EP3382079B1 - Installation and method for needling a fibrous preform with control of the contact pressure of the stripper - Google Patents
Installation and method for needling a fibrous preform with control of the contact pressure of the stripper Download PDFInfo
- Publication number
- EP3382079B1 EP3382079B1 EP18160638.5A EP18160638A EP3382079B1 EP 3382079 B1 EP3382079 B1 EP 3382079B1 EP 18160638 A EP18160638 A EP 18160638A EP 3382079 B1 EP3382079 B1 EP 3382079B1
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- EP
- European Patent Office
- Prior art keywords
- stripper
- needling
- plate
- contact force
- axis
- Prior art date
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- 238000009434 installation Methods 0.000 title claims description 35
- 238000000034 method Methods 0.000 title claims description 15
- 239000000835 fiber Substances 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/02—Needling machines with needles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/105—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
Definitions
- the invention relates to the needling of fibrous textures wound progressively on a rotary support mounted on a mobile frame, in particular for producing preforms intended to constitute reinforcement structures for composite material parts, such as, for example, preforms for parts made of thermostructural composite material.
- a needling installation comprises a needling module provided with a needling head carrying a plurality of needles, the needling module comprising means for driving the needling head to animate the needles; a reciprocating motion and a stripper comprising at least one plate having a plurality of perforations, the needling head needles being aligned with the perforations on the stripper plate so as to move in a back and forth motion through performances.
- the face of the plate of the stripper opposite to that facing the needling head is placed in contact with the fibrous texture needling thus limiting the expansion of the structure, in particular during the withdrawal movement of the needles of the fibrous structure.
- a needling installation is also known from the document CN 105755680 A .
- the stripper is connected to the needling head by arms each comprising an oleopneumatic jack, at least one of the arms further comprising a contact force sensor.
- a target value of a contact force is between 10 and 1000 Newtons.
- the needling module is able to move along the first axis X.
- the displacement of the needling module along the axis X makes it possible in particular to point all the width of a fibrous preform when it has a width greater than the area covered by the needles of the needling head in the direction of the X axis.
- the outer face of the plate of the stripper has a concave curvature.
- This concave curvature makes it possible to better match the shape of the fibrous preform and thus to improve the contact of the external face of the stripper plate with the exposed face of the fibrous preform.
- the stripper is connected to the needling head by arms each comprising an oleopneumatic jack, at least one of the arms further comprising a contact force sensor.
- a target value of a contact force is between 10 and 1000 Newtons.
- the needling module is able to move along the first axis X.
- the outer face of the stripper plate has a concave curvature.
- the figures 1 and 2 schematically show a needling installation 100 according to one embodiment of the invention.
- the installation 100 comprises a fixed frame 101 on which is mounted a carriage platform 110.
- the carriage platform 110 rests on rails 102 and is connected to an actuator 103, here a worm motor, for moving the carriage platform 110 along a Y axis parallel to the rails 102.
- the installation 100 also comprises a rotatable support or mandrel 113 mounted on a rotary shaft (not shown in FIGS. figures 1 and 2 ) supported by two pins 111 and 112, at least one of which comprises a motor ( figure 1 ) to rotate the mandrel 113 in the direction indicated by the arrow SR on the figure 1 and 2 .
- the pins 111 and 112 are fixed on the carriage platform 110.
- a fibrous texture 10 in the form of a strip is progressively wound on the mandrel 113 so as to constitute, after needling, a fibrous preform of revolution 20.
- the installation 100 further comprises a needling module 120 consisting of a needling head 121 fixed on a needling frame 104 itself fixed on the fixed frame 101, a needle board 122 mounted on the head of the needling and carrying a plurality of needles 123, and a stripper 130.
- the stripper 130 comprises at least one plate 131 having a plurality of perforations 1310 extending at least along an axis X perpendicular to the Y axis, the plate 131 having an inner face 131a and an outer face 131b, the outer face 131b being present on the side of the mandrel 113.
- the stripper 130 is connected to the needling head 121 by a first arm 140 having a cylinder 141 and a second arm 150 having a cylinder 151.
- the cylinders 141 and 151 are oleopneumatic cylinders.
- the cylinders 141 and 151 are intended to apply a contact force of the outer face 131b of the plate 131 of the stripper 130 on the exposed face 20a of a fibrous preform 20 needling.
- the needle board 122 is facing the inner face 131a of the plate 131 of the stripper 130, the needles 123 being aligned with the perforations 1310 present on the plate 131 of the stripper.
- the needling head 121 comprises means for driving the needle board, constituted in the example described here by two pistons 124 and 125, for animating the needle board 122 and, consequently, the needles 123 of reciprocating or reciprocating movement M along the Y axis with respect to the stripper plate.
- the needles 123 pass alternately from a retracted position in which they do not protrude from the external surface 131b of the plate 131 of the stripper 130 ( figure 3A ) at an extended position in which they protrude from the outer face 131b of the plate 131 so as to penetrate into the fiber preform 20 at a determined depth ( figure 3B ).
- the needle board 122 carries several rows of needles 123 arranged one above the other along an axis Z ( figure 1 ), each row of needles extending over a determined width along the axis X.
- the perforations 1310 present on the plate 131 of the stripper are arranged correspondingly to be aligned with the needles 123, namely in several rows one above the other along a Z axis and, for each row, over a determined width along the X axis.
- the needle board may also comprise a single row of needles, the arrangement of the perforations present in the stripper plate being adapted accordingly.
- the needling installation 100 is also able to control the means for applying a contact force so as to apply to the stripper plate a predetermined force as a function of measurement information. of effort and to minus a target value of a predetermined contact force.
- the installation comprises at least one contact force sensor or compression force sensor for providing information representative of the contact force of the outer face of the stripper plate on the preform.
- the first arm 140 connecting the plate 131 of the stripper to the needling head 121 comprises a first contact force sensor 142 interposed between the cylinder 141 and the needling head 121, the sensor 142.
- the second arm 150 connecting the plate 131 of the stripper to the needling head 121 comprises a second contact force sensor 152 interposed between the cylinder 151 and the needling head 121, the sensor 152 corresponding here to a digital scale.
- the needling installation comprises a control device comprising a computer or any other known programmable device (not shown on the figures 1 , 2 , 3A and 3B ).
- the computer or the like is programmed to implement a regulation loop which receives, on the one hand, a signal Ic corresponding to information representative of the contact force of the outer face of the stripper plate on the preform, the signal Ic being here delivered by the contact force sensors 142 and 152, and, secondly, a signal Ec corresponding to a target value of a predetermined contact force.
- the calculator determines the difference between the signal Ic and the signal Ec.
- the computer If the value of the signal Ic is greater than the value of the signal Ec, the computer generates, after correction, a control signal Sc intended for the cylinders 141 and 151 which, in response to this signal, reduce the contact force between the stripper plate and the exposed face of the preform to achieve the target value of contact force. If the value of the signal Ic is smaller than the value of the signal Ec, the computer generates, after correction, a control signal Sc intended for the cylinders 141 and 151 which, in response to this signal, increase the contact force between the stripper plate and the exposed face of the preform to achieve the target value of contact force.
- the computer generates a control signal Sc zero causing no change in the contact force applied by the cylinders 141 and 151.
- the target value of a contact force between the outer face of the stripper plate and the exposed face of the fibrous preform can be between 10 and 1000 Newtons.
- the carriage platform 110 is moved forward, that is to say in the direction of the needling module 120 in order to place the exposed face 20a of the fibrous preform 20 in place. contact with the outer face 131b of the plate 131 of the stripper 130 ( figure 2 ). Therefore, the regulatory loop of the figure 4 is activated, until the end of the needling during which the carriage platform 110 is regularly moved rearward, that is to say in the opposite direction to the needling module 120, in order to adjust the positioning of the stripper plate vis-à-vis the fibrous preform 20, the thickness of which increases as the fibrous texture 10 is wound on the mandrel 113.
- the needling module 120 is able to move along the X axis ( figures 1 and 2 ).
- the displacement of the needling module along the X axis can be achieved by moving the needling frame 104 on which the needling module 120 is fixed, the frame 104 being for example mounted on rails fixed to the fixed frame 101 (not shown on figures 1 and 2 ).
- the needling module 120 may also be mounted on the needling frame 104 via an actuating device (not shown in FIGS. figures 1 and 2 ) for moving the module 120 relative to the frame 104 along the X axis.
- the displacement of the needling module 120 along the X axis makes it possible in particular to needle the entire width of a fibrous preform when it presents a width greater than the area covered by needles of the needling head in the direction of the X axis.
- the figure 5 represents another embodiment of a needling installation 200 which differs from the needling installation already described in that the outer face of the plate of the stripper has a concave curvature. More specifically, as illustrated on the figure 5 and as for the installation 100 previously described, the installation 100 comprises a needling module 220 consisting of a needling head 221, a needle board 222 mounted on the needling head and carrying a plurality of 223, and a stripper 230.
- the stripper 230 comprises a plate 231 having a plurality of perforations 2310 extending at least along a perpendicular axis X, the plate 231 having an inner face 231a and an outer face 231b, the outer face 231b being present on the side of a mandrel 213 on which is wound a fibrous texture 30 intended to form a preform 40 needled.
- the outer face 231b of the plate 231 of the stripper has a concave curvature. This concave curvature makes it possible to better match the shape of the fiber preform 40 and to improve, consequently, the contact of the external face 231b of the plate 231 of the stripper 230 with the exposed face 40a of the fibrous preform 40.
- the concave curvature the outer face of the stripper plate preferably has a radius of curvature similar to the radius of curvature of the portion of the mandrel 213 in front of which the plate is placed.
- the size of the needles 223 is adapted according to their position on the needle board 222 along the Z axis to ensure a uniform depth of penetration needles in the thickness of the preform, the needles being longer in the vicinity of the lower and upper ends 222a and 222b of the needle board 222 along the Z axis that the needles have in the vicinity of the middle portion 222c of the board with needles along the Z axis.
- the other elements of the needling installation 200 are identical to those of the installation 100 described above and are not described here again for the sake of simplification.
- oleopneumatic cylinders can be used to adjust the contact force between the outer face of the stripper plate and the exposed face of the preform. Hydraulic or electric cylinders may in particular be used. Likewise, sensors other than load cells may be used to measure the contact force or compressive force between the outer face of the stripper plate and the exposed face of the preform. Sensors using strain gauges or pressure probes can be used in particular.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Description
L'invention concerne l'aiguilletage de textures fibreuses enroulées progressivement sur un support rotatif monté sur un châssis mobile, en particulier pour réaliser des préformes destinées à constituer des structures de renfort pour des pièces en matériau composite, telles que, par exemple, des préformes pour pièces en matériau composite thermostructural.The invention relates to the needling of fibrous textures wound progressively on a rotary support mounted on a mobile frame, in particular for producing preforms intended to constitute reinforcement structures for composite material parts, such as, for example, preforms for parts made of thermostructural composite material.
De manière connue, comme divulguée dans le document
Dans le document
La maintien d'un bon contact entre un débourreur et la face d'aiguilletage d'une texture fibreuse est plus difficile lorsque la texture est enroulée sur un mandrin et lorsque son épaisseur varie continuellement au cours de l'aiguilletage nécessitant des changements de positionnement entre le module d'aiguilletage portant le débourreur et la texture fibreuse.Maintaining a good contact between a stripper and the needling face of a fibrous texture is more difficult when the texture is wound on a mandrel and when its thickness varies continuously during needling requiring positional changes between the needling module carrying the stripper and the fibrous texture.
L'invention vise à éviter de tels inconvénients et propose à cet effet une installation d'aiguilletage comprenant :
- un support rotatif s'étendant suivant un premier axe X sur lequel une texture fibreuse peut-être enroulée de manière à former une préforme fibreuse de révolution, le support rotatif étant monté sur un châssis mobile suivant un deuxième axe Y perpendiculaire au premier axe X,
- un débourreur comprenant au moins une plaque comportant une pluralité de perforations s'étendant au moins suivant le premier axe X, la plaque présentant une face interne et une face externe, la face externe étant présente du côté du support rotatif,
- un module d'aiguilletage comprenant une tête d'aiguilletage et une planche à aiguilles portant une pluralité d'aiguilles, la planche à aiguille étant en regard de la face interne de la plaque du débourreur, les aiguilles étant alignées avec les perforations présentes sur la plaque du débourreur, la tête d'aiguilletage comprenant des moyens d'entraînement de la planche à aiguilles pour animer les aiguilles d'un mouvement alternatif suivant le deuxième axe Y par rapport à ladite plaque du débourreur,
- des moyens d'application d'un effort de contact reliés au débourreur,
- au moins un capteur d'effort de contact permettant de fournir une information représentative de l'effort de contact de la face externe de la plaque du débourreur sur la préforme fibreuse,
- des moyens de contrôle aptes à commander les moyens d'application d'un effort de contact de manière à appliquer à la plaque du débourreur un effort prédéterminé en fonction de l'information fournie par chaque capteur d'effort de contact et d'au moins une valeur cible d'un effort de contact prédéterminée.
- a rotatable support extending along a first axis X on which a fibrous texture may be wound so as to form a fibrous preform of revolution, the rotary support being mounted on a frame movable along a second axis Y perpendicular to the first axis X,
- a stripper comprising at least one plate having a plurality of perforations extending at least along the first axis X, the plate having an inner face and an outer face, the outer face being present on the side of the rotary support,
- a needling module comprising a needling head and a needle board carrying a plurality of needles, the needle board facing the inner face of the stripper plate, the needles being aligned with the perforations present on the stripper plate, the needling head comprising means for driving the needle board to animate the needles of a reciprocating movement along the second axis Y relative to said stripper plate,
- means for applying a contact force connected to the stripper,
- at least one contact force sensor for providing information representative of the contact force of the outer face of the stripper plate on the fiber preform,
- control means adapted to control the means for applying a contact force so as to apply to the stripper plate a predetermined force as a function of the information provided by each contact force sensor and at least one a target value of a predetermined contact force.
Il est ainsi possible d'assurer un bon contact du débourreur avec la texture fibreuse indépendamment des changements de positions entre la texture fibreuse et le débourreur.It is thus possible to ensure good contact of the stripper with the fibrous texture regardless of changes in positions between the fibrous texture and the stripper.
Selon un premier aspect particulier de l'installation d'aiguilletage de l'invention, le déboureur est relié à la tête d'aiguilletage par des bras comprenant chacun un vérin oléopneumatique, au moins un des bras comprenant en outre un capteur d'effort de contact.According to a first particular aspect of the needling installation of the invention, the stripper is connected to the needling head by arms each comprising an oleopneumatic jack, at least one of the arms further comprising a contact force sensor.
Selon un deuxième aspect particulier de l'installation d'aiguilletage de l'invention, une valeur cible d'un effort de contact est comprise entre 10 et 1000 Newtons.According to a second particular aspect of the needling installation of the invention, a target value of a contact force is between 10 and 1000 Newtons.
Selon une caractéristique optionnelle de l'installation d'aiguilletage de l'invention, le module d'aiguilletage est apte à se déplacer suivant le premier axe X. Le déplacement du module d'aiguilletage suivant l'axe X permet notamment d'aiguilleter tout la largeur d'une préforme fibreuse lorsque celle-ci présente une largeur plus grande que la zone couverte par les aiguilles de la tête d'aiguilletage dans le sens de l'axe X.According to an optional characteristic of the needling installation of the invention, the needling module is able to move along the first axis X. The displacement of the needling module along the axis X makes it possible in particular to point all the width of a fibrous preform when it has a width greater than the area covered by the needles of the needling head in the direction of the X axis.
Selon une autre caractéristique optionnelle de l'installation d'aiguilletage de l'invention, la face externe de la plaque du déboureur présente une courbure concave. Cette courbure concave permet de mieux épouser la forme de la préforme fibreuse et d'améliorer, par conséquent, le contact de la face externe de la plaque du débourreur avec la face exposée de la préforme fibreuse.According to another optional feature of the needling installation of the invention, the outer face of the plate of the stripper has a concave curvature. This concave curvature makes it possible to better match the shape of the fibrous preform and thus to improve the contact of the external face of the stripper plate with the exposed face of the fibrous preform.
L'invention a également pour objet un procédé d'aiguilletage d'une préforme fibreuse dans une installation d'aiguilletage comprenant :
- un support rotatif s'étendant suivant un premier axe X sur lequel une texture fibreuse est enroulée de manière à former une préforme fibreuse de révolution, le support rotatif étant monté sur un châssis mobile suivant un deuxième axe Y perpendiculaire au premier axe X,
- un débourreur comprenant au moins une plaque comportant une pluralité de perforations s'étendant au moins suivant le premier axe X, la plaque présentant une face interne et une face externe, la face externe étant présente du côté du support rotatif,
- un module d'aiguilletage comprenant une tête d'aiguilletage et une planche à aiguilles portant une pluralité d'aiguilles, la planche à aiguille étant en regard de la face interne de la plaque du débourreur, les aiguilles étant alignées avec les perforations présentes sur la plaque du débourreur, la tête d'aiguilletage comprenant des moyens d'entraînement de la planche à aiguilles pour animer les aiguilles d'un mouvement alternatif suivant le deuxième axe Y par rapport à ladite plaque du débourreur,
- des moyens d'application d'un effort de contact reliés au débourreur,
- au moins un capteur d'effort de contact permettant de fournir une information représentative de l'effort de contact de la face externe de la plaque du débourreur sur la préforme fibreuse,
caractérisé en ce que le procédé comprend en outre une étape de contrôle de l'effort de contact appliqué par la plaque du débourreur sur la préforme fibreuse comprenant la commande des moyens d'application d'un effort de contact de manière à appliquer à la plaque du débourreur un effort prédéterminé en fonction de l'information fournie par chaque capteur d'effort de contact et d'au moins une valeur d'un effort de contact prédéterminée.The invention also relates to a method of needling a fibrous preform in a needling installation comprising:
- a rotatable support extending along a first axis X on which a fibrous texture is wound so as to form a fibrous preform of revolution, the rotary support being mounted on a frame movable along a second axis Y perpendicular to the first axis X,
- a stripper comprising at least one plate having a plurality of perforations extending at least along the first axis X, the plate having an inner face and an outer face, the outer face being present on the side of the rotary support,
- a needling module comprising a needling head and a needle board carrying a plurality of needles, the needle board facing the inner face of the stripper plate, the needles being aligned with the perforations present on the stripper plate, the needling head comprising means for driving the needle board to animate the needles of a reciprocating movement along the second axis Y relative to said stripper plate,
- means for applying a contact force connected to the stripper,
- at least one contact force sensor for providing information representative of the contact force of the outer face of the stripper plate on the fiber preform,
characterized in that the method further comprises a step of controlling the contact force applied by the stripper plate on the fiber preform comprising controlling the means for applying a contact force so as to apply to the plate the stripper a predetermined force according to the information provided by each contact force sensor and at least one value of a predetermined contact force.
Selon un premier aspect particulier du procédé d'aiguilletage de l'invention, le déboureur est relié à la tête d'aiguilletage par des bras comprenant chacun un vérin oléopneumatique, au moins un des bras comprenant en outre un capteur d'effort de contact.According to a first particular aspect of the needling process of the invention, the stripper is connected to the needling head by arms each comprising an oleopneumatic jack, at least one of the arms further comprising a contact force sensor.
Selon un deuxième aspect particulier du procédé d'aiguilletage de l'invention, une valeur cible d'un effort de contact est comprise entre 10 et 1000 Newtons.According to a second particular aspect of the needling process of the invention, a target value of a contact force is between 10 and 1000 Newtons.
Selon une caractéristique optionnelle du procédé d'aiguilletage de l'invention, le module d'aiguilletage est apte à se déplacer suivant le premier axe X.According to an optional characteristic of the needling process of the invention, the needling module is able to move along the first axis X.
Selon une autre caractéristique optionnelle du procédé d'aiguilletage de l'invention, la face externe de la plaque du déboureur présente une courbure concave.According to another optional feature of the needling process of the invention, the outer face of the stripper plate has a concave curvature.
L'invention sera mieux comprise à la lecture faite ci-après, à titre indicatif mais non limitatif, en référence aux dessins annexés sur lesquels :
- les
figures 1 et2 sont des vues schématiques en perspective d'une installation d'aiguilletage conformément à un mode de réalisation de l'invention ; - les
figures 3A et3B sont des vues de dessus de l'installation d'aiguilletage de lafigure 2 montrant respectivement les aiguilles de la tête d'aiguilletage dans un position rétractée et dans une position déployée ; - la
figure 4 est un schéma d'une boucle de régulation mise en oeuvre dans l'installation d'aiguilletage de l'invention ; - la
figure 5 est une vue schématique en perspective d'une installation d'aiguilletage conformément à une autre mode de réalisation de l'invention.
- the
figures 1 and2 are schematic perspective views of a needling installation according to an embodiment of the invention; - the
Figures 3A and3B are top views of the needling facility of thefigure 2 respectively showing the needles of the needling head in a retracted position and in an extended position; - the
figure 4 is a diagram of a control loop implemented in the needling installation of the invention; - the
figure 5 is a schematic perspective view of a needling installation according to another embodiment of the invention.
Les
L'installation 100 comprend en outre un module d'aiguilletage 120 constitué d'une tête d'aiguilletage 121 fixé sur un châssis d'aiguilletage 104 lui-même fixé sur la bâti fixe 101, une planche à aiguilles 122 montée sur la tête d'aiguilletage et portant une pluralité d'aiguilles 123, et un débourreur 130. Le débourreur 130 comprend au moins une plaque 131 comportant une pluralité de perforations 1310 s'étendant au moins suivant un axe X perpendiculaire à l'axe Y, la plaque 131 présentant une face interne 131a et une face externe 131b, la face externe 131b étant présente du côté du mandrin 113.The
Comme illustré sur les
La planche à aiguille 122 est en regard de la face interne 131a de la plaque 131 du débourreur 130, les aiguilles 123 étant alignées avec les perforations 1310 présentes sur la plaque 131 du débourreur. La tête d'aiguilletage 121 comprend des moyens d'entraînement de la planche à aiguilles, constitués dans l'exemple décrit ici par deux pistons 124 et 125, permettant d'animer la planche à aiguilles 122 et, par conséquent, les aiguilles 123 d'un mouvement alternatif ou de va-et-vient M suivant l'axe Y par rapport à la plaque du débourreur. Lors de l'actionnement des pistons 124 et 125, les aiguilles 123 passent alternativement d'une position rétractée dans laquelle elles ne dépassent pas de la surface externe 131b de la plaque 131 du déboureur 130 (
Dans l'exemple décrit ici, la planche à aiguilles 122 porte plusieurs rangées d'aiguilles 123 disposées les unes au-dessus des autres suivant un axe Z (
Conformément à l'invention, l'installation d'aiguilletage 100 est en outre apte à commander les moyens d'application d'un effort de contact de manière à appliquer à la plaque du débourreur un effort prédéterminé en fonction d'une information de mesure d'effort et d'au moins une valeur cible d'un effort de contact prédéterminée. A cet effet, l'installation comprend au moins un capteur d'effort de contact ou capteur de force en compression permettant de fournir une information représentative de l'effort de contact de la face externe de la plaque du débourreur sur la préforme. Dans l'exemple décrit ici, le premier bras 140 reliant la plaque 131 du déboureur à la tête d'aiguilletage 121 comprend un premier capteur d'effort de contact 142 interposé entre le vérin 141 et la tête d'aiguilletage 121, le capteur 142 correspondant ici à un peson numérique tandis que le deuxième bras 150 reliant la plaque 131 du déboureur à la tête d'aiguilletage 121 comprend un deuxième capteur d'effort de contact 152 interposé entre le vérin 151 et la tête d'aiguilletage 121, le capteur 152 correspondant ici à un peson numérique.According to the invention, the needling
L'installation d'aiguilletage comprend un dispositif de contrôle comprenant un calculateur ou tout autre dispositif programmable connu (non représenté sur les
Au début de l'aiguilletage de la préforme 20, la plateforme chariot 110 est déplacée vers l'avant, c'est-à-dire en direction du module d'aiguilletage 120 afin de placer la face exposée 20a de la préforme fibreuse 20 en contact avec la face externe 131b de la plaque 131 du déboureur 130 (
Selon une caractéristique optionnelle de l'invention, le module d'aiguilletage 120 est apte à se déplacer suivant l'axe X (
La
Dans le cas de la plaque 231 qui présente une face externe 231b avec une courbure concave, la taille des aiguilles 223 est adaptée en fonction de leur position sur la planche à aiguille 222 suivant l'axe Z afin d'assurer une profondeur de pénétration homogène des aiguilles dans l'épaisseur de la préforme, les aiguilles étant plus longues au voisinage des extrémités inférieure et supérieur 222a et 222b de la planche à aiguille 222 suivant l'axe Z que les aiguilles présentent au voisinage de la partie médiane 222c de la planche à aiguilles suivant l'axe Z.In the case of the
Les autres éléments de l'installation d'aiguilletage 200 sont identiques à ceux de l'installation 100 décrite ci-avant et ne sont pas décrits ici une nouvelle fois par souci de simplification.The other elements of the needling
D'autres moyens que des vérins oléopneumatiques peuvent être utilisée pour ajuster l'effort de contact entre la face externe de la plaque du débourreur et la face exposée de la préforme. Des vérins hydrauliques ou électriques peuvent notamment être utilisés. De même, des capteurs autres que des pesons peuvent être utilisés pour mesure l'effort de contact ou de la force en compression entre la face externe de la plaque du débourreur et la face exposée de la préforme. Des capteurs utilisant des jauges de contrainte ou des sondes de pression peuvent notamment être utilisés.Other means than oleopneumatic cylinders can be used to adjust the contact force between the outer face of the stripper plate and the exposed face of the preform. Hydraulic or electric cylinders may in particular be used. Likewise, sensors other than load cells may be used to measure the contact force or compressive force between the outer face of the stripper plate and the exposed face of the preform. Sensors using strain gauges or pressure probes can be used in particular.
Claims (10)
- A needling installation (100)comprising:- a rotary support (113) extending along a first axis X and on which a fiber texture (10) can be wound so as to form a fiber preform for a body of revolution (20), the rotary support being mounted on a frame (100) that is movable along a second axis Y perpendicular to the first axis X;- a stripper (130) comprising at least one plate (131) extending at least along the first axis X and including a plurality of perforations (1310), the plate (131) presenting an inside face (131a) and an outside face (131b), the outside face (131b) being present beside the rotary support (113);- a needling module (120) having a needling head (121) and a needle board (122) carrying a plurality of needles (123), the needle board (122) facing the inside face (131a) of the plate (131) of the stripper(130), the needles (123) being in alignment with the perforations (1310) present in the plate (131) of the stripper (130), the needling head (121) having drive means (124, 125) for driving the needle board (122) to impart reciprocating motion to the needles (123) along the second axis Y relative to said plate of the stripper;- contact force application means connected to the stripper (130);- at least one contact force sensor (142, 152) for providing information representative of the contact force with which the outside face (131b) of the plate (131) of the stripper (130) makes contact against the fiber preform; and- control means that are suitable for controlling the contact force application means so as to apply a force to the plate (131) of the stripper (130) that is predetermined as a function of information provided by each contact force sensor (142, 152) and as a function of at least one target value for a predetermined contact force.
- An installation according to claim 1, wherein the stripper (130) is connected to the needling head (121) by arms (140, 150), each including an oleopneumatic actuator (141, 151), at least one of the arms (140) further including a contact force sensor (142).
- An installation according to claim 1 or 2, wherein a target value for a contact force lies in the range 10 N to 1000 N.
- An installation according to any one of claims 1 to 3, wherein the needling module (120) is suitable for moving along the first axis X.
- An installation according to any one of claims 1 to4, wherein the outside face (231b) of the plate (231) of the stripper (230) presents concave curvature.
- A method of needling a fiber preform in a needling installation (100) comprising:- a rotary support (113) extending along a first axis X and on which a fiber texture (10) is wound so as to form a fiber preform for a body of revolution (20), the rotary support being mounted on a frame (110) that is movable along a second axis Y perpendicular to the first axis X;- a stripper (130) comprising at least one plate (131) extending at least along the first axis X and including a plurality of perforations (1310), the plate (131) presenting an inside face (131a) and an outside face (131b), the outside face (131b) being present beside the rotary support (113);- a needling module (120) having a needling head (121) and a needle board (122) carrying a plurality of needles (123), the needle board (122) facing the inside face (131a) of the plate (131) of the stripper (130), the needles (123) being in alignment with the perforations (1310) present in the plate (131) of the stripper (130), the needling head (121) having drive means (124, 125) for driving the needle board (122) to impart reciprocating motion to the needles (123) along the second axis Y relative to said plate of the stripper;- contact force application means connected to the stripper (130); and- at least one contact force sensor (142, 152) for providing information representative of the force with which the outside face (131b) of the plate (131) of the stripper (130) makes contact against the fiber preform;
the method comprising putting the outside face (131b) of the plate (131) of the stripper (130) into contact with the exposed face (20a) of the fiber preform (20) and needling said preform; and
the method being characterized in that it further comprises a step of controlling the contact force applied by the plate (131) of the stripper (130) on the fiber preform (20), by controlling the contact force application means so as to apply a force to the plate (131) of the stripper (130) that is predetermined as a function of information provided by each contact force sensor (142, 152) and as a function of at least one value for a predetermined contact force. - A method according to claim 6, wherein the stripper (130) is connected to the needling head (122) by arms (140, 150), each including an oleopneumatic actuator (141, 151), at least one of the arms (140) further including a contact force sensor (142).
- A method according to claim 6 or 7, wherein a target value for a contact force lies in the range 10 N to 1000 N.
- A method according to any one of claims 6 to 8, wherein the needling module (120) is suitable for moving along the first axis X.
- A method according to any one of claims 6 to 9, wherein the outside face (231b) of the plate (231) of the stripper (230) presents concave curvature.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1752511A FR3064284B1 (en) | 2017-03-27 | 2017-03-27 | INSTALLATION AND METHOD FOR NEEDLEING A FIBROUS PREFORM WITH CONTROL OF CONTACT PRESSURE OF THE DEBOUREUR |
Publications (2)
Publication Number | Publication Date |
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EP3382079A1 EP3382079A1 (en) | 2018-10-03 |
EP3382079B1 true EP3382079B1 (en) | 2019-06-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18160638.5A Active EP3382079B1 (en) | 2017-03-27 | 2018-03-08 | Installation and method for needling a fibrous preform with control of the contact pressure of the stripper |
Country Status (3)
Country | Link |
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US (1) | US10662562B2 (en) |
EP (1) | EP3382079B1 (en) |
FR (1) | FR3064284B1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109881374A (en) * | 2019-02-25 | 2019-06-14 | 天津工业大学 | A kind of needing machine device people's workbench with force feedback |
CN111455568B (en) * | 2020-04-15 | 2022-06-10 | 长沙佳而特电子科技有限公司 | Linkage needling forming equipment for carbon fibers |
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US2896303A (en) * | 1958-04-16 | 1959-07-28 | Hunter James Machine Co | Needle loom |
US3952121A (en) * | 1968-07-01 | 1976-04-20 | Rontex America, Inc. | Felted web and method of making the same |
US3909893A (en) * | 1974-07-15 | 1975-10-07 | John Clarke Wilde | Process for making tubular needlefelted material |
FR2557550B1 (en) * | 1983-12-28 | 1986-05-30 | Europ Propulsion | METHOD AND APPARATUS FOR THE MANUFACTURE OF THREE-DIMENSIONAL REVOLUTION STRUCTURES |
US4790052A (en) * | 1983-12-28 | 1988-12-13 | Societe Europeenne De Propulsion | Process for manufacturing homogeneously needled three-dimensional structures of fibrous material |
FR2669941B1 (en) * | 1990-12-03 | 1993-03-19 | Europ Propulsion | INSTALLATION FOR PRODUCING NEEDLE FIBROUS PREFORMS FOR THE MANUFACTURE OF PARTS MADE OF COMPOSITE MATERIAL. |
DE69611308T2 (en) * | 1995-10-24 | 2001-07-12 | Jimtex Developments Ltd | FLOATING THE NEEDLE |
FR2741634B1 (en) * | 1995-11-27 | 1998-04-17 | Europ Propulsion | PROCESS FOR THE REALIZATION OF FIBROUS PREFORMS INTENDED FOR THE MANUFACTURE OF ANNULAR PIECES IN COMPOSITE MATERIAL |
CN2420304Y (en) * | 2000-03-09 | 2001-02-21 | 艾艾国际贸易(上海)有限公司 | Needle fibre mandrel tube making machine |
FR2825382B1 (en) * | 2001-06-05 | 2003-09-12 | Messier Bugatti | METHOD FOR REAL-TIME CHECKING THE NEEDLE OF FIBROUS STRUCTURES AND NEEDLE DEVICE FOR ITS IMPLEMENTATION |
US6374469B1 (en) * | 2001-06-13 | 2002-04-23 | Messier-Bugatti | Needling machine provided with a device for measuring penetration |
FR2878262B1 (en) | 2004-11-24 | 2011-04-22 | Asselin | DEVICE AND METHOD FOR NEEDLED, NEEDLED EQUIPPED THUS EQUIPPED, AND METHOD FOR MANUFACTURING A VELVET, IN PARTICULAR RASTED |
GB2454704B (en) * | 2007-11-16 | 2012-05-02 | Richard Allen | A method of manufacturing a fibrous structure and an apparatus therefor |
CN202466129U (en) * | 2012-03-06 | 2012-10-03 | 必达福环境技术(无锡)有限公司 | High-accuracy digital display linkage device for stitching plate and stripping plate of needling machine |
KR101232500B1 (en) * | 2012-07-25 | 2013-02-12 | 안태영 | Tube type non woven felt and manufacture and the equipment |
CN105386241B (en) * | 2015-11-16 | 2018-02-06 | 天鼎丰非织造布有限公司 | The control method of needing machine |
CN105755680B (en) * | 2016-04-25 | 2017-10-20 | 天津工业大学 | A kind of robot acupuncture apparatus |
-
2017
- 2017-03-27 FR FR1752511A patent/FR3064284B1/en not_active Expired - Fee Related
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2018
- 2018-03-08 EP EP18160638.5A patent/EP3382079B1/en active Active
- 2018-03-27 US US15/936,765 patent/US10662562B2/en active Active
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None * |
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FR3064284A1 (en) | 2018-09-28 |
US10662562B2 (en) | 2020-05-26 |
US20180274144A1 (en) | 2018-09-27 |
EP3382079A1 (en) | 2018-10-03 |
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