EP3475010B1 - Perforating press - Google Patents
Perforating press Download PDFInfo
- Publication number
- EP3475010B1 EP3475010B1 EP17736591.3A EP17736591A EP3475010B1 EP 3475010 B1 EP3475010 B1 EP 3475010B1 EP 17736591 A EP17736591 A EP 17736591A EP 3475010 B1 EP3475010 B1 EP 3475010B1
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- EP
- European Patent Office
- Prior art keywords
- cap
- perforating
- workpiece
- upsetting
- deformation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000008878 coupling Effects 0.000 claims description 29
- 238000010168 coupling process Methods 0.000 claims description 29
- 238000005859 coupling reaction Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims 2
- 230000006835 compression Effects 0.000 description 41
- 238000007906 compression Methods 0.000 description 41
- 238000000034 method Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/10—Piercing billets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/04—Piercing presses
Definitions
- the invention relates to a piercing press according to the preamble of claim 1.
- Hole presses are known from the production of seamless pipes, by means of which steel billets for further processing e.g. be provided with a hole on a push bench. It is known to first pre-compress the billet by means of a compression cap in order to fit the billet into a receptacle. The billet is then perforated using a perforated cap. The compression cap and the perforated cap are each received on separate cross members, which are each advanced by separate drives.
- DE 31 49 400 A1 describes a piercing press with a one-piece, cylindrical piercing mandrel, the end of the piercing mandrel acting directly on the workpiece to be pierced.
- the end of the piercing mandrel acting on the workpiece is guided directly in an annular compression cap, at least in a section of the movement.
- the compression cap and the perforated cap are each received on separate cross members.
- U.S. 2,812,673 A describes a piercing press comprising a piercing mandrel provided with a perforated cap and a hollow-cylindrical compression cap.
- the compression cap and the perforated cap are each received on separate cross members and are moved by separate hydraulic drives.
- the preamble of claim 1 is based on this document.
- the overall height can be achieved by around 25% compared to conventional piercing presses with separate drive elements for upsetting force and piercing force.
- a frame of the punch press can also be made more rigid and the dimensional accuracy of the formed workpiece can be increased.
- a moving mass of the piercing press can also be significantly reduced.
- a piercing press in the sense of the invention can generally be used for hot or cold forming of workpieces of any material. It is preferably a hole press for hot forming a workpiece made of steel.
- the piercing press is particularly preferably part of a production system for producing seamless pipes, in particular made of steel.
- the workpiece punched in the punch press is preferably transferred to subsequent processing, for example a push bench, rolling mill or the like, at the same heat.
- the workpiece can initially have any shape, for example as a full cylinder or as a square billet.
- a drive element within the meaning of the invention is any actuator for exerting a force in a linear direction that is sufficient to deform the workpiece.
- the drive member preferably comprises a hydraulic cylinder.
- a compression cap and a perforated cap are preferably components that come into direct contact with the workpiece for deformation and experience corresponding mechanical loads and wear.
- a transducer is a hollow mold into which the workpiece is introduced, with it being supported on the hollow mold in the course of the deformation. Due to the associated wear, the sensor can preferably have an exchangeable inner wall, for example in the manner of an exchangeable sleeve.
- the second deformation or perforation of the workpiece can take place as a rising or filling deformation in the transducer, depending on the requirements.
- An increasing deformation is preferably provided.
- a frictional connection between the compression cap and the drive member can be established via a releasable coupling member.
- the coupling element can be designed as a mechanical component in various ways in order to enable releasable coupling, for example as a rod, toggle lever, link, cam or the like. It is generally preferred that the coupling and decoupling of the coupling element is operated automatically.
- the coupling element comprises at least one coupling rod that can be attached between a cross-member and the compression cap.
- the attached coupling rod forms a simple and highly stable means of force transmission from the crossbeam to the compression cap.
- the traverse only acts on the perforated cap via the piercer and no longer on the compression cap.
- the attachment and removal of the coupling rod can be preferred take place automatically, for example via a manipulator.
- the coupling rod can have the form of a partial sleeve in order to at least partially surround the piercer.
- the punch press has only one cross member overall. This makes the design of the piercing press considerably simpler and cheaper.
- a traverse is understood to mean a component that is movably guided with respect to a frame of the press and transmits at least a large part of a forming force.
- the compression cap is slidably guided on the piercer. In addition to a simple mechanical implementation of the invention, this also allows the compression cap to be used to guide the piercer.
- the upsetting cap has an upsetting surface that is aligned with the perforated cap, the first deformation taking place by joint pressing of the upsetting surface and the perforated cap against the workpiece.
- the second deformation can be continued without reattaching the perforated cap.
- the compression cap is guided displaceably in the receptacle. This allows an exact alignment of both the compression cap and the piercing mandrel and the perforated cap connected to it.
- the piercing pin and thus the perforated cap are guided transversely over the wall of the transducer during the piercing process, the compression cap functioning as an external and internal intermediate member between the piercing mandrel and the wall of the transducer.
- the compression cap rests against the workpiece without force during the second deformation and is moved in the transducer with the deformation of the workpiece. This is particularly important with increasing deformation an optimal position of the compression cap in each case with regard to guiding the piercer is ensured.
- the compression cap guides the piercer relative to the receiver during the second reshaping. This prevents the perforated cap from migrating and the dimensional accuracy of the perforated workpiece is significantly improved.
- a shear ring is arranged on the pick-up, a bottom of the perforated workpiece being cut off by means of the shear ring. Overall, this allows the production of a dimensionally accurate hollow cylinder by means of the piercing press.
- FIGS. 1 to 6 shows a piercing press according to the invention in different, chronologically consecutive operating states.
- the punch press comprises a receiver 1, in which a workpiece 2 can be inserted.
- the transducer 1 is shaped as a hollow cylinder, oriented vertically with respect to an axis of the hollow cylinder and has an inner wall in the form of a sleeve 1a that can be changed for maintenance purposes.
- the workpiece is inserted into the transducer by a manipulator (not shown).
- the workpiece consists of a steel and is at a temperature for hot forming.
- the counter holder 3 At the bottom of the pickup 1 there is a counter holder 3 which supports the workpiece 2 from below.
- the counter holder 3 can be removed at the end of a forming process or for maintenance purposes. In the attached state, the counter holder has the function of a rigid and immovable bottom of the transducer 1.
- a piercer 4 is received on a drivably movable cross member 5.
- the traverse 5 is slidably mounted on guides, not shown, of a frame.
- a drive element 6 of the piercing press is formed in the present case by the crossbeam and a hydraulic cylinder 6 acting on the crossbeam.
- the traverse 5 is moved by the hydraulic cylinder in the direction of extension of the piercer. In the present case, the traverse 5 is the only traverse of the punch press.
- the piercing mandrel 4 has an exchangeable perforated cap 7 on its end facing the workpiece 2.
- a compression cap 8 surrounds the piercer 4 in the manner of a ring and is guided on the piercer 4 so as to be displaceable. In a lower position of the compression cap 8, this is held by the perforated cap 7 as a stop. In this position (see e.g. Fig. 1 ) a compression surface 8a of the compression cap 8 facing the workpiece and an active surface 7a of the perforated cap 7 facing the workpiece are aligned.
- An outer circumference of the compression cap 8 is also dimensioned such that the compression cap 8 is guided displaceably in the receptacle 1.
- a play between the transducer wall and the compression cap 8 is selected so that mobility is guaranteed with the most precise guidance possible even at the temperatures that occur.
- the compression cap 8, which is movable on the piercer 4, can be releasably fixed in the lower position by means of a coupling member in the form of a coupling rod 9 (see FIG Fig. 2 ).
- the coupling rod 9 is inserted between an upper side of the upsetting cap 8 and the cross member 5 or the drive member of the punch.
- the coupling rod 9 is shaped like a sleeve open on one side and partially surrounds the piercer for the purpose of better force distribution.
- the coupling rod has an essentially part-circular cross section. In other embodiments, elliptical, polygonal or other cross-sectional shapes can also be present.
- the coupling rod can also consist of several sub-rods that are attached to different positions on the circumference of the piercer.
- the coupling rod, the piercer and the compression cap each run coaxially to one another.
- the coupling rod 9 is inserted and removed by means of an automated manipulator, which is not shown here.
- a shear ring 10 is arranged in the lower end region of the transducer 1 above the counter holder 3. By means of the shear ring 10, a bottom of the then perforated workpiece can be pierced at the end of the forming process.
- a workpiece heated to the forming temperature for example in the form of a steel billet, is inserted into the transducer 1.
- the compression cap 8 is initially decoupled from the drive member 5, 6 or the coupling rod 9 does not engage.
- the piercer 4 with the perforated cap 7 and the compression cap 8 is moved into the receptacle 1 until the compression surface 8a and the active surface 7a are in contact with the workpiece 2 (see FIG Fig. 3 ).
- the coupling rod 9 is then removed and the compression cap 8 is thus decoupled from the drive element 5, 6 in order to enable a second deformation or the actual perforation of the workpiece 2 (see FIG Fig. 5 ).
- Fig. 6 the piercing mandrel 4 with the perforated cap 7 is now advanced further so that the perforated cap 7 perforates the workpiece 2 in the course of extrusion.
- an upper edge of the workpiece rises in accordance with the displaced material in the transducer 1 (rising perforation).
- the compression cap 8, which is freely displaceable on the piercer 4 is pressed upwards with the edge of the workpiece.
- the upsetting cap continuously exercises a leading function for the piercing mandrel 4, so that the perforated cap 7 is optimally prevented from moving sideways.
- the piercing pin and thus the perforated cap are guided transversely during the over the wall of the transducer 1, the compression cap 8 functioning as an outside and inside leading intermediate member between the piercing mandrel 4 and the wall of the transducer 1.
- the perforated cap is pressed through the shear ring 10, the counter holder being moved back if necessary. This allows a remaining bottom of the workpiece 2 to be removed so that a complete perforation is achieved.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Description
Die Erfindung betrifft eine Lochpresse nach dem Oberbegriff des Anspruchs 1.The invention relates to a piercing press according to the preamble of
Aus der Fertigung von nahtlosen Rohren sind Lochpressen bekannt, mittels derer Stahlknüppel zur Weiterverarbeitung z.B. auf einer Stoßbank mit einem Loch versehen werden. Dabei ist es bekannt, zunächst eine Vorstauchung des Knüppels mittels einer Stauchkappe vorzunehmen, um den Knüppel in einer Aufnahme einzupassen. Nachfolgend wird dann eine Lochung des Knüppels mittels einer Lochkappe vorgenommen. Die Stauchkappe und die Lochkappe sind dabei jeweils an separaten Traversen aufgenommen, welche jeweils durch separate Antriebe vorgeschoben werden.Hole presses are known from the production of seamless pipes, by means of which steel billets for further processing e.g. be provided with a hole on a push bench. It is known to first pre-compress the billet by means of a compression cap in order to fit the billet into a receptacle. The billet is then perforated using a perforated cap. The compression cap and the perforated cap are each received on separate cross members, which are each advanced by separate drives.
Es ist die Aufgabe der Erfindung, eine Lochpresse anzugeben, die eine einfache bauliche Realisierung ermöglicht.It is the object of the invention to specify a piercing press which enables simple structural implementation.
Diese Aufgabe wird für eine eingangs genannte Lochpresse erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruchs 1 gelöst. Durch die Ausübung der Stauchkraft und der Lochkraft durch ein gemeinsames Antriebsglied können Kosten und Herstellungsaufwand der Lochpresse verringert werden. Zudem kann eine Verkleinerung der Baugröße, insbesondere einer Bauhöhe, erreicht werden.This object is achieved according to the invention with the characterizing features of
In bevorzugter Detailgestaltung kann die Bauhöhe um rund 25 % gegenüber herkömmlichen Lochpressen mit separaten Antriebsgliedern für Stauchkraft und Lochkraft erzielt werden. Hierdurch kann auch ein Rahmen der Lochpresse steifer ausgelegt werden und die Maßgenauigkeit des umgeformten Werkstücks erhöht werden. Eine bewegte Masse der Lochpresse kann zudem wesentlich verringert werden.In a preferred detail design, the overall height can be achieved by around 25% compared to conventional piercing presses with separate drive elements for upsetting force and piercing force. As a result, a frame of the punch press can also be made more rigid and the dimensional accuracy of the formed workpiece can be increased. A moving mass of the piercing press can also be significantly reduced.
Eine Lochpresse im Sinne der Erfindung kann allgemein zur Warm- oder Kaltumformung von Werkstücken beliebigen Materials verwendet werden. Bevorzugt handelt es sich um eine Lochpresse zur Warmumformung eines Werkstücks aus Stahl. Insbesondere bevorzugt ist die Lochpresse dabei Teil einer Fertigungsanlage zur Herstellung von nahtlosen Rohren, insbesondere aus Stahl. Dabei wird das in der Lochpresse gelochte Werkstück bevorzugt in gleicher Hitze an eine nachfolgende Bearbeitung, zum Beispiel eine Stoßbank, Walzanlage oder Ähnliches, übergeben. Das Werkstück kann zunächst eine beliebige Form aufweisen, zum Beispiel als Vollzylinder oder auch als eckiger Knüppel.A piercing press in the sense of the invention can generally be used for hot or cold forming of workpieces of any material. It is preferably a hole press for hot forming a workpiece made of steel. The piercing press is particularly preferably part of a production system for producing seamless pipes, in particular made of steel. The workpiece punched in the punch press is preferably transferred to subsequent processing, for example a push bench, rolling mill or the like, at the same heat. The workpiece can initially have any shape, for example as a full cylinder or as a square billet.
Ein Antriebsglied im Sinne der Erfindung ist jeder Aktuator zur Ausübung einer zur Umformung des Werkstücks ausreichenden Kraft in linearer Richtung. Bevorzugt umfasst das Antriebglied einen Hydraulikzylinder.A drive element within the meaning of the invention is any actuator for exerting a force in a linear direction that is sufficient to deform the workpiece. The drive member preferably comprises a hydraulic cylinder.
Eine Stauchkappe und eine Lochkappe sind bevorzugt Bauteile, die zur Umformung unmittelbar mit dem Werkstück in Berührung kommen und dabei entsprechende mechanische Belastungen und Verschleiß erfahren.A compression cap and a perforated cap are preferably components that come into direct contact with the workpiece for deformation and experience corresponding mechanical loads and wear.
Ein Aufnehmer ist im Sinne der Erfindung eine Hohlform, in die das Werkstück eingebracht wird, wobei es im Zuge der Umformung an der Hohlform abgestützt ist. Aufgrund des damit einhergehenden Verschleißes kann der Aufnehmer bevorzugt eine wechselbare Innenwand, zum Beispiel nach Art einer wechselbaren Hülse, aufweisen.For the purposes of the invention, a transducer is a hollow mold into which the workpiece is introduced, with it being supported on the hollow mold in the course of the deformation. Due to the associated wear, the sensor can preferably have an exchangeable inner wall, for example in the manner of an exchangeable sleeve.
Die zweite Umformung bzw. Lochung des Werkstücks kann je nach Anforderungen als steigende oder füllende Umformung in dem Aufnehmer ablaufen. Bevorzugt ist eine steigende Umformung vorgesehen.The second deformation or perforation of the workpiece can take place as a rising or filling deformation in the transducer, depending on the requirements. An increasing deformation is preferably provided.
Bei einer bevorzugten Ausführungsform der Erfindung ist es vorgesehen, dass ein Kraftschluss zwischen der Stauchkappe und dem Antriebsglied über ein lösbares Koppelglied herstellbar ist. Dies erlaubt eine einfache und effektive Verwendung desselben Antriebsgliedes für die beiden Umformschritte. Das Koppelglied kann auf verschiedene Weise mechanisches Bauteil ausgebildet sein, um eine lösbares Verkoppeln zu ermöglichen, zum Beispiel als Stange, Kniehebel, Kulisse, Nocke oder Ähnliches. Allgemein bevorzugt wird das Koppeln und Entkoppeln des Koppelgliedes automatisiert betätigt.In a preferred embodiment of the invention it is provided that a frictional connection between the compression cap and the drive member can be established via a releasable coupling member. This allows a simple and effective use of the same drive member for the two forming steps. The coupling element can be designed as a mechanical component in various ways in order to enable releasable coupling, for example as a rod, toggle lever, link, cam or the like. It is generally preferred that the coupling and decoupling of the coupling element is operated automatically.
Bei einer bevorzugten Detailgestaltung umfasst das Koppelglied dabei zumindest eine Koppelstange, die zwischen einer Traverse und der Stauchkappe ansetzbar ist. Die angesetzte Koppelstange bildet dabei ein einfaches und hoch stabiles Kraftübertragungsmittel von der Traverse auf die Stauchkappe. Bei entnommener Koppelstange wirkt die Traverse nur noch über den Lochdorn auf die Lochkappe und nicht mehr auf die Stauchkappe. Bevorzugt kann das Ansetzen und Entnehmen der Koppelstange automatisiert erfolgen, zum Beispiel über einen Manipulator. Die Koppelstange kann zur Verbesserung der Kraftverteilung die Form einer Teilhülse haben, um den Lochdorn zumindest teilweise zu umgeben. Es können mehrere Koppelstangen zur Verbesserung der Kraftverteilung vorgesehen sein.In a preferred detailed design, the coupling element comprises at least one coupling rod that can be attached between a cross-member and the compression cap. The attached coupling rod forms a simple and highly stable means of force transmission from the crossbeam to the compression cap. When the coupling rod is removed, the traverse only acts on the perforated cap via the piercer and no longer on the compression cap. The attachment and removal of the coupling rod can be preferred take place automatically, for example via a manipulator. To improve the force distribution, the coupling rod can have the form of a partial sleeve in order to at least partially surround the piercer. Several coupling rods can be provided to improve the force distribution.
Erfindungsgemäß ist es vorgesehen, dass die Lochpresse insgesamt nur eine Traverse aufweist. Hierdurch wird die Bauform der Lochpresse erheblich einfacher und kostengünstiger. Unter einer Traverse wird im Sinne der Erfindung ein Bauteil verstanden, dass gegenüber einem Rahmen der Presse beweglich geführt ist und zumindest einen Großteil einer Umformkraft überträgt.According to the invention, it is provided that the punch press has only one cross member overall. This makes the design of the piercing press considerably simpler and cheaper. In the context of the invention, a traverse is understood to mean a component that is movably guided with respect to a frame of the press and transmits at least a large part of a forming force.
Bei einer besonders bevorzugten Ausführungsform ist die Stauchkappe auf dem Lochdorn verschiebbar geführt. Dies erlaubt neben einer einfachen mechanischen Realisierung der Erfindung auch die Verwendung der Stauchkappe zur Führung des Lochdorns.In a particularly preferred embodiment, the compression cap is slidably guided on the piercer. In addition to a simple mechanical implementation of the invention, this also allows the compression cap to be used to guide the piercer.
Allgemein vorteilhaft hat die Stauchkappe eine mit der Lochkappe fluchtende Stauchfläche, wobei die erste Umformung durch ein gemeinsames Anpressen der Stauchfläche und der Lochkappe gegen das Werkstück erfolgt. Somit kann nach der ersten Umformung ohne ein neues Ansetzen der Lochkappe der zweiten Umformung fortgefahren werden.Generally advantageously, the upsetting cap has an upsetting surface that is aligned with the perforated cap, the first deformation taking place by joint pressing of the upsetting surface and the perforated cap against the workpiece. Thus, after the first deformation, the second deformation can be continued without reattaching the perforated cap.
Weiterhin ist es bevorzugt vorgesehen, dass die Stauchkappe in dem Aufnehmer verschiebbar geführt ist. Dies erlaubt eine genaue Ausrichtung sowohl der Stauchkappe als auch des Lochdorns und der damit verbundenen Lochkappe. Insbesondere kann es dabei vorgesehen sein, dass eine Querführung des Lochdorns und somit der Lochkappe während des Lochvorgangs über die Wand des Aufnehmers erfolgt, wobei die Stauchkappe als außen und innen führendes Zwischenglied zwischen dem Lochdorn und der Wand des Aufnehmers fungiert.Furthermore, it is preferably provided that the compression cap is guided displaceably in the receptacle. This allows an exact alignment of both the compression cap and the piercing mandrel and the perforated cap connected to it. In particular, it can be provided that the piercing pin and thus the perforated cap are guided transversely over the wall of the transducer during the piercing process, the compression cap functioning as an external and internal intermediate member between the piercing mandrel and the wall of the transducer.
In vorteilhafter Detailgestaltung liegt die Stauchkappe dabei während der zweiten Umformung kraftfrei an dem Werkstück an und wird mit der Umformung des Werkstücks in dem Aufnehmer bewegt. Hierdurch ist insbesondere bei steigender Umformung eine jeweils optimale Position der Stauchkappe im Hinblick auf eine Führung des Lochdorns sichergestellt.In an advantageous detail design, the compression cap rests against the workpiece without force during the second deformation and is moved in the transducer with the deformation of the workpiece. This is particularly important with increasing deformation an optimal position of the compression cap in each case with regard to guiding the piercer is ensured.
In allgemein bevorzugter Ausführungsform erfolgt durch die Stauchkappe während der zweiten Umformung eine Führung des Lochdorns gegenüber dem Aufnehmer. Ein Auswandern der Lochkappe wird hierduch vermieden und eine Maßhaltigkeit des gelochten Werkstücks wird wesentlich verbessert.In a generally preferred embodiment, the compression cap guides the piercer relative to the receiver during the second reshaping. This prevents the perforated cap from migrating and the dimensional accuracy of the perforated workpiece is significantly improved.
Allgemein vorteilhaft ist es vorgesehen, dass an dem Aufnehmer ein Scherring angeordnet ist, wobei ein Boden des gelochten Werkstücks mittels des Scherrings abgetrennt wird. Dies erlaubt insgesamt die Herstellung eines maßgenauen Hohlzylinders mittels der Lochpresse.It is generally advantageously provided that a shear ring is arranged on the pick-up, a bottom of the perforated workpiece being cut off by means of the shear ring. Overall, this allows the production of a dimensionally accurate hollow cylinder by means of the piercing press.
Weitere Vorteile und Merkmale ergeben sich aus dem nachfolgend beschriebenen Ausführungsbeispiel sowie aus den abhängigen Ansprüchen.Further advantages and features emerge from the exemplary embodiment described below and from the dependent claims.
Nachfolgend wird ein bevorzugtes Ausführungsbeispiel der Erfindung beschrieben und anhand der anliegenden Zeichnungen näher erläutert.
- Fig. 1
- zeigt eine erfindungsgemäße Lochpresse in einem Zustand vor einem ersten Umformvorgang und mit von einem Antriebsglied entkoppelter Stauchkappe.
- Fig. 2
- zeigt die Lochpresse aus
Fig. 1 nach einer Verkoppelung der Stauchkappe mit dem Antriebsglied. - Fig. 3
- zeigt die Lochpresse aus
Fig. 2 nach einem Ansetzen der Stauchkappe an einem Werkstück. - Fig. 4
- zeigt die Lochpresse aus
Fig. 3 nach einem ersten Umformvorgang. - Fig. 5
- zeigt die Lochpresse aus
Fig. 4 nach einem Entkoppeln der Stauchkappe nach dem ersten Umformvorgang. - Fig. 6
- zeigt die Lochpresse aus
Fig. 5 nach einem zweiten Umformvorgang, wobei eine Lochkappe das Werkstück durchstoßen hat.
- Fig. 1
- shows a piercing press according to the invention in a state before a first forming process and with the upsetting cap decoupled from a drive member.
- Fig. 2
- shows the hole press
Fig. 1 after coupling the compression cap to the drive member. - Fig. 3
- shows the hole press
Fig. 2 after placing the compression cap on a workpiece. - Fig. 4
- shows the hole press
Fig. 3 after a first forming process. - Fig. 5
- shows the hole press
Fig. 4 after decoupling the compression cap after the first forming process. - Fig. 6
- shows the hole press
Fig. 5 after a second forming process, wherein a perforated cap has pierced the workpiece.
In
Die Lochpresse umfasst einen Aufnehmer 1, in der ein Werkstück 2 eingesetzt werden kann. Der Aufnehmer 1 ist hohlzylindrisch geformt, bezüglich einer Achse des Hohlzylinders senkrecht orientiert und hat eine zu Wartungszwecken wechselbare Innenwand in Form einer Hülse 1a. Das Werkstück wird von einem nicht dargestellten Manipulator in den Aufnehmer eingesetzt. Im vorliegenden Beispiel besteht das Werkstück aus einem Stahl und befindet sich auf einer Temperatur zur Warmumformung.The punch press comprises a
Am Boden des Aufnehmers 1 befindet sich ein Gegenhalter 3, der das Werkstück 2 von unten abstützt. Der Gegenhalter 3 kann am Ende eines Umformvorgangs oder zu Wartungszwecken entfernt werden. Im angesetzten Zustand hat der Gegenhalter die Funktion eines starren und unbeweglichen Bodens des Aufnehmers 1.At the bottom of the
Ein Lochdorn 4 ist an einer antreibbar bewegbaren Traverse 5 aufgenommen. Die Traverse 5 ist an nicht dargestellten Führungen eines Rahmens verschiebbar gelagert. Ein Antriebsglied 6 der Lochpresse wird vorliegend von der Traverse und einem auf die Traverse einwirkenden Hydraulikzylinder 6 gebildet. Die Traverse 5 wird durch den Hydraulikzylinder in der Erstreckungsrichtung des Lochdorns bewegt. Bei der Traverse 5 handelt es sich vorliegend um die einzige Traverse der Lochpresse.A
Der Lochdorn 4 trägt an seinem dem Werkstück 2 zugewandten Ende eine auswechselbare Lochkappe 7.The piercing
Eine Stauchkappe 8 umschließt den Lochdorn 4 nach Art eines Ringes und ist verschiebbar auf dem Lochdorn 4 geführt. In einer unteren Position der Stauchkappe 8 wird diese von der Lochkappe 7 als Anschlag gehalten. In dieser Position (siehe z.B.
Ein Außenumfang der Stauchkappe 8 ist zudem so dimensioniert, dass die Stauchkappe 8 in dem Aufnehmer 1 verschiebbar geführt ist. Ein Spiel zwischen der Aufnehmerwand und der Stauchkappe 8 ist so gewählt, dass auch bei den auftretenden Temperaturen eine Beweglichkeit bei möglichst genauer Führung gewährleistet ist.An outer circumference of the
Die auf dem Lochdorn 4 bewegbare Stauchkappe 8 kann in der unteren Position mittels eines Koppelglieds in Form einer Koppelstange 9 lösbar fixiert werden (siehe
Die Koppelstange hat vorliegend einen im Wesentlichen teilkreisförmigen Querschnitt. Bei anderen Ausführungsformen können auch elliptische, polygonförmige oder sonstige Querschnittsformen vorliegen. Die Koppelstange kann auch aus mehreren Teilstangen bestehen, die an verschiedenen Positionen des Umfangs des Lochdorns angesetzt werden.In the present case, the coupling rod has an essentially part-circular cross section. In other embodiments, elliptical, polygonal or other cross-sectional shapes can also be present. The coupling rod can also consist of several sub-rods that are attached to different positions on the circumference of the piercer.
Im angesetzten Zustand verlaufen die Koppelstange, der Lochdorn und die Stauchkappe jeweils koaxial zueinander.In the attached state, the coupling rod, the piercer and the compression cap each run coaxially to one another.
Das Einsetzen und entnehmen der Koppelstange 9 erfolgt mittels eines automatisierten Manipulators, der vorliegend nicht dargestellt ist.The
Weiterhin ist im unteren Endbereich des Aufnehmers 1 über dem Gegenhalter 3 ein Scherring 10 angeordnet. Mittels des Scherring 10 kann am Ende des Umformvorgangs ein Boden des dann gelochten Werkstücks durchstoßen werden.Furthermore, a
Die Erfindung funktioniert nun wie folgt:
Zunächst wird ein auf Umformtemperatur erhitztes Werkstück, zum Beispiel in Form eines Stahlknüppels, in den Aufnehmer 1 eingesetzt. In der Darstellung nach
First, a workpiece heated to the forming temperature, for example in the form of a steel billet, is inserted into the
Nachfolgend wird die Koppelstange 9 an den Lochdorn 4 angesetzt, so dass eine kraftschlüssige Abstützung zwischen der Traverse 5 und der am unteren Anschlag befindlichen Stauchkappe 8 hergestellt wird (siehe
Dann wird der Lochdorn 4 mit der Lochkappe 7 und der Stauchkappe 8 in den Aufnehmer 1 eingefahren, bis die Stauchfläche 8a und die Wirkfläche 7a an dem Werkstück 2 anliegen (siehe
Nun wird mittels des Hydraulikzylinders 6 eine Stauchkraft ausgeübt, so dass das Werkstück 2 im Zuge einer ersten Umformung vorgestaucht wird (siehe
Nachfolgend wird die Koppelstange 9 entfernt und die Stauchkappe 8 somit von dem Antriebsglied 5, 6 entkoppelt, um eine zweite Umformung bzw. die eigentliche Lochung des Werkstücks 2 zu ermöglichen (siehe
Gemäß
Zuletzt wird die Lochkappe durch den Scherring 10 hindurch gedrückt, wobei der Gegenhalter gegebenenfalls zurückgefahren wird. Dies erlaubt die Entfernung eines verbleibenden Bodens des Werkstücks 2, so dass eine vollständige Durchlochung erzielt wird.Finally, the perforated cap is pressed through the
- 11
- Aufnahmeadmission
- 1a1a
- wechselbare Innenhülseexchangeable inner sleeve
- 22
- Werkstückworkpiece
- 33
- GegenhalterCounterholder
- 44th
- LochdornPiercer
- 55
- Traversetraverse
- 66
- HydraulikzylinderHydraulic cylinder
- 77th
- LochkappePerforated cap
- 7a7a
- Wirkfläche der LochkappeEffective area of the perforated cap
- 88th
- StauchkappeCompression cap
- 8a8a
- Stauchfläche der StauchkappeCompression surface of the compression cap
- 99
- Koppelglied, KoppelstangeCoupling link, coupling rod
- 1010
- ScherringShear ring
Claims (9)
- Perforating press comprising
a receiver (1) which is of, in particular, hollow-cylindrical shape, for reception of a workpiece (2),
an upsetting cap (8),
wherein the upsetting cap (8) can be pressed with an upsetting force against the workpiece (2) for a first deformation of the workpiece (2), and
a perforating cap (7) arranged at a perforating mandrel (4),
wherein the perforating cap (7) can be pressed by a perforating force into the workpiece (2) for a second deformation of the workpiece (2),
characterised in that
not only the upsetting force of the upsetting cap (8), but also the perforating force of the perforating cap (7) are exerted by means of a common drive element (5, 6), wherein the perforating press has in total only one cross member (5). - Perforating press according to claim 1, characterised in that a force couple between the upsetting cap (8) and the drive element (5, 6) is producible by way of a detachable coupling element (9).
- Perforating press according to claim 2, characterised in that the coupling element comprises at least one coupling rod (9) which is placeable between a cross-member (5) and the upsetting cap (8).
- Perforating press according to any one of the preceding claims, characterised in that the upsetting cap (8) is displaceably mounted on the perforating mandrel (4).
- Perforating press according to claim 6, characterised in that the upsetting cap (8) has an upsetting surface (8a) aligned with the perforating cap (7), wherein the first deformation takes place by a common pressing of the upsetting surface (8a) and the perforating cap (7) against the workpiece (2).
- Perforating press according to claim 4 to 5, characterised in that the upsetting cap (8) is displaceably guided in the receiver (1).
- Perforating press according to any one of claims 4 to 6, characterised in that the upsetting cap (8) during the second deformation bears in force-free manner against the workpiece (2) and is moved into the receiver (1) together with deformation of the workpiece (2).
- Perforating press according to any one of claims 4 to 7, characterised in that guidance of the perforating mandrel (4) relative to the receiver (1) is carried out by the upsetting cap (8) during the second deformation.
- Perforating press according to any one of the preceding claims, characterised in that a shearing ring (10) is arranged at the receiver (1), wherein a base of the perforated workpiece (2) is separated by means of the shearing ring (10).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016211597.9A DE102016211597A1 (en) | 2016-06-28 | 2016-06-28 | punch press |
PCT/EP2017/065870 WO2018002060A1 (en) | 2016-06-28 | 2017-06-27 | Perforating press |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3475010A1 EP3475010A1 (en) | 2019-05-01 |
EP3475010B1 true EP3475010B1 (en) | 2020-11-25 |
Family
ID=59295173
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17736591.3A Active EP3475010B1 (en) | 2016-06-28 | 2017-06-27 | Perforating press |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3475010B1 (en) |
CN (1) | CN109414752B (en) |
DE (1) | DE102016211597A1 (en) |
WO (1) | WO2018002060A1 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3149400A1 (en) * | 1980-12-18 | 1982-09-09 | Mannesmann AG, 4000 Düsseldorf | PRESS FOR MACHINING METAL PARTS |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2765528A (en) * | 1951-08-22 | 1956-10-09 | Comptoir Ind Etirage | Method of perforating a heated billet and disc |
US2812673A (en) * | 1953-08-14 | 1957-11-12 | Babcock & Wilcox Co | Mandrel guiding arrangement for billet piercing apparatus |
US3345853A (en) * | 1965-03-23 | 1967-10-10 | Babcock & Wilcox Co | Work feeding method and apparatus for piercing press |
JPS5662638A (en) * | 1979-10-23 | 1981-05-28 | Kobe Steel Ltd | Piercing method |
CN101690965B (en) * | 2009-10-10 | 2011-05-04 | 济南中森机械制造有限公司 | Hot extrusion forming process of half-shaft casings and special device |
DE102014014042B4 (en) * | 2014-09-26 | 2018-08-02 | Sms Group Gmbh | Multi-axis forging press and method for operating a multi-axis forging press |
-
2016
- 2016-06-28 DE DE102016211597.9A patent/DE102016211597A1/en not_active Withdrawn
-
2017
- 2017-06-27 WO PCT/EP2017/065870 patent/WO2018002060A1/en unknown
- 2017-06-27 CN CN201780039925.9A patent/CN109414752B/en active Active
- 2017-06-27 EP EP17736591.3A patent/EP3475010B1/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3149400A1 (en) * | 1980-12-18 | 1982-09-09 | Mannesmann AG, 4000 Düsseldorf | PRESS FOR MACHINING METAL PARTS |
Also Published As
Publication number | Publication date |
---|---|
EP3475010A1 (en) | 2019-05-01 |
WO2018002060A1 (en) | 2018-01-04 |
CN109414752B (en) | 2020-06-12 |
CN109414752A (en) | 2019-03-01 |
DE102016211597A1 (en) | 2017-12-28 |
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