EP3444370B1 - Copper based alloy for the production of metallic solid glasses - Google Patents
Copper based alloy for the production of metallic solid glasses Download PDFInfo
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- EP3444370B1 EP3444370B1 EP17186878.9A EP17186878A EP3444370B1 EP 3444370 B1 EP3444370 B1 EP 3444370B1 EP 17186878 A EP17186878 A EP 17186878A EP 3444370 B1 EP3444370 B1 EP 3444370B1
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- alloy
- glass
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- metallic
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- 229910045601 alloy Inorganic materials 0.000 title claims description 75
- 239000000956 alloy Substances 0.000 title claims description 75
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 239000011521 glass Substances 0.000 title claims description 12
- 229910052802 copper Inorganic materials 0.000 title claims description 10
- 239000007787 solid Substances 0.000 title claims description 8
- 239000010949 copper Substances 0.000 title description 30
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title description 2
- 239000000155 melt Substances 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 229910052726 zirconium Inorganic materials 0.000 claims description 9
- 238000000889 atomisation Methods 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 238000009757 thermoplastic moulding Methods 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 25
- 239000005300 metallic glass Substances 0.000 description 19
- 238000002425 crystallisation Methods 0.000 description 11
- 230000008025 crystallization Effects 0.000 description 11
- 238000010104 thermoplastic forming Methods 0.000 description 10
- 238000001816 cooling Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 238000007496 glass forming Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000000113 differential scanning calorimetry Methods 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 239000002419 bulk glass Substances 0.000 description 3
- 238000009689 gas atomisation Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910001093 Zr alloy Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 238000009690 centrifugal atomisation Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/025—Casting heavy metals with high melting point, i.e. 1000 - 1600 degrees C, e.g. Co 1490 degrees C, Ni 1450 degrees C, Mn 1240 degrees C, Cu 1083 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/06—Special casting characterised by the nature of the product by its physical properties
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/11—Making amorphous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/04—Alloys containing less than 50% by weight of each constituent containing tin or lead
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/001—Amorphous alloys with Cu as the major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
Definitions
- Metallic glasses also known as amorphous metals
- amorphous metals have very high strength. Furthermore, they show little or no change in volume during solidification, so that the possibility of near-net-shape shaping without solidification shrinkage opens up.
- metallic glasses with dimensions of at least 1 mm ⁇ 1 mm ⁇ 1 mm can be produced with an alloy, then these glasses are also referred to as bulk metallic glasses or solid metallic glasses (English: “Bulk Metallic Glasses” ( “BMG” )) .
- metallic glasses especially metallic solid glasses, are very interesting construction materials that are in principle suitable for the production of components in series production processes such as injection molding, without the need for further processing steps after the shaping has taken place would be.
- a measure of the ability of an alloy to form glass is therefore, for example, the maximum or "critical" diameter up to which a specimen cast from the melt still has an essentially amorphous structure. This is also referred to as the critical casting thickness.
- Metallic glasses can not only be formed by melting metallurgical processes, but also shaped by thermoplastic forming at comparatively low temperatures in the same way as thermoplastics or silicate glasses. For this purpose, the metallic glass is first heated above the glass transition point and then behaves like a highly viscous liquid that can be deformed with relatively low forces. Following the deformation, the material is cooled back below the glass transition temperature.
- thermoplastic forming also involves heating the metallic glass to a temperature above the gas formation temperature T g .
- T g the crystallization temperature
- Improved glass forming ability of an alloy upon cooling from the melt does not automatically translate to improved heat resistance (ie, higher ⁇ T x ) of the metallic glass made from that alloy. These are usually independent parameters that can even behave in opposite directions. Therefore, if it is intended to provide an alloy with as high a ⁇ T x value as possible, care must also be taken that this does not occur at the expense of the glass-forming ability on cooling from the melt.
- the alloys most commonly used for the manufacture of metallic glasses are currently Zr-based alloys.
- a disadvantage of these alloys is the relatively high material price for zirconium.
- U.S. 5,618,359 describes Zr- and Cu-based alloys for the production of metallic glasses.
- the alloys contain at least 4 alloying elements.
- One of the Cu-based alloys has the composition Cu 45 Ti 33.8 Zr 11.3 Ni 10 and can be cast into an amorphous specimen with a thickness of 4 mm.
- Cu- and Zr-based alloys for the production of metallic glasses. With dimensions of at least 1 mm, these are referred to as " bulk metallic glasses" .
- the Cu and Zr alloys each contain a total of 4 alloying elements (Cu, Zr, Ti and Ni).
- the alloy with the composition Cu 47 Ti 34 Zr 11 Ni 8 shows the best compromise between good glass-forming ability on cooling from the melt and the highest possible ⁇ T x value.
- U.S. 2006/0231169 A1 describes alloys for the production of metallic glasses, which can be Cu-based, among other things.
- the alloy produced in Example 3 has the composition Cu 47 Ti 33 Zr 7 Ni 8 Si 1 Nb 4 . Starting with the alloy Cu 47 Ti 34 Zr 11 Ni 8 , Ti was substituted by Si and Zr by Nb.
- the alloy produced in Comparative Example 3 has the composition Cu 47 Ti 33 Zr 11 Ni 8 Si 1 .
- the improved heat resistance should also not adversely affect other relevant properties such as hardness.
- alloys with the composition defined above have high ⁇ T x values and thus improved heat resistance while still having good glass-forming ability.
- the alloys according to the invention are therefore, for example, very well suited for thermoplastic forming.
- the atomic ratio of Ti to Zr is defined with the values for a and b.
- the alloy according to the invention contains oxygen, this is present in a maximum concentration of 1.7 at%, for example 0.01-1.7 at% or 0.02-1.0 at%.
- the proportion of unavoidable impurities in the alloy is less than 0.1 at%, preferably less than 0.05 at% or even less than 0.01 at%.
- the composition of the alloy can be determined by inductively coupled plasma optical emission spectrometry (ICP-OEC).
- the glass transition temperature T g and the crystallization temperature T x are determined by DSC (differential scanning calorimetry). It will be the onset temperature used. The cooling and heating rates are 20 °C/min. The DSC measurement is carried out in an argon atmosphere in an aluminum oxide crucible.
- the alloy is preferably an amorphous alloy.
- the alloy according to the invention has a crystallinity of less than 50%, more preferably less than 25% or is even completely amorphous.
- a completely amorphous material shows no diffraction reflections in X-ray diffraction.
- the crystalline fraction is determined via DSC as a ratio of the maximum enthalpy of crystallization (determined by crystallization of a completely amorphous reference sample) and the actual enthalpy of crystallization in the sample.
- the invention further relates to a method for producing the alloy described above, the alloy being obtained from a melt containing Cu, Ti, Zr, Ni, Sn and optionally Si.
- the melt is preferably maintained under an inert gas atmosphere (e.g., an inert gas atmosphere).
- an inert gas atmosphere e.g., an inert gas atmosphere
- the components of the alloy can each be introduced into the melt in their elemental form (e.g. elemental Cu etc.). Alternatively, it is also possible that two or more of these metals are pre-alloyed in a starting alloy and this starting alloy is then introduced into the melt.
- elemental form e.g. elemental Cu etc.
- the alloy is obtained as a solid.
- the melt can, for example, be poured into a mold or subjected to atomization.
- the alloy can be atomized in the form of a powder, whose particles are substantially spherical in shape.
- Suitable atomization processes are known to those skilled in the art, for example gas atomization (e.g. using nitrogen or an inert gas such as argon or helium as the atomization gas), plasma atomization, centrifugal atomization or crucible-less atomization (e.g. a "rotating electrode” process (REP) method, in particular a "Plasma Rotating Electrode” process (PREP)).
- REP rotating electrode
- PREP Pasma Rotating Electrode
- EIGA electrode induction-melting gas atomization
- inductive melting of the starting material and subsequent gas atomization.
- the powder obtained from the atomization can then be used in an additive manufacturing process or subjected to thermoplastic molding.
- the alloy according to the invention Due to the very good glass-forming ability of the alloy according to the invention, it can easily be obtained in the form of an amorphous alloy.
- the present invention relates to a metallic bulk glass that contains the alloy described above or even consists of this.
- the metallic solid glass preferably has dimensions of at least 1 mm ⁇ 1 mm ⁇ 1 mm.
- the metallic bulk glass has a crystallinity of less than 50%, more preferably less than 25%, or is even completely amorphous.
- the production of the metallic bulk glass can be carried out using methods that are known to those skilled in the art.
- the alloy described above is subjected to additive manufacturing, thermoplastic forming, or is melt cast in a mold.
- the alloy may be used in the form of a powder (e.g., a powder obtained via atomization).
- Additive manufacturing describes a process in which a component is built up layer by layer on the basis of digital 3D design data by depositing material.
- a thin layer of powder is first applied to the construction platform.
- a sufficiently high energy input for example in the form of a laser or electron beam, at least partially melts the powder at the points specified by the computer-generated design data.
- the construction platform is then lowered and another powder application takes place.
- the further layer of powder is at least partially melted again and connects to the layer underneath at the defined points.
- Thermoplastic forming is usually done at a temperature between the T g and T x of the alloy.
- Alloys E4, E5 and E8 according to the invention were produced, the respective composition of which is given in Table 1 below.
- the alloys CE1-CE5 were produced.
- the ⁇ T x value (i.e. the distance between the crystallization temperature T x and the glass formation temperature T g ) and the critical casting thickness D c of the alloys are given in Table 1.
- the glass transition temperature T g and the crystallization temperature T x were determined by DSC based on the onset temperatures and with cooling and heating rates of 20 °C/min.
- the critical casting thickness D c was determined as follows: A cylinder with a length of 50mm and a specific diameter is cast. The determination of D c is done by cutting the sample about 10-15mm away from the gate (to exclude the heat affected zone) and measuring the XRD at the cutting point over the entire cross-section.
- the alloy of comparative example CE1 has the composition Cu 47 Ti 34 Zr 11 Ni 8 .
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Laminated Bodies (AREA)
Description
Metallische Gläser (auch als amorphe Metalle bezeichnet) weisen sehr hohe Festigkeiten auf. Weiterhin zeigen sie bei der Erstarrung keine oder nur eine sehr geringe Volumenänderung, so dass sich die Möglichkeit einer endformnahen Formgebung ohne Erstarrungsschwindung eröffnet.Metallic glasses (also known as amorphous metals) have very high strength. Furthermore, they show little or no change in volume during solidification, so that the possibility of near-net-shape shaping without solidification shrinkage opens up.
Lassen sich mit einer Legierung metallische Gläser mit einer Abmessung von mindestens 1 mm x 1 mm x 1mm herstellen, so werden diese Gläser auch als massive metallische Gläser bzw. metallische Massivgläser bezeichnet (englisch: "Bulk Metallic Glasses" ("BMG")). If metallic glasses with dimensions of at least 1 mm×1 mm×1 mm can be produced with an alloy, then these glasses are also referred to as bulk metallic glasses or solid metallic glasses (English: “Bulk Metallic Glasses” ( “BMG” )) .
Aufgrund ihrer vorteilhaften Eigenschaften wie z.B. einer hohen Festigkeit und dem Ausbleiben einer Erstarrungsschwindung sind metallische Gläser, insbesondere metallische Massivgläser, sehr interessante Konstruktionswerkstoffe, die sich prinzipiell für die Herstellung von Bauteilen in Serienfertigungsverfahren wie dem Spritzguss eignen, ohne dass weitere Bearbeitungsschritte nach erfolgter Formgebung zwingend erfoderlich wären.Due to their advantageous properties, such as high strength and the absence of solidification shrinkage, metallic glasses, especially metallic solid glasses, are very interesting construction materials that are in principle suitable for the production of components in series production processes such as injection molding, without the need for further processing steps after the shaping has taken place would be.
Um beim Abkühlen aus der Schmelze eine Kristallisation der Legierung zu verhindern, muss eine kritische Abkühlgeschwindigkeit überschritten werden. Je größer jedoch das Volumen der Schmelze ist, desto langsamer (bei ansonsten unveränderten Bedingungen) kühlt die Schmelze ab. Wird eine bestimmte Probendicke überschritten, kommt es zu einer Kristallisation, bevor die Legierung amorph erstarren kann.In order to prevent crystallization of the alloy when cooling from the melt, a critical cooling rate must be exceeded. However, the larger the volume of the melt, the slower (under otherwise unchanged conditions) the melt cools down. If a certain sample thickness is exceeded, crystallization occurs before the alloy can solidify amorphously.
Ein Maß für die Glasbildungsfähigkeit einer Legierung ist daher beispielsweise der maximale bzw. "kritische" Durchmesser, bis zu dem ein aus der Schmelze gegossener Probenkörper im Wesentlichen noch eine amorphe Struktur aufweist. Dies wird auch als kritische Abgussdicke bezeichnet. Je größer der Durchmesser des noch amorph erstarrenden Probenkörpers, desto größer ist die Glasbildungsfähigkeit der Legierung.A measure of the ability of an alloy to form glass is therefore, for example, the maximum or "critical" diameter up to which a specimen cast from the melt still has an essentially amorphous structure. This is also referred to as the critical casting thickness. The larger the diameter of the still amorphously solidifying specimen, the greater the glass-forming ability of the alloy.
Neben den hervorragenden mechanischen Eigenschaften metallischer Gläser ergeben sich aus dem Glaszustand auch einzigartige Prozessierungsmöglichkeiten. So lassen sich metallische Gläser nicht nur durch schmelzmetallurgische Verfahren formen, sondern auch über ein thermoplastisches Formen bei vergleichsweise niedrigen Temperaturen analog zu thermoplastischen Kunststoffen oder Silikatgläsern formgebend verarbeiten. Hierzu wird das metallische Glas zunächst über den Glasübergangspunkt erwärmt und verhält sich dann wie eine hochviskose Flüssigkeit, die bei relativ niedrigen Kräften umgeformt werden kann. Im Anschluss an die Verformung wird das Material wieder unter die Glasübergangtemperatur abgekühlt.In addition to the excellent mechanical properties of metallic glasses, the glass state also results in unique processing options. Metallic glasses can not only be formed by melting metallurgical processes, but also shaped by thermoplastic forming at comparatively low temperatures in the same way as thermoplastics or silicate glasses. For this purpose, the metallic glass is first heated above the glass transition point and then behaves like a highly viscous liquid that can be deformed with relatively low forces. Following the deformation, the material is cooled back below the glass transition temperature.
Ein metallisches Glas kann in Abhängigkeit von der Anwendung zumindest zeitweilig einer erhöhten Temperatur ausgesetzt sein, die unter Umständen sogar oberhalb der Glasbildungstemperatur Tg liegt. Wie oben bereits erwähnt, beinhaltet auch das thermoplastische Formen eine Erwärmung des metallischen Glases auf eine Temperatur oberhalb der Gasbildungstemperatur Tg. In diesen Fällen ist erwünscht, dass ein möglichst großer Abstand zwischen Glasbildungstemperatur Tg und Kristallisationstemperatur Tx (d.h. ein möglichst hoher Wert für ΔTx=Tx-Tg) vorliegt. Je höher dieser ΔTx-Wert, umso größer ist beispielsweise das "Temperaturfenster" für das thermoplastische Formen und umso geringer ist das Risiko einer unerwünschten Kristallisation, wenn das metallische Glas zeitweilig einer Temperatur oberhalb von Tg ausgesetzt ist.Depending on the application, a metallic glass can at least temporarily be exposed to an elevated temperature, which under certain circumstances is even above the glass formation temperature T g . As already mentioned above, thermoplastic forming also involves heating the metallic glass to a temperature above the gas formation temperature T g . In these cases, it is desirable for there to be as great a difference as possible between the glass formation temperature T g and the crystallization temperature T x (ie the highest possible value for ΔT x =T x -T g ). The higher this ΔT x value, the larger the "temperature window" for thermoplastic forming, for example, and the lower the risk of undesired crystallization when the metallic glass is temporarily exposed to a temperature above T g .
Eine verbesserte Glasbildungsfähigkeit einer Legierung beim Abkühlen aus der Schmelze führt nicht automatisch zu einer verbesserten Wärmebeständigkeit (d.h. einem höheren ΔTx-Wert) des aus dieser Legierung bestehenden metallischen Glases. Es handelt sich üblicherweise um voneinander unabhängige Parameter, die sich sogar gegenläufig verhalten können. Wenn also beabsichtigt ist, eine Legierung mit möglichst hohem ΔTx-Wert bereit zu stellen, muss auch darauf geachtet werden, dass dies nicht auf Kosten der Glasbildungsfähigkeit beim Abkühlen aus der Schmelze erfolgt.Improved glass forming ability of an alloy upon cooling from the melt does not automatically translate to improved heat resistance (ie, higher ΔT x ) of the metallic glass made from that alloy. These are usually independent parameters that can even behave in opposite directions. Therefore, if it is intended to provide an alloy with as high a ΔT x value as possible, care must also be taken that this does not occur at the expense of the glass-forming ability on cooling from the melt.
Es sind inzwischen viele Legierungssysteme wie z.B. Edelmetall-, Zr-, Cu- oder Febasierte Legierungen bekannt, die metallische Gläser bilden können. Eine Übersicht findet sich z.B. bei
Die derzeit am häufigsten für die Herstellung metallischer Gläser verwendeten Legierungen sind Zr-basierte Legierungen. Nachteilig an diesen Legierungen ist der recht hohe Materialpreis für Zirconium.The alloys most commonly used for the manufacture of metallic glasses are currently Zr-based alloys. A disadvantage of these alloys is the relatively high material price for zirconium.
Eine Augabe der vorliegenden Erfindung liegt in der Bereitstellung einer Legierung, die einen möglichst hohen ΔTx-Wert (d.h. ein breites Temperaturfenster für das thermoplastische Formen) aufweist, dies jedoch nicht auf Kosten der Glasbildungsfähigkeit erzielt, und die kostengünstig herstellbar ist. Bevorzugt sollte die verbesserte Wärmebestandigkeit auch andere relevante Eigenschaften wie die Härte nicht nachteilig beeinflussen.It is an object of the present invention to provide an alloy which exhibits as high a ΔTx (ie, a wide temperature window for thermoplastic forming) as possible without sacrificing glass-formability, and which is inexpensive to produce. Preferably, the improved heat resistance should also not adversely affect other relevant properties such as hardness.
Gelöst wird die Aufgabe durch eine Legierung, die folgende Zusammensetzung aufweist:
- Cu47at%-(x+y+z)(TiaZrb)cNi7at%+xSn1at%+ySiz
- wobei
- c = 43 - 47 at%, a = 0.65-0.85, b=0.15-0.35, wobei a+b=1.00;
- x = 5-7 at%;
- y = 0-2 at%, z = 0-2 at%, wobei y+z ≤ 4 at%;
- Cu 47at%-(x+y+z) (Ti a Zr b ) c Ni 7at%+x Sn 1at%+y Si z
- whereby
- c = 43 - 47 at%, a = 0.65-0.85, b=0.15-0.35, where a+b=1.00;
- x = 5-7 at%;
- y = 0-2 at%, z = 0-2 at%, where y+z ≤ 4 at%;
Im Rahmen der vorliegenden Erfindung wurde erkannt, dass Legierungen mit der oben definierten Zusammensetzung hohe ΔTx-Werte und somit eine verbesserte Wärmebeständigkeit bei nach wie vor guter Glasbildungsfähigkeit aufweisen. Die erfindungsgemäßen Legierungen sind also z.B. sehr gut für ein thermoplastisches Formen geeignet.In the context of the present invention, it was recognized that alloys with the composition defined above have high ΔT x values and thus improved heat resistance while still having good glass-forming ability. The alloys according to the invention are therefore, for example, very well suited for thermoplastic forming.
Erfindungsgemäß sind y = 0-2 at% und z = 0-2 at%. Wenn also Si in der Legierung vorliegt, beträgt dessen Konzentration maximal 2 at% (z.B. 0,5 at% ≤ Si ≤ 2 at%), unter der Maßgabe, dass die Gesamtkonzentration an Sn und Si maximal 4 at% beträgt.According to the invention, y = 0-2 at% and z = 0-2 at%. Therefore, when Si is present in the alloy, its concentration is at most 2 at% (e.g. 0.5 at%≦Si≦2 at%) provided that the total concentration of Sn and Si is at most 4 at%.
Erfindungsgemäß sind x = 5-7 at% und y+z ≤ 4. Besonders bevorzugt sind x = 5-7 at%, y = 0-2 at% und z = 0 at%; oder x = 5-7 at%, y = 0-2 at% und 0 < z ≤ 2 at% (bevorzugter 0,5 < z ≤ 2 at%).According to the invention, x=5-7 at% and y+z≦4. Particularly preferred are x=5-7 at%, y=0-2 at% and z=0 at%; or x = 5-7 at%, y = 0-2 at% and 0 < z ≤ 2 at% (more preferably 0.5 < z ≤ 2 at%).
Bevorzugt sind a = 0.70-0.80 und b=0.20-0.30. Mit den Werten für a und b wird das atomare Verhältnis von Ti zu Zr definiert.Preferred are a=0.70-0.80 and b=0.20-0.30. The atomic ratio of Ti to Zr is defined with the values for a and b.
Sofern die erfindungsgemäße Legierung Sauerstoff enthält, liegt dieser in einer Konzentration von maximal 1,7 at% vor, beispielsweise 0,01-1,7 at% oder 0,02-1,0 at%.If the alloy according to the invention contains oxygen, this is present in a maximum concentration of 1.7 at%, for example 0.01-1.7 at% or 0.02-1.0 at%.
Der Anteil unvermeidlicher Verunreinigungen in der Legierung beträgt weniger als 0,1 at%, bevorzugt weniger als 0,05 at% oder sogar weniger als 0,01 at%.The proportion of unavoidable impurities in the alloy is less than 0.1 at%, preferably less than 0.05 at% or even less than 0.01 at%.
In einer beispielhaften Ausführungsform weist die erfindungsgemäße Legierung folgende Zusammensetzung auf:
- 36-42 at% Cu, bevorzugter 37-41 at% Cu;
- 28-40 at% Ti, bevorzugter 30 - 38 at% Ti, und 7-15 at% Zr, wobei Ti und Zr gemeinsam in einer Konzentration im Bereich von 43-47 at% vorliegen;
- 11-15 at% Ni,
- 1-3 at% Sn und optional ≤ 2 at%Si (z.B. 0,5 at% ≤ Si ≤ 2 at%), wobei, sofern Si vorhanden ist, die Gesamtkonzentration von Sn + Si maximal 4 at% beträgt,
- 36-42 at% Cu, more preferably 37-41 at% Cu;
- 28-40 at% Ti, more preferably 30-38 at% Ti, and 7-15 at% Zr, wherein Ti and Zr together are present in a concentration in the range 43-47 at%;
- 11-15 at% Ni,
- 1-3 at% Sn and optionally ≤ 2 at% Si (e.g. 0.5 at% ≤ Si ≤ 2 at%), where, if Si is present, the total concentration of Sn + Si is a maximum of 4 at%,
Die Zusammensetzung der Legierung kann durch optische Emissionsspektrometrie mittels induktiv gekoppeltem Plasma (ICP-OEC) bestimmt werden.The composition of the alloy can be determined by inductively coupled plasma optical emission spectrometry (ICP-OEC).
Bevorzugt weist die erfindungsgemäße Legierung eine Kristallisationstemperatur Tx und eine Glasübergangstemperatur Tg auf, die der folgenden Bedingung genügen:
Die Glasübergangstemperatur Tg und die Kristallisationstemperatur Tx werden durch DSC (dynamische Differenzkalorimetrie) bestimmt. Es wird jeweils die Onset-Temperatur herangezogen. Die Abkühl- und Aufheizgeschwindigkeiten betragen 20 °C/min. Die DSC-Messung erfolgt unter Argonatmosphäre in einem Aluminiumoxidtiegel.The glass transition temperature T g and the crystallization temperature T x are determined by DSC (differential scanning calorimetry). It will be the onset temperature used. The cooling and heating rates are 20 °C/min. The DSC measurement is carried out in an argon atmosphere in an aluminum oxide crucible.
Bevorzugt ist die Legierung eine amorphe Legierung. In einer bevorzugten Ausführungsform weist die erfindungsgemäße Legierung eine Kristallinität von weniger als 50%, bevorzugter weniger als 25% auf oder ist sogar vollständig amorph. Ein vollständig amorphes Material zeigt bei einer Röntgenbeugung keine Beugungsreflexe.The alloy is preferably an amorphous alloy. In a preferred embodiment, the alloy according to the invention has a crystallinity of less than 50%, more preferably less than 25% or is even completely amorphous. A completely amorphous material shows no diffraction reflections in X-ray diffraction.
Der kristalline Anteil wird bestimmt über DSC als ein Verhältnis von maximaler Kristallisationsenthalpie (bestimmt durch Kristallisation einer vollständig amorphen Referenzprobe) und der tatsächlichen Kristallisationsenthalpie in der Probe.The crystalline fraction is determined via DSC as a ratio of the maximum enthalpy of crystallization (determined by crystallization of a completely amorphous reference sample) and the actual enthalpy of crystallization in the sample.
Die Erfindung betrifft weiterhin ein Verfahren zur Herstellung der oben beschriebenen Legierung, wobei die Legierung aus einer Schmelze, die Cu, Ti, Zr, Ni, Sn und optional Si enthält, erhalten wird.The invention further relates to a method for producing the alloy described above, the alloy being obtained from a melt containing Cu, Ti, Zr, Ni, Sn and optionally Si.
Die Schmelze wird bevorzugt unter einer inerten Gasatmosphäre (z.B. einer Edelgasatmosphäre) gehalten.The melt is preferably maintained under an inert gas atmosphere (e.g., an inert gas atmosphere).
Die Bestandteile der Legierung können jeweils in ihrer elementaren Form (z.B. elementares Cu etc.) in die Schmelze eingebracht werden. Alternativ ist es auch möglich, dass zwei oder mehr dieser Metalle in einer Ausgangslegierung vorlegiert werden und diese Ausgangslegierung dann in die Schmelze eingebracht wird.The components of the alloy can each be introduced into the melt in their elemental form (e.g. elemental Cu etc.). Alternatively, it is also possible that two or more of these metals are pre-alloyed in a starting alloy and this starting alloy is then introduced into the melt.
Durch Abkühlen und Erstarren der Schmelze erhält man die Legierung als Feststoff bzw. Festkörper.By cooling and solidifying the melt, the alloy is obtained as a solid.
Die Schmelze kann beispielsweise in eine Form gegossen oder einer Verdüsung unterzogen werden. Über eine Verdüsung kann die Legierung in Form eines Pulvers, dessen Partikel im Wesentlichen eine sphärische Form aufweisen, erhalten werden. Geeignete Verdüsungsverfahren sind dem Fachmann bekannt, beispielsweise eine Gasverdüsung (z.B. unter Verwendung von Stickstoff oder einem Edelgas wie Argon oder Helium als Verdüsungsgas), eine Plasmaverdüsung, eine Zentrifugalverdüsung oder eine tiegellosen Verdüsung (z.B. einem als "Rotating-Electrode"-Prozess (REP) bezeichneten Verfahren, insbesondere ein "Plasma-Rotating-Electrode"-Prozess (PREP)). Ein weiteres beispielhaftes Verfahren ist das EIGA-Verfahren ("Electrode Induction-Melting Gas Atomisation"), induktives Aufschmelzen des Ausgangsmaterials und anschließend Gasverdüsung. Das über die Verdüsung erhaltene Pulver kann anschließend in einem additiven Fertigungsverfahren eingesetzt oder auch einem thermoplastischen Formen unterzogen werden.The melt can, for example, be poured into a mold or subjected to atomization. The alloy can be atomized in the form of a powder, whose particles are substantially spherical in shape. Suitable atomization processes are known to those skilled in the art, for example gas atomization (e.g. using nitrogen or an inert gas such as argon or helium as the atomization gas), plasma atomization, centrifugal atomization or crucible-less atomization (e.g. a "rotating electrode" process (REP) method, in particular a "Plasma Rotating Electrode" process (PREP)). Another exemplary method is the EIGA method ("electrode induction-melting gas atomization"), inductive melting of the starting material and subsequent gas atomization. The powder obtained from the atomization can then be used in an additive manufacturing process or subjected to thermoplastic molding.
Aufgrund der sehr guten Glasbildungsfähigkeit der erfindungsgemäßen Legierung kann diese ohne weiteres in Form einer amorphen Legierung erhalten werden.Due to the very good glass-forming ability of the alloy according to the invention, it can easily be obtained in the form of an amorphous alloy.
Weiterhin betrifft die vorliegende Erfindung ein metallisches Massivglas, das die oben beschriebene Legierung enthält oder sogar aus dieser besteht.Furthermore, the present invention relates to a metallic bulk glass that contains the alloy described above or even consists of this.
Bevorzugt weist das metallische Massivglas eine Abmessung von mindestens 1 mm x 1mm x 1mm auf.The metallic solid glass preferably has dimensions of at least 1 mm×1 mm×1 mm.
Bevorzugt weist das metallische Massivglas eine Kristallinität von weniger als 50%, bevorzugter weniger als 25% auf oder ist sogar vollständig amorph.Preferably, the metallic bulk glass has a crystallinity of less than 50%, more preferably less than 25%, or is even completely amorphous.
Die Herstellung des metallischen Massivglases kann über Verfahren erfolgen, die dem Fachmann bekannt sind. Beispielsweise wird die oben beschriebene Legierung einem additiven Fertigungsverfahren oder einem thermoplastischen Formen unterzogen oder als Schmelze in eine Form gegossen.The production of the metallic bulk glass can be carried out using methods that are known to those skilled in the art. For example, the alloy described above is subjected to additive manufacturing, thermoplastic forming, or is melt cast in a mold.
Für das additive Fertigungsverfahren oder das thermoplastische Formen kann die Legierung beispielsweise in Form eines Pulvers (z.B. ein über eine Verdüsung erhaltenes Pulver) eingesetzt werden.For example, for additive manufacturing or thermoplastic forming, the alloy may be used in the form of a powder (e.g., a powder obtained via atomization).
Über additive Fertigungsverfahren lassen sich Bauteile mit komplexer dreidimensionaler Geometrie direkt herstellen. Die Additive Fertigung bezeichnet einen Prozess, bei dem auf der Basis von digitalen 3D-Konstruktionsdaten durch das Ablagern von Material schichtweise ein Bauteil aufgebaut wird. Üblicherweise wird dabei zunächst eine dünne Schicht des Pulvers auf die Bauplattform aufgetragen. Über einen ausreichend hohen Energieeintrag, beispielsweise in Form eines Laser- oder Elektronenstrahls, wird das Pulver an den Stellen zumindest teilweise aufgeschmolzen, die die Computer-generierten Konstruktionsdaten vorgeben. Danach wird die Bauplattform abgesenkt und es erfolgt ein weiterer Pulverauftrag. Die weitere Pulverschicht wird erneut zumindest teilweise aufgeschmolzen und verbindet sich an den definierten Stellen mit der darunterliegenden Schicht. Diese Schritte werden so häufig wiederholt, bis das Bauteil in seiner finalen Form vorliegt.Components with complex three-dimensional geometry can be produced directly using additive manufacturing processes. Additive manufacturing describes a process in which a component is built up layer by layer on the basis of digital 3D design data by depositing material. Usually, a thin layer of powder is first applied to the construction platform. A sufficiently high energy input, for example in the form of a laser or electron beam, at least partially melts the powder at the points specified by the computer-generated design data. The construction platform is then lowered and another powder application takes place. The further layer of powder is at least partially melted again and connects to the layer underneath at the defined points. These steps are repeated until the component is in its final form.
Das thermoplastische Formen erfolgt üblicherweise bei einer Temperatur, die zwischen Tg und Tx der Legierung liegt.Thermoplastic forming is usually done at a temperature between the T g and T x of the alloy.
Die Erfindung wird anhand der nachfolgenden Beispiele eingehender erläutert.The invention is explained in more detail by means of the following examples.
Es wurden erfindungsgemäße Legierungen E4, E5 und E8 hergestellt, deren jeweilige Zusammensetzung in der nachfolgenden Tabelle 1 angegeben ist. In den Vergleichsbeispielen erfolgte die Herstellung der Legierungen CE1-CE5.Alloys E4, E5 and E8 according to the invention were produced, the respective composition of which is given in Table 1 below. In the comparative examples, the alloys CE1-CE5 were produced.
Die Herstellungsbedingungen waren in allen Beispielen identisch, lediglich die Zusammensetzung wurde variiert.The production conditions were identical in all examples, only the composition was varied.
Die ΔTx-Wert (also der Abstand zwischen Kristallisationstemperatur Tx und Glasbildungstemperatur Tg) sowie die kritische Abgussdicke Dc der Legierungen sind in Tabelle 1 angegeben.The ΔT x value (i.e. the distance between the crystallization temperature T x and the glass formation temperature T g ) and the critical casting thickness D c of the alloys are given in Table 1.
Wie oben bereits erwähnt, erfolgte die Bestimmung der Glasübergangstemperatur Tg sowie der Kristallisationstemperatur Tx durch DSC auf Basis der Onset-Temperaturen und mit Abkühl- und Aufheizgeschwindigkeiten von 20 °C/min.As already mentioned above, the glass transition temperature T g and the crystallization temperature T x were determined by DSC based on the onset temperatures and with cooling and heating rates of 20 °C/min.
Die kritische Abgussdicke Dc wurde folgendermaßen bestimmt:
Es wird ein Zylinder 50mm Länge und einem bestimmten Durchmesser gegossen. Die Bestimmung von Dc erfolgt durch Trennen der Probe in etwas 10-15mm von der Angussstelle entfern (um die Wärmeeinflusszone auszuschließen) und XRD Messung an der Trennstelle über den gesamten Querschnitt.The critical casting thickness D c was determined as follows:
A cylinder with a length of 50mm and a specific diameter is cast. The determination of D c is done by cutting the sample about 10-15mm away from the gate (to exclude the heat affected zone) and measuring the XRD at the cutting point over the entire cross-section.
Die Herstellung der Legierungen erfolgte in einem Lichtbogenofen aus reinen Elementen durch Ein- und Umschmelzen zu einem kompakten Körper, der wieder aufgeschmolzen und in eine Cu-Kokille abgegossen wurde.
Die Legierung des Vergleichsbeispiels CE1 weist die Zusammensetzung Cu47Ti34Zr11Ni8 auf.The alloy of comparative example CE1 has the composition Cu 47 Ti 34 Zr 11 Ni 8 .
Eine Erhöhung der Ni-Konzentration (siehe Beispiele E4 und E5) führt zu einer weiteren Verbesserung des ΔTx-Werts und auch der Dc-Wert kann auf einem relativ hohen Niveau gehalten werden. Eine zu hohe Nickelkonzentration führt zu einer signifikanten Abnahme des Dc-Werts (siehe Vergleichsbeispiel CE2), während eine zu niedrige Ni-Konzentration zu einer deutlichen Abnahme des ΔTx-Werts führt (siehe Vergleichsbeispiele CE3 und CE4).Increasing the Ni concentration (see examples E4 and E5) leads to a further improvement in the ΔT x value and the D c value can also be kept at a relatively high level. Too high a nickel concentration leads to a significant decrease in D c (see Comparative Example CE2), while too low a Ni concentration leads to a significant decrease in ΔT x (see Comparative Examples CE3 and CE4).
Wie das Beispiel E8 zeigt, führt die Anwesenheit von Si zu einer weiteren Steigerung des ΔTx-Werts, so dass Werte von mehr als 80°C (E8) erhalten werden. Die Dc-Werte sind dabei immer noch auf einem ausreichen hohen Level. Aufgrund der sehr hohen ΔTx-Werte sind die Legierungen insbesondere für ein thermoplastisches Formen sehr gut geeignet. Wie Vergleichsbeispiel CE5 zeigt, führt eine zu hohe Gesamtkonzentration an Sn+Si zu einer Verschlechterung der ΔTx- und Dc-Werte.As example E8 shows, the presence of Si leads to a further increase in the ΔT x value, so that values of more than 80°C (E8) are obtained. The D c values are still at a sufficiently high level. Due to the very high ΔT x values, the alloys are particularly well suited for thermoplastic forming. As Comparative Example CE5 shows, too high a total concentration of Sn+Si leads to a deterioration in the ΔT x and D c values.
Wie die Daten der Tabelle 1 zeigen, können mit den erfindungsgemäßen Legierungen hohe ΔTx-Werte (d.h. ein breites Temperaturfenster für das thermoplastische Formen aufweist) realisiert werden, während gleichzeitig auch die kritische Abgussdicke Dc auf einem ausreichend hohen Level gehalten werden kann.As the data in Table 1 show, high ΔTx values (i.e. having a wide temperature window for thermoplastic forming) can be realized with the alloys according to the invention, while at the same time the critical casting thickness Dc can also be kept at a sufficiently high level.
Für die Legierung des Beispiels E5 wurde außerdem die Vickers-Härte bei einer Prüfkraft von 5 Kilopond (HV5) bestimmt.
Die Daten der Tabelle 2 zeigen, dass die erfindungsgemäßen Legierungen auch gute Härte-Werte zeigen.The data in Table 2 show that the alloys of the present invention also exhibit good hardness values.
Claims (9)
- An alloy having the following composition:Cu47at%-(x+y+z)(TiaZrb)cNi7at%+xSn1at%+ySizwhereinc = 43 - 47 at%, a = 0.65-0.85, b=0.15-0.35, wherein a+b=1.00;x = 5-7 at%;y = 0-2 at%, z = 0-2 at%, wherein y+z ≤ 4 at%;wherein the alloy optionally contains oxygen in a maximum concentration of 1.7 at%, and the remainder is unavoidable impurities.
- The alloy according to claim 1, wherein a = 0.70-0.80 and b=0.20-0.30.
- The alloy according to any one of the preceding claims, wherein z = 0 at%.
- The alloy according to claim 1 or 2, wherein 0 < z ≤ 2 at%.
- A method for manufacturing the alloy according to any one of claims 1-4, wherein the alloy is obtained from a melt containing Cu, Ti, Zr, Ni, Sn, and optionally Si.
- The method according to claim 5, wherein the melt is poured into a mold or is subjected to atomization.
- Metallic solid glass comprising the alloy according to any one of claims 1-4.
- Metallic solid glass according to claim 7, having dimensions of at least 1 mm x 1 mm x 1 mm.
- A method for producing a metallic solid glass, wherein the alloy according to any one of claims 1-4 is subjected to an additive manufacturing process or a thermoplastic molding, or is poured as a melt into a mold.
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KR1020207004348A KR20200031132A (en) | 2017-08-18 | 2018-08-09 | Copper-based alloys for the production of bulk metallic glass |
PCT/EP2018/071580 WO2019034506A1 (en) | 2017-08-18 | 2018-08-09 | Copper-based alloy for the production of bulk metallic glasses |
JP2020507032A JP6997860B2 (en) | 2017-08-18 | 2018-08-09 | Copper-based alloys for the production of bulk metallic glasses |
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