EP3397851A1 - Fuel injection valve - Google Patents
Fuel injection valveInfo
- Publication number
- EP3397851A1 EP3397851A1 EP16805141.5A EP16805141A EP3397851A1 EP 3397851 A1 EP3397851 A1 EP 3397851A1 EP 16805141 A EP16805141 A EP 16805141A EP 3397851 A1 EP3397851 A1 EP 3397851A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve seat
- seat body
- fuel injection
- valve
- injection valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1806—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/03—Fuel-injection apparatus having means for reducing or avoiding stress, e.g. the stress caused by mechanical force, by fluid pressure or by temperature variations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/06—Fuel-injection apparatus having means for preventing coking, e.g. of fuel injector discharge orifices or valve needles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8046—Fuel injection apparatus manufacture, repair or assembly the manufacture involving injection moulding, e.g. of plastic or metal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9007—Ceramic materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9053—Metals
Definitions
- the invention relates to a fuel injection valve according to the preamble of the main claim.
- Figures 1, 2a, 2b and 2c are embodiments of known
- valve seat bodies shown.
- the figures 2a, 2b and 2c show in schematic representations three basic typical types of ejection openings having valve seat bodies. While in the known and proven solution according to Figure 2c, the valve seat body with a flat and flat face the downstream valve end of the fuel injection valve closes towards the combustion chamber, in the also known solutions according to Figures 2a and 2b, the valve seat body with the injection openings comprehensive, like a dome in Abspritzraum configured outwardly central region of the valve seat body. Either this is a conical dome with a conical lateral surface in the middle region (for example DE 10 2013 219 027 A1) or a spherical dome with a spherically convex outward curvature (for example EP 2 333 306 A1). In both cases, the dome-shaped central region of the valve seat body merges fluidly and in a continuous progression into a flat and flat end face of the valve seat body.
- a dome-like axially projecting middle region of the valve seat body of the invention is provided.
- Fuel injection valve designed so that it radially outside the
- a fatigue strength level of the dome-shaped center region of 1000 MPa can be achieved in this way and thus significantly exceeds the level of known solutions.
- dome-shaped center region in the area of the ejection openings to reduce, without thereby increasing the risk of a swing break.
- a small wall thickness in the middle range of less than 500 ⁇ it is conceivable to realize a small wall thickness in the middle range of less than 500 ⁇ .
- Reduction of the dome wall thickness in turn allows a reduction in the length of the ejection openings or the length of the precursors of the ejection openings. This contributes to an optimization of the spray properties, in particular to a reduction of the beam penetration.
- a further advantage of the invention is that less soot deposits occur on the outside of the dome-shaped center region during engine operation than in the case of known fuel injection valves.
- the inventive design of the valve seat body temperature distribution is achieved in the component, which prevents the rapid growth of soot deposits.
- the design according to the invention offers greater protection against the growth of the injection openings ("coking").
- valve seat body can be adapted very flexibly to desired installation conditions and requirements for engine operation on its lower end side facing the combustion chamber.
- Fig. 1 shows a schematic section through a fuel injection valve in a known embodiment having a spray-discharge openings
- Valve seat body at the downstream end of the valve
- Fig. 2a, 2b, 2c are schematic representations of various known
- Types ejection openings having valve seat body as a section II - XIV of Fig. 1 in an enlarged view
- FIG. 3 shows a first inventive embodiment of a valve seat body in a comparable with FIG. 2 cutout view
- Fig. 4 shows a second embodiment according to the invention an
- Valve seat body in a comparable with FIG. 2 cutout view
- FIG. 5 shows a third embodiment according to the invention of a valve seat body in a detail view comparable to FIG. 2,
- FIG. 6 shows a fourth embodiment according to the invention of a valve seat body in a detail view comparable to FIG. 2, FIG.
- FIG. 7 shows a fifth embodiment according to the invention of a valve seat body in a detail view comparable to FIG. 2,
- FIG. 8 shows a sixth embodiment of the invention
- Valve seat body in a comparable with FIG. 2 cutout view
- FIG. 9 shows a seventh embodiment according to the invention of a valve seat body in a detail view comparable to FIG. 2, FIG.
- FIG. 10 is an eighth embodiment of a valve seat body according to the invention in a comparable with FIG. 2 cutout view
- Valve seat body in a comparable with FIG. 2 cutout view
- Valve seat body in a comparable with FIG. 2 cutout and
- FIG. 13 shows an eleventh embodiment according to the invention of a valve seat body in a detail view comparable to FIG. 2.
- a known example of a fuel injection valve 1 shown in FIG. 1 is in the form of a fuel injection valve 1 for fuel injection systems of mixture-compression spark-ignition internal combustion engines.
- the fuel injection valve 1 is suitable in particular for the direct injection of fuel into a combustion chamber, not shown, of an internal combustion engine.
- the fuel injection valve 1 consists of a nozzle body 2, in which a valve needle 3 is arranged.
- the valve needle 3 is in operative connection with a valve closing body 4, which is arranged with a valve seat body 5 on a
- Valve seat surface 6 cooperates to a sealing seat.
- Nozzle body 2 can also be made in one piece.
- Fuel injection valve 1 is in the exemplary embodiment to an inwardly opening fuel injection valve 1, which via at least one
- the fuel injection valve 1 is ideally designed as a multi-hole injection valve and therefore has between four and thirty
- the nozzle body 2 is sealed by a seal 8 against a valve housing 9.
- the drive is eg an electromagnetic circuit, which comprises a magnetic coil 10 as an actuator, which is encapsulated in a coil housing 11 and wound on a bobbin 12, which rests against an inner pole 13 of the magnetic coil 10.
- the inner pole 13 and the valve housing 9 are separated by a constriction 26 and connected to each other by a non-ferromagnetic connecting member 29.
- the magnetic coil 10 is energized via a line 19 from a via an electrical plug contact 17 can be supplied with electric current.
- the plug contact 17 is surrounded by a plastic casing 18, which may be molded on the inner pole 13. Alternatively, piezoelectric or magnetostrictive actuators can be used.
- valve needle 3 is guided in a valve needle guide 14, which is designed disk-shaped.
- armature 20 On the other side of the dial 15 is an armature 20. This is a non-positively connected via a first flange 21 with the valve needle 3 in connection, which is connected by a weld 22 to the first flange 21.
- a return spring 23 On the first flange 21, a return spring 23 is supported, which in the present design of the fuel injection valve 1 by an adjusting sleeve 24
- valve needle guide 14 in the armature 20 and on a guide body 41 extend fuel channels 30, 31 and 32.
- the fuel is supplied via a central fuel supply 16 and filtered by a filter element 25.
- Fuel injection valve 1 is sealed by a seal 28 against a fuel distributor line, not shown, and by a further seal 36 against a cylinder head, not shown.
- Damping element 33 which consists of an elastomeric material arranged. It rests on a second flange 34 which is non-positively connected to the valve needle 3 via a weld seam 35.
- the armature 20 drops after sufficient degradation of the magnetic field by the pressure of the return spring 23 from the inner pole 13, whereby the valve connected to the needle 3 in communication first flange 21 moves against the stroke direction.
- the valve needle 3 is thereby moved in the same direction, whereby the valve closing body 4 touches on the valve seat surface 6 and the fuel injection valve 1 is closed.
- FIGS. 2 a, 2 b and 2 c show, in very schematic representations, three basic typical types of spray-discharge openings 7
- Valve seat bodies 5 While in the known and proven solution according to Figure 2c, the valve seat body 5 with a flat and flat face 43 terminates the downstream valve end of the fuel injection valve 1 toward the combustion chamber, are also known solutions according to Figures 2a and 2b, the valve seat body 5 with a the discharge openings 7 comprehensive, dome-like in Abspritzterrorism outwardly rotationally symmetric to a
- Valve longitudinal axis 40 formed center region 44 of the valve seat body 5 designed.
- these are a conical dome with a conical lateral surface in the center region 44, while the central region 44 of the embodiment according to FIG. 2b is executed as a spherical dome convexly convexly outwardly curved.
- the dome-like center region 44 of the valve seat body 5 similar to the embodiment of Figure 2c, is flowing and in steady progress in the flat and flat
- the aim of the invention is to produce a valve seat body 5 for a plurality of injection openings 7 having fuel injector 1, which despite a
- dome-shaped center region 44 has a higher structural strength, that is designed to be less bending stress sensitive than in the prior art.
- the central portion 44 of the valve seat body 5 projecting axially in the manner of a dome ends radially outside the mouth regions of all
- Spray orifices 7 in a recessed depression 47 which is ideally formed circumferentially and from the radially outward at least one in turn axially projecting edge portion 48 of the valve seat body 5 is connected, so that in cross section a total wave-shaped dome contour of the valve seat body 5 is formed.
- the cup-like axially projecting central region 44 has a radially limited extent and, if at all, only slightly beyond the end face 43 protruding axial extent.
- FIG. 3 shows a first embodiment of the invention
- the dome-like center region 44 is formed in an ideal manner rotationally symmetrical to the valve longitudinal axis 40 and ends radially outside the mouth regions of all spray-orifices 7 in a circumferential recessed valley 47, which is more like an annular bead notched.
- the dome-shaped center region 44 has advantageously a much smaller Diameter as a dome-like center regions 44 in the prior art (see Figures 2a, 2b). From the notched depression 47, a further axially projecting edge region 48 of the valve seat body 5 closes radially outward, so that in cross-section a generally undulating depression contour of the
- Valve seat body 5 is formed.
- the sink 47 and the transition of the radially outer sink edge to the edge region 48 are formed quite sharp.
- the edge region 48 here has a flat and flat end face 43.
- the outer diameter of the valve seat body 5 in its lower axial extension region 49 is still slightly increased.
- FIG. 4 The second inventive embodiment of a valve seat body 5 shown in FIG. 4 in a detail view similar to FIG. 2 is very similar to the embodiment according to FIG. 3. However, here the depression 47 and the transition of the radially outer sink edge to the edge region 48 are rounded. The edge region 48 in turn has a flat and flat end face 43. To a particularly durable and rigid "foundation" of
- valve seat body 5 z. B. here, the outer diameter of the valve seat body 5 in its lower axial extension region 49 is still somewhat increased.
- the size of the bend-sensitive middle region 45 'whose size is ultimately defined approximately by the diameter of the depression 47 is significantly reduced on the valve seat body 5 compared with the known solutions.
- FIG. 5 shows a third exemplary embodiment of a valve seat body 5 in a cutout view comparable to FIG. 2, which is characterized in that a further axially projecting edge region 48 of the notched depression 47 projects radially outward Valve seat body 5 connects, but does not pass into a flat and flat face 43, but its End face 43 obliquely inclined from the recess 47 to the outer diameter of the valve seat body 5 extends.
- a further axially projecting edge region 48 of the notched depression 47 projects radially outward Valve seat body 5 connects, but does not pass into a flat and flat face 43, but its End face 43 obliquely inclined from the recess 47 to the outer diameter of the valve seat body 5 extends.
- Figures 7, 8 and 9 show a fifth, sixth and seventh inventive embodiment of a valve seat body 5 in a comparable with Figure 2 cutout view, in each case a stepped contoured face 43 is present in the edge region 48.
- from the depression 47 extends radially outwards, similar to the embodiments according to FIGS. 3 and 4, over an oblique region into the flat and flat end surface 43, wherein the end surface 43 can fall off obliquely radially outward as far as the outside diameter of the valve seat body 5 (FIG. Figure 7) or obliquely stepped (Figure 8) or sharp-edged stepped ( Figure 9) for
- Outer diameter can be set back.
- FIG. 10 shows an eighth exemplary embodiment of a valve seat body 5 in a cutout view comparable to FIG. 2, in which the dome-like center region 44 tapers in the region of the valve longitudinal axis 40, as from the depression 47 via the mouth region
- Spray openings 7 also extends conically up to the valve longitudinal axis 40 of the central region 44 of the valve seat body 5.
- the sink 47 can either be rounded, as shown, or be formed sharp-edged.
- the sharp-edged point of the center region 44 shown in FIG. 10 may alternatively also be rounded.
- Inventive embodiment of a valve seat body 5 in one with FIG 2 shows that the edge region 48 of the valve seat body 5 extending radially outward from the depression 47 can be shaped differently in respect of its axial extent.
- the center region 44 is set back in relation to the end face 43 of the edge region 48, whereas in the exemplary embodiment shown in FIG. 13 the center region 44 is formed in front of the end face 43 of the edge region 48.
- the ejection openings 7 in the valve seat body 5 can both with a
- all shapes for the ejection openings 7 are conceivable, from round to oval to polygonal.
- the ejection openings 7 are produced by means of erosion, laser drilling or punching.
- the injection orifices 7 can either be made sharp-edged at the injection orifice or can be made e.g. be rounded by hydroerosive erosion.
- valve seat body 5 steel As a typical material for the valve seat body 5 steel can be used.
- the production of the dome-shaped center region 44 can therefore be done by machining
- valve seat body 5 For example, turning, grinding, honing, by forming (eg extrusion) or by primary forming (eg., Metal Injection Molding) done.
- forming eg extrusion
- primary forming eg., Metal Injection Molding
- the invention is not limited to the illustrated embodiments and e.g. applicable for differently arranged ejection openings 7 and for any construction of inwardly opening multi-hole fuel injectors 1.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015226769.5A DE102015226769A1 (en) | 2015-12-29 | 2015-12-29 | Fuel injector |
PCT/EP2016/079569 WO2017114634A1 (en) | 2015-12-29 | 2016-12-02 | Fuel injection valve |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3397851A1 true EP3397851A1 (en) | 2018-11-07 |
Family
ID=57460533
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16805141.5A Pending EP3397851A1 (en) | 2015-12-29 | 2016-12-02 | Fuel injection valve |
Country Status (6)
Country | Link |
---|---|
US (1) | US20200271078A1 (en) |
EP (1) | EP3397851A1 (en) |
KR (1) | KR20180096656A (en) |
CN (1) | CN108431400A (en) |
DE (1) | DE102015226769A1 (en) |
WO (1) | WO2017114634A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018200341A1 (en) * | 2018-01-11 | 2019-07-11 | Robert Bosch Gmbh | Valve for metering a fluid, in particular fuel injection valve |
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-
2015
- 2015-12-29 DE DE102015226769.5A patent/DE102015226769A1/en active Pending
-
2016
- 2016-12-02 CN CN201680077197.6A patent/CN108431400A/en active Pending
- 2016-12-02 WO PCT/EP2016/079569 patent/WO2017114634A1/en unknown
- 2016-12-02 EP EP16805141.5A patent/EP3397851A1/en active Pending
- 2016-12-02 KR KR1020187018519A patent/KR20180096656A/en not_active Application Discontinuation
- 2016-12-02 US US16/066,811 patent/US20200271078A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
DE102015226769A1 (en) | 2017-06-29 |
CN108431400A (en) | 2018-08-21 |
KR20180096656A (en) | 2018-08-29 |
WO2017114634A1 (en) | 2017-07-06 |
US20200271078A1 (en) | 2020-08-27 |
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