EP3412361A1 - Method for preparing particulate form caesium-removal inorganic ion adsorbent and product and application thereof - Google Patents

Method for preparing particulate form caesium-removal inorganic ion adsorbent and product and application thereof Download PDF

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EP3412361A1
EP3412361A1 EP16881143.8A EP16881143A EP3412361A1 EP 3412361 A1 EP3412361 A1 EP 3412361A1 EP 16881143 A EP16881143 A EP 16881143A EP 3412361 A1 EP3412361 A1 EP 3412361A1
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silica gel
ferrocyanide
metal ion
adsorbent
monolayer dispersion
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German (de)
French (fr)
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EP3412361A4 (en
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Xuan Zhao
Jiying WEI
Xuzhou CHENG
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Tsinghua University
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Tsinghua University
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    • B01J20/3085Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
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    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
    • B01J20/3202Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the carrier, support or substrate used for impregnation or coating
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    • B01J20/3231Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the coating or impregnating layer
    • B01J20/3234Inorganic material layers
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/281Treatment of water, waste water, or sewage by sorption using inorganic sorbents
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    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/288Treatment of water, waste water, or sewage by sorption using composite sorbents, e.g. coated, impregnated, multi-layered
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F9/00Treating radioactively contaminated material; Decontamination arrangements therefor
    • G21F9/04Treating liquids
    • G21F9/06Processing
    • G21F9/12Processing by absorption; by adsorption; by ion-exchange
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • C02F2101/00Nature of the contaminant
    • C02F2101/006Radioactive compounds

Definitions

  • the present invention relates to a particulate inorganic ion adsorbent for removing 134 Cs / 137 Cs ions in radioactive waste treatment and its industrial preparation process, especially to a preparation process for a composite adsorbent material.
  • the adsorbent is supported by silica gel as a carrier, which surface is covered by a series of metal ion stabilized ferrocyanide active components through surface monolayer dispersion technique in which the stable metal ion comprises Fe 3+ , Co 2+ , Cu 2+ , Zn 2+ and Zr 4+ , and so on.
  • the resulting particulate adsorbent is suitable for filling into a fixed bed adsorption reactor for waste treatment processes at nuclear power plants and other nuclear facilities.
  • the present invention belongs to the technical field of material preparation and radioactive waste water treatment.
  • Nuclear power as an important clean energy, is gradually becoming an important part of China's energy structure.
  • nuclear safety has become an important issue that needs to be concerned in the nuclear energy development, and thus the establishment of nuclear power plant emergency response mechanism and development of emergency technology research are very important and urgent.
  • the important issue to be concerned in the nuclear power plant accident is whether radioactive waste can be fast treated efficiently and timely.
  • the Japan's Fukushima nuclear accident would be a serious warning, and under nuclear accident conditions, a large number of radioactive wastes were discharged into the sea, causing pollution.
  • Low-level waste water is complex, and often contains fission products (I, Cs, Sr, Te, Rb, Mo, Ag and rare earth elements), structural materials activated product (Cr, Mn, Fe, Co, Ni), and radioactive Actinides (U, Pu, Am, Cm, etc.).
  • the fission products 134 Cs / 137 Cs are the main radionuclides released under the nuclear accident, and are considered as indicators for monitoring nuclear fuel damage.
  • cesium is the main source of radiation from the large amount of radioactive waste leaking from the reactor (Hi ikata et al., 2014; Tsukada et al., 2014).
  • Fukushima accident treatment is an optimization and evaluation in practice to radioactive waste treatment technology at nuclear emergency conditions via the power of many countries in the world, and the final formed effective treatment process includes the following technical phase: first, pre-filtration and oil-water separation technology to remove the main solid residues in the waste water and diesel or other organic matters remained in water; followed by inorganic ion adsorption technology, the focus of which is to use selective inorganic adsorbent to remove 134 Cs / 137 Cs and 129 I / 131 I and to render them aggregate to the surface of the solid adsorbent, thereby effectively reducing the radioactive activity level in the waste water; followed by the membrane polishing unit, in which a variety of nuclides and other non-radioactive metal ions are concentrated and separated, so that radioactive activities in the discharged water are further reduced and meet the requirements of emissions.
  • cesium s cesium s
  • Nuclear power plant in the normal operation usually adopts an "ion exchange + evaporation concentration" process for radioactive waste treatment, in which organic ion exchange resin is a conventional application material.
  • organic ion exchange resin is a conventional application material.
  • the metal ions in the waste liquid have the possibility of exchanging cations or anions on the resin, so the organic resin has a broad spectrum of treatment effects, and its selectivity to nuclide ions is low. Due to the high salinity and low radionuclide concentration of low-level waste liquid, the amount of resin required to achieve higher nuclide removal rates is large, which will eventually form a large amount of solid radioactive waste.
  • inorganic ion adsorbents Compared with the organic resin material, inorganic ion adsorbents have a good thermal stability and a chemical stability, a strong radiation resistance, a high stability in long-term geological storage after being saturated, easy on-site radiation protection and waste terminal treatment and disposal. More importantly, the inorganic ion adsorbents are highly selective to major nuclides such as 134 Cs / 137 Cs, 90 Sr and 60 Co, which are suitable for the treatment of high-salt, strongly acidic / alkaline low-level waste liquid, and are capable of reducing the radioactive activity of waste liquid, reducing the amount of solid waste, to meet the requirement of reduction of nuclear waste. In addition, the inorganic ion adsorbents can be easily put into a mobile small-scale purification equipment, especially suitable for nuclear emergency response to different forms of decentralized pollution sources.
  • ferrocyanide adsorbents may maintain good adsorption effect to cesium ion in a wide pH range.
  • the University of Helsinki developed a ferrocyanide adsorbent Cs-treat and the absorbent may handle about 10 tons of low-level waste liquid (salt content of 240g/L) from a certain nuclear power plant per kilogram of the material, and achieve a decontamination coefficient to Cs of 2000, which is 2 times of the traditional evaporation - ion exchange method and it's the best research result in the world in terms of Cs removal.
  • ferrocyanide is generally small in particle size, has poor hydraulic properties, cannot be handled on the column, and is very difficult to carry out solid-liquid phase separation.
  • ferrocyanide particles have poor internal mass transfer conditions, and thus the inner adsorbents are often not fully utilized ( Nuclear and Radiochemistry, 23, 108-113, 2001 ).
  • immobilization technologies one is to load ferrocyanide to the surface of carrier such as silica ( Separation and Purification Technology 16, 147-158, 1999 ), the drawback of which is: a low loading of active components and the process to fix ferrocyanide through transition metal ions is difficult to carry out and the active ferrocyanide components is easy to lose during use.
  • the other immobilization technology is to combine the adsorbent with PAN to form an inorganic / organic hybrid ball (Chinese patent CN1319849A ), whose problem is that the binder is easy to clog the channel of the surface of the adsorbent and reduce the adsorbent performance.
  • the first one is to prepare a hybrid material of potassium cobalt ferrocyanide and porous silica by silica sol in situ immobilization technology, which has a Cs + adsorption capacity of 0.335 meq Cs/g adsorbent (Chinese Patent CN 200710064453.0 ).
  • the second one is to obtain a hybrid material of spherical titanium potassium ferrocyanide and silica gel pellets by firstly forming a surface coated composite carrier with TiO 2 through the reaction of the formed silica gel pellets with tetrabutyl titanate and then immersing the carrier with a hydrochloric acid solution of potassium ferrocyanide (Chinese Patent 200710122085.0 ).
  • SiO 2 as a binder is easy to wrap active adsorbent ferrocyanide in the inner layer and thus the adsorbent is not easy to play its adsorption function.
  • the adsorbent coated on the outer surface of silica gel can easily contact Cs + , but its adsorption efficiency and capacity are negatively affected because of larger particle size of the silica gel pellets (3-4 mm).
  • the adsorbent prepared by this method has a problem that the surface active component is easy to lose in use and the adsorption efficiency and adsorption capacity are limited.
  • the present invention develops a particulate ferrocyanide adsorbent stabilized by a transition metal ion M n+ and provides an industrial process for the preparation of a supported ferrocyanide composite adsorbent material comprising the following specific steps:
  • silica gel pellets is impregnated with a series of different concentrations of salt solution containing M n+ ion.
  • the impregnated solid materials are dried in an oven to obtain a silica gel intermediate M/SiO 2 with a different amounts of M salt on the surface.
  • the monolayer dispersion threshold of various kinds of M n+ ion salts on silica gel surface is determined by X - ray diffraction method. The value is the monolayer loading of various salts on the surface of silica gel carrier.
  • Silica gel is packed in stainless steel trays in a blast drying equipment and each tray has the same amount of silica gel.
  • M n+ ion salt is dissolved in a dissolved tank with heating and stirring so that the solute is completely dissolved to form a certain concentration of solution A.
  • a certain volume of solution A is added to each tray to immerse all silica gel pellets, and then the trays are placed with shaking for 20-30min followed by sending it into the drying room after standing for 4-5 hours, thereby obtaining a batch of silica gel intermediate M/SiO 2 .
  • Potassium ferrocyanide is dissolved in a dissolving tank to form a homogeneous solution B.
  • a volume of solution B is added to each tray and immerse all silica gel intermediate M/SiO 2 , shaking for 20-30min followed by sending it into a blast drying room for baking dry after standing for 4-5 hours, thereby obtaining a batch of silica gel-supported ferrocyanides adsorbent K 2 M[Fe(CN) 6 ]/SiO 2 .
  • the adsorbent as obtained in step 3) is sieved to choose those having complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine powders adhered to the surface of the pellets until the cleaning water becomes clear.
  • the adsorbent after washing is once again dried to obtain a silica gel supported ferrocyanide adsorbent K 2 M[Fe(CN) 6 ]/SiO 2 that may be used directly.
  • silica gel-supported metal ion-stabilized ferrocyanide adsorbent may be prepared by the process of the present invention, which has a desired initial adsorption efficiency and adsorption capacity while being stable for a long time with greatly reduced loss of the active components.
  • the present invention provides a silica gel-supported metal ion-stabilized ferrocyanides adsorbent characterized in that as a carrier the silica gel has a specific surface area of 900-1200 m 2 /g; and the metal ion-stabilized ferrocyanide is supported on the silica gel in a monolayer.
  • the silica gel has a pore size of 10-15 nm and a particle size of 0.4-2 mm.
  • the metal ion is selected from the group consisting of Fe 3+ , Co 2+ , Cu 2+ , Zn 2+ and Zr 4+ , which metal ion may be derived from, for example, any one of the following metal ion salts: FeCl 3 , Fe(NO 3 ) 3 , Co(NO 3 ) 2 , CoCl 2 , Cu(NO 3 ) 2 , CuSO 4 , Zn(NO 3 ) 2 , ZnCl 2 , Zn(AC) 2 , ZrOCl 2 and ZrO(NO 3 ) 2 .
  • the ferrocyanide is selected from the group consisting of sodium ferrocyanide, potassium ferrocyanide, or a combination thereof, more preferably potassium ferrocyanide.
  • a macroporous silica gel is selected as a carrier having an average pore diameter of 10 to 15 nm, a specific surface area of 900 to 1200 m 2 /g, and a silica gel particle size of 0.4 to 2 mm.
  • M n+ Fe 3+ , Co 2+ , Cu 2+ , Zn 2+ or Zr 4+ and the like and the selected salts are FeCl 3 or Fe(NO 3 ) 3 for Fe 3+ ; Co(NO 3 ) 2 or CoCl 2 for Co 2+ ; Cu (NO 3 ) 2 or CuSO 4 for Cu 2+ ; Zn(NO 3 ) 2 , ZnCl 2 or Zn(AC) 2 for Zn 2+ and ZrOCl 2 or ZrO(NO 3 ) 2 for Zr 4+ , respectively.
  • step (1) it is necessary to determine monolayer dispersion threshold of M n+ ion salt on the surface of silica gel, which may be measured by loading a series of different amounts of the M n+ ion salt onto the surface of silica gel by the solution impregnation method followed by drying to obtain the sample to be tested.
  • the silica gel mass is 5-10 g, and the loading amount of M n+ ion salt on the silica gel is 0.02g, 0.05g, 0.1g, 0.5g, 1.0g, 2.0g, 3.0g, 4.0g, 5.0g, 6.0 g per g silica gel; the ratio by volume of the M n+ ion solution to the silica gel is 0.5-2.
  • the obtained samples series is subjected to X-ray diffraction (XRD) and the strongest diffraction peak intensity (y-axis) is linearly correlated with the corresponding M n+ ion salt loading (x-axis) in which the intercept on the x-axis is the monolayer dispersion threshold.
  • XRD X-ray diffraction
  • the impregnation process is carried out in a water bath at a temperature of 90 °C, and the mixture is continuously stirred until the liquid is completely evaporated and the solute M n+ ion salt is fully supported on the silica gel surface.
  • the silica gel intermediate M/ SiO 2 is dried in an oven for 10 h at a temperature of 120 °C.
  • monolayer dispersion threshold of various M n+ ion salts on silica gel is measured by the X-ray diffraction method as described in step (1).
  • the monolayer dispersion threshold of Co(NO 3 ) 2 on the silica gel is 0.4-0.7 g/g
  • the monolayer dispersion threshold of CuSO 4 is 0.6-0.9 g/g
  • the monolayer dispersion threshold of Zn(AC) 2 is 0.1-0.4 g/g
  • the monolayer dispersion threshold of ZrO(NO 3 ) 2 is 0.9-1.2 g/g
  • the monolayer dispersion threshold of FeCl 3 is 0.3-0.5 g/g.
  • the monolayer dispersion threshold of the M n+ ion salt on the silica gel is, for example, 0.18 g/g for Zn(AC) 2 ; 0.63 g/g for Co(NO 3 ) 2 ; 0.79 g/g for CuSO 4 ; 1.02 g/g for ZrO(NO 3 ) 2 ; or 0.43 g/g for FeCl 3 .
  • step (2) 1-2 kg of silica gel pellets are added to each tray, and the ratio by volume of the impregnating solution to the silica gel pellets is 1 to 4, and the corresponding solute mass is obtained according to the monolayer dispersion threshold of the M n+ ion salt.
  • the corresponding solution A concentration may be calculated.
  • the dissolution is carried out at a temperature of 30-60 °C.
  • the molar ratio of potassium ferrocyanide to the M n+ ion salt is 0.5 to 1.5
  • the ratio by volume of the impregnating solution and the intermediate M/SiO 2 pellets is 1 to 4
  • the dissolution is carried out at a temperature of 30-60°C.
  • potassium ferrocyanide is used as ferrocyanide to provide an adsorbed active component.
  • ferrocyanides such as sodium ferrocyanide, which are readily available in industry, are also suitable for use in the present invention because of its similar chemical properties to potassium ferrocyanide.
  • the solution impregnation is carried out for 3-5 hours followed by drying in an oven at 120 °C for 5-10 hours.
  • the resulting adsorbent containing ferrocyanide K 2 M[Fe(CN) 6 ] prepared by the above-mentioned preparation process is also within the scope of the present invention.
  • the inventors of the present invention have surprisingly found that the silica gel-supported metal ion-stabilized ferrocyanide adsorbent according to the present invention has the characteristics of a stable structure and a high adsorption performance.
  • This kind of adsorbent may adsorb the radioactive isotope Cs ion, but also may adsorb the stable isotope Cs ions, so it has broad application prospects.
  • the adsorbent may achieve the separation and / or removal or extraction of radioisotope Cs ions by adsorption, can also achieve the separation and / or removal or extraction of stable isotope Cs ions by adsorption.
  • silica gel-supported adsorbent containing ferrocyanide K 2 M[Fe(CN) 6 ] for the adsorption (including removal or separation or extraction) of radioisotope isotope Cs ions and for the adsorption (including removal or separation or extraction) of stable isotope Cs ions is also within the scope of the present invention.
  • the present invention provides an effective process for the industrial preparation of silica gel-supported ferrocyanide K 2 M[Fe(CN) 6 ] adsorbent, which adsorbent can be applied to the efficient removal of Cs ions in radioactive waste of nuclear power plant, and can also be applied to the removal or extraction or separation of stable isotope Cs.
  • the silica gel-supported ferrocyanide K 2 M[Fe(CN) 6 ] adsorbent is prepared by a two-step impregnation method using a M n+ ion salt and potassium ferrocyanide as raw materials and macropore silica gel as a carrier.
  • a M n+ ion salt is first dispersed on the surface of a silica gel to form a dense monolayer, and the dispersion threshold of the M n+ ion salt is obtained by the method described in the present invention, that is, the optimum loading of the M n+ ion salt; and then K 2 M(Fe(CN)6] is deposited on the surface of silica gel to obtain a cesium scavenging adsorbent with a stable structure and a high adsorption performance.
  • the experiment using a stable isotope Cs was known as "a cold experiment” in which the performance of the adsorbent was determined by a static adsorption and a dynamic adsorption of the fixed bed reactor, respectively and the concentration of Cs + ions before and after adsorption was determined by Plasma mass spectrometry (ICP-MS).
  • the experiment using radioisotope 137 Cs was called isotope tracer experiments, also known as thermal experiments in which the adsorbent was loaded in a fixed bed reactor to determine its dynamic adsorption properties and the radioactivity of tracer 137 Cs before and after adsorption was determined by ⁇ Spectrum Analysis.
  • the adsorbent performance was expressed by partition coefficient K d and decontamination coefficient DF.
  • the adsorption partition coefficient K d (mL/g) is expressed by the following formula (1), where C 0 and C t are the initial concentration of the adsorbed ions and the concentration of the adsorbed ions after reaching adsorption equilibrium, F is the ratio of the volume of the solution to be treated (mL) to the mass of the adsorbent (mg).
  • the decontamination coefficient is shown in the following formula (2), which is the ratio of the initial concentration of the adsorbed ions to the concentration of the adsorbed ions after reaching adsorption equilibrium.
  • the adsorption coefficient is related to the characteristics of the material itself and K d value of more than 10 5 shows better characteristics of the adsorbent.
  • the decontamination coefficient is not only related to the adsorption characteristics of the adsorbent itself, but also to the amount of the adsorbent. Greater decontamination coefficient shows the removal of contaminants completely.
  • the adsorbent was packed in the first or second stage adsorption column and the solution containing Cs + flows through the fixed bed at a fixed flow rate for the determination of the mass concentration of Cs + in the effluent (cold test) or radioactivity (thermal test) in which the flow rate was set to 8 bed volumes per hour, i.e. 8 BV/h, and the performance of the adsorption reactor is expressed by the decontamination factor DF as shown in Formula 2.
  • Example 1 Laboratory preparation of five silica gel supported adsorbents
  • Figure 1 shows appearance of the five adsorbents
  • Figures 2-3 show the XRD patterns and the Fourier transform infrared (FT-IR) spectra of the five adsorbents, respectively
  • Figure 5 shows the Scanning electron micrographs of the five adsorbents.
  • the adsorbents as obtained with different metal ion had different colors.
  • Under scanning electron microscope all adsorbents were sphere with different surface roughness.
  • Table 1 Five silica gel supported ferrocyanide adsorbents Specific surface area analysis results Sample Specific Surface Area (m 2 /g) Adsorption capacity (mg / mg) KFeHCF-S 137.947 KCoHCF-S 66.537 0.022 KCuHCF-S 389.429 0.061 KZnHCF-S 49.627 0.059 KZrHCF-S 90.728
  • Figure 6 shows the dynamic penetration curves as measured by packing KCuHCF-S and KZnHCF-S in a single-stage fixed bed reactor with an adsorption column diameter of 1.5cm and a filling height of 10cm.
  • the obtained penetration cure is better able to fit Thomas model, fitting that the maximum adsorption capacity of the KCuHCF-S and KZnHCF-S beds was 0.022 mg / mg and 0.023 mg / mg, respectively.
  • reaction vessel To 1 ton of reaction vessel, 500 L of water was added followed by adding 395 kg of CuSO 4 • 5H2O, and the mixture was continuously stirred by heating to 80 °C. After that, 500kg silica gel carrier was added and immersed at 80 °C for 12h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered, placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorption content of the first impregnation was measured by volume. The filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first water solution volume.
  • the dried material was added to the reaction vessel again and the first impregnation process were repeated until the solution was substantially completely adsorbed. Once again, the material was placed in the trays to dry in an oven at 120 °C for 24 h, thereby obtaining Cu/SiO 2 adsorbent intermediate.
  • reaction vessel To 1 ton of reaction vessel, 500 L of water was added followed by potassium molybdate that was in an equimolar amount of CuSO 4 • 5H 2 O, and the mixture was heated to 60 °C with continuously stirring to dissolve it completely. After that, the Cu/SiO 2 adsorbent intermediate obtained in the previous step was added and impregnate at 60 °C for 12 h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered and placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorption water content of the first impregnation was measured by volume.
  • the filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first water solution volume.
  • the dried material was added to the reaction vessel again and the first impregnation process was repeated until the solution was substantially completely adsorbed. Once again, the material was placed in the trays to dry in a hot blast oven at 120 °C for 24 h, thereby obtaining the KCuHCF-S adsorbent.
  • the material was sieved and washed with water until the solution was clear.
  • the wet material was packed in a two-stage series fixed bed adsorption reactor with a column height of 1 m and a diameter of 100 cm.
  • the initial concentration of Cs solution was 1.5mg / L and the flow rate was 100L / h (8BV/h).
  • the sampling points were set at the inlet of the adsorbent bed, the primary outlet and the secondary outlet respectively.
  • the samples were filtered with 0.22 ⁇ m microporous filter, and then the decontamination coefficient of the adsorption reactor was measured. The results show that the decontamination factor was still greater than 1000 when the treated water reached 7000 bed volumes.
  • the dried material was added to the reaction vessel again and the first impregnation process was repeated until the metal ion was substantially completely adsorbed. Once again, the material was placed in the trays to dry in an oven at 120 °C for 24 h, thereby obtaining Zn/SiO 2 adsorbent intermediate.
  • reaction vessel To 1 ton of reaction vessel, 500 L of water was added followed by potassium ferrocyanide that was in an equimolar amount of (CH 3 COO) 2 Zn • 2H 2 O, and the mixture was heated to 60 °C with continuous stirring to dissolve it completely. After that, the Zn/SiO 2 adsorbent intermediate obtained in the previous step was added and impregnated at 60 °C for 12 h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered and placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorption water content of the first impregnation was measured.
  • the filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first solution volume.
  • the dried material was added to the reaction vessel again and the first impregnation process was repeated until the active component was completely adsorbed. Once again, the material was placed in the trays to dry in a hot blast oven at 120 °C for 24 h, thereby obtaining the KZnHCF-S adsorbent.
  • the adsorbent had a good removal effect on Cs in which the decontamination coefficient is high, the adsorption capacity is large and the performance is stable for a long time. Under the premise of ensuring the decontamination coefficient of 1000, the ratio of the waste treatment amount to the adsorbent dosage reaches 7000.
  • silica gel 1-5 kg silica gel was charged with stainless steel trays in a drying room blowing device and (CH 3 COO) 2 Zn • 2H 2 O was dissolved in a dissolving tank by heating and stirring to form a solution with a concentration of 5-15wt%.
  • the solution was added to each tray, and the volume ratio of the solution to the silica gel was 1-4, so that all silica gel pellets were submerged by the solution.
  • the trays were placed in the material vehicle, shaking for 20-30min, and then was sent into the drying room, standing for 4-5 hours, followed by drying at 100-120 °C, to obtain a batch of silica gel intermediate Zn/SiO 2 .
  • Potassium ferrocyanide was dissolved in a dissolving tank with heating to form a homogeneous solution.
  • the molar ratio of potassium ferrocyanide to zinc acetate was 0.8-1.2.
  • the solution was added to each tray with a volume ratio of the solution to the silica gel of 1-4, and all the silica gel intermediate Zn / SiO 2 was submerged by the solution.
  • the trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a blast drying room, standing for 4-5 hours, followed by drying, thereby obtaining a batch of silica gel supported ferrocyanide type adsorbent KZnHCF-S.
  • the adsorbents as obtained were sieved to choose those adsorbents with complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine powders adhered to the surface of the pellets until the cleaning water becomes clear.
  • the adsorbents after washing were once again dried to obtain a silica gel supported ferrocyanide adsorbent KZnHCF-S that may be used directly.
  • the adsorbent was wet-charged into a two-stage series fixed bed adsorption reactor with the inner diameter of the single fixed bed reactor of 36 cm, and the height of the adsorbent of 80 cm.
  • the handling amount was 1.2 t/h
  • the concentration of the feeding water was 1.7 mg/L
  • the initial activity of 137 Cs was 5.7 ⁇ 10 Bq / L.
  • the sampling points were set at the inlet of the adsorbent bed, the primary outlet and the secondary outlet respectively.
  • the decontamination coefficients of the adsorption reactor were measured by an ⁇ -ray spectrometer, and the effluent was required to meet the decontamination factor of greater than 1000.
  • the actual decontamination coefficient is 1.2 ⁇ 10 4 .
  • silica gel 1-5 kg silica gel was charged with stainless steel trays in a drying room and CuSO 4 • 5H 2 O was dissolved in a dissolving tank by heating and stirring to form a solution with a concentration of 15-40wt%. The solution was added to each tray, and the volume ratio of the solution to the silica gel was 1-4, so that all silica gel pellets were submerged by the solution. The trays were placed in a material vehicle, shaking for 20-30 min, and then was sent into a drying room, standing for 4-5 hours, followed by drying at 100-120 °C, to obtain a batch of silica gel intermediate Cu/SiO 2 .
  • Potassium ferrocyanide was dissolved in a dissolving tank with heating to form a homogeneous solution.
  • the molar ratio of potassium ferrocyanide to copper sulfate was 0.8-1.2.
  • the solution was added to each tray with a volume ratio of the solution to the silica gel of 1-4, and all the silica gel intermediate Cu/SiO 2 was submerged by the solution.
  • the trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a drying room, standing for 4-5 hours, followed by drying, thereby obtaining a batch of silica gel supported ferrocyanide type adsorbent KCuHCF-S.
  • the adsorbents as obtained were sieved to choose those adsorbents with complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine brownish red powders adhered to the surface of the pellets until the cleaning water becomes clear.
  • the adsorbents after washing were once again dried to obtain a silica gel supported ferrocyanide adsorbent KCuHCF-S that may be used directly.
  • silica gel 1-5 kg silica gel was charged with stainless steel trays in a drying room blowing device and Co(NO 3 ) 2 • 6H 2 O was dissolved in a dissolving tank by heating and stirring to form a solution with a concentration of 15-30wt%.
  • the solution was added to each tray, and the volume ratio of the solution to the silica gel was 1-4, so that all silica gel pellets were submerged by the solution.
  • the trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a drying room, standing for 4-5 hours, followed by drying at 100-120 °C, to obtain a batch of silica gel intermediate Co/SiO 2 .
  • Potassium ferrocyanide was dissolved in a dissolving tank with heating to form a homogeneous solution.
  • the molar ratio of potassium ferrocyanide to zinc acetate was 0.8-1.2.
  • the solution was added to each tray with a volume ratio of the solution to the silica gel of 1-4, and all the silica gel intermediate Co/SiO 2 was submerged by the solution.
  • the trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a drying room, standing for 4-5 hours, followed by drying, thereby obtaining a batch of silica gel supported ferrocyanide type adsorbent KCoHCF-S.
  • the adsorbents as obtained were sieved to choose those adsorbents with complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine powders adhered to the surface of the pellets until the cleaning water becomes clear.
  • the adsorbents after washing were once again dried to obtain a silica gel supported ferrocyanide adsorbent KCoHCF-S that may be used directly.
  • the invention also provides, in particular, any of the following non-limiting embodiments:

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Abstract

The present invention relates to a process for preparation of particulate cesium scavenging inorganic ion adsorbent as well as its product and application. In particular, based on the monolayer dispersion principle of salts on a oxides carrier, the monolayer dispersion threshold of different kinds of metal ion M n+ salts on the surface of silica gel is determined by X - ray diffraction, to obtain the optimum M n+ ion salt loading. Upon preparing the adsorbent, silica gel pellets are impregnated with a concentrated metal ion M n+ salt solution, to load the M n+ ion on the surface of silica gel to form a dispersion monolayer and to form a stronger binding between the M n+ ion and the silica gel; after that the obtained intermediate M/SiO 2 is impregnated with ferrocyanide solution so that ferrocyanide reacts with M n+ ion on the surface to produce M ion stabilized ferrocyanide with a stronger binder to the SiO 2 surface. It has been demonstrated by the static Cs + adsorption performance, a fixed bed reactor non-radioactive experiment on a fixed bed reactor and 137 Cs radioactive tracer experiment on a fixed bed reactor that the silica gel supported ferrocyanide adsorbent as prepared by this method exhibits a good adsorption performance to Cs + .

Description

    TECHNICAL FIELD
  • The present invention relates to a particulate inorganic ion adsorbent for removing 134Cs / 137Cs ions in radioactive waste treatment and its industrial preparation process, especially to a preparation process for a composite adsorbent material. The adsorbent is supported by silica gel as a carrier, which surface is covered by a series of metal ion stabilized ferrocyanide active components through surface monolayer dispersion technique in which the stable metal ion comprises Fe3+, Co2+, Cu2+, Zn2+ and Zr4+, and so on. The resulting particulate adsorbent is suitable for filling into a fixed bed adsorption reactor for waste treatment processes at nuclear power plants and other nuclear facilities. The present invention belongs to the technical field of material preparation and radioactive waste water treatment.
  • BACKGROUND
  • Nuclear power, as an important clean energy, is gradually becoming an important part of China's energy structure. After Japan's Fukushima nuclear accident, nuclear safety has become an important issue that needs to be concerned in the nuclear energy development, and thus the establishment of nuclear power plant emergency response mechanism and development of emergency technology research are very important and urgent. The important issue to be concerned in the nuclear power plant accident is whether radioactive waste can be fast treated efficiently and timely. In this regard, the Japan's Fukushima nuclear accident would be a serious warning, and under nuclear accident conditions, a large number of radioactive wastes were discharged into the sea, causing pollution.
  • Low-level waste water is complex, and often contains fission products (I, Cs, Sr, Te, Rb, Mo, Ag and rare earth elements), structural materials activated product (Cr, Mn, Fe, Co, Ni), and radioactive Actinides (U, Pu, Am, Cm, etc.). The fission products 134Cs / 137Cs are the main radionuclides released under the nuclear accident, and are considered as indicators for monitoring nuclear fuel damage. In the Fukushima nuclear accident, cesium is the main source of radiation from the large amount of radioactive waste leaking from the reactor (Hi ikata et al., 2014; Tsukada et al., 2014). Studies have shown that radioactive cesium contaminants may remain in biological systems for many years (Avery, 1996). Due to the high content, long half-life, high solubility and biocompatibility, 134Cs / 137Cs are the main targets to be removed from the low-level waste water.
  • At the nuclear power plant accident emergency conditions, low-level waste water treatment technology must meet the requirements of rate, efficiency and reliability. Fukushima accident treatment is an optimization and evaluation in practice to radioactive waste treatment technology at nuclear emergency conditions via the power of many countries in the world, and the final formed effective treatment process includes the following technical phase: first, pre-filtration and oil-water separation technology to remove the main solid residues in the waste water and diesel or other organic matters remained in water; followed by inorganic ion adsorption technology, the focus of which is to use selective inorganic adsorbent to remove 134Cs / 137Cs and 129I / 131I and to render them aggregate to the surface of the solid adsorbent, thereby effectively reducing the radioactive activity level in the waste water; followed by the membrane polishing unit, in which a variety of nuclides and other non-radioactive metal ions are concentrated and separated, so that radioactive activities in the discharged water are further reduced and meet the requirements of emissions. In this set of nuclear accident emergency process, cesium scavenging adsorbent played an important role.
  • Nuclear power plant in the normal operation usually adopts an "ion exchange + evaporation concentration" process for radioactive waste treatment, in which organic ion exchange resin is a conventional application material. In principle, the metal ions in the waste liquid have the possibility of exchanging cations or anions on the resin, so the organic resin has a broad spectrum of treatment effects, and its selectivity to nuclide ions is low. Due to the high salinity and low radionuclide concentration of low-level waste liquid, the amount of resin required to achieve higher nuclide removal rates is large, which will eventually form a large amount of solid radioactive waste. Compared with the organic resin material, inorganic ion adsorbents have a good thermal stability and a chemical stability, a strong radiation resistance, a high stability in long-term geological storage after being saturated, easy on-site radiation protection and waste terminal treatment and disposal. More importantly, the inorganic ion adsorbents are highly selective to major nuclides such as 134Cs / 137Cs, 90Sr and 60Co, which are suitable for the treatment of high-salt, strongly acidic / alkaline low-level waste liquid, and are capable of reducing the radioactive activity of waste liquid, reducing the amount of solid waste, to meet the requirement of reduction of nuclear waste. In addition, the inorganic ion adsorbents can be easily put into a mobile small-scale purification equipment, especially suitable for nuclear emergency response to different forms of decentralized pollution sources.
  • In the past few decades, there have been many studies on the removal of cesium ion from solutions using inorganic adsorbents and various types of adsorbents are used in which ferrocyanide adsorbents may maintain good adsorption effect to cesium ion in a wide pH range. For example, the University of Helsinki developed a ferrocyanide adsorbent Cs-treat and the absorbent may handle about 10 tons of low-level waste liquid (salt content of 240g/L) from a certain nuclear power plant per kilogram of the material, and achieve a decontamination coefficient to Cs of 2000, which is 2 times of the traditional evaporation - ion exchange method and it's the best research result in the world in terms of Cs removal.
  • Stable ferrocynanide with metal ion such as Ti, Co, Cu, Zn, Ni or Zr and the like may highly efficient adsorb Cs+ from a high salinity low-level waste liquid having a pH = 1 ∼ 13 range, achieving a Cs+ distribution coefficient of 104 ∼ 106 and a selectivity coefficient KCs/Na to Cs of up to 1500000 in the presence of Na+ (Nuclear Science and Engineering, 137, 206-214, 2001). However, in practical applications, ferrocyanide is generally small in particle size, has poor hydraulic properties, cannot be handled on the column, and is very difficult to carry out solid-liquid phase separation. In addition, ferrocyanide particles have poor internal mass transfer conditions, and thus the inner adsorbents are often not fully utilized (Nuclear and Radiochemistry, 23, 108-113, 2001). In view of this problem, domestic and foreign counterparts usually use immobilization technologies, one is to load ferrocyanide to the surface of carrier such as silica (Separation and Purification Technology 16, 147-158, 1999), the drawback of which is: a low loading of active components and the process to fix ferrocyanide through transition metal ions is difficult to carry out and the active ferrocyanide components is easy to lose during use. And the other immobilization technology is to combine the adsorbent with PAN to form an inorganic / organic hybrid ball (Chinese patent CN1319849A ), whose problem is that the binder is easy to clog the channel of the surface of the adsorbent and reduce the adsorbent performance.
  • In this study, two kinds of technical routes were adopted for the immobilization of cesium adsorbents, which effectively avoided the problem of excessive water resistance caused by the use of ferrocyanide particles. The first one is to prepare a hybrid material of potassium cobalt ferrocyanide and porous silica by silica sol in situ immobilization technology, which has a Cs+ adsorption capacity of 0.335 meq Cs/g adsorbent (Chinese Patent CN 200710064453.0 ). The second one is to obtain a hybrid material of spherical titanium potassium ferrocyanide and silica gel pellets by firstly forming a surface coated composite carrier with TiO2 through the reaction of the formed silica gel pellets with tetrabutyl titanate and then immersing the carrier with a hydrochloric acid solution of potassium ferrocyanide (Chinese Patent 200710122085.0 ). In in-situ immobilization technology, SiO2 as a binder is easy to wrap active adsorbent ferrocyanide in the inner layer and thus the adsorbent is not easy to play its adsorption function. The adsorbent coated on the outer surface of silica gel can easily contact Cs+, but its adsorption efficiency and capacity are negatively affected because of larger particle size of the silica gel pellets (3-4 mm).
  • From the prospective of practice, it is desirable to realize the immobilization of the adsorbent by introducing the adsorbent on the surface of formed silica gel pellets. However, as described above, the adsorbent prepared by this method has a problem that the surface active component is easy to lose in use and the adsorption efficiency and adsorption capacity are limited. In order to prepare a silica gel-supported adsorbent having a high adsorption efficiency and an adsorption capacity, it is common to introduce a large amount of metal salts on the surface of silica gel pellets so that as may adsorbed active components can be supported by the silica gel pellets via surface reaction as possible. However, excessive metal salts buildup would cause the active ingredient on the surface of carrier to be easily lost in use, thereby reducing the service life of the adsorbent and causing secondary contamination problems. Thus, in practice, it is a challenging task to reduce or even eliminate the loss of the active components on the surface of the carrier in use in the preparation of silica gel-supported adsorbents with desirable adsorption efficiency and adsorption capacity.
  • SUMMARY
  • On the basis of the preliminary work, the inventors selected a macropore silica gel with small particle size as the carrier, and loaded a monolayer of ferrocyanide on the surface of silica gel by a monolayer dispersion principle, to prepare a transition metal ion Mn+ stabilized particulate ferrocyanide adsorbent in which Mn+ = Fe3+, Co2+, Cu2+, Zn2+, Zr4+ and so on.
  • The present invention develops a particulate ferrocyanide adsorbent stabilized by a transition metal ion Mn+ and provides an industrial process for the preparation of a supported ferrocyanide composite adsorbent material comprising the following specific steps:
  • (1) Determining monolayer dispersion threshold of Mn+ salt on the surface of silica gel
  • Through equal volume impregnation method, silica gel pellets is impregnated with a series of different concentrations of salt solution containing Mn+ ion. The impregnated solid materials are dried in an oven to obtain a silica gel intermediate M/SiO2 with a different amounts of M salt on the surface. Based on monolayer dispersion principle of a metal salt on the surface of carrier, the monolayer dispersion threshold of various kinds of Mn+ ion salts on silica gel surface is determined by X - ray diffraction method. The value is the monolayer loading of various salts on the surface of silica gel carrier.
  • (2) Loading a monolayer of Mn+ ion salt on the silica gel surface
  • Silica gel is packed in stainless steel trays in a blast drying equipment and each tray has the same amount of silica gel. Mn+ ion salt is dissolved in a dissolved tank with heating and stirring so that the solute is completely dissolved to form a certain concentration of solution A. A certain volume of solution A is added to each tray to immerse all silica gel pellets, and then the trays are placed with shaking for 20-30min followed by sending it into the drying room after standing for 4-5 hours, thereby obtaining a batch of silica gel intermediate M/SiO2.
  • (3) Preparing ferrocyanide adsorbents by surface reaction
  • Potassium ferrocyanide is dissolved in a dissolving tank to form a homogeneous solution B. A volume of solution B is added to each tray and immerse all silica gel intermediate M/SiO2, shaking for 20-30min followed by sending it into a blast drying room for baking dry after standing for 4-5 hours, thereby obtaining a batch of silica gel-supported ferrocyanides adsorbent K2M[Fe(CN)6]/SiO2.
  • (4) Washing adsorbents
  • The adsorbent as obtained in step 3) is sieved to choose those having complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine powders adhered to the surface of the pellets until the cleaning water becomes clear. The adsorbent after washing is once again dried to obtain a silica gel supported ferrocyanide adsorbent K2M[Fe(CN)6]/SiO2 that may be used directly.
  • The inventors of the present invention have surprisingly found that such silica gel-supported metal ion-stabilized ferrocyanide adsorbent may be prepared by the process of the present invention, which has a desired initial adsorption efficiency and adsorption capacity while being stable for a long time with greatly reduced loss of the active components. In particular, the present invention provides a silica gel-supported metal ion-stabilized ferrocyanides adsorbent characterized in that as a carrier the silica gel has a specific surface area of 900-1200 m2/g; and the metal ion-stabilized ferrocyanide is supported on the silica gel in a monolayer. Preferably, the silica gel has a pore size of 10-15 nm and a particle size of 0.4-2 mm. Preferably, the metal ion is selected from the group consisting of Fe3+, Co2+, Cu2+, Zn2+ and Zr4+, which metal ion may be derived from, for example, any one of the following metal ion salts: FeCl3, Fe(NO3)3, Co(NO3)2, CoCl2, Cu(NO3)2, CuSO4, Zn(NO3)2, ZnCl2, Zn(AC)2, ZrOCl2 and ZrO(NO3)2. Preferably, the ferrocyanide is selected from the group consisting of sodium ferrocyanide, potassium ferrocyanide, or a combination thereof, more preferably potassium ferrocyanide.
  • Further, in the steps (1) to (4), a macroporous silica gel is selected as a carrier having an average pore diameter of 10 to 15 nm, a specific surface area of 900 to 1200 m2/g, and a silica gel particle size of 0.4 to 2 mm.
  • Further, in the steps (1) to (2), Mn+ = Fe3+, Co2+, Cu2+, Zn2+ or Zr4+ and the like and the selected salts are FeCl3 or Fe(NO3)3 for Fe3+; Co(NO3)2 or CoCl2 for Co2+; Cu (NO3)2 or CuSO4 for Cu2+; Zn(NO3)2, ZnCl2 or Zn(AC)2 for Zn2+ and ZrOCl2 or ZrO(NO3)2 for Zr4+, respectively.
  • Further, in the step (1), it is necessary to determine monolayer dispersion threshold of Mn+ ion salt on the surface of silica gel, which may be measured by loading a series of different amounts of the Mn+ ion salt onto the surface of silica gel by the solution impregnation method followed by drying to obtain the sample to be tested.
  • The silica gel mass is 5-10 g, and the loading amount of Mn+ ion salt on the silica gel is 0.02g, 0.05g, 0.1g, 0.5g, 1.0g, 2.0g, 3.0g, 4.0g, 5.0g, 6.0 g per g silica gel; the ratio by volume of the Mn+ ion solution to the silica gel is 0.5-2.
  • The obtained samples series is subjected to X-ray diffraction (XRD) and the strongest diffraction peak intensity (y-axis) is linearly correlated with the corresponding Mn+ ion salt loading (x-axis) in which the intercept on the x-axis is the monolayer dispersion threshold.
  • Further, in the step (1), the impregnation process is carried out in a water bath at a temperature of 90 °C, and the mixture is continuously stirred until the liquid is completely evaporated and the solute Mn+ ion salt is fully supported on the silica gel surface.
  • Further, in the step (1), the silica gel intermediate M/ SiO2 is dried in an oven for 10 h at a temperature of 120 °C.
  • Further, monolayer dispersion threshold of various Mn+ ion salts on silica gel is measured by the X-ray diffraction method as described in step (1). According to the present invention, the monolayer dispersion threshold of Co(NO3)2 on the silica gel is 0.4-0.7 g/g, the monolayer dispersion threshold of CuSO4 is 0.6-0.9 g/g, the monolayer dispersion threshold of Zn(AC)2 is 0.1-0.4 g/g; the monolayer dispersion threshold of ZrO(NO3)2 is 0.9-1.2 g/g; the monolayer dispersion threshold of FeCl3 is 0.3-0.5 g/g. In embodiments of the present invention, the monolayer dispersion threshold of the Mn+ ion salt on the silica gel is, for example, 0.18 g/g for Zn(AC)2; 0.63 g/g for Co(NO3)2; 0.79 g/g for CuSO4; 1.02 g/g for ZrO(NO3)2; or 0.43 g/g for FeCl3. Further, in the step (2), 1-2 kg of silica gel pellets are added to each tray, and the ratio by volume of the impregnating solution to the silica gel pellets is 1 to 4, and the corresponding solute mass is obtained according to the monolayer dispersion threshold of the Mn+ ion salt. Thus, the corresponding solution A concentration may be calculated. The dissolution is carried out at a temperature of 30-60 °C.
  • Further, in the step (3), the molar ratio of potassium ferrocyanide to the Mn+ ion salt is 0.5 to 1.5, the ratio by volume of the impregnating solution and the intermediate M/SiO2 pellets is 1 to 4, and the dissolution is carried out at a temperature of 30-60°C. According to a preferred embodiment of the present invention, potassium ferrocyanide is used as ferrocyanide to provide an adsorbed active component. However, it will be appreciated by those skilled in the art that other ferrocyanides, such as sodium ferrocyanide, which are readily available in industry, are also suitable for use in the present invention because of its similar chemical properties to potassium ferrocyanide.
  • Further, in the steps (2) and (3), the solution impregnation is carried out for 3-5 hours followed by drying in an oven at 120 °C for 5-10 hours.
  • The resulting adsorbent containing ferrocyanide K2M[Fe(CN)6] prepared by the above-mentioned preparation process is also within the scope of the present invention.
  • The inventors of the present invention have surprisingly found that the silica gel-supported metal ion-stabilized ferrocyanide adsorbent according to the present invention has the characteristics of a stable structure and a high adsorption performance. This kind of adsorbent may adsorb the radioactive isotope Cs ion, but also may adsorb the stable isotope Cs ions, so it has broad application prospects. For example, the adsorbent may achieve the separation and / or removal or extraction of radioisotope Cs ions by adsorption, can also achieve the separation and / or removal or extraction of stable isotope Cs ions by adsorption. Thus, use of the silica gel-supported adsorbent containing ferrocyanide K2M[Fe(CN)6] according to the present invention for the adsorption (including removal or separation or extraction) of radioisotope isotope Cs ions and for the adsorption (including removal or separation or extraction) of stable isotope Cs ions is also within the scope of the present invention.
  • The present invention provides an effective process for the industrial preparation of silica gel-supported ferrocyanide K2M[Fe(CN)6] adsorbent, which adsorbent can be applied to the efficient removal of Cs ions in radioactive waste of nuclear power plant, and can also be applied to the removal or extraction or separation of stable isotope Cs. In the invention, the silica gel-supported ferrocyanide K2M[Fe(CN)6] adsorbent is prepared by a two-step impregnation method using a Mn+ ion salt and potassium ferrocyanide as raw materials and macropore silica gel as a carrier. In the process, a Mn+ ion salt is first dispersed on the surface of a silica gel to form a dense monolayer, and the dispersion threshold of the Mn+ ion salt is obtained by the method described in the present invention, that is, the optimum loading of the Mn+ ion salt; and then K2M(Fe(CN)6] is deposited on the surface of silica gel to obtain a cesium scavenging adsorbent with a stable structure and a high adsorption performance.
  • DRAWINGS DESCRIPTION
    • Figure 1 shows photographs of the five silica gel-supported ferrocyanide adsorbents obtained in Example 1;
    • Figure 2 shows an XRD pattern of the five silica-supported ferrocyanide adsorbents obtained in Example 1;
    • Figure 3 shows an FT-IR plot of the five silica gel supported ferrocyanide adsorbents obtained in Example 1;
    • Figure 4 (a-e) shows SEM images of the five silica-supported ferrocyanide adsorbents obtained in Example 1;
    • Figure 5 is an equilibrium adsorption isotherm to Cs+ ions of the five silica-supported ferrocyanide adsorbents obtained in Example 1;
    • Figure 6 is a fixed bed packed column penetration curve to Cs+ ions of adsorbents KZnHCF-S and KCuHCF-S obtained in Example 1;
    • Figure 7 shows the relationship between the decontamination coefficient and the water treatment capacity of the fixed bed Cs+ adsorption cold test with the adsorbent KZnHCF-S obtained in Example 3;
    • Table 1 shows the results of the specific surface area measurement and the static Cs+ adsorption capacity of the five silica-supported ferrocyanide adsorbents obtained in Example 1.
    DETAILED DESCRIPTION
  • The present invention will be further described with reference to specific embodiments thereof, but the present invention is not limited to the following examples. Unless otherwise specified, the processes are the conventional methods, and the raw materials and the standard chemical reagents used for the detection are obtained from a commercially available route.
  • In the examples as described, the experiment using a stable isotope Cs, was known as "a cold experiment" in which the performance of the adsorbent was determined by a static adsorption and a dynamic adsorption of the fixed bed reactor, respectively and the concentration of Cs+ ions before and after adsorption was determined by Plasma mass spectrometry (ICP-MS). The experiment using radioisotope 137Cs was called isotope tracer experiments, also known as thermal experiments in which the adsorbent was loaded in a fixed bed reactor to determine its dynamic adsorption properties and the radioactivity of tracer 137Cs before and after adsorption was determined by γ Spectrum Analysis.
  • In the static adsorption assay, an amount of adsorbent was added to a 50 mL centrifuge tube and placed on a constant temperature shaker for 48 h-72 h. The Cs+ ion concentration before and after adsorption was measured. The adsorbent performance was expressed by partition coefficient Kd and decontamination coefficient DF. The adsorption partition coefficient Kd (mL/g) is expressed by the following formula (1), where C0 and Ct are the initial concentration of the adsorbed ions and the concentration of the adsorbed ions after reaching adsorption equilibrium, F is the ratio of the volume of the solution to be treated (mL) to the mass of the adsorbent (mg). The decontamination coefficient is shown in the following formula (2), which is the ratio of the initial concentration of the adsorbed ions to the concentration of the adsorbed ions after reaching adsorption equilibrium. Generally, the adsorption coefficient is related to the characteristics of the material itself and Kd value of more than 105 shows better characteristics of the adsorbent. The decontamination coefficient is not only related to the adsorption characteristics of the adsorbent itself, but also to the amount of the adsorbent. Greater decontamination coefficient shows the removal of contaminants completely. Kd = C o C t × F × 1000 / C t
    Figure imgb0001
    DF = C o / C t
    Figure imgb0002
  • In the dynamic adsorption performance of fixed bed reactor, the adsorbent was packed in the first or second stage adsorption column and the solution containing Cs+ flows through the fixed bed at a fixed flow rate for the determination of the mass concentration of Cs+ in the effluent (cold test) or radioactivity (thermal test) in which the flow rate was set to 8 bed volumes per hour, i.e. 8 BV/h, and the performance of the adsorption reactor is expressed by the decontamination factor DF as shown in Formula 2.
  • Comparative Example 1
  • To 8 small beakers, 0.1 g, 0.5 g, 1.0 g, 2.0 g, 3.0 g, 4.0 g, 5.0 g, and 6.0 g of cobalt nitrate Co(NO3)2 • 6H2O was added followed by 20 mL of water to completely dissolve it, respectively. Then, 1 g of silica gel pellets were added to each beaker and the beaker was placed in a water bath at a temperature of 90 °C. In the process of evaporation of water, the mixture was being stirred with a glass rod until the water evaporated and the pellets were basically dry. The beaker was dried in an oven at 120 °C for 10 hours. Then, 1 g of pink silica gel pellets loaded with cobalt nitrate was mixed with 0.2 g of sodium chloride (NaCl) by grinding followed by measuring its diffraction peak through XRD. The monolayer dispersion threshold of cobalt nitrate on silica gel was measured by XRD diffraction peak intensity extrapolation in which the measured value was 0.63 g/g.
  • Comparative Example 2
  • To 8 small beakers, 0.1 g, 0.5 g, 1.0 g, 2.0 g, 3.0 g, 4.0 g, 5.0 g, and 6.0 g of copper sulfate (CuSO4 • 5H2O) was added followed by 20 mL of water to completely dissolve it, respectively. Then, 1 g of silica gel pellets were added to each beaker and the beaker was placed in a water bath at a temperature of 90 °C. In the process of evaporation of water, the mixture was being stirred with a glass rod until the water evaporated and the pellets were basically dry. The beaker was dried in an oven at 120 °C for 10 hours. Then, 1 g of blue silica gel pellets loaded with copper sulfate was mixed with 0.2 g of sodium chloride (NaCl) by grinding followed by measuring its diffraction peak through XRD. The monolayer dispersion threshold of cobalt nitrate on silica gel was measured by XRD diffraction peak intensity extrapolation in which the measured value was 0.79 g/g.
  • Comparative Example 3
  • To 8 small beakers, 0.1 g, 0.5 g, 1.0 g, 2.0 g, 3.0 g, 4.0 g, 5.0 g, and 6.0 g of zinc acetate ((CH3COO)2Zn • 2H2O) was added followed by 20 mL of water to completely dissolve it, respectively. Then, 1 g of silica gel pellets were added to each beaker and the beaker was placed in a water bath at a temperature of 90 °C. In the process of evaporation of water, the mixture was being stirred with a glass rod until the water evaporated and the pellets were basically dry. The beaker was dried in an oven at 120 °C for 10 hours. Then, 1 g of white silica gel pellets loaded with zinc acetate was mixed with 0.2 g of sodium chloride (NaCl) by grinding followed by measuring its diffraction peak through XRD. The monolayer dispersion threshold of cobalt nitrate on silica gel was measured by XRD diffraction peak intensity extrapolation in which the measured value was 0.18 g/g.
  • Comparative Example 4
  • To 8 small beakers, 0.1 g, 0.5 g, 1.0 g, 2.0 g, 3.0 g, 4.0 g, 5.0 g, and 6.0 g of ZrO (NO3)2 was added followed by 20 mL of water to completely dissolve it, respectively. Then, 1 g of silica gel pellets were added to each beaker and the beaker was placed in a water bath at a temperature of 90 °C. In the process of evaporation of water, the mixture was being stirred with a glass rod until the water evaporated and the pellets were basically dry. The beaker was dried in an oven at 120 °C for 10 hours. Then, 1 g of white silica gel pellets loaded with ZrO (NO3)2 was mixed with 0.2 g of sodium chloride (NaCl) by grinding followed by measuring its diffraction peak through XRD. The monolayer dispersion threshold of cobalt nitrate on silica gel was measured by XRD diffraction peak intensity extrapolation in which the measured value was 0.79 g/g.
  • Comparative Example 5
  • To 8 small beakers, 0.1 g, 0.5 g, 1.0 g, 2.0 g, 3.0 g, 4.0 g, 5.0 g, and 6.0 g of ferric chloride (FeCl3 • 6H2O) was added followed by 20 mL of water to completely dissolve it, respectively. Then, 1 g of silica gel pellets were added to each beaker and the beaker was placed in a water bath at a temperature of 90 °C. In the process of evaporation of water, the mixture was being stirred with a glass rod until the water evaporated and the pellets were basically dry. The beaker was dried in an oven at 120 °C for 10 hours. Then, 1 g of yellow silica gel pellets loaded with ferric chloride was mixed with 0.2 g of sodium chloride (NaCl) by grinding followed by measuring its diffraction peak through XRD. The monolayer dispersion threshold of cobalt nitrate on silica gel was measured by XRD diffraction peak intensity extrapolation in which the measured value was 0.79 g/g.
  • Example 1: Laboratory preparation of five silica gel supported adsorbents Preparation of silica gel-supported adsorbent by two step impregnation method:
    • 1) To 5 beakers with a volume 10L containing 4L water, A-630 g of Co(NO3)2 • 6H2O; B-790g of CuSO4 • 5H2O; C-180g of (CH3COO)2Zn • 2H2O; D-1020 g of ZrO (NO3)2; and E-430g of FeCl3 • 6H2O were added respectively followed by heating and stirring to completely dissolve. And then, five solutions were poured into five trays each of which was filled with 1kg of silica gel particles, and the solution basically immersed all the silica gel, standing for 3h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then five trays were placed in a constant temperature oven, dried at 120 °C for 10h, and then removed to cool, to obtain silica gel intermediates with ion.
    • 2) To each of the five 10L beakers of A, B, C, D, and E, 5L of deionized water was added followed by adding a certain amount of potassium ferrocyanide. The resulting mixture was heated to 60-80 °C to completely dissolve it. The molar ratio of potassium ferrocyanide added to each beaker to the corresponding Co (A), Cu (B), Zn (C), Zr (D), or Fe (E) ion was 1.05. The prepared solution was added to the corresponding tray in the previous step, so that the solution immersed all solid pellets, standing for 3h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then five trays were placed in a constant temperature oven, dried at 120 °C for 10h, then taken out to cool, to obtain five kinds of silica gel-supported ferrocyanide type adsorbents, named KMHCF-S, where M = Co, Cu, Zn, Fe, Zr.
  • Figure 1 shows appearance of the five adsorbents, Figures 2-3 show the XRD patterns and the Fourier transform infrared (FT-IR) spectra of the five adsorbents, respectively, and Figure 5 shows the Scanning electron micrographs of the five adsorbents. As can be seen from Fig. 1 and Fig. 4, the adsorbents as obtained with different metal ion had different colors. Under scanning electron microscope, all adsorbents were sphere with different surface roughness. From the XRD and FT-IR spectra, there were the characteristic diffraction peaks and characteristic infrared absorption peaks (2080 cm-1) of ferrocyanide which indicated that the metal ion M-stabilized ferrocyanide active component was formed on the silica gel surface. The specific surface area values of the adsorbents as determined by the low temperature nitrogen adsorption method were given in Table 1.
  • The adsorptive equilibrium isotherms of the five adsorbents to Cs ions were determined by static adsorption method. See Fig. 4. It can be seen that KCoHCF-S, KCuHCF-S and KZnHCF-S have better adsorption properties to Cs, and KZrHCF-S and KFeHCF-S is poor. The adsorption capacity of the material to Cs was obtained by Langmuir fitting. The result is listed in Table 1. Table 1: Five silica gel supported ferrocyanide adsorbents Specific surface area analysis results
    Sample Specific Surface Area (m2/g) Adsorption capacity (mg / mg)
    KFeHCF-S 137.947
    KCoHCF-S 66.537 0.022
    KCuHCF-S 389.429 0.061
    KZnHCF-S 49.627 0.059
    KZrHCF-S 90.728
  • Figure 6 shows the dynamic penetration curves as measured by packing KCuHCF-S and KZnHCF-S in a single-stage fixed bed reactor with an adsorption column diameter of 1.5cm and a filling height of 10cm. The obtained penetration cure is better able to fit Thomas model, fitting that the maximum adsorption capacity of the KCuHCF-S and KZnHCF-S beds was 0.022 mg / mg and 0.023 mg / mg, respectively.
  • Example 2: Single batch 500 kg of KCuHCF-S trial
  • To 1 ton of reaction vessel, 500 L of water was added followed by adding 395 kg of CuSO4 • 5H2O, and the mixture was continuously stirred by heating to 80 °C. After that, 500kg silica gel carrier was added and immersed at 80 °C for 12h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered, placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorption content of the first impregnation was measured by volume. The filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first water solution volume. The dried material was added to the reaction vessel again and the first impregnation process were repeated until the solution was substantially completely adsorbed. Once again, the material was placed in the trays to dry in an oven at 120 °C for 24 h, thereby obtaining Cu/SiO2 adsorbent intermediate.
  • To 1 ton of reaction vessel, 500 L of water was added followed by potassium molybdate that was in an equimolar amount of CuSO4 • 5H2O, and the mixture was heated to 60 °C with continuously stirring to dissolve it completely. After that, the Cu/SiO2 adsorbent intermediate obtained in the previous step was added and impregnate at 60 °C for 12 h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered and placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorption water content of the first impregnation was measured by volume. The filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first water solution volume. The dried material was added to the reaction vessel again and the first impregnation process was repeated until the solution was substantially completely adsorbed. Once again, the material was placed in the trays to dry in a hot blast oven at 120 °C for 24 h, thereby obtaining the KCuHCF-S adsorbent.
  • The material was sieved and washed with water until the solution was clear. The wet material was packed in a two-stage series fixed bed adsorption reactor with a column height of 1 m and a diameter of 100 cm. In the assay, the initial concentration of Cs solution was 1.5mg / L and the flow rate was 100L / h (8BV/h). The sampling points were set at the inlet of the adsorbent bed, the primary outlet and the secondary outlet respectively. The samples were filtered with 0.22 µm microporous filter, and then the decontamination coefficient of the adsorption reactor was measured. The results show that the decontamination factor was still greater than 1000 when the treated water reached 7000 bed volumes.
  • Example 3: Single batch 500 kg of KZnHCF-S trial
  • To 1 ton of reaction vessel, 500 L of water was added followed by adding 395 kg of (CH3COO)2Zn • 2H2O, and the mixture was continuously stirred by heating to 40 °C. After that, 500kg silica gel carrier was added and immersed at 40 °C for 12h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered, placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorbed content of the first impregnation was measured by the reduced volume. The filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first solution volume. The dried material was added to the reaction vessel again and the first impregnation process was repeated until the metal ion was substantially completely adsorbed. Once again, the material was placed in the trays to dry in an oven at 120 °C for 24 h, thereby obtaining Zn/SiO2 adsorbent intermediate.
  • To 1 ton of reaction vessel, 500 L of water was added followed by potassium ferrocyanide that was in an equimolar amount of (CH3COO)2Zn • 2H2O, and the mixture was heated to 60 °C with continuous stirring to dissolve it completely. After that, the Zn/SiO2 adsorbent intermediate obtained in the previous step was added and impregnated at 60 °C for 12 h, during which the mixture was stirred frequently to impregnate the pellets evenly. Then, the material was filtered and placed in the trays to dry in an electric drying room at 120 °C for 24h. The filtrate was collected and the adsorption water content of the first impregnation was measured. The filtrate was reintroduced into the reaction tank and replenished in it so that the volume of the solution was equal to the first solution volume. The dried material was added to the reaction vessel again and the first impregnation process was repeated until the active component was completely adsorbed. Once again, the material was placed in the trays to dry in a hot blast oven at 120 °C for 24 h, thereby obtaining the KZnHCF-S adsorbent.
  • The material was sieved and washed with water until the solution was clear. The wet material was packed in a two-stage series fixed bed adsorption reactor with a column height of 1 m and a diameter of 100 cm. In the assay, the initial concentration of Cs solution was 1.5mg / L and the flow rate was 100L / h (8 BV/h). The sampling points were set at the inlet of the adsorbent bed, the primary outlet and the secondary outlet respectively. The samples were filtered with 0.22 µm microporous filter, and then the decontamination coefficient of the adsorption reactor was measured. Using a fixed bed adsorption experiment, Figure 7 is a curve showing the relationship between the log of the decontamination coefficient and the liquid treatment capacity. It can be seen that the adsorbent had a good removal effect on Cs in which the decontamination coefficient is high, the adsorption capacity is large and the performance is stable for a long time. Under the premise of ensuring the decontamination coefficient of 1000, the ratio of the waste treatment amount to the adsorbent dosage reaches 7000.
  • Example 4: Stable Industrialization of KZnHCF-S Adsorbent
  • 1-5 kg silica gel was charged with stainless steel trays in a drying room blowing device and (CH3COO)2Zn • 2H2O was dissolved in a dissolving tank by heating and stirring to form a solution with a concentration of 5-15wt%. The solution was added to each tray, and the volume ratio of the solution to the silica gel was 1-4, so that all silica gel pellets were submerged by the solution. The trays were placed in the material vehicle, shaking for 20-30min, and then was sent into the drying room, standing for 4-5 hours, followed by drying at 100-120 °C, to obtain a batch of silica gel intermediate Zn/SiO2.
  • Potassium ferrocyanide was dissolved in a dissolving tank with heating to form a homogeneous solution. The molar ratio of potassium ferrocyanide to zinc acetate was 0.8-1.2. The solution was added to each tray with a volume ratio of the solution to the silica gel of 1-4, and all the silica gel intermediate Zn / SiO2 was submerged by the solution. The trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a blast drying room, standing for 4-5 hours, followed by drying, thereby obtaining a batch of silica gel supported ferrocyanide type adsorbent KZnHCF-S.
  • The adsorbents as obtained were sieved to choose those adsorbents with complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine powders adhered to the surface of the pellets until the cleaning water becomes clear. The adsorbents after washing were once again dried to obtain a silica gel supported ferrocyanide adsorbent KZnHCF-S that may be used directly.
  • The adsorbent was wet-charged into a two-stage series fixed bed adsorption reactor with the inner diameter of the single fixed bed reactor of 36 cm, and the height of the adsorbent of 80 cm. With the 137Cs tracking assay, the handling amount was 1.2 t/h, the concentration of the feeding water was 1.7 mg/L the initial activity of 137Cs was 5.7 × 10 Bq / L. The sampling points were set at the inlet of the adsorbent bed, the primary outlet and the secondary outlet respectively. The decontamination coefficients of the adsorption reactor were measured by an γ-ray spectrometer, and the effluent was required to meet the decontamination factor of greater than 1000. The actual decontamination coefficient is 1.2 × 104.
  • Example 5: Stable Industrialization of KCuHCF-S Adsorbent
  • 1-5 kg silica gel was charged with stainless steel trays in a drying room and CuSO4 • 5H2O was dissolved in a dissolving tank by heating and stirring to form a solution with a concentration of 15-40wt%. The solution was added to each tray, and the volume ratio of the solution to the silica gel was 1-4, so that all silica gel pellets were submerged by the solution. The trays were placed in a material vehicle, shaking for 20-30 min, and then was sent into a drying room, standing for 4-5 hours, followed by drying at 100-120 °C, to obtain a batch of silica gel intermediate Cu/SiO2.
  • Potassium ferrocyanide was dissolved in a dissolving tank with heating to form a homogeneous solution. The molar ratio of potassium ferrocyanide to copper sulfate was 0.8-1.2. The solution was added to each tray with a volume ratio of the solution to the silica gel of 1-4, and all the silica gel intermediate Cu/SiO2 was submerged by the solution. The trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a drying room, standing for 4-5 hours, followed by drying, thereby obtaining a batch of silica gel supported ferrocyanide type adsorbent KCuHCF-S.
  • The adsorbents as obtained were sieved to choose those adsorbents with complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine brownish red powders adhered to the surface of the pellets until the cleaning water becomes clear. The adsorbents after washing were once again dried to obtain a silica gel supported ferrocyanide adsorbent KCuHCF-S that may be used directly.
  • Example 6: Stable Industrialization of KCoHCF-S Adsorbent
  • 1-5 kg silica gel was charged with stainless steel trays in a drying room blowing device and Co(NO3)2 • 6H2O was dissolved in a dissolving tank by heating and stirring to form a solution with a concentration of 15-30wt%. The solution was added to each tray, and the volume ratio of the solution to the silica gel was 1-4, so that all silica gel pellets were submerged by the solution. The trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a drying room, standing for 4-5 hours, followed by drying at 100-120 °C, to obtain a batch of silica gel intermediate Co/SiO2.
  • Potassium ferrocyanide was dissolved in a dissolving tank with heating to form a homogeneous solution. The molar ratio of potassium ferrocyanide to zinc acetate was 0.8-1.2. The solution was added to each tray with a volume ratio of the solution to the silica gel of 1-4, and all the silica gel intermediate Co/SiO2 was submerged by the solution. The trays were placed in a material vehicle, shaking for 20-30min, and then was sent into a drying room, standing for 4-5 hours, followed by drying, thereby obtaining a batch of silica gel supported ferrocyanide type adsorbent KCoHCF-S.
  • The adsorbents as obtained were sieved to choose those adsorbents with complete silica gel pellets followed by washing them with tap water to remove soluble substances and any fine powders adhered to the surface of the pellets until the cleaning water becomes clear. The adsorbents after washing were once again dried to obtain a silica gel supported ferrocyanide adsorbent KCoHCF-S that may be used directly.
  • While various aspects of the invention have been explained by way of specific embodiments, it will be understood by those skilled in the art that the invention is not limited to the specific embodiments described above, and that any replacement of the particular technical means, raw materials, process steps, etc., and any combinations of various technical means, raw materials, process steps, and the like are within the scope of the present invention.
  • In order to further illustrate certain aspects of the invention, the invention also provides, in particular, any of the following non-limiting embodiments:
    • 1. A silica gel supported metal ion stabilized ferrocyanide adsorbent characterized in that the specific surface area of the silica gel is in the range of 900-1200 m2/g; and the metal ion stabilized ferrocyanide is supported on the silica gel in a monolayer dispersion form.
    • 2. The adsorbent according to embodiment 1, wherein the silica gel has a pore size of 10-15 nm and a particle size of 0.4-2 mm.
    • 3. The adsorbent according to embodiment 1, wherein the metal ion is selected from the group consisting of Fe3+, Co2+, Cu2+, Zn2+ and Zr4+.
    • 4. The adsorbent according to embodiment 3, wherein the metal ion is derived from one of the following salt of metal ion of FeCl3, Fe (NO3)3, Co(NO3)2, CoCl2, Cu (NO3)2, CuSO4, Zn (NO3)2, ZnCl2, Zn(AC)2, ZrOCl2 and ZrO(NO3)2.
    • 5. The adsorbent according to embodiment 1, wherein the ferrocyanide is selected from the group consisting of sodium ferrocyanide, potassium ferrocyanide, or a combination thereof, preferably potassium ferrocyanide.
    • 6. The adsorbent according to any one of embodiments 4 to 5, characterized in that the metal ion stabilized ferrocyanide supported on the silica gel in a monolayer dispersion form is formed by the following steps:
      1. (i) loading the salt of metal ion onto the surface of silica gel in a monolayer dispersion form; and
      2. (ii) carrying out a surface reaction of the solution of the ferrocyanide with the salt of metal ion supported on the surface of silica gel in a molar ratio of 0.5 to 1.5: 1, to form said metal ion stabilized ferrocyanide supported on the silica gel in a monolayer dispersion form.
    • 7. The adsorbent according to embodiment 6, wherein the molar ratio of the ferrocyanide to the metal ion salt is from 0.8 to 1.2: 1.
    • 8. The adsorbent according to embodiment 6, characterized in that loading the salt of metal ion onto the surface of silica gel in a monolayer dispersion form comprises:
      1. (a) determining the monolayer dispersion threshold of the salt of metal ion on the surface of silica gel by XRD diffraction peak intensity extrapolation; and (b) loading the salt of metal ion onto the surface of silica gel in a monolayer dispersion form by soaking the silica gel pellets with the solution of salt of metal ion, according to the monolayer dispersion threshold.
    • 9. The adsorbent according to embodiment 8, characterized in that on the silica gel, the monolayer dispersion threshold of Co(NO3)2 is 0.4-0.7 g/g; the monolayer dispersion threshold of CuSO4 is 0.6-0.9 g/g; Zn(AC)2 is 0.1-0.4 g/g; the monolayer dispersion threshold of ZrO(NO3)2 is 0.9-1.2 g/g; the monolayer dispersion threshold of FeCl3 is 0.3-0.5 g/g.
    • 10. The adsorbent according to embodiment 1, wherein the adsorbent is an adsorbent for adsorbing radioisotope Cs ions or adsorbing stable isotope Cs ions.
    • 11. A process of preparing a silica gel-supported metal ion-stabilized ferrocyanide adsorbent, the process comprising:
      1. (i) selecting a silica gel having the specific surface area in the range of 900 to 1200 m2/g as a carrier;
      2. (ii) loading salt of the metal ion onto the surface of silica gel in a monolayer dispersion form; and
      3. (iii) carrying out a surface reaction of the solution of ferrocyanide with the salt of the metal ion loaded on the surface of silica gel at a molar ratio of 0.5 to 1.5: 1, to form a metal ion stabilized ferrocyanide on the silica gel.
    • 12. The method of embodiment 11, wherein the silica gel has a pore size of 10-15 nm and a particle size of 0.4-2 mm.
    • 13. The method according to embodiment 3, wherein the salt of metal ion is selected from the group consisting of FeCl3, Fe (NO3)3, Co (NO3)2, CoCl2, Cu(NO3)2, CuSO4, Zn (NO3)2, ZnCl2, Zn(AC)2, ZrOCl2 and ZrO(NO3)2.
    • 14. The method of any one of embodiments 11-13, wherein loading the salt of metal ion onto the surface of silica gel in a monolayer dispersion form comprises: (a) determining the monolayer dispersion threshold of the salt of metal ion on the surface of silica gel by XRD diffraction peak intensity extrapolation; and (b) loading the salt of metal ion onto the surface of silica gel in a monolayer dispersion form by soaking the silica gel pellets with the solution of salt of metal ion, according to the monolayer dispersion threshold.
    • 15. The method of embodiment 14, characterized in that on the silica gel, the monolayer dispersion threshold of Co(NO3)2 is 0.4-0.7 g/g; the monolayer dispersion threshold of CuSO4 is 0.6-0.9 g/g; Zn(AC)2 is 0.1-0.4 g/g; the monolayer dispersion threshold of ZrO(NO3)2 is 0.9-1.2 g/g; the monolayer dispersion threshold of FeCl3 is 0.3-0.5 g/g.
    • 16. The method of embodiment 11, wherein the adsorbent is an adsorbent for adsorbing radioisotope Cs ions or adsorbing stable isotope Cs ions.
    • 17. The method of embodiment 14, wherein the volume ratio of the solution of the salt of metal ion to the silica gel is from 1 to 4: 1.
    • 18. The method of embodiment 14, wherein the silica gel is impregnated with an aqueous solution of the salt of metal ion for 3-5 hours and dried at 120°C for 5-10 h.
    • 19. The method of embodiment 11, wherein the molar ratio of the ferrocyanide to the salt of the metal ion is from 0.8 to 1.2: 1.
    • 20. The method of embodiment 11, wherein the ferrocyanide is selected from the group consisting of sodium ferrocyanide, potassium ferrocyanide, or a combination thereof.
    • 21. A silica gel supported metal ion stabilized ferrous cyanide adsorbent prepared by the process as claimed in any one of embodiments 11-20.
    • 22. Use of the silica gel-supported ferrocyanide adsorbent as claimed in any of the embodiments 1-10 or in embodiment 21 for adsorbing radioisotope Cs ions or adsorbing stable isotope Cs ions.
    • 23. Use according to embodiment 22, for the removal or separation or extraction of radioisotope Cs ions or for the removal or separation or extraction of stable isotope Cs ions.

Claims (33)

  1. A process for preparing a particulate cesium scavenging inorganic ion adsorbent, characterized in that the process comprises the steps of:
    (i) selecting a macroporous slica gel as a carrier;
    (ii) determining monolayer dispersion threshold of different kinds of metal ion Mn+ salts on the surface of silica gel by X - ray diffraction, based on a monolayer dispersion principle, to obtain an optimum Mn+ ion salt loading;
    (iii) impregnating silica gel pellets with the metal ion Mn+ salt solution followed by drying, to obtain an intermediate M/SiO2; and
    (iv) impregnating the intermediate M/SiO2 with ferrocyanide solution to produce Mn+ ion stabilized ferrocyanide on the SiO2 surface and then standing for some time, followed by drying, sieving and cleaning, thereby obtaining a silica gel supported ferrocyanide adsorbent.
  2. The process according to claim 1, wherein in the step (1), the silica gel has a pore diameter of 10 to 15 nm, a specific surface area of 900 to 1200 m2/g, and a silica gel particle size of 0.4 to 2 mm.
  3. The process according to claim 1, wherein in the steps (2) to (3), the metal ion Mn+ = Fe3+, Co2+, Cu2+, Zn2+ or Zr4+; and the selected salt is FeCl3 or Fe(NO3)3 for Fe3+; Co(NO3)2 or CoCl2 for Co2+; Cu (NO3)2 or CuSO4 for Cu2+; Zn(NO3)2, ZnCl2 or Zn(AC)2 for Zn2+ and ZrOCl2 or ZrO(NO3)2 for Zr4+, respectively.
  4. The process according to claim 1, characterized in that the monolayer dispersion threshold of the Mn+ ion salt on the surface of silica gel is firstly required to be measured by the following steps:
    loading a series of different amounts of the Mn+ ion salt on the surface of silica gel by solution impregnation followed by drying to obtain a sample to be tested, in which the silica gel mass is 5-10g, and the loading of Mn+ ion salt on silica gel is 0.02g, 0.05g, 0.1g, 0.5g, 1.0g, 2.0g, 3.0g, 4.0g, 5.0g, 6.0 g per g silica gel; and the ratio by volume of the Mn+ ion solution to silica gel is 0.5-2; and
    measuring the obtained series of samples with X-ray diffraction to obtain the monolayer dispersion threshold.
  5. The method according to claim 3, wherein the monolayer dispersion threshold of different salts on the surface of silica gel as measured in the step (2) is: 0.4-07 g/g for Co(NO2)2; 0.6-0.9 g/g for CuSO4; 0.1-0.4 g/g for Zn(AC)2; 0.9-1.2 g/g for ZrO(NO3)2; 0.3-0.5 g/g for FeCl3.
  6. The method according to claim 1, wherein in the steps (3) and (4), the ratio by volume of the impregnation solution to the silica gel pellets is 1 to 4, and the dissolution temperature is 30 to 60 °C.
  7. The method according to claim 1, wherein in the step (4), the molar ratio of potassium ferrocyanide to Mn+ ion salt is 0.5 to 1.5.
  8. The method according to claim 1, wherein in the steps (3) and (4), the solution impregnation time is 3-5 hours and after impregnation, drying is carried out in a blast oven at 120 °C for 10h.
  9. A silica gel supported ferrocyanide adsorbent prepared by the process according to any one of claims 1 to 8.
  10. The use of a silica gel-supported ferrocyanide adsorbent as claimed in claim 8 for adsorption of radioisotope Cs ions and adsorption of stable isotope Cs ions.
  11. A silica gel supported metal ion stabilized ferrocyanide adsorbent characterized in that the silica gel has a specific surface area in the range of 900-1200 m2/g; and the metal ion stabilized ferrocyanide is supported on the silica gel in a monolayer dispersion form.
  12. The adsorbent according to claim 11, wherein the silica gel has a pore size of 10-15 nm and a particle size of 0.4-2 mm.
  13. The adsorbent according to claim 11, wherein the metal ion is selected from the group consisting of Fe3+, Co2+, Cu2+, Zn2+ and Zr4+.
  14. The adsorbent according to claim 13, wherein the metal ion is derived from one of the following metal ion salts of FeCl3, Fe (NO3)3, Co(NO3)2, CoCl2, Cu(NO3)2, CuSO4, Zn (NO3)2, ZnCl2, Zn(AC)2, ZrOCl2 and ZrO(NO3)2.
  15. The adsorbent according to claim 11, wherein the ferrocyanide is selected from the group consisting of sodium ferrocyanide, potassium ferrocyanide, or a combination thereof, preferably potassium ferrocyanide.
  16. The adsorbent according to any one of claims 14 to 15, characterized in that the metal ion stabilized ferrocyanide supported on the silica gel in a monolayer dispersion form is formed by the following steps:
    (i) loading the metal ion salt onto the surface of silica gel in a monolayer dispersion form; and
    (ii) carrying out a surface reaction of the ferrocyanide solution with the metal ion salt supported on the surface of silica gel in a molar ratio of 0.5 to 1.5: 1, to form said metal ion stabilized ferrocyanide supported on the silica gel in a monolayer dispersion form.
  17. The adsorbent according to claim 16, wherein the molar ratio of ferrocyanide to the metal ion salt is from 0.8 to 1.2: 1.
  18. The adsorbent according to claim 16, characterized in that loading the metal ion salt onto the surface of silica gel in a monolayer dispersion form comprises: (a) determining monolayer dispersion threshold of the metal ion salt on the surface of silica gel by XRD diffraction peak intensity extrapolation; and (b) loading the metal ion salt onto the surface of silica gel in a monolayer dispersion form by soaking the silica gel pellets with solution of metal ion salt, according to the monolayer dispersion threshold.
  19. The adsorbent according to claim 18, characterized in that on the silica gel, the monolayer dispersion threshold of Co(NO3)2 is 0.4-0.7 g/g; the monolayer dispersion threshold of CuSO4 is 0.6-0.9 g/g; the monolayer dispersion threshold of Zn(AC)2 is 0.1-0.4 g/g; the monolayer dispersion threshold of ZrO(NO3)2 is 0.9-1.2 g/g; the monolayer dispersion threshold of FeCl3 is 0.3-0.5 g/g.
  20. The adsorbent according to claim 11, wherein the adsorbent is an adsorbent for adsorbing radioisotope Cs ions or adsorbing stable isotope Cs ions.
  21. A process of preparing a silica gel-supported metal ion-stabilized ferrocyanide adsorbent, the process comprising:
    (i) selecting a silica gel having a specific surface area in the range of 900 to 1200 m2/g as a carrier;
    (ii) loading a metal ion salt onto the surface of silica gel in a monolayer dispersion form; and
    (iii) carrying out a surface reaction of solution of ferrocyanide with the metal ion salt loaded on the surface of silica gel at a molar ratio of 0.5 to 1.5: 1, to form a metal ion stabilized ferrocyanide on the silica gel.
  22. The process of claim 21, wherein the silica gel has a pore size of 10-15 nm and a particle size of 0.4-2 mm.
  23. The process according to claim 21, wherein the metal ion salt is selected from the group consisting of FeCl3, Fe (NO3)3, Co(NO3)2, CoCl2, Cu (NO3)2, CuSO4, Zn(NO3)2, ZnCl2, Zn(AC)2, ZrOCl2 and ZrO(NO3)2.
  24. The process of any one of claims 21-23, wherein loading the metal ion salt onto the surface of silica gel in a monolayer dispersion form comprises: (a) determining monolayer dispersion threshold of the metal ion salt on the surface of silica gel by XRD diffraction peak intensity extrapolation; and (b) loading the metal ion salt onto the surface of silica gel in a monolayer dispersion form by soaking the silica gel pellets with a solution of metal ion salt, according to the monolayer dispersion threshold.
  25. The process of claim 24, characterized in that on the silica gel, the monolayer dispersion threshold of Co(NO3)2 is 0.4-0.7 g/g; the monolayer dispersion threshold of CuSO4 is 0.6-0.9 g/g; the monolayer dispersion threshold of Zn(AC)2 is 0.1-0.4 g/g; the monolayer dispersion threshold of ZrO(NO3)2 is 0.9-1.2 g/g; the monolayer dispersion threshold of FeCl3 is 0.3-0.5 g/g.
  26. The process of claim 21, wherein the adsorbent is an adsorbent for adsorbing radioisotope Cs ions or adsorbing stable isotope Cs ions.
  27. The process of claim 24, wherein the volume ratio of solution of metal ion salt to the silica gel is from 1 to 4: 1.
  28. The process of claim 24, wherein the silica gel is impregnated with an aqueous solution of metal ion salt for 3-5 hours and dried at 120 °C for 5-10 h.
  29. The process of claim 21, wherein the molar ratio of the ferrocyanide to the metal ion salt is from 0.8 to 1.2: 1.
  30. The process of claim 21, wherein the ferrocyanide is selected from the group consisting of sodium ferrocyanide, potassium ferrocyanide, or a combination thereof.
  31. A silica gel supported metal ion stabilized ferrocyanide adsorbent prepared by the process as claimed in any one of claims 21-30.
  32. Use of the silica gel-supported ferrocyanide adsorbent as claimed in any of the claims 11-20 or in claim 31 for adsorbing radioisotope Cs ions or adsorbing stable isotope Cs ions.
  33. Use according to claim 32, for removal or separation or extraction of radioisotope Cs ions or for removal or separation or extraction of stable isotope Cs ions.
EP16881143.8A 2015-12-30 2016-12-26 Method for preparing particulate form caesium-removal inorganic ion adsorbent and product and application thereof Withdrawn EP3412361A4 (en)

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CN117019109A (en) * 2018-01-04 2023-11-10 清华大学 Large-scale preparation method of high-stability cesium removal adsorbent, and product and application thereof
CN108671901B (en) * 2018-05-25 2020-10-02 北京师范大学 Preparation method and application of surface modified membrane for removing cesium in water body
CN112742343A (en) * 2020-11-13 2021-05-04 烟台大学 Copper nickel ferrocyanide/montmorillonite composite material, preparation method and adsorption application thereof
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