing the portion of the operating portion 101 of the operating knob 100 is attached to cover the outer surface of the first and second cases 20 and 70 on which the opening HI is provided, and the packings 250 are sandwiched and held between a surrounding area of the opening HI of the first and second cases 20 and 70 and a surrounding area of the exposure opening 305 of the cover 300 and prevent in
  • the shaft portion 111 provided on the operating knob 100 so as to protrude from a side surface on the circuit board 160 side is rotatably inserted into the bearing 21 protruding from the first case 20 at a position near the detection means and the drip-proof processing portion B1 is provided at the end portion of the bearing 21 into which the shaft portion 111 is inserted, liquid which is not blocked by the packings 250 and enters the first and second cases 20 and 70 from the opening HI of the first and second cases 20 and 70 is prevented from entering by a portion of the bearing 21 inside the first and second cases 20 and 70.
  • the bearing-side packing 250a which is the packing 250 arranged on the side where the surface of the operating knob 100 with the shaft portion 111 attached (the one side surface) is located, is arranged at a position along the operating portion 101 of the operating knob 100.
  • the bearing-side packing 250a which is arranged on the side where the circuit board 160 is located, prevents ingress of liquid at a position in the vicinity of the operating portion 101 of the operating knob 100 (immediately after the position of liquid ingress).
  • the non-bearing-side packing 250d which is the packing 250 arranged on the side where the surface (the other side surface) of the operating knob 100 opposite to the surface with the shaft portion 111 attached is located, is arranged in the vicinity of the axis K of the operating knob 100.
  • the non-bearing-side packing 250d which is arranged on the side where the circuit board 160 is not located, provides drip-proof protection near the center of the side surface of the operating knob 100 which is distant from the operating portion 101 of the operating knob 100. That is, the drip-proof effect at the portion near the circuit board 160 side is enhanced by providing drip-proof protection at a position in the vicinity of the exposure opening 305 of the cover 300.
  • the non-bearing-side packing 250d is arranged at a position rearward (downward) of the operating portion 101 of the operating knob 100, which allows a width dimension S1 of a portion of the cover 300 in the vicinity of the exposure opening 305 (see FIG. 8 ) to be reduced.
  • the portion of the cover 300 in the vicinity of the exposure opening 305 is a portion exposed on the operation panel C of the electronic device when the rotary electronic component 1 is mounted thereon. Since the width dimension S1 of such portion can be reduce, it is possible to reduce the size or thickness, etc., of the operation panel C as well as of the electronic device provided with the operation panel C.
  • the circular recessed portion 103 is provided on the operating knob 100 on a surface opposite to the surface with the shaft portion 111 attached, the cylindrical protruding portion 74 to be inserted into the recessed portion 103 is provided on a surface of the second case 70 facing the surface with recessed portion 103, and the recessed portion 103 engages with the protruding portion 74.

Landscapes

  • Rotary Switch, Piano Key Switch, And Lever Switch (AREA)
  • Switch Cases, Indication, And Locking (AREA)

Description

    Cross-Reference to Related Applications
  • The present application claims priorities of Japanese patent application Nos. 2016/148630 and 2017/130113 .
  • Technical Field
  • The present invention relates to a drip-proof structure of an electronic component.
  • Background Art
  • A rotary electronic component is known in which a portion of an outer periphery of a rotary body of is exposed as an operating portion to the outside through an opening provided on an outer case, and an electrical function portion in a main case is driven by rotationally operating the operating portion with a finger etc. so as to cause a change in an output from the electrical function portion. In the rotary electronic component, a drip-proof structure of an electronic component is known in which a rubbery drip-proof sheet is installed so as to seal a gap between the opening and the rotary body to prevent a liquid from entering through the gap between the opening and the rotary body to contact with the electrical function portion (see, e.g., JP 2011/134573 A ).
  • Another drip-proof structure of an electronic component is known in which an electrical function portion is covered with a waterproof case etc. to prevent liquid from contacting with the electrical function portion (see, e.g., JP 2010/9937 A ).
  • Citation List Patent Literatures
    • JP 2011/134573 A
    • JP 2010/9937 A
  • US 3 809 830 A discloses a thumb selector switch structure which is particularly suitable for use in corrosive or dusty environments. The selector switch includes a printed circuit panel having an angularly encoded conductive pattern printed thereon. A rotatable contact carrying indicia wheel is rotatably mounted to the printed circuit panel so that the contacts carried by the indicia wheel selectively engage various portions of the angularly encoded printed circuit pattern, thereby producing digital output signals in response to the rotation of the contact carrying wheel. The contact carrying wheel is permanently hermetically sealed to the printed circuit board by means of a clear plastic casing. An actuator wheel is provided for rotating the indicia and contact carrying wheel. A suitable housing having a detent spring mounted therein is provided to enclose the above described structure.
  • WO 2015/087366 A1 discloses a component to effectively carry out waterproofing, while avoiding cramping an internal space to the extent it is possible to do so. The component is provided with: a light source ; a moveable part having a first window; a circuit board; and a housing in which is formed an opening through which the surface of the moving part protrudes. The housing, in combination with the moveable part, has dividing walls for dividing the internal space of the housing into a first space and a second space. The dividing walls support the moveable part, and the light source illuminates the first window through a portion of the dividing walls, which are formed by transmissive members.
  • Summary of Invention Technical Problem
  • The drip-proof structure of an electronic component disclosed in JP 2011/134573 A may be poor in operability of the operating portion since the rubbery drip-proof sheet is in contact with the rotary body.
  • Also, concerning the drip-proof structure of the electronic component disclosed in JP 2010/9937 A , since it is necessary to separately provide the waterproof case etc., the number of components may increase and the size of the rotary electronic component itself may also increase.
  • It is an object of the invention to provide a drip-proof structure of an electronic component that is effective in drip-proofness and excellent in operability of the operating portion and allows downsizing of the component.
  • Solution to Problem
  • According to the present invention a drip-proof structure of an electronic component as defined by claim 1 is provided. The dependent claims define embodiments of the invention.
  • Advantageous Effects of Invention
  • According to the invention, a drip-proof structure of an electronic component can be provided that is effective in drip-proofness and excellent in operability of the operating portion and allows downsizing of the component.
  • Brief Description of Drawings
    • FIG. 1 is a perspective view showing a rotary electronic component in an embodiment.
    • FIG. 2 is a cross sectional view showing the rotary electronic component taken along a line A-A in FIG. 1 .
    • FIG. 3 is an exploded perspective view showing a main unit, a cover and drip-proof members.
    • FIG. 4 is an exploded perspective view showing the state in which the cover is detached from the rotary electronic component.
    • FIG. 5 is an exploded perspective view showing the main unit.
    • FIG. 6 is an exploded perspective view showing the main unit when viewed at an angle different from FIG. 5 .
    • FIG. 7 is a perspective view showing the back of the cover.
    • FIG. 8 is a cross sectional view showing a liquid ingress path into the rotary electronic component.
    Description of Embodiments
  • An embodiment of the invention will be described below in reference to the drawings. FIG. 1 is a perspective view showing an electronic component (hereinafter, referred to as "rotary electronic component") 1 configured using an embodiment of the present invention, FIG. 2 is a cross sectional view showing the rotary electronic component 1 (a cross section taken along the line A-A in FIG. 1 ), FIG. 3 is an exploded perspective view showing a main unit 10, a cover 300 and drip-proof members (hereinafter, referred to as "packings") 250 that constitute the rotary electronic component 1, FIG. 4 is a perspective view showing a process of attaching the packings 250 and the cover 300 to the main unit 10, FIG. 5 is an exploded perspective view showing the main unit 10, and FIG. 6 is an exploded perspective view showing the main unit 10 when viewed at another angle. As shown in these drawings, the rotary electronic component 1 is provided with the main unit 10 housing various parts, and the cover 300 covering a surface of the main unit 10 on the side where an rotary body (hereinafter, referred to as operating knob 100) protrudes. . In the following description, "upper/upward" is a direction to view the cover 300 from the main unit 10, and "lower/downward" is a direction opposite thereto. In addition, "front/forward" is a direction to view the operating knob 100 from a first case 20 (described later), and "rear/rearward" is a direction to view a circuit board 160 (described later) from the first case 20.
  • As shown in FIGS. 1 to 6 , the main unit 10 is configured that the operating knob 100 as a rotary body, with a sliding piece 130 attached thereto, is housed between the first case 20 and a second case 70, a terminal unit 140 is housed in the first case 20 on the opposite side, and the circuit board 160, a light guide 190 and a third case 220 are provided thereon. The rotary electronic component 1 is formed by attaching the packings 250 and the cover 300 to the main unit 10.
  • The first case 20 is a molded article formed by molding a synthetic resin into a substantially rectangular box shape, and has a substantially cylindrical bearing 21 at the upper center, a first housing portion 23 as a recess provided on the operating knob 100 side of the bearing 21, and a second housing portion 25 as a recess provided on the circuit board 160 side. A pair of engagement portions 27, which are rectangular through-holes to be engaged with claw portions 79 of the second case 70 (described later), are provided on both right and left side surfaces of the first case 20 at positions on the first housing portion 23 side. Meanwhile, a pair of engagement portions 29, which are rectangular through-holes to be engaged with claw portions 223 of the third case 220 (described later), are formed on both the right and left side surfaces of the first case 20 at positions on the second housing portion 25 side. In addition, a pair of claw-shaped engaging portions 30, which engage in engagement portions 309 of the cover 300 (described later), are formed both the right and left side surfaces of the first case 20 at positions between the engagement portions 27 and 29. A terminal unit housing portion 31, which has a substantially rectangular shape and opens rearward, is formed under the bearing 21. An arc surface portion of the bearing 21 at the middle of the upper surface and the upper surface portions located on right and left sides of the arc surface portion and protruding toward the first housing portion 23 serve as drip-proof member-mounting surfaces (hereinafter, referred to as "packing mounting surfaces") 33 (33a to 33c), where the arc surface portion is defined as a bearing-side drip-proof member-mounting surface 33a, and linear portions on both sides thereof are defined as right- and left-side packing mounting surfaces 33b and 33c. In addition, a pair of right and left stopper engaging portions 35 (only one is shown in FIG. 5 ) are formed, which butt against a stopper 129 of the operating knob 100 (described later) and prevent the stopper 129 from moving upward therebeyond. In addition, although it is not shown in the drawings, a click engaging portion composed of raised and recessed portions along an arc direction (a direction of the arc along which a click ball 127 moves (described later)) is formed in the first housing portion 23 at a lower portion (at a position facing the click ball 127) of a surface on which the bearing 21 is provided.
  • The second case 70 is formed in a single piece by molding a synthetic resin and has a case main body 71 having a substantially rectangular plate shape and a circular plate-shaped knob supporting portion 73 which protrudes from the upper center of the case main body 71 toward the operating knob 100. The knob supporting portion 73 is configured that an outer peripheral portion protruding from a surface on the operating knob 100 side is a cylindrical protruding portion 74 constituting a part of the drip-proof portion, and a protruding portion 75 having a bottomed cylinder shape is provided at the center inside the protruding portion 74. A pair of engaging claws 77 protrude from both right and left side edges of the case main body 71 toward the operating knob 100. The engaging claws 77 are flat plate-shaped members on which the claw portions 79 are provided near the end portions on both outer sides (only one claw portion 79 is shown in FIGS. 5 and 6 ). In addition, the upper surface of the case main body 71 serves as a non-bearing-side packing mounting surface 81 to be in contact with the packing 250 (described later).
  • The operating knob 100 is a molded article of a synthetic resin and is formed by comolding a transparent material and an opaque material. The operating knob 100 has a substantially circular-plate shape and is configured that the circular outer circumferential surface thereof serves as an operating portion 101. A circular recessed portion 103 constituting a part of the drip-proof portion is provided on a surface of the operating knob 100 facing the second case 70, and two cylindrical protruding portions 105 and 107 are concentrically provided and protrude in the recessed portion 103. A circular recessed portion between the two protruding portions 105 and 107 is an insertion portion (recess) 109 into which the protruding portion 75 of the second case 70 is inserted. The protruding portion 74 of the knob supporting portion 73 of the second case 70 is also inserted into the recessed portion 103. The drip-proof portion by a male-female interlocking connection between the protruding portion 74 and the recessed portion 103 is thereby formed. Meanwhile, the recessed portion in the middle of the protruding portion 107 has a bottom surface which is recessed in a substantially cone shape and serves as a light-reflecting surface 110. A shaft portion 111 having a substantially circular-columnar shape protrudes from the center of a side surface (a surface facing the first case 20) of a main body 100a of the operating knob 100. An upper surface of the shaft portion 111 serves as a sliding piece attachment portion 113, and a truncated cone-shaped light-guiding protrusion 115 is further provided and protrudes from the center of the sliding piece attachment portion 113. An end face of the light-guiding protrusion 115 serves as a light introducing surface 117. Sliding piece attaching protrusions 119 formed of small pieces sticking out are formed on the sliding piece attachment portion 113. A ring-shaped drip-proof recess 121 is formed around the shaft portion 111. A click mechanism housing portion 123 formed of a bottomed circular hole is formed on the operating knob 100 at an outer peripheral portion of a surface facing the first case 20. A coil spring 125 and the click ball 127 are housed in the click mechanism housing portion 123. A portion around the click mechanism housing portion 123 bulges outward from the outer periphery of the operating knob 100 and the bulging portion serves as the stopper 129. The operating knob 100 is formed by molding two types of resins A1 and A2 into a single piece, as shown in FIG. 2 . The resin A1 is a transparent resin and the resin A2 is an opaque resin. The whole transparent resin A1 constitutes a light guide and is molded so that the circular outer circumferential surface of the operating portion 101 is optically coupled to the light introducing surface 117 of the light-guiding protrusion 115.
  • The sliding piece 130 is formed of an elastic metal plate and is provided with a base portion 131 and arch-shaped arm portions 133 protruding from an outer surface of the base portion 131 and having a shape with U-turn at a root portion. A contact portion 135 which is curved and protrudes toward the circuit board 160 is formed at the center of each arm portion 133. Attachment holes 137 formed of small holes are also provided on the base portion 131.
  • The terminal unit 140 is formed by insert molding in which six metal-plate terminals 141 are molded in a substantially rectangular terminal case 143 consisting of a molding resin and a terminal holding case 145 having a substantially rectangular-prism shape. Each terminal 141 is arranged such that one end protrudes from a rear surface of the terminal case 143 so that the six ends are aligned in a row, and the other end protrudes from a side surface of the terminal case 143, is bent downward, is fixed by the terminal holding case 145 and then protrudes from a lower surface of the terminal holding case 145 so that the six ends are aligned in a row.
  • The circuit board 160 is configured that a circular through-hole 163 is provided at an upper portion of an insulating substrate 161 formed of a substantially rectangular hard plate, a sliding contact pattern 165 to be in sliding contact with the contact portions 135 of the sliding piece 130 is formed on a front surface of the insulating substrate 161 around the circular through-hole 163, six terminal insertion holes 167 formed of small holes for inserting one ends of the terminals 141 are formed horizontally in a row on the insulating substrate 161 in the vicinity of the lower edge, a light-emitting element 169 is attached to the rear surface of the insulating substrate 161 so as to be located below the through-hole 163, and various other electronic parts 171 are attached to predetermined positions. A circuit pattern (not shown) is formed on the insulating substrate 161 to electrically connect between the sliding contact pattern 165, the light-emitting element 169, the various other electronic parts 171 and the terminals 141 inserted into the terminal insertion holes 167. Various patterns such as switch pattern or resistor pattern can be used as the sliding contact pattern 165.
  • The light guide 190 is formed in a single piece by molding a transparent synthetic resin into a substantially rectangular box shape having an opening on the front side. On the front side, the light guide 190 has a substrate housing portion 191 having a recessed shape, and a circular-columnar protruding portion 193 protrudes from an upper portion of the bottom surface of the substrate housing portion 191. The substrate housing portion 191 is formed in a shape capable of housing and covering the entire circuit board 160. The protruding portion 193 has a size capable of being inserted into the through-hole 163 of the circuit board 160 and is configured that an end face serves as a light-emitting surface 195. The upper surface of the light guide 190 also serves as a light-emitting surface 197.
  • The third case 220 is formed in an outer shape which is a substantially rectangular plate shape and substantially covers the rear surface of the first case 20. A pair of engaging claws 221 protrude from both right and left sides of the third case 220 toward the first case. The engaging claws 221 are flat plate-shaped members on which the claw portions 223 are provided near the end portions on both outer sides.
  • As shown in FIG. 3 , the packings 250 are formed of an elastic body such as elastomer into a substantially rectangular ring-shape with a circular cross section and form a shape in which the front side and the right and left sides are linear and the rear side has a curved portion which is curved upward in an arc shape. Here, a portion having the arc-shaped curved portion is defined as a bearing-side packing 250a, portions on the right and left sides are defined as right- and left- side packings 250b and 250c, and a portion on the front side is defined as a non-bearing-side packing 250d. The right- and left- side packings 250b and 250c serve as coupling portions for coupling the bearing-side packing 250a to the non-bearing-side packing 250d and contribute to improvement in assemblability and wobble prevention, in addition to the sealing effect. The curved portion of the bearing-side packing 250a matches the outer shape of the bearing 21 of the first case 20.
  • FIG. 7 is a perspective view showing the cover 300 when viewed from the rear lower side. As shown in FIGS. 7 and also FIGS. 2 and 3 , the cover 300 is a molded article of a synthetic resin and is formed in a substantially rectangular box shape having an opening on the lower side so that a case main body-housing portion 301 for covering and housing the upper portion of the main unit 10 is formed on the lower side of the cover 300. On an upper surface (outside surface) 303 of the cover 300, an exposure opening 305 for exposing a portion of the operating portion 101 of the operating knob 100 is formed at a position facing the operating knob 100 and an illumination portion 307 is formed at a position facing the light-emitting surface 197 of the light guide 190. The illumination portion 307 is formed by cutting a desired shape, such as letter/character or symbol, out of an opaque coating material applied to a surface of a transparent molded resin constituting the cover 300, but may be formed by other methods. The engagement portions 309, which are rectangular through-holes to be engaged with the engaging portions 30 of the first case 20, are respectively formed on both the right and left side surfaces of the cover 300. Drip-proof member-mounting surfaces (hereinafter, referred to as "packing mounting surfaces") 311 (311a to 311d) are formed on the back surface of the cover 300 so as to surround the exposure opening 305. The packing mounting surfaces 311 consist of a bearing-side packing mounting surface 311a in an arc shape convex toward the exposure opening 305, linear-shaped right- and left-side packing mounting surfaces 311b and 311c on both sides thereof (311c is not shown), and a non-bearing-side packing mounting surface 311d having a linear shape and located on the opposite side to the bearing-side packing mounting surface 311a, which together form one substantially rectangular ring-shaped surface (the same shape as that formed by the packings 250). In other words, the bearing-side packing mounting surface 311a is formed at a position along the shape of an arc-shaped portion around the rim of the exposure opening 305, and the non-bearing-side packing mounting surface 311d is formed at a position away from the arc-shaped portion around the rim of the exposure opening 305.
  • Next, assembly of the rotary electronic component 1 will be described. Firstly, the main unit 10 is assembled. In detail, the base portion 131 of the sliding piece 130 is pre-placed on the sliding piece attachment portion 113 of the operating knob 100. At this time, the sliding piece 130 is attached by heat staking (or only press-fitting) the tips of the sliding piece attaching protrusions 119 of the sliding piece attachment portion 113 which are inserted into the attachment holes 137 of the sliding piece 130. Also, grease G for dripproofing is applied to fill the drip-proof recess 121 of the operating knob 100. Meanwhile, the tip of each terminal 141 protruding from the rear of the terminal unit 140 is inserted into the corresponding terminal insertion hole 167 of the circuit board 160 and is fixed on the opposite side to the circuit pattern (not shown) on the circuit board by solder h (see FIG. 2 ).
  • Then, the operating knob 100, with the sliding piece 130 attached thereto and also the coil spring 125 and the click ball 127 housed in the click mechanism housing portion 123, is arranged to be housed in the first housing portion 23 of the first case 20 in such a manner that the shaft portion 111 of the operating knob 100 inserted into the bearing 21 of the first case 20 is rotatably supported. In this state, the bearing 21 of the first case 20 is inserted in the drip-proof recess 121 of the operating knob 100 which is filled with the grease G, and this provides a drip-proof processing portion B1. Next, the second case 70 is attached to cover the front side surface of the operating knob 100. Once the claw portions 79 of the engaging claws 77 are engaged with the engagement portions 27 of the first case 20, the second case 70 and the first case 20 are attached to each other with the operating knob 100 sandwiched therebetween. The second case 70 is attached such that the knob supporting portion 73 covers the other side surface (the front side surface) of the operating knob 100, the protruding portion 75 is inserted into the insertion portion 109 of the operating knob 100, and the protruding portion 74 is inserted into the recessed portion 103.
  • Next, the circuit board 160 with the terminal unit 140 attached thereto and the light guide 190 are arranged to be housed in the second housing portion 25 of the first case 20, and the third case 220 is placed thereover. Then, the claw portions 223 of the third case 220 are respectively engaged with the engagement portions 29 of the first case 20. The main unit 10 shown in FIG. 3 is thereby completed.
  • In this state, an opening HI is formed on the upper surface between the first case 20 and the second case 70, and an opening H2 is formed on the upper surface between the first case 20 and the third case 220 (see FIG. 2 ). A portion of the operating portion 101 of the operating knob 100 is exposed (protrudes) in the opening HI. Meanwhile, the light-emitting surface 197 of the light guide 190 is exposed in the opening H2 so as to protrude externally (upward). Then, the contact portions 135 of the sliding piece 130 are in contact with the sliding contact pattern 165 of the circuit board 160, as shown in FIG. 2 . In addition, in this state, the terminal unit 140 is housed in the terminal unit housing portion 31. Furthermore, the outer peripheral portion of the light guide 190 is in contact with a surface of the first case 20 facing the light guide 190 and encircles the circuit board 160. Furthermore, the protruding portion 193 of the light guide 190 is inserted into the through-hole 163 of the circuit board 160 so that the tip of the light-emitting surface 195 located at the end thereof closely faces the light introducing surface 117 of the operating knob 100.
  • Next, the packings 250 shown in FIG. 3 are inserted into the case main body-housing portion 301 of the cover 300 and are placed in contact with the packing mounting surfaces 311 (311a to 311d) of the cover 300. Then, the cover 300 with the packings 250 installed thereon is attached to the main unit 10 from above. In other words, the upper portion of the main unit 10 is housed in the case main body-housing portion 301 of the cover 300. Then, the engaging portions 30 of the main unit 10 are respectively engaged with engagement portions 309 of the cover 300. Assembly of the rotary electronic component 1 is thereby completed. Note that, the above-mentioned assembly process is only an example and it is obvious that various other assembly processes may be use for assembly. For example, instead of attaching the packings 250 to the cover 300, the packings 250 may be attached to the main unit 10 which is then covered with the cover 300. In this case, ribs, etc., for preventing the packings 250 from coming out of alignment are preferably formed on at least some of the packing mounting surfaces 33 (33a to 33c) and the non-bearing-side packing mounting surface 81 of the main unit 10.
  • FIG. 4 is an exploded perspective view showing the state in which only the cover 300 is detached from the assembled rotary electronic component 1. As understood from FIG. 4 , the packings 250 in the rotary electronic component 1 are in contact with the main unit 10 in the surrounding area of the hole the opening H1 which is formed by combining the first and second cases 20 and 70. In detail, among the packings 250, the bearing-side packing 250a is in contact with the bearing-side drip-proof member-mounting surface 33a of the first case 20, the right- and left- side packings 250b and 250c are in contact with the rightand left-side packing mounting surfaces 33b and 33c of the first case 20, and the non-bearing-side packing 250d is in contact with the non-bearing-side packing mounting surface 81 of the second case 70.
  • Meanwhile, a portion of the operating portion 101 of the operating knob 100 is exposed through the exposure opening 305, as shown in FIGS. 1 and 2 . The light-emitting surface 197 of the light guide 190 is arranged at a position facing the lower surface (the back surface) of the illumination portion 307 of the cover 300. Then, in the assembled state, the bearing-side packing 250a is in contact with the bearing-side packing mounting surface 311a, the right- and left- side packings 250b and 250c are in contact with the right- and left-side packing mounting surfaces 311b and 311c, and the non-bearing-side packing 250d is in contact with the non-bearing-side packing mounting surface 311d, hence, the packings 250 are sandwiched between the packing mounting surfaces 33 (33a to 33c)/the non-bearing-side packing mounting surface 81 of the main unit 10 and the cover 300 and seals between the main unit 10 and the cover 300.
  • In the rotary electronic component 1 assembled as described above, when the operating knob 100 is rotated, the contact portions 135 of the sliding piece 130 slide on the sliding contact pattern 165 of the circuit board 160 and this produces a difference in the detection output between the terminals 131. When rotating the operating knob 100, the grease G causes some resistance but a large torque is not required to rotate the operating knob 100 since the packings 250 are not in contact therewith at all, hence, operability is not impaired. The operating knob 100, when rotated, does not rotate more than about half of a turn since the stopper 129 thereof (see FIG. 6 ) butts against the pair of right and left stopper engaging portions 35 (only one is shown in FIG. 5 ) provided in the first housing portion 23 of the first case 20. In other words, the operating knob 100 is moves in an arc motion.
  • When the light-emitting element 169 is turned on, light therefrom is introduced into and reflected by the light guide 190, is then emitted from the light-emitting surface 197, and illuminates the illumination portion 307 of the cover 300 from the back side thereof, as indicated by a dot-and-dash line. On the other hand, the light reflected inside the light guide 190 and emitted from the light-emitting surface 195 is introduced into the resin A1 from the light introducing surface 117 of the operating knob 100, is reflected therein and guided to the circular outer circumferential surface of the operating portion 101, and illuminates the operating portion 101.
  • In the meantime, the rotary electronic component 1 is installed on an operation panel C of an electronic device, as shown in FIG. 8 . When installed, the upper surface 303 of the cover 300 is exposed, as the outside surface, to the outside of the operation panel C. Liquid may spill on the upper surface 303 exposed to the outside of the operation panel C. The spilled liquid enters inside the cover 300 through the exposure opening 305. The entered liquid tries to advance from the surrounding area of the operating portion 101 of the operating knob 100 toward the circuit board 160 by passing through a gap between the cover 300 and the first case 20 as indicated by an arrow LI, by passing through a gap between the cover 300 and the second case 70, moving down along the outer surface of the second case 70 and going under its lower edge and around to the opposite side of the operating knob 100 as indicated by an arrow L2, or by passing through the opening HI of the main unit 10 as indicated by an arrow L3.
  • In the rotary electronic component 1, however, ingress of the liquid advancing toward the circuit board 160 by passing through a gap between the cover 300 and the first case 20 as indicated by the arrow L1 is prevented by the bearing-side packing 250a. Then, ingress of the liquid advancing toward the circuit board 160 by passing through a gap between the cover 300 and the second case 70, moving down along the outer surface of the second case 70 and going under its lower edge of and around to the opposite side of the operating knob 100 as indicated by the arrow L2 is prevented by the non-bearing-side packing 250d. Meanwhile, the liquid entered through the opening H1 of the main unit 10 as indicated by the arrow L3 passes in the surrounding area of the operating knob 100 and is directly drained downward, but the liquid advancing toward the sliding piece 130 is blocked by the drip-proof processing portion B1 and the ingress thereof is prevented. As such, drip-proof against the liquid entering through the exposure opening 305 of the cover 300 is effectively provided at each of these points.
  • As described above, the rotary electronic component 1 is configured that the operating knob 100 moving in a circular motion (including an arc motion and an oscillatory motion) about an axis K (see FIG. 2 ) is arranged on one side of the circuit board 160, a detection means composed of the sliding piece 130 and the sliding contact pattern 165 and changing its output according to the motion of the operating knob 100 is provided between the operating knob 100 and the circuit board 160, at least the operating knob 100 is housed in the first and second cases 20 and 70, a portion of the operating portion 101 on the outer surface of the operating knob 100 is exposed through the opening H1 provided on the first and second cases 20 and 70, the cover 300 having the exposure opening 305 for exposing the portion of the operating portion 101 of the operating knob 100 is attached to cover the outer surface of the first and second cases 20 and 70 on which the opening HI is provided, and the packings 250 are sandwiched and held between a surrounding area of the opening HI of the first and second cases 20 and 70 and a surrounding area of the exposure opening 305 of the cover 300 and prevent ingress of liquid from the exposure opening 305 of the cover 300 through a gap between the first and second cases 20 and 70 and the cover 300.
  • In addition, since the shaft portion 111 provided on the operating knob 100 so as to protrude from a side surface on the circuit board 160 side is rotatably inserted into the bearing 21 protruding from the first case 20 at a position near the detection means and the drip-proof processing portion B1 is provided at the end portion of the bearing 21 into which the shaft portion 111 is inserted, liquid which is not blocked by the packings 250 and enters the first and second cases 20 and 70 from the opening HI of the first and second cases 20 and 70 is prevented from entering by a portion of the bearing 21 inside the first and second cases 20 and 70. Thus, it is possible to prevent ingress of liquid into the detection means and the circuit board 160 more effectively.
  • The bearing-side packing 250a, which is the packing 250 arranged on the side where the surface of the operating knob 100 with the shaft portion 111 attached (the one side surface) is located, is arranged at a position along the operating portion 101 of the operating knob 100. Thus, the bearing-side packing 250a, which is arranged on the side where the circuit board 160 is located, prevents ingress of liquid at a position in the vicinity of the operating portion 101 of the operating knob 100 (immediately after the position of liquid ingress). On the other hand, the non-bearing-side packing 250d, which is the packing 250 arranged on the side where the surface (the other side surface) of the operating knob 100 opposite to the surface with the shaft portion 111 attached is located, is arranged in the vicinity of the axis K of the operating knob 100. Thus, the non-bearing-side packing 250d, which is arranged on the side where the circuit board 160 is not located, provides drip-proof protection near the center of the side surface of the operating knob 100 which is distant from the operating portion 101 of the operating knob 100. That is, the drip-proof effect at the portion near the circuit board 160 side is enhanced by providing drip-proof protection at a position in the vicinity of the exposure opening 305 of the cover 300. On the other hand, in a region on the opposite side of the operating knob 100 which is distant from the circuit board 160, the non-bearing-side packing 250d is arranged at a position rearward (downward) of the operating portion 101 of the operating knob 100, which allows a width dimension S1 of a portion of the cover 300 in the vicinity of the exposure opening 305 (see FIG. 8 ) to be reduced. The portion of the cover 300 in the vicinity of the exposure opening 305 is a portion exposed on the operation panel C of the electronic device when the rotary electronic component 1 is mounted thereon. Since the width dimension S1 of such portion can be reduce, it is possible to reduce the size or thickness, etc., of the operation panel C as well as of the electronic device provided with the operation panel C.
  • It is also configured such that the circular recessed portion 103 is provided on the operating knob 100 on a surface opposite to the surface with the shaft portion 111 attached, the cylindrical protruding portion 74 to be inserted into the recessed portion 103 is provided on a surface of the second case 70 facing the surface with recessed portion 103, and the recessed portion 103 engages with the protruding portion 74. Thus, even when liquid enters through the opening HI of the first and second cases 20 and 70, the liquid is prevented from further advancing through a gap between the second case 70 and the surface of the operating knob 100 on the opposite side to the shaft portion 111.
  • Reference Signs List
  • 1
    ROTARY ELECTRONIC COMPONENT (ELECTRONIC COMPONENT)
    20
    FIRST CASE (CASE)
    21
    BEARING
    70
    SECOND CASE (CASE)
    100
    OPERATING KNOB
    101
    OPERATING PORTION
    111
    SHAFT PORTION
    130
    SLIDING PIECE (DETECTION MEANS)
    160
    CIRCUIT BOARD
    165
    SLIDING CONTACT PATTERN (DETECTION MEANS)
    250
    PACKING (DRIP-PROOF MEMBER)
    250a
    BEARING-SIDE PACKING (DRIP-PROOF MEMBER)
    250d
    NON-BEARING-SIDE PACKING (DRIP-PROOF MEMBER)
    300
    COVER
    305
    EXPOSURE OPENING
    K1
    AXIS
    HI
    OPENING
    B1
    DRIP-PROOF PROCESSING PORTION

Claims (8)

  1. A drip-proof structure of an electronic component, comprising:
    a rotary body (100) that comprises a main body comprising a circular outer circumferential surface as an operating portion (101) and a shaft portion (111) provided on one side surface of the main body;
    a first case (20) that comprises a bearing (21) rotatably supporting the shaft portion of the rotary body (100);
    a second case (70) that is provided integral with the first case (20) so as to have an opening therebetween, supports the other side surface of the main body of the rotary body (100), and houses, together with the first case (20), the rotary body (100) while exposing a portion of the circular outer circumferential surface of the rotary body (100) through the opening;
    a sliding piece (130) that is provided on the rotary body (100) located inside the first and second cases and changes its position to follow rotation of the rotary body (100);
    a circuit board (160) that comprises a sliding contact pattern (165) to be in sliding contact with the sliding piece (130) and outputs an output signal corresponding to the rotational position of the rotary body (100);
    a cover (300) that comprises an exposure opening for exposing the portion of the circular outer circumferential surface of the rotary body (100) exposed through the opening and covers the first and second cases and the circuit board (160);
    first and second drip-proof members (250a, 250d) arranged between the first case (20) and the cover (300) and between the second case and the cover (300), respectively, characterized in that it further comprises
    a drip-proof processing portion (B1) provided between the shaft portion of the rotary body (100) and the bearing (21),
    wherein the drip-proof processing portion (B1) comprises an end portion of a cylindrical protruding portion serving as the bearing (21) and receiving the shaft portion of the rotary body (100) inserted therein, and a drip-proof recess formed on the shaft portion of the rotary body (100) so as to be concentrically with the shaft portion and receiving the end portion of the protruding portion inserted therein.
  2. The drip-proof structure of an electronic component according to claim 1, wherein the first drip-proof member (250a) is arranged between a portion of the first case (20) constituting a surrounding area of the opening and a portion of the cover (300) constituting a surrounding area of the exposure opening (305), and
    wherein the second drip-proof member (250d) is arranged between a portion of the second case (70) constituting a surrounding area of the opening and a portion of the cover (300) constituting the surrounding area of the exposure opening (305).
  3. The drip-proof structure of an electronic component according to claim 1 or 2, wherein the first and second drip-proof members (250a, 250d) extend in a direction orthogonal to an axial direction of the rotary body (100).
  4. The drip-proof structure of an electronic component according to claim 1 or 2, wherein the first and second drip-proof members (250a, 250d) comprise coupling portions extending in an axial direction of the rotary body (100).
  5. The drip-proof structure of an electronic component according to claim 4, wherein the first and second drip-proof members (250a, 250d) and the coupling portions are ring-shaped.
  6. The drip-proof structure of an electronic component according to any one of claims 3 to 5, wherein an outer circumferential shape of the bearing (21) of the first case (20) is arc-shaped, and
    wherein the first drip-proof member comprises a curved portion that is located on the bearing side and is formed in an arc shape engaging with the outer shape of the bearing of the first case (20).
  7. The drip-proof structure of an electronic component according to any one of claims 3 to 5, wherein the second drip-proof member is located on an opposite side of the rotary body (100) to the bearing.
  8. The drip-proof structure of an electronic component according to claim 1, further comprising a drip-proof portion provided between the other side surface of the main body of the rotary body (100) and the second case (70), the drip-proof portion comprising a male-female interlocking connection.
EP17834163.2A 2016-07-28 2017-07-20 Drip-proof structure of electronic component Active EP3493232B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2016148630 2016-07-28
JP2017130113A JP6913319B2 (en) 2016-07-28 2017-07-03 Drip-proof structure of electronic components
PCT/JP2017/026361 WO2018021155A1 (en) 2016-07-28 2017-07-20 Drip-proof structure of electronic component

Publications (3)

Publication Number Publication Date
EP3493232A1 EP3493232A1 (en) 2019-06-05
EP3493232A4 EP3493232A4 (en) 2020-01-22
EP3493232B1 true EP3493232B1 (en) 2022-05-04

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WO (1) WO2018021155A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6913319B2 (en) * 2016-07-28 2021-08-04 帝国通信工業株式会社 Drip-proof structure of electronic components

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3306993A (en) * 1965-08-30 1967-02-28 Endevco Corp Sealed electronic digital switching structure
US3809830A (en) * 1972-05-22 1974-05-07 Amp Inc Sealed thumbwheel selector switch
JP5284941B2 (en) * 2009-12-24 2013-09-11 帝国通信工業株式会社 Drip-proof structure for electronic components
JP6025699B2 (en) * 2013-12-09 2016-11-16 帝国通信工業株式会社 Drip-proof structure for rotating electronic components
WO2015087366A1 (en) * 2013-12-11 2015-06-18 東京コスモス電機株式会社 Electronic component with moveable part
JP6400434B2 (en) * 2014-11-05 2018-10-03 帝国通信工業株式会社 Electronic parts with illumination function

Also Published As

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EP3493232A1 (en) 2019-06-05
EP3493232A4 (en) 2020-01-22
WO2018021155A1 (en) 2018-02-01

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