EP3385178A1 - Labelling machine for labelling containers - Google Patents
Labelling machine for labelling containers Download PDFInfo
- Publication number
- EP3385178A1 EP3385178A1 EP18151875.4A EP18151875A EP3385178A1 EP 3385178 A1 EP3385178 A1 EP 3385178A1 EP 18151875 A EP18151875 A EP 18151875A EP 3385178 A1 EP3385178 A1 EP 3385178A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vacuum
- dämmmasse
- label
- cavity
- labeling machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002372 labelling Methods 0.000 title claims abstract description 27
- 239000011148 porous material Substances 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 8
- 230000001680 brushing effect Effects 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 230000005484 gravity Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C3/00—Labelling other than flat surfaces
- B65C3/06—Affixing labels to short rigid containers
- B65C3/08—Affixing labels to short rigid containers to container bodies
- B65C3/14—Affixing labels to short rigid containers to container bodies the container being positioned for labelling with its centre-line vertical
- B65C3/16—Affixing labels to short rigid containers to container bodies the container being positioned for labelling with its centre-line vertical by rolling the labels onto cylindrical containers, e.g. bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/18—Label feeding from strips, e.g. from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
- B65C9/36—Wipers; Pressers
Definitions
- the present invention relates to a labeling machine for labeling containers, such as bottles, in the beverage processing industry according to the preamble of claim 1.
- Labeling machines are basically known from the prior art. Through these labels of different lengths can be applied to containers.
- the labels may be pre-cut in a magazine or be rolled from a label roll and then applied to the container. Also, different variants of the gluing of the labels are known.
- the labels After the labels have been transferred from the vacuum cylinder to the container, the labels are wound by rotation of the container on this.
- a vacuum board is provided which holds the portion of the label not yet wrapped around the containers until the label is completely wound onto the container.
- the necessary vacuum is generated by a vacuum pump, which is connected to a perforated plate of the vacuum board, and sucks air through this perforated plate, whereby the label is sucked to the openings and ultimately held by the vacuum board.
- the technical problem to be solved is therefore to provide a labeling machine which allows reliable labeling without leading to a disadvantageous for operators noise.
- holding the labels by the vacuum board merely means that the labels are prevented from moving in an uncontrolled manner while being wrapped around the container. Parts of the label that have not yet been completely applied to the surface of the container can be sucked by the vacuum board so that their movement is possible only along the path defined by the vacuum board.
- the force acting on the labels by the suction or holding of the vacuum board is designed so that the label or the part of the label can be solved by the vacuum board, as soon as it is wound onto the container without the vacuum would have to be turned off ,
- the main body of the vacuum board provides only a limitation of the cavity on the not limited by the perforated plate sides of the vacuum board. It therefore has no particular shape or other function, but may be connected in a known manner, for example via lines to a vacuum source, such as a vacuum pump, so that the cavity can be connected via the body with the vacuum source.
- a vacuum source such as a vacuum pump
- Dämmmasse is any flexible, especially any porous material, such as sponges or mats or nonwovens to understand.
- any porous material such as sponges or mats or nonwovens to understand.
- Dämmmasse materials that are permeable to air, so that even when arranged in the cavity Dämmmasse the perforated plate can be subjected to a vacuum.
- the insulating compound is or comprises a nonwoven, in particular a nonwoven abrasive. These materials are particularly permeable and at the same time have good noise absorption.
- the insulating compound may comprise polyester-based polyurethane. This material is simple and inexpensive to manufacture in a form suitable for use as an insulating compound.
- the insulating mass has a specific weight of between 20 and 40 kg / m 2 , more preferably between 25 and 35 kg / m 2 . Since the cavities in the vacuum board usually only a few square centimeters or square decimeters are large, despite the additional weight of the Dämmmasse the basic construction of the vacuum board remain unchanged, which allows upgrading existing vacuum boards with the Dämmmasse cost.
- the insulating mass has a pore count of 5 to 90, preferably 10 to 80 and / or has the Dämmmasse 1 to 35, preferably 4 to 32 pores per centimeter.
- the pore number or number of pores per centimeter is sufficiently large to allow a sufficient permeability to the intake air and is at the same time sufficient to ensure the absorption of noise.
- a not with the vacuum cylinder with rotating wedge for depositing a, handed over to a container in the transfer point label is arranged and the vacuum board extends from the wedge from the downstream, the Dämmmasse not completely fills the adjoining the wedge part of the cavity.
- the part of the cavity adjoining the wedge is the part of the cavity that follows next to the wedge. This part may for example be 1/5 or 1/4 or 1/3 of the total cavity.
- the fact that the insulation mass does not completely fill this part does not mean that there is no insulation compound in this part of the cavity, but merely means that the insulation mass does not fill this part of the room completely, but for example only half or 80%.
- the Dämmmasse 40 to 90 preferably 60 to 80% of the volume of the cavity fills.
- a complete filling of the cavity of the vacuum board may be disadvantageous, also with regard to possible losses in the suction power for holding the labels. If only so much of the cavity is filled with the insulating compound, as is essential for the reduction of the noise level, these disadvantages can be minimized.
- the vacuum board which comprises a brush plate for pressing the labels to the container.
- a reliable pressing of the labels can be ensured to the container, which can improve their adhesion to the containers.
- the distance traveled by a container in the transport device along the entire vacuum board and the brushing is 30 cm or more. Especially with such traveled distances of the container, the use of a vacuum board is necessary. However, since these then have a considerable length, it comes here especially for noise, so that the use of Dämmmasse is particularly advantageous in such a vacuum board.
- FIG. 1 schematically shows a plan view of a labeling machine 100, which is designed as a rotary machine with a carousel 101.
- a labeling unit 102 is shown in this embodiment, which supplies a vacuum cylinder 122 with labels via a label feed 121.
- the labels may either come from a magazine with pre-cut labels or be provided by a roll (as shown here).
- a cutter 123 may be provided on the labeling unit 102 which may sever the otherwise continuous label tape and cut the labels to length.
- the labels are finally transferred to the container 130.
- a vacuum board 140 downstream of the transfer point 160 at the vacuum cylinder 142 passes the label to the container arranged.
- the vacuum board is arranged such that it can hold the part of the label, which is not yet fully attached to the container, by sucking the labels at least on this part.
- the vacuum board comprises a cavity, which is delimited by a main body 141, for example in the form of a cuboid or cylinder jacket segment, and a perforated plate 142.
- a perforated plate 142 In the perforated plate openings 142 are arranged such that its openings point in the direction of the containers 130 loaded with the labels (also referred to below as the label side).
- the cavity is connected to a vacuum source 143, for example, a vacuum pump or a ventilation system, so that the air can be sucked out of the cavity, which in turn leads to a draft through the holes of the perforated plate, so that a label can be sucked.
- a vacuum source 143 for example, a vacuum pump or a ventilation system
- a brushing 150 may be arranged, by means of which the labels applied to the containers can be pressed again to ensure, for example, that a sufficient adhesive effect is achieved.
- an insulating mass 144 is arranged within the vacuum board 140, which can reduce at least the noise within the cavity of the vacuum board by absorbing sound waves or by influencing the air flow within the cavity from the holes to the vacuum source 143.
- This embodiment is particularly advantageous when the distance traveled by the container along the carousel from the transfer point 160 to the exit from the region of the brushing 150 is at least 30 cm.
- the paths traveled by the labels as long as they are not yet completely wound up on the container, are comparatively long, so that the use of a vacuum board is almost essential.
- the associated size of the vacuum board usually leads to unfavorable noise for operators, which can be advantageously reduced by using the Dämmmasse 144 according to the invention within the vacuum board 140.
- FIGS. 2a and b show in more detail the construction of the vacuum board 140th
- a container 130 moves along the carousel 101 and is meanwhile held on a turntable 270 and by means of a centering device 271.
- the label 131 is wound onto the container.
- This label is partially held by the vacuum board 140 in the region 272, which is hatched here.
- the apertures 245 in the vacuum board and vacuum, respectively As the container moves along the periphery of the carousel, at least a portion of the label is sucked and held by the apertures 245 in the vacuum board and vacuum, respectively, so that the label 131 is no longer free in its motion and the course of the Vacuum board 140 must follow.
- a number of openings 245 may be provided in the perforated plate 142, which may be distributed uniformly over the perforated plate 142, for example. Except these openings the vacuum board 140 preferably has no further openings - except an opening in the base 141, which leads to the vacuum source, which is not shown here - on.
- the Dämmmasse 144 is shown here as a cuboid mass, which is disposed within the space enclosed by the base 141 and the perforated plate 142 cavity. As with respect to Figure 3c described, the Dämmmasse can be secured, for example by releasable connections to the body. As already in FIG. 2a As can be seen, the Dämmmasse 144 does not necessarily fill the entire cavity.
- FIG. 2b shows the vacuum board, wherein the perforated plate 142 is at least partially removed from the base 141.
- An opening 274 leading to a line 273 is provided in the main body 141 so that the cavity can be connected to the vacuum source 143 via the line 273.
- the Dämmmasse 144 is shown as a fibrous mass, such as a nonwoven or the like, and fills only a portion of the cavity between the perforated plate 142 and body 141.
- no Dämmmasse 144 is disposed over the opening 274 or in the region of the opening 274 in the illustrated embodiment, so that the suction of air from the cavity through the opening 274 is unhindered possible and damage the Dämmmasse can be avoided by permanent suction.
- FIGS. 3a to 3d show different embodiments.
- the vacuum board 300 is shown only with the main body 301.
- a Dämmmasse 302 is arranged, whose width I corresponds approximately to the width b of the cavity within the body.
- the height h of the insulating mass 302 is smaller than the height d of the cavity in the main body 301.
- the insulating mass 302 is thus provided as a strip within the cavity, which extends substantially over the entire width of the cavity extending in the transport direction of the containers.
- the cavity is not filled or covered along its entire height by the Dämmmasse.
- the depth k of Dämmmasse corresponds to only a fraction of the depth c of the cavity in the body
- the Dämmmasse 302 preferably on the label side (the side on which the perforated plate is arranged) opposite side of the main body 301 is arranged to cover the Prevent holes in the perforated plate.
- the insulating mass 302 has a volume smaller than the volume of the cavity.
- the strip shown here may extend over a region of the cavity which connects the opening (not shown) to the conduit, which in turn leads to the vacuum source (see FIG. 2b ) does not include, so that it is not covered and air flow is possible without hindrance.
- FIG. 3b is one to FIG. 3a illustrated alternative embodiment, in which instead of a large-scale Dämmmasse several Dämmmassen 312 to 314 are arranged in the main body 311 of the vacuum board 310. These may be spaced apart from each other and also have different shapes. While shown here as rectangular structures, one or more insulating masses 312 to 314 may also have other shapes. For example, they can be triangular, circular or otherwise shaped. Such piecewise formation of the insulating masses may be helpful, for example, to retrofit various existing vacuum boards without covering the opening leading to the vacuum source.
- the insulating compounds used can consist of different materials. However, preferred are soft, especially porous and flexible materials such as polyester-based polyurethane. Also fibrous materials such as abrasive nonwovens or other fabric-based nonwovens and foams are conceivable here. The materials have in common that they can absorb sound well or provide a distribution of the incoming air to reduce the resulting noise level.
- materials are particularly preferred in which the proportion of openings or cavities in the total volume is greater than the proportion provided with material.
- materials having a pore number between 10 and 90, more preferably between 50 and 80 are advantageous. These still allow a good flow of air while effectively reducing the noise level.
- a pore number of from 1 to 35 pores per centimeter, particularly preferably from 4 to 32 pores per centimeter can be realized.
- FIG. 3c an embodiment is shown in which the main body 321 of the vacuum board 320 has a connecting element 323 and the Dämmmasse 322 via a complementary Connecting element 324 has.
- These may be, for example, buttons or plugs or similar elements that can be detached without tools.
- These connecting elements allow a reliable installation or a reliable positioning of Dämmmasse 322 in the cavity of the base body 321.
- a single connecting element and a plurality of connecting elements 323 may be provided in the cavity of the base body 321 and the Dämmmasse 322. Is not a single Dämmmasse provided but several Dämmmassen, such as with respect to FIG. 3b described, each of these insulating compounds may have one or more connecting elements and be connected at appropriate locations in the body with suitable connecting elements 323.
- 3d figure shows a further embodiment in which in particular the position or position of Dämmmasse 332 in the main body 331 of the vacuum board 330 is relevant.
- the vacuum board 330 is immediately downstream of the vacuum cylinder 122, as this example in the FIG. 1 was described arranged.
- the vacuum cylinder has a wedge 334 which can detach a label 131 from the vacuum nozzles 335 in order to ensure a transfer to the container 130, which is only shown in dashed lines.
- the vacuum board 330 can here already suck in the label and guarantee the transfer so reliably. Since a large suction effect is necessary for this immediately after detachment of the label by the wedge, it can be provided that the insulating mass 332 does not extend into the part of the vacuum board 330 which is directly adjacent to the wedge 334.
- the insulating mass 323 may be arranged such that the first third of the cavity extending downstream of the wedge 334 is not filled with insulation. Since the air can thus freely pass through the openings in the perforated plate 333, the suction effect is not significantly affected by the Dämmmasse arranged in the remaining region of the cavity and on an increase in the suction power of an intended vacuum source or an enlargement of the holes in the perforated plate can be dispensed with education to a consistent suction in vain with a vacuum board without Dämmmasse.
- FIGS. 3a to 3d described embodiments can be combined with each other. So can one or more Dämmmassen according to the Fig. 3d be distributed in the cavity and be provided for basically any conceivable Dämmmasse corresponding connecting elements for connection to the base body. Likewise, all of these embodiments can be combined with the general embodiments of FIGS. 1 . 2a and 2 B be combined.
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- Labeling Devices (AREA)
Abstract
Die Erfindung betrifft eine Etikettiermaschine (100) zum Etikettieren von Behältern (130), wie Flaschen, umfassend eine Transporteinrichtung (101) für die Behälter und einen Vakuumzylinder (122) zum Transportieren und Übergeben von Etiketten (131) auf die Behälter in einem Übergabepunkt (160), wobei stromab des Übergabepunktes ein Vakuumbrett (140) zum Halten zumindest eines Teils des Etiketts, während das Etikett auf den Behälter aufgebracht wird, angeordnet ist und wobei das Vakuumbrett einen Hohlraum aufweist, der zumindest auf der Etikettenseite durch ein Lochblech (142) mit mehreren Öffnungen zum Ansaugen der Etiketten und auf der anderen Seite durch einen Grundkörper begrenzt wird, dadurch gekennzeichnet, dass in dem Hohlraum eine Dämmmasse (144) angeordnet ist.The invention relates to a labeling machine (100) for labeling containers (130), such as bottles, comprising a transport device (101) for the containers and a vacuum cylinder (122) for transporting and transferring labels (131) to the containers in a transfer point ( 160), downstream of the transfer point a vacuum board (140) for holding at least a portion of the label while the label is being applied to the container, and wherein the vacuum board has a cavity formed at least on the label side by a perforated plate (142). is limited by a plurality of openings for sucking the labels and on the other side by a base body, characterized in that in the cavity an insulating mass (144) is arranged.
Description
Die vorliegende Erfindung betrifft eine Etikettiermaschine zum Etikettieren von Behältern, wie Flaschen, in der getränkeverarbeitenden Industrie gemäß Oberbegriff des Anspruchs 1.The present invention relates to a labeling machine for labeling containers, such as bottles, in the beverage processing industry according to the preamble of claim 1.
Etikettiermaschinen sind aus dem Stand der Technik grundsätzlich bekannt. Durch diese können Etiketten unterschiedlichster Länge auf Behälter aufgebracht werden. Die Etiketten können dabei vorgeschnitten in einem Magazin vorhanden sein oder von einer Etikettenrolle abgerollt werden und anschließend auf die Behälter aufgebracht werden. Auch unterschiedliche Varianten der Beleimung der Etiketten sind bekannt.Labeling machines are basically known from the prior art. Through these labels of different lengths can be applied to containers. The labels may be pre-cut in a magazine or be rolled from a label roll and then applied to the container. Also, different variants of the gluing of the labels are known.
Je länger die Etiketten werden, desto länger ist die Zeit, die notwendig ist, um die Etiketten auf die Behälter aufzubringen. Insbesondere bei Rundumetiketten können Längen zwischen 15 und 30 cm auftreten.The longer the labels become, the longer the time required to apply the labels to the containers. Especially with wrap-around labels, lengths between 15 and 30 cm can occur.
Nachdem die Etiketten vom Vakuumzylinder an den Behälter übergeben worden sind, werden die Etiketten durch Drehung des Behälters auf diesen aufgewickelt. Bei langen Etiketten ist zur Vermeidung von "flatternden", noch nicht auf die Behälter aufgebrachten Teilen der Etiketten ein Vakuumbrett vorgesehen, das den noch nicht um die Behälter gewickelten Teil des Etiketts hält, bis das Etikett vollständig auf den Behälter aufgewickelt ist.After the labels have been transferred from the vacuum cylinder to the container, the labels are wound by rotation of the container on this. For long labels, to avoid "fluttering" parts of the labels not yet applied to the containers, a vacuum board is provided which holds the portion of the label not yet wrapped around the containers until the label is completely wound onto the container.
Das dazu notwendige Vakuum wird durch eine Vakuumpumpe erzeugt, die mit einem Lochblech des Vakuumbretts verbunden ist, und durch dieses Lochblech Luft ansaugt, womit auch das Etikett an die Öffnungen angesaugt und letztlich vom Vakuumbrett gehalten wird.The necessary vacuum is generated by a vacuum pump, which is connected to a perforated plate of the vacuum board, and sucks air through this perforated plate, whereby the label is sucked to the openings and ultimately held by the vacuum board.
Um das Etikett effektiv an dem Vakuumbrett zu halten, sind Strömungsgeschwindigkeiten in den Öffnungen des Lochblechs in einem Bereich von 50 m/s bis 300 m/s nicht unüblich.In order to hold the label effectively on the vacuum board, flow velocities in the openings of the perforated plate in a range of 50 m / s to 300 m / s are not uncommon.
Bei diesen Größenordnungen kommt es jedoch zu einer Erzeugung von Schallwellen entweder bereits in den Öffnungen oder zumindest in dem Hohlraum des Vakuumbretts. Diese Geräuschentwicklung ist störend und kann für Arbeiter, die in direkter Nähe der Etikettiermaschine arbeiten, im schlimmsten Fall sogar gesundheitsschädlich sein.At these magnitudes, however, there is a generation of sound waves either already in the openings or at least in the cavity of the vacuum board. This noise is disturbing and can even be harmful to health for workers working in the immediate vicinity of the labeller in the worst case.
Ausgehend vom bekannten Stand der Technik besteht die zu lösende technische Aufgabe somit darin, eine Etikettiermaschine anzugeben, die ein zuverlässiges Etikettieren ermöglicht, ohne zu einer für Bediener nachteiligen Geräuschentwicklung zu führen.Starting from the known prior art, the technical problem to be solved is therefore to provide a labeling machine which allows reliable labeling without leading to a disadvantageous for operators noise.
Diese Aufgabe wird durch die Etikettiermaschine gemäß Anspruch 1 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen erfasst.This object is achieved by the labeling machine according to claim 1. Advantageous developments of the invention are covered in the subclaims.
Die erfindungsgemäße Etikettiermaschine zum Etikettieren von Behältern, wie Flaschen, in der getränkeverarbeitenden Industrie umfasst eine Transporteinrichtung für die Behälter und einen Vakuumzylinder zum Transportieren und Übergeben von Etiketten auf die Behälter in einem Übergabepunkt, wobei stromab des Übergabepunktes ein Vakuumbrett zum Halten zumindest eines Teils des Etiketts, während das Etikett auf dem Behälter aufgebracht wird, angeordnet ist und wobei das Vakuumbrett einen Hohlraum aufweist, der zumindest auf der Etikettenseite durch ein Lochblech mit mehreren Öffnungen zum Ansaugen der Etiketten und auf der anderen Seite durch einen Grundkörper begrenzt wird und ist dadurch gekennzeichnet, dass in dem Hohlraum eine Dämmmasse angeordnet ist.The labeling machine according to the invention for labeling containers, such as bottles, in the beverage processing industry comprises a transport device for the containers and a vacuum cylinder for transporting and transferring labels to the containers in a transfer point, wherein downstream of the transfer point a vacuum board for holding at least a portion of the label while the label is applied to the container, and wherein the vacuum board has a cavity bounded at least on the label side by a perforated plate having a plurality of openings for sucking the labels and on the other side by a base body and is characterized in that a Dämmmasse is arranged in the cavity.
In diesem Zusammenhang bedeutet das Halten der Etiketten durch das Vakuumbrett lediglich, dass die Etiketten an einer unkontrollierten Bewegung gehindert werden, während sie um den Behälter gewickelt werden. Teile des Etiketts, die noch nicht vollständig auf der Oberfläche des Behälters aufgebracht wurden, können von dem Vakuumbrett derart angesaugt werden, dass ihre Bewegung nur noch entlang der durch das Vakuumbrett definierten Bahn möglich ist. Gleichzeitig ist die auf die Etiketten wirkende Kraft durch das Ansaugen bzw. Halten des Vakuumbretts so ausgelegt, dass das Etikett oder der Teil des Etiketts von dem Vakuumbrett gelöst werden kann, sobald er auf den Behälter aufgewickelt wird, ohne dass hierzu das Vakuum abgeschaltet werden müsste.In this context, holding the labels by the vacuum board merely means that the labels are prevented from moving in an uncontrolled manner while being wrapped around the container. Parts of the label that have not yet been completely applied to the surface of the container can be sucked by the vacuum board so that their movement is possible only along the path defined by the vacuum board. At the same time the force acting on the labels by the suction or holding of the vacuum board is designed so that the label or the part of the label can be solved by the vacuum board, as soon as it is wound onto the container without the vacuum would have to be turned off ,
Der Grundkörper des Vakuumbretts liefert lediglich eine Begrenzung des Hohlraums auf den durch das Lochblech nicht begrenzten Seiten des Vakuumbretts. Er hat daher keine bestimmte Form oder anderweitige Funktion, kann jedoch in bekannter Weise beispielsweise über Leitungen mit einer Vakuumquelle, wie einer Vakuumpumpe, verbunden sein, sodass der Hohlraum über den Grundkörper mit der Vakuumquelle verbunden werden kann.The main body of the vacuum board provides only a limitation of the cavity on the not limited by the perforated plate sides of the vacuum board. It therefore has no particular shape or other function, but may be connected in a known manner, for example via lines to a vacuum source, such as a vacuum pump, so that the cavity can be connected via the body with the vacuum source.
Unter der Dämmmasse ist jedes flexible, insbesondere jedes poröse Material, wie beispielsweise Schwämme oder Matten oder Vliese zu verstehen. Insbesondere fallen unter den Begriff der Dämmmasse Materialien, die für Luft durchlässig sind, so dass selbst bei in dem Hohlraum angeordneter Dämmmasse das Lochblech mit einem Vakuum beaufschlagt werden kann.Under the Dämmmasse is any flexible, especially any porous material, such as sponges or mats or nonwovens to understand. In particular fall under the concept of Dämmmasse materials that are permeable to air, so that even when arranged in the cavity Dämmmasse the perforated plate can be subjected to a vacuum.
Durch das Ausfüllen zumindest eines Teils des Hohlraums mit der Dämmmasse kann eine erhebliche Reduktion der Geräuschentwicklung bei ansonsten gleichbleibender Größe der Löcher in dem Lochblech und Saugwirkung der Vakuumquelle erzielt werden, sodass bei gleichbleibender Ansaugkraft bzw. Haftkraft, die auf die Etiketten wirkt, die Geräuschentwicklung maßgeblich reduziert werden kann. Insbesondere kann durch diese Dämmmasse die Geräuschentwicklung auf ein für Bediener verträgliches Maß reduziert werden.By filling at least a portion of the cavity with the Dämmmasse a significant reduction in noise with otherwise constant size of the holes in the perforated plate and suction of the vacuum source can be achieved, so that with constant suction or adhesive force acting on the labels, the noise prevail can be reduced. In particular, by this Dämmmasse the noise can be reduced to an acceptable level for the operator.
In einer Ausführungsform ist oder umfasst die Dämmmasse ein Vlies, insbesondere ein Schleifvlies. Diese Materialien sind besonders durchlässig und weisen gleichzeitig eine gute Geräuschabsorption auf.In one embodiment, the insulating compound is or comprises a nonwoven, in particular a nonwoven abrasive. These materials are particularly permeable and at the same time have good noise absorption.
Ferner kann die Dämmmasse Polyurethan auf Polyesterbasis umfassen. Dieses Material ist in einer für die Verwendung als Dämmmasse geeigneten Form einfach und kostengünstig herzustellen.Further, the insulating compound may comprise polyester-based polyurethane. This material is simple and inexpensive to manufacture in a form suitable for use as an insulating compound.
In einer weiteren Ausführungsform ist vorgesehen, dass die Dämmmasse ein spezifisches Gewicht zwischen 20 und 40 kg/m2, besonders bevorzugt zwischen 25 bis 35 kg/m2 besitzt. Da die Hohlräume in dem Vakuumbrett üblicherweise nur einige wenige Quadratzentimeter oder Quadratdezimeter groß sind, kann trotz des zusätzlichen Gewichts durch die Dämmmasse die grundsätzliche Konstruktion des Vakuumbretts unverändert bleiben, was eine Aufrüstung bestehender Vakuumbretter mit der Dämmmasse kostengünstig ermöglicht.In a further embodiment it is provided that the insulating mass has a specific weight of between 20 and 40 kg / m 2 , more preferably between 25 and 35 kg / m 2 . Since the cavities in the vacuum board usually only a few square centimeters or square decimeters are large, despite the additional weight of the Dämmmasse the basic construction of the vacuum board remain unchanged, which allows upgrading existing vacuum boards with the Dämmmasse cost.
Ferner kann vorgesehen sein, dass die Dämmmasse eine Porenziffer von 5 bis 90, bevorzugt 10 bis 80 besitzt und/oder die Dämmmasse 1 bis 35, bevorzugt 4 bis 32 Poren pro Zentimeter besitzt. Die Porenziffer bzw. Anzahl der Poren pro Zentimeter ist ausreichend groß, um eine hinreichende Durchlässigkeit für die angesaugte Luft zu ermöglichen und ist gleichzeitig ausreichend, um die Absorption von Geräuschen zu gewährleisten.Furthermore, it can be provided that the insulating mass has a pore count of 5 to 90, preferably 10 to 80 and / or has the Dämmmasse 1 to 35, preferably 4 to 32 pores per centimeter. The pore number or number of pores per centimeter is sufficiently large to allow a sufficient permeability to the intake air and is at the same time sufficient to ensure the absorption of noise.
In einer Ausführungsform ist im Übergabepunkt am Vakuumzylinder ein nicht mit dem Vakuumzylinder mit drehender Keil zum Abscheiden eines, an einen Behälter im Übergabepunkt übergebenen Etiketts angeordnet und das Vakuumbrett erstreckt sich vom Keil aus stromab, wobei die Dämmmasse den sich an den Keil anschließenden Teil des Hohlraums nicht vollständig ausfüllt.In one embodiment, in the transfer point on the vacuum cylinder a not with the vacuum cylinder with rotating wedge for depositing a, handed over to a container in the transfer point label is arranged and the vacuum board extends from the wedge from the downstream, the Dämmmasse not completely fills the adjoining the wedge part of the cavity.
Der sich an den Keil anschließende Teil des Hohlraums ist der Teil des Hohlraums, der stromab des Keils als nächstes folgt. Dieser Teil kann beispielsweise 1/5 oder 1/4 oder 1/3 des gesamten Hohlraums ausmachen. Dass die Dämmmasse diesen Teil nicht vollständig füllt bedeutet nicht, dass in diesem Teil des Hohlraums keine Dämmmasse vorhanden ist, sondern bedeutet lediglich, dass die Dämmmasse diesen Teil des Raums nicht insgesamt ausfüllt, sondern beispielsweise nur zur Hälfte oder zu 80 %.The part of the cavity adjoining the wedge is the part of the cavity that follows next to the wedge. This part may for example be 1/5 or 1/4 or 1/3 of the total cavity. The fact that the insulation mass does not completely fill this part does not mean that there is no insulation compound in this part of the cavity, but merely means that the insulation mass does not fill this part of the room completely, but for example only half or 80%.
Hierdurch kann erreicht werden, dass die unvermeidbar auftretende Reduktion der Saugwirkung der Vakuumquelle an den Öffnungen des Lochblechs zumindest unmittelbar nach dem Keil, der ein Lösen des Etiketts vom Vakuumzylinder bewirkt, vermieden wird, um eine unkontrollierte Bewegung des Etiketts an dieser Stelle zu vermeiden, bevor zumindest ein wesentlicher Teil des Etiketts von dem Behälter übernommen wird.In this way it can be achieved that the unavoidably occurring reduction of the suction effect of the vacuum source at the openings of the perforated plate, at least immediately after the wedge, which causes a release of the label from the vacuum cylinder, is avoided in order to avoid an uncontrolled movement of the label at this point before at least a substantial part of the label is taken from the container.
In einer weiteren Ausführungsform füllt die Dämmmasse 40 bis 90, bevorzugt 60 bis 80 % des Volumens des Hohlraums aus. Je nach angestrebter Geräuschreduktion beispielsweise nur um 5 dB oder um bis zu 20 dB kann ein vollständiges Ausfüllen des Hohlraums des Vakuumbretts auch mit Hinblick auf eventuelle Verluste bei der Saugleistung zum Halten der Etiketten nachteilig sein. Wird nur so viel des Hohlraums mit der Dämmmasse gefüllt, wie für die Reduktion des Geräuschpegels unerlässlich, können diese Nachteile minimiert werden.In another embodiment, the Dämmmasse 40 to 90, preferably 60 to 80% of the volume of the cavity fills. Depending on the desired noise reduction, for example only by 5 dB or by up to 20 dB, a complete filling of the cavity of the vacuum board may be disadvantageous, also with regard to possible losses in the suction power for holding the labels. If only so much of the cavity is filled with the insulating compound, as is essential for the reduction of the noise level, these disadvantages can be minimized.
Es kann weiterhin vorgesehen sein, dass sich stromab des Vakuumbretts eine Anbürstung befindet, die ein Bürstenblech zum Andrücken der Etiketten an die Behälter umfasst. Damit kann ein zuverlässiges Andrücken der Etiketten an die Behälter gewährleistet werden, was deren Haftung an den Behältern verbessern kann.It may further be provided that there is an Anbürstung downstream of the vacuum board, which comprises a brush plate for pressing the labels to the container. Thus, a reliable pressing of the labels can be ensured to the container, which can improve their adhesion to the containers.
In einer Weiterbildung dieser Ausführungsform beträgt die von einem Behälter in der Transporteinrichtung zurückgelegte Strecke entlang des gesamten Vakuumbretts und der Anbürstung 30 cm oder mehr. Gerade bei solchen zurückgelegten Strecken der Behälter ist die Verwendung von einem Vakuumbrett notwendig. Da diese dann jedoch eine nicht unerhebliche Länge aufweisen, kommt es besonders hier zur Geräuschentwicklung, sodass der Einsatz der Dämmmasse in einem solchen Vakuumbrett besonders vorteilhaft ist.In a further development of this embodiment, the distance traveled by a container in the transport device along the entire vacuum board and the brushing is 30 cm or more. Especially with such traveled distances of the container, the use of a vacuum board is necessary. However, since these then have a considerable length, it comes here especially for noise, so that the use of Dämmmasse is particularly advantageous in such a vacuum board.
- Figur 1FIG. 1
- zeigt eine schematische Ansicht einer erfindungsgemäßen Etikettiermaschine gemäß einer Ausführungsformshows a schematic view of a labeling machine according to the invention according to an embodiment
- Figur 2a+bFigure 2a + b
- zeigt eine schematische Ansicht eines Vakuumbretts gemäß einer Ausführungsformshows a schematic view of a vacuum board according to an embodiment
- Figur 3a-3dFigure 3a-3d
- zeigt schematische Darstellungen unterschiedlicher Ausführungsformen der Dämmmasseshows schematic representations of different embodiments of Dämmmasse
Durch den Vakuumzylinder 122 werden die Etiketten schließlich an die Behälter 130 übergeben. Um zu verhindern, dass während oder unmittelbar nach dieser Übergabe noch nicht an die Behälter fest angedrückte Teile des Etiketts durch die hohe Transportgeschwindigkeit und Drehgeschwindigkeit der Behälter in unkontrollierbare Bewegung geraten und beispielsweise Falten oder Risse erlangen, ist ein Vakuumbrett 140 stromab des Übergabepunktes 160, an dem der Vakuumzylinder 142 das Etikett an den Behälter übergibt, angeordnet.By the
Dabei ist das Vakuumbrett derart angeordnet, dass es den Teil der Etiketten, der noch nicht vollständig an dem Behälter befestigt ist, halten kann, indem die Etiketten zumindest an diesem Teil angesaugt werden. Dazu umfasst das Vakuumbrett einen Hohlraum, der durch einen Grundkörper 141, beispielsweise in Form eines Quaders oder Zylindermantelsegments, und ein Lochblech 142 begrenzt wird. In dem Lochblech sind Öffnungen 142 derart angeordnet, dass seine Öffnungen in Richtung der mit den Etiketten beaufschlagten Behälter 130 weisen (im Folgenden auch als Etikettenseite bezeichnet). Ferner ist der Hohlraum mit einer Vakuumquelle 143, beispielsweise einer Vakuumpumpe oder einem Ventilationssystem verbunden, sodass die Luft aus dem Hohlraum abgesaugt werden kann, was wiederum zu einem Luftzug durch die Löcher des Lochblechs führt, sodass ein Etikett angesaugt werden kann.In this case, the vacuum board is arranged such that it can hold the part of the label, which is not yet fully attached to the container, by sucking the labels at least on this part. For this purpose, the vacuum board comprises a cavity, which is delimited by a
Weiterhin kann stromab des Vakuumbretts 140 eine Anbürstung 150 angeordnet sein, mit deren Hilfe die auf die Behälter aufgebrachten Etiketten nochmals angedrückt werden können, um zum Beispiel sicherzustellen, dass eine ausreichende Klebewirkung erreicht wird.Furthermore, downstream of the
Erfindungsgemäß ist innerhalb des Vakuumbretts 140 eine Dämmmasse 144 angeordnet, die zumindest die Geräuschentwicklung innerhalb des Hohlraums des Vakuumbretts durch Absorption von Schallwellen oder durch Beeinflussung des Luftstroms innerhalb des Hohlraums von den Löchern zur Vakuumquelle 143 reduzieren kann.According to the invention, an insulating
Diese Ausführungsform ist insbesondere dann von Vorteil, wenn die von dem Behälter entlang des Karussells zurückgelegte Strecke von dem Übergabepunkt 160 bis zum Verlassen des Bereichs der Anbürstung 150 wenigstens 30 cm beträgt. Bei solchen Ausführungsformen von Etikettiermaschinen sind die von den Etiketten zurückgelegten Wege, solange sie noch nicht vollständig auf dem Behälter aufgewickelt sind, vergleichsweise lang, sodass der Einsatz eines Vakuumbretts nahezu unerlässlich ist. Durch die damit einhergehende Größe des Vakuumbretts kommt es üblicherweise zu für Bediener ungünstigen Geräuschentwicklungen, die durch das Verwenden der erfindungsgemäßen Dämmmasse 144 innerhalb des Vakuumbretts 140 vorteilhaft reduziert werden können.This embodiment is particularly advantageous when the distance traveled by the container along the carousel from the
Dazu können in dem Lochblech 142 eine Reihe von Öffnungen 245 vorgesehen sein, die beispielsweise gleichmäßig über das Lochblech 142 verteilt sein können. Außer diesen Öffnungen weist das Vakuumbrett 140 vorzugsweise keine weiteren Öffnungen - außer eine Öffnung im Grundkörper 141, die zu der Vakuumquelle führt, die hier nicht dargestellt ist - auf. Die Dämmmasse 144 ist hier als quaderförmige Masse dargestellt, die innerhalb des von dem Grundkörper 141 und dem Lochblech 142 eingeschlossenen Hohlraums angeordnet ist. Wie mit Bezug auf
In der hier dargestellten Ausführungsform ist die Dämmmasse 144 als faserige Masse, wie beispielsweise ein Vlies oder Ähnliches, dargestellt und füllt nur einen Teil des Hohlraums zwischen Lochblech 142 und Grundkörper 141 aus. Insbesondere ist in der dargestellten Ausführungsform keine Dämmmasse 144 über der Öffnung 274 bzw. im Bereich der Öffnung 274 angeordnet, sodass das Absaugen von Luft aus dem Hohlraum durch die Öffnung 274 ungehindert möglich ist und auch Beschädigungen der Dämmmasse durch permanentes Ansaugen vermieden werden können.In the embodiment shown here, the
Diese Ausführungsform der Dämmmasse, insbesondere in Form einer faserigen Masse ist nicht zwingend.This embodiment of Dämmmasse, especially in the form of a fibrous mass is not mandatory.
Die
In der
In
Grundsätzlich können die verwendeten Dämmmassen aus unterschiedlichen Materialien bestehen. Bevorzugt sind jedoch weiche, insbesondere poröse und flexible Materialien wie beispielsweise Polyurethan auf Polyesterbasis. Auch faserige Materialien wie beispielsweise Schleifvliese oder andere Vliese auf Textilbasis sowie Schäume sind hier denkbar. Die Materialien haben gemein, dass sie Schall gut absorbieren können bzw. für eine Verteilung der einströmenden Luft sorgen, um den entstehenden Schallpegel zu reduzieren.In principle, the insulating compounds used can consist of different materials. However, preferred are soft, especially porous and flexible materials such as polyester-based polyurethane. Also fibrous materials such as abrasive nonwovens or other fabric-based nonwovens and foams are conceivable here. The materials have in common that they can absorb sound well or provide a distribution of the incoming air to reduce the resulting noise level.
Dafür sind Materialien besonders bevorzugt, bei denen der Anteil an Öffnungen oder Hohlräumen am Gesamtvolumen größer ist als der mit Material versehene Anteil. Insbesondere sind Materialien mit einer Porenziffer zwischen 10 und 90, besonders bevorzugt zwischen 50 und 80 vorteilhaft. Diese erlauben immer noch eine gute Strömung der Luft bei gleichzeitig effektiver Reduzierung des Geräuschpegels. Ebenso kann bei besonders porösen und maschinell hergestellten Schäumen eine Porenzahl von 1 bis 35 Poren pro Zentimeter, besonders bevorzugt 4 bis 32 Poren je Zentimeter realisiert werden.For this purpose, materials are particularly preferred in which the proportion of openings or cavities in the total volume is greater than the proportion provided with material. In particular, materials having a pore number between 10 and 90, more preferably between 50 and 80 are advantageous. These still allow a good flow of air while effectively reducing the noise level. Likewise, in the case of particularly porous and mechanically produced foams, a pore number of from 1 to 35 pores per centimeter, particularly preferably from 4 to 32 pores per centimeter, can be realized.
Um die Belastung des Vakuumbretts durch das zusätzliche Gewicht der Dämmmasse nicht maßgeblich zu vergrößern, ist vor allem an Materialien gedacht, deren spezifisches Gewicht 40 kg/m2 nicht übersteigt. Dabei sind besonders Materialien mit einer spezifischen Masse von 20 bis 40 kg/m2 bevorzugt.In order not to significantly increase the load on the vacuum board by the additional weight of Dämmmasse, is primarily intended for materials whose specific weight does not exceed 40 kg / m 2 . In this case, materials with a specific mass of 20 to 40 kg / m 2 are particularly preferred.
In der
Da sich der Vakuumzylinder 122 mit erheblicher Geschwindigkeit dreht, erfolgt das Ablösen des Etiketts von dem Zylinder durch den Keil 334 sehr schnell. Um zu verhindern, dass das Etikett willkürliche Bewegungen in der unmittelbaren Umgebung durchführt und gleichzeitig zuverlässig an den Behälter übergeben wird, kann das Vakuumbrett 330 hier bereits das Etikett ansaugen und die Übergabe so zuverlässig gewährleisten. Da unmittelbar nach dem Ablösen des Etiketts durch den Keil hierfür eine große Ansaugwirkung notwendig ist, kann vorgesehen sein, dass sich die Dämmmasse 332 nicht in den unmittelbar dem Keil 334 benachbarten Teil des Vakuumbretts 330 erstreckt.As the
Beispielsweise kann die Dämmmasse 323 so angeordnet sein, dass das erste Drittel des Hohlraums, das sich stromab des Keils 334 erstreckt, nicht mit Dämmmasse gefüllt ist. Da so die Luft durch die Öffnungen in dem Lochblech 333 ungehindert hindurch treten kann, wird die Saugwirkung durch die in dem restlichen Bereich des Hohlraums angeordnete Dämmmasse nicht wesentlich beeinflusst und auf eine Vergrößerung der Saugleistung einer vorgesehenen Vakuumquelle oder auf eine Vergrößerung der Löcher in dem Lochblech kann zu Erziehung einer gleichbleibenden Saugleistung vergeblich mit einem Vakuumbrett ohne Dämmmasse verzichtet werden.For example, the insulating
Insbesondere können so auch bereits bestehende Vakuumbretter mit einer Dämmmasse nachgerüstet werden, ohne dass deren Funktion erheblich beeinflusst werden würde.In particular, even existing vacuum boards can be retrofitted with a Dämmmasse without their function would be significantly affected.
Die in den
Claims (9)
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DE202017101952.7U DE202017101952U1 (en) | 2017-04-03 | 2017-04-03 | Labeling machine for labeling containers |
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WO2021122250A1 (en) * | 2019-12-17 | 2021-06-24 | Khs Gmbh | Label suction device and labeling machine for labeling containers |
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DE102019134642A1 (en) | 2019-12-17 | 2021-06-17 | Khs Gmbh | Labeling machine for labeling containers |
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JPS5993628A (en) * | 1982-11-09 | 1984-05-30 | 光洋自動機株式会社 | Method of pasting label |
DE202006003989U1 (en) * | 2006-03-14 | 2006-05-11 | Festo Ag & Co. | Compressed air sound absorber for pneumatic applications comprises a sound absorbing unit having several absorption zones with different frequency-dependent sound damping properties |
DE102013222032A1 (en) * | 2013-10-30 | 2015-04-30 | Krones Ag | Labeling machine with brushing |
GB2528950A (en) * | 2014-08-06 | 2016-02-10 | Aaf Ltd | Sound suppression apparatus |
EP3135594A1 (en) * | 2015-08-25 | 2017-03-01 | Sidel Participations | A label transfer device for a labeling apparatus |
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JPS57142830A (en) * | 1981-02-14 | 1982-09-03 | Osaka Sealing Label Print | Automatic labeller |
JPS57163631A (en) * | 1981-03-27 | 1982-10-07 | Osaka Sealing Label Print | Labelling method |
CA1177792A (en) * | 1981-10-26 | 1984-11-13 | Martin D. Malthouse | Labelling machine |
US4566933A (en) * | 1984-05-23 | 1986-01-28 | Label-Aire Inc. | Label applicator for multiple panel wrapping |
-
2017
- 2017-04-03 DE DE202017101952.7U patent/DE202017101952U1/en active Active
-
2018
- 2018-01-16 EP EP18151875.4A patent/EP3385178B1/en active Active
- 2018-04-02 CN CN201820457570.7U patent/CN208602853U/en active Active
Patent Citations (5)
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JPS5993628A (en) * | 1982-11-09 | 1984-05-30 | 光洋自動機株式会社 | Method of pasting label |
DE202006003989U1 (en) * | 2006-03-14 | 2006-05-11 | Festo Ag & Co. | Compressed air sound absorber for pneumatic applications comprises a sound absorbing unit having several absorption zones with different frequency-dependent sound damping properties |
DE102013222032A1 (en) * | 2013-10-30 | 2015-04-30 | Krones Ag | Labeling machine with brushing |
GB2528950A (en) * | 2014-08-06 | 2016-02-10 | Aaf Ltd | Sound suppression apparatus |
EP3135594A1 (en) * | 2015-08-25 | 2017-03-01 | Sidel Participations | A label transfer device for a labeling apparatus |
Cited By (1)
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WO2021122250A1 (en) * | 2019-12-17 | 2021-06-24 | Khs Gmbh | Label suction device and labeling machine for labeling containers |
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DE202017101952U1 (en) | 2018-07-05 |
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