EP3337878A1 - Method for producing a fuel composition and for operating an internal combustion engine - Google Patents
Method for producing a fuel composition and for operating an internal combustion engineInfo
- Publication number
- EP3337878A1 EP3337878A1 EP16747445.1A EP16747445A EP3337878A1 EP 3337878 A1 EP3337878 A1 EP 3337878A1 EP 16747445 A EP16747445 A EP 16747445A EP 3337878 A1 EP3337878 A1 EP 3337878A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- dimethyl ether
- methanol
- special
- synthesis gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0663—Details on the fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
- F02D19/0668—Treating or cleaning means; Fuel filters
- F02D19/0671—Means to generate or modify a fuel, e.g. reformers, electrolytic cells or membranes
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C41/00—Preparation of ethers; Preparation of compounds having groups, groups or groups
- C07C41/01—Preparation of ethers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/06—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by mixing with gases
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
- C10L1/1852—Ethers; Acetals; Ketals; Orthoesters
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/003—Additives for gaseous fuels
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B7/00—Engines characterised by the fuel-air charge being ignited by compression ignition of an additional fuel
- F02B7/06—Engines characterised by the fuel-air charge being ignited by compression ignition of an additional fuel the fuel in the charge being gaseous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0639—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
- F02D19/0642—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions
- F02D19/0647—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/082—Premixed fuels, i.e. emulsions or blends
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/08—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed simultaneously using pluralities of fuels
- F02D19/082—Premixed fuels, i.e. emulsions or blends
- F02D19/085—Control based on the fuel type or composition
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/0475—Composition of the impurity the impurity being carbon dioxide
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/06—Integration with other chemical processes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/02—Specifically adapted fuels for internal combustion engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/02—Combustion or pyrolysis
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/04—Gasification
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/24—Mixing, stirring of fuel components
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
Definitions
- the invention relates to a method for producing a low-cost fuel composition. Moreover, the invention also relates to a method for operating an internal combustion engine. In addition, a use of methanol-reduced dimethyl ether is described according to the invention.
- Synthesis gas can be produced from special gas by purification and subsequent reforming.
- Special gases which also include low-pressure gases, are generally waste gases which are produced, for example, in gas production or in biological or chemical processes and are usually burned on the torch or blown off without further targeted and thus costly purification into the environment.
- a use of special gas as fuel gas is due to the sensitivity of the internal combustion engine and the associated technical adaptation of the engine to the various special gases only very limited possible.
- DME dimethyl ether
- special gas is initially provided which, as mentioned above, contains substances which can be converted in a combustion process.
- Suitable special gases include exhaust gases and associated gases from the chemical industry and the raw material production (eg from refining), wood gas, convert gas, pyrolysis gas, mine and mine gas, coke gas, landfill gas, biogas, sewage gas, natural gas, flare gas, shale gas, town gas, propane, Butane, associated gases that are produced during steel and iron production (such as: cupola furnace gas, blast furnace gas, etc.), as well as mixtures of the specified gases.
- Special gases can therefore be of different origin and composition and accordingly have different calorific values.
- Special gases suitable for the invention may in particular have calorific values of less than 1 kWh / m 3 N to> 30 kWh / m 3 N.
- the special gas is split into two partial streams. A first part of the special gas is reformed by a reforming process or by combining various processes to synthesis gas. The reforming is carried out as usual under high temperatures and possibly with the supply of air.
- the resulting synthesis gas contains, inter alia, hydrogen (H 2 ), carbon monoxide (CO), carbon dioxide (C0 2 ), nitrogen (N 2 ), water and optionally residues of longer-chain hydrocarbons from the special gases, which could not be reformed.
- dimethyl ether is produced from the resulting synthesis gas.
- dimethyl ether can be recovered by distillation from the synthesis gas.
- the dimethyl ether can also be synthesized.
- methanol is produced in the process of the production of dimethyl ether (eg using a copper / zinc oxide / alumina catalyst).
- the synthesis of dimethyl ether can thus be carried out, for example, by catalytic conversion of methanol while maintaining appropriate boundary conditions (pressure, temperature) and subsequent dehydration.
- a DME-containing reaction mixture is produced which may contain DME further reaction products, such as methanol and residues of synthesis gas.
- Methanol is then separated from the dimethyl ether-containing reaction mixture to produce a methanol-reduced dimethyl ether mixture. It has been found that the methanol alters the ignitability and combustion characteristics of DME and thus the combustion of special gases.
- a DME-containing reaction mixture which contains methanol and is supplied to the combustion, depending on the Methanol content reduced and fluctuating combustion properties, whereby a combustion of special gas is prevented with a constant high efficiency.
- the separation of methanol from the reaction mixture to produce substantially methanol-free DME is therefore advantageous.
- the residual methanol content in the methanol-reduced dimethyl ether mixture should preferably not exceed 50% by volume and is more preferably below 10% by volume.
- the methanol-reduced dimethyl ether mixture can be stored before completion of the fuel composition, for example in a tank or storage container.
- any further reaction products can be separated from the reaction mixture in order to obtain the purest possible DME.
- the methanol-reduced dimethyl ether mixture is combined with a second portion of the special gas to obtain the fuel composition.
- the fuel composition is then used immediately to generate energy.
- the bringing together can take place directly in a combustion chamber of an internal combustion engine or in a separate container, for example a storage tank, or a region upstream of a combustion chamber.
- the DME preferably serves in the firing process as a starting jet, which initiates and maintains the combustion of non-reformed special gas due to its good spontaneous ignition. Due to the constant ignition and combustion properties of the produced from the synthesis gas, methanol-reduced dimethyl ether mixture, differently composed special gases can be reliably ignited, which offers a high degree of flexibility in the special gas selection.
- the inventive method therefore allows a simple and cost-effective utilization of special gas of any kind. Special gas, which is usually discarded as waste gas, can thus be used sustainably without elaborate purification of the total special gas flow must be made.
- An advantageous development of the method according to the invention provides that CO 2 is precipitated from the synthesis gas produced by reforming, in particular directly after the reforming. As a result, the ignitability of the dimethyl ether-containing reaction mixture is improved. Further advantageously, the bringing together of the second part of the special gas with the methanol-reduced dimethyl ether mixture takes place in a combustion chamber of an internal combustion engine. Thus, the dimethyl ether can be used as a priming in the combustion of the special gas and this example be added at each compression of the fuel composition. Further advantageously, to promote ignitability of the fuel composition, synthesis gas may be added to the fuel composition. The synthesis gas can come from external sources or from synthesis gas obtained by reforming. Preferably, the synthesis gas is taken after the reforming and before the DME production, since thus a complete utilization of the synthesis gas and thus the sustainability of the method according to the invention are promoted.
- the fuel composition already has high ignitability or low knock resistance, it may be advantageous to add exhaust gas obtained by combustion of the fuel composition to the fuel composition.
- the combustion properties of the fuel composition can be controlled and standardized so that combustion of a wide variety of special gases is necessary without changing the hardware and software components involved in the combustion of the special gases.
- a method for operating an internal combustion engine comprises the steps of i) providing a special gas, ii) reforming a first part of the special gas to produce synthesis gas, iii) producing dimethyl ether from the synthesis gas to produce a dimethyl ether-containing reaction mixture, iv) separating methanol from the dimethyl ether-containing reaction mixture and Producing a methanol-reduced dimethyl ether mixture, v) supplying a second part of the special gas and the methanol-reduced dimethyl ether mixture to a combustion chamber of the internal combustion engine and vi) igniting the second part of the special gas by igniting the methanol-reduced dimethyl ether mixture.
- process steps i) to iv) are identical to the corresponding process steps of the inventive method for producing a fuel composition.
- the actual combustion of the fuel composition takes place, for which purpose special gas and methanol-reduced DME mixture in process step v) fed into a combustion chamber and then ignited under pressure to generate and burned.
- the dimethyl ether contained in the methanol-reduced dimethyl ether mixture serves as a self-igniting component, preferably as an ignition jet, the ignition of the second part of the special gas. Due to the ignition of the DME, the special gas is ignited afterwards.
- the inventive method allows the efficient provision of energy from different, combustible substances containing, special gases, without any preceding , consuming purification or the specific adaptation of the internal combustion engine to the particular gases to be used needs.
- special gases with calorific values of less than 1 kWh / m 3 to> 30 kWh / m 3 can be implemented according to the invention. Since special gases can be obtained inexpensively or free of charge, the operation of a Brerinkrafrmaschine invention is flexible, cost-effective and at the same time, due to the use of waste gas, sustainable.
- the advantageous step of separating C0 2 from the synthesis gas produced by reforming which is carried out in particular directly after the reforming, can improve the ignitability of the dimethyl ether-containing reaction mixture.
- a further development of the method according to the invention provides for a step of feeding synthesis gas into the combustion chamber.
- the synthesis gas is mixed before being fed into the combustion chamber with the second part of the special gas.
- the combustion chamber comprises an antechamber and a main chamber.
- the methanol-reduced dimethyl ether mixture is ignited in the pre-chamber and the resulting flames are conducted into the main chamber, where a very rapid combustion of the second part of the special gas can take place.
- the methanol-reduced dimethyl ether mixture is stored in a tank until it is used.
- a tank e.g. be responded to in the process for operating an internal combustion engine faster and flexible to corresponding performance demands. If more power is required, a larger amount of special gas is used and fed with a correspondingly higher amount of DME and ignited. In addition, it is easier to deal with transient requirements and startup processes.
- dimethyl ether as a priming jet for igniting special gas containing combustible substances is also described in a combustion chamber of an internal combustion engine, wherein a content of methanol in dimethyl ether is less than 50% by volume and preferably less than 10% by volume. is.
- the methanol-reduced, so only low levels of methanol-containing DME has constant ignition and combustion properties, so that different composition, containing combustible substances, special gases can be ignited with a constant burning efficiency efficiently.
- FIG. 1 is a flowchart for illustrating the method for operating an internal combustion engine according to an advantageous embodiment of the invention.
- Fig. 1 shows the essential features of a system 100, which is suitable for operating an internal combustion engine according to an advantageous embodiment of the method.
- These devices include a Brerinkraftmaschine 1, a special gas source 2, a reformer 3, a C0 2 - separator 4, a DME-generating device 5 and a methanol separator 6.
- a Brerinkraftmaschine 1 a special gas source 2
- a reformer 3 a C0 2 - separator 4
- a DME-generating device 5 a methanol separator 6.
- Suitable special gases include exhaust gases and associated gases from the chemical industry and raw material production (eg from refining), wood gas, convertible gas, pyrolysis gas, mine and mine gas, coke gas, landfill gas, biogas, sewage gas, natural gas, flare gas, shale gas, city gas, propane, butane, associated gases and iron production arise (such as: Kupolofengas, blast furnace gas, etc.), and mixtures of the specified gases.
- the special gas is passed through a flow divider 7, which separates the special gas into a first part and a second part.
- the first part of the special gas is fed to a gas scrubber unit 8 and, depending on the reforming process used, the scrubbed special gas is optionally compressed together with air from an air supply device 9 in a compressor 10 and then fed to the reformer 3.
- the special gas is reformed and obtained synthesis gas.
- the reformer 3 can be supplied by current generated in the internal combustion engine 1 via the power line 27.
- the resulting synthesis gas contains, inter alia, hydrogen (H 2 ), carbon monoxide (CO), carbon dioxide (C0 2 ), water and residues of special gas constituents, in particular longer-chain hydrocarbons. From the synthesis gas 4 C0 2 is deposited in the C0 2 separator and removed from the synthesis gas.
- the remaining synthesis gas is supplied to the DME production device 5, in which DME is produced from the synthesis gas.
- the reaction mixture containing dimethyl ether produced in the production contains, in addition to residual, unreacted synthesis gas, DME, methanol and C0 2 .
- the dimethyl ether-containing reaction mixture can be passed through a condenser 11 in which any further reaction products can be separated from the DME.
- methanol is separated from the reaction mixture in the methanol separator 6.
- the methanol-reduced dimethyl ether mixture can be post-treated in an aftertreatment unit 12 and, for example, cooled to room temperature and brought to about 8 bar in order to liquefy the DME.
- the methanol-reduced dimethyl ether mixture which may also be pure DME, depending on the preparation, can be temporarily stored in a tank 13 or immediately supplied to one or more combustion chambers of the internal combustion engine 1.
- the second part of the special gas can also be fed via a special gas line 20 to a gas scrubber unit 14 and then optionally compressed in a compressor 15.
- a mixing device 16 Via a mixing device 16, the possibly washed and compressed special gas is also fed into one or more combustion chambers of the internal combustion engine 1. In the combustion chamber, the combustion of special gas takes place under pressure.
- the DME serves as a priming jet for the special gas to be burned, more precisely, the second part of the special gas.
- the self-igniting DME under pressure is reduced in methanol Dimethyl ether mixture inflames which then ignites the special gas and burns.
- Exhaust gas from the brake engine 1 can be added to the second part of the special gas to be supplied to the internal combustion engine 1 via an exhaust gas recirculation 17, which reduces the ignitability of the special gas.
- a mixing device 18 is provided, in which the exhaust gas is mixed with the second part of the special gas before it is fed into the combustion chamber.
- synthesis gas remaining in the condenser 11 and possibly stored in a synthesis gas reservoir 28 via a synthesis gas line 19 during the production of the DME-containing reaction mixture can be fed to the second part of the special gas and, for example, likewise introduced into the mixing device 16.
- the ignition willingness of the second part of the special gas can be increased.
- the ignitability of the fuel composition depending on the energy content, knock tendency and ignitability of the used special gas can be adjusted and controlled.
- valves 21 are provided which allow or prevent mass transfer and which are controlled and regulated by a control and regulating device 22. To improve the energy efficiency of the system 100, heat exchange between hot and cold areas of the system 100 may be advantageously performed.
- the heat exchange can take place via heat pipes 23 and heat exchanger 24. Where necessary, pressure measuring points 25, temperature measuring points 26, pressure relief valves 29 and level indicator 30 may be present in the system 100.
- special gas and methanol-reduced DME in the internal combustion engine 1 can be used in a highly efficient manner with constant power and ignition special gas arbitrary composition for energy supply in the internal combustion engine 1, without requiring a specific adaptation of the internal combustion engine 1 to the particular gas to be used.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- General Health & Medical Sciences (AREA)
- Inorganic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Liquid Carbonaceous Fuels (AREA)
- Combustion Methods Of Internal-Combustion Engines (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015215939.6A DE102015215939B4 (en) | 2015-08-20 | 2015-08-20 | Method for generating a fuel composition and for operating an internal combustion engine |
PCT/EP2016/001298 WO2017028943A1 (en) | 2015-08-20 | 2016-07-27 | Method for producing a fuel composition and for operating an internal combustion engine |
Publications (1)
Publication Number | Publication Date |
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EP3337878A1 true EP3337878A1 (en) | 2018-06-27 |
Family
ID=56567558
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16747445.1A Withdrawn EP3337878A1 (en) | 2015-08-20 | 2016-07-27 | Method for producing a fuel composition and for operating an internal combustion engine |
Country Status (6)
Country | Link |
---|---|
US (1) | US10890120B2 (en) |
EP (1) | EP3337878A1 (en) |
CN (1) | CN108350377A (en) |
DE (1) | DE102015215939B4 (en) |
HK (1) | HK1258909A1 (en) |
WO (1) | WO2017028943A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4277736A1 (en) | 2021-01-15 | 2023-11-22 | Cri Hf | Methanol synthesis reactor |
DE102021102553A1 (en) * | 2021-02-04 | 2022-08-04 | Ford Global Technologies, Llc | Gas tank arrangement for an internal combustion engine |
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2015
- 2015-08-20 DE DE102015215939.6A patent/DE102015215939B4/en not_active Expired - Fee Related
-
2016
- 2016-07-27 CN CN201680048081.XA patent/CN108350377A/en active Pending
- 2016-07-27 EP EP16747445.1A patent/EP3337878A1/en not_active Withdrawn
- 2016-07-27 WO PCT/EP2016/001298 patent/WO2017028943A1/en active Application Filing
- 2016-07-27 US US15/751,345 patent/US10890120B2/en active Active
-
2019
- 2019-01-28 HK HK19101386.9A patent/HK1258909A1/en unknown
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Publication number | Publication date |
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HK1258909A1 (en) | 2019-11-22 |
US10890120B2 (en) | 2021-01-12 |
CN108350377A (en) | 2018-07-31 |
DE102015215939A1 (en) | 2017-02-23 |
DE102015215939B4 (en) | 2021-02-04 |
WO2017028943A1 (en) | 2017-02-23 |
US20180230915A1 (en) | 2018-08-16 |
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