EP3334851A1 - Method for producing a corrosion protection layer for thermal insulation layers made of hollow aluminum oxide balls and glass layer and component as well as material mixture - Google Patents

Method for producing a corrosion protection layer for thermal insulation layers made of hollow aluminum oxide balls and glass layer and component as well as material mixture

Info

Publication number
EP3334851A1
EP3334851A1 EP16784424.0A EP16784424A EP3334851A1 EP 3334851 A1 EP3334851 A1 EP 3334851A1 EP 16784424 A EP16784424 A EP 16784424A EP 3334851 A1 EP3334851 A1 EP 3334851A1
Authority
EP
European Patent Office
Prior art keywords
layer
aluminum
corrosion protection
protection layer
component according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP16784424.0A
Other languages
German (de)
French (fr)
Inventor
Mathias GALETZ
Xabier MONTERO
Werner Stamm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Energy Global GmbH and Co KG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3334851A1 publication Critical patent/EP3334851A1/en
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • CCHEMISTRY; METALLURGY
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/18Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/18Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions
    • C23C10/26Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions more than one element being diffused
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/60After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
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    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]

Definitions

  • the invention relates to the protection of a thermal barrier coating against corrosion comprising hollow aluminum oxide spheres and further comprising a glassy outermost protective layer.
  • the object is achieved by a method according to claim 1 with a component according to claim 2.
  • FIGS 1, 2, 3 schematically Schichtsys ⁇ inventive systems with a corrosion protection layer.
  • the inventive step is the application of a layer of aluminum particles, in particular by a slurry.
  • Semi-metal in particular boron, silicon or germanium applied by spraying a slurry.
  • Aluminum particles / Zirkonoxidpelle can one
  • Particle layer can be between 5 and 150 ⁇ . This layer is optimally applied as a slip. But other methods are possible. By a suitable
  • Coating system consisting of base material,
  • Adhesive layer and TBC are formed from the
  • the titanium group oxides increase the mechanical compatibility and the resistance to CMAS attack.
  • a second optional layer has the composition of a low-melting, viscous glass whose
  • Melting point is preferably lower or in the range of the melting point of the diffusing metal in the underlying layer.
  • the glass is especially in
  • Substantially S1O 2 and preferably contains for the
  • melting point relevant accompanying elements such as Magnesium (Mg), calcium (Ca) or boron (B) and / or
  • the glass can also be formed during the heat treatment in an oxygen-containing atmosphere from a silazane, siloxane or silicone polymer as a precursor. These precursors can be used to adjust the shrinkage and
  • oxidation of the aluminum particles can be performed by the additional layer of glass without the pure aluminum particles running along the surface of the system clogging component holes during aging.
  • the "hiking" of the aluminum particles can be performed by the additional layer of glass without the pure aluminum particles running along the surface of the system clogging component holes during aging.
  • Aluminum / Titanium group metal particles (which belong to a
  • Blockage of the cooling air bores can lead to
  • the SiO 2 layer will then largely delaminate during operation due to brittleness and the actual protective layer may take over the protective effect.
  • the inventive step is the composition and application of the aluminum / titanium group metal particles in
  • Clog cooling air holes during removal The use of polymer masking may alternatively be performed. Boron enhances the chemical bonding of the additional layer.
  • FIG. 1 shows a layer system 1 according to the invention which has a substrate 4.
  • the substrate 4 is in particular metallic, wherein it has in particular ⁇ a special nickel or cobalt-based superalloy.
  • an optional metallic adhesion promoter ⁇ mid layer 7 is present on the substrate 4 .
  • this is one
  • Coating layer in particular based on NiCoCrAlY.
  • an oxide layer (TGO) is formed during the further coating or by deliberate oxidation or at least during operation, which is not shown here in detail.
  • a ceramic thermal barrier coating 10 is present on this thermally grown oxide layer (TGO) or on the metallic adhesion promoter layer 7, a ceramic thermal barrier coating 10 is present.
  • This may be single-layered, in particular of zirconium oxide or double-layered with zirconium oxide and a pyrochlore or "DVC" layers.
  • Alumina particularly of alumina hollow spheres 14 ( Figure 1), but optionally as the outermost one
  • a layer of aluminum particles, in particular with grain sizes of lym to 50ym applied, in particular by a slip, vapor deposition, sputtering, etc . This layer may have a layer thickness between some
  • Additions to aluminum (Al) are preferred: in particular at least one element Z selected from the group I boron (B), gallium (Ga) and / or germanium (Ge) and / or
  • Corrosion layer (13 13 ⁇ ⁇ , 13 ⁇ ⁇ ⁇ ) applied and / or oxidized as a material mixture or is oxidized.
  • silicon (Si) and / or magnesium (Mg) can be applied and / or be present in the material mixture.
  • Ge / Ga means: germanium and / or gallium, ie Ge, Ga or Ge + Ga.
  • This layer should prevent the penetration of the CMAS (CMAF) layer and react with the CMAS (CMAF).
  • CMAF CMAS
  • the alumina thus applied has a lower coefficient of expansion, and in conjunction with the nickel (Ni) originating from the compressor abradable, part of the alumina breaks off. The remaining layer then protects against the penetration of liquid deposits.
  • the inventive step is also in the application of the different particle sizes of the alumina
  • the glass can in particular represent silicon oxide, in particular S1O 2 .
  • zirconium (Zr) reduces the viscosity of the CMAS and prevents or
  • At least one element from the group boron (B), gallium (Ga) and / or germanium (Ge) and optionally silicon (Si) is additionally present.
  • alumina / zirconia or over the metallic aluminum / zirconium or over aluminum and an element Z may be a glass layer as explained above
  • the heat treatment for the formation of alumina or alumina / zirconia or alumina and oxide of the element Z may be effected by a first use of the component or by an upstream heat treatment prior to the first use or after being placed in a machine for a

Abstract

The invention relates to special type of corrosion protection for ceramic thermal insulation layers which is produced by joining hollow aluminum oxide particles and an outer glass layer, which is produced in particular by thermal treatment.

Description

Verfahren zur Herstellung einer Korrosionsschutzschicht für Wärmedämmschichten aus hohlen Aluminiumoxidkugeln und äußerster Glasschicht und Bauteil sowie Materialmischung  Process for the preparation of a corrosion protection layer for thermal insulation layers of hollow aluminum oxide spheres and outermost glass layer and component and material mixture
Die Erfindung betrifft den Schutz einer Wärmedämmschicht gegen Korrosion, die hohle Aluminiumoxidkugeln aufweist und des Weiteren eine glasartige äußerste Schutzschicht aufweisen kann . The invention relates to the protection of a thermal barrier coating against corrosion comprising hollow aluminum oxide spheres and further comprising a glassy outermost protective layer.
Im Heißgaspfad befinden sich Bauteile, die zur Erniedrigung der Metalltemperatur mit Wärmedämmschichten aus In the hot gas path there are components that are used to lower the metal temperature with thermal barrier coatings
teilstabilisiertem Zirkon oder Gadoliniumzirkonat beschichtet werden. Die heutigen Oberflächentemperaturen der Keramiken in Verbindung mit Verunreinigungen wie CMAS führen zu chemischen Angriffen der Keramiken und auch zum Eindringen von partially stabilized zirconium or gadolinium zirconate. Today's surface temperatures of ceramics in combination with impurities such as CMAS lead to chemical attack of the ceramics and also to penetration of
Flüssigphasen in die Poren der Keramik. Gleichzeitig kann der Abrieb von Verdichterabradables zu einmaligen Nickelbelägen auf den Schichten führen. Auch dies führt zu TBC Abplatzungen durch reduzierte Wärmedehnungen. Bisher gibt es kein Liquid phases in the pores of the ceramic. At the same time, the abrasion of Verdichterabradables can lead to unique nickel coatings on the layers. This too leads to TBC flaking due to reduced thermal expansions. So far there is no
langzeitig stabiles System gegen diesen Mehrfachangriff. long-term stable system against this multiple attack.
Es ist daher Aufgabe der Erfindung oben genanntes Problem zu lösen . It is therefore an object of the invention to solve the above-mentioned problem.
Die Aufgabe wird gelöst durch ein Verfahren gemäß Anspruch 1 mit einem Bauteil gemäß Anspruch 2. The object is achieved by a method according to claim 1 with a component according to claim 2.
In den Unteransprüchen sind weitere vorteilhafte Maßnahmen aufgelistet, die beliebig miteinander kombiniert werden können, um weitere Vorteile zu erzielen. In the dependent claims further advantageous measures are listed, which can be combined with each other in order to achieve further advantages.
Es zeigen Show it
Figuren 1, 2, 3 schematisch erfindungsgemäße Schichtsys¬ teme mit einer Korrosionsschutzschicht. Figures 1, 2, 3 schematically Schichtsys ¬ inventive systems with a corrosion protection layer.
Die Zeichnung und die Beschreibung stellen nur The drawing and the description only represent
Ausführungsbeispiele der Erfindung dar. Der erfinderische Schritt liegt in der Aufbringung einer Schicht aus Aluminiumpartikeln, insbesondere durch einen Schlicker . Embodiments of the invention. The inventive step is the application of a layer of aluminum particles, in particular by a slurry.
In folgender Weise wird das aktuelle Problem gelöst: Auf die Wärmedämmschicht wird eine Schicht aus reinen In the following way the current problem is solved: On the thermal barrier coating is a layer of pure
Aluminiumpartikel oder Aluminium/Titangruppenmetall- oder - metalloxidpartikeln mit 2-20% Titangruppenmetall, bevorzugt Zirkon, Hafnium oder Titan und mit Zusätzen bis zu 5% anAluminum particles or aluminum / Titangruppenmetall- or - metal oxide particles with 2-20% titanium group metal, preferably zirconium, hafnium or titanium and with additives up to 5%
Halbmetall, insbesondere Bor, Silizium oder Germanium durch Aufspritzen eines Schlickers aufgebracht. Die Semi-metal, in particular boron, silicon or germanium applied by spraying a slurry. The
Aluminiumpartikeln/Zirkonoxidpartikel können einen Aluminum particles / Zirkonoxidpartikel can one
Durchmesser zwischen 1 und 125 μιη aufweisen, wobei jedoch vorwiegend Partikel im kleineren Durchmesserbereich (~ 2-40 μιη) wünschenswert sind. Die Dicke der aufgebrachten Have diameter between 1 and 125 μιη, but predominantly particles in the smaller diameter range (~ 2-40 μιη) are desirable. The thickness of the applied
Partikelschicht kann zwischen 5 und 150 μιη liegen. Diese Schicht wird optimal als Schlicker aufgebracht. Aber auch andere Verfahren sind möglich. Durch eine geeignete Particle layer can be between 5 and 150 μιη. This layer is optimally applied as a slip. But other methods are possible. By a suitable
Wärmebehandlung (angepasst an das jeweilige Heat treatment (adapted to the respective
Beschichtungssystem bestehend aus Grundwerkstoff,  Coating system consisting of base material,
Haftvermittlerschicht und TBC) bilden sich aus den Adhesive layer and TBC) are formed from the
Aluminiumpartikeln hohle Aluminakugeln mit den weiteren Oxiden als Kompositstruktur, die durch ihren Aufbau im Aluminum particles hollow aluminum spheres with the other oxides as a composite structure, which by their structure in
Betrieb eine gute Duktilität aufweisen. Die Zugabe von Bor, Silizium oder/und Germanium erhöht nun die Operation have a good ductility. The addition of boron, silicon or / and germanium now increases the
Diffusionsaktivität der Elemente und führt letztendlich zu einer erhöhten Haftung der zusätzlichen Schutzschicht. Die Titangruppenoxide erhöhen die mechanische Kompatibilität und die Beständigkeit genen CMAS-Angriff .  Diffusion activity of the elements and ultimately leads to increased adhesion of the additional protective layer. The titanium group oxides increase the mechanical compatibility and the resistance to CMAS attack.
Eine zweite optionale Schicht besitzt die Zusammensetzung eines niedrigschmelzenden, viskosen Glases, dessen A second optional layer has the composition of a low-melting, viscous glass whose
Schmelzpunkt vorzugsweise niedriger oder im Bereich des Schmelzpunkts des diffundierenden Metalls in der darunter liegenden Schicht ist. Das Glas weist insbesondere im Melting point is preferably lower or in the range of the melting point of the diffusing metal in the underlying layer. The glass is especially in
Wesentlichen S1O2 auf und enthält vorzugsweise für die Substantially S1O 2 and preferably contains for the
Einstellung des Schmelzpunktes relevante Begleitelemente wie Magnesium (Mg), Kalzium (Ca) oder auch Bor (B) und/oder Setting the melting point relevant accompanying elements such as Magnesium (Mg), calcium (Ca) or boron (B) and / or
Natrium (Na) . Sodium (Na).
Das Glas kann auch erst während der Wärmebehandlung in sauerstoffhaltiger Atmosphäre aus einem Silazane-, Siloxane- oder Silicon-Polymer als Precursor gebildet werden. Diese Precur- sor können zur Einstellung des Schrumpfungs- und  The glass can also be formed during the heat treatment in an oxygen-containing atmosphere from a silazane, siloxane or silicone polymer as a precursor. These precursors can be used to adjust the shrinkage and
Degradationsverhaltens bzw. Widerstands gegen CMAS-Angriff anorganische Füllstoffe enthalten. Degradationsverhaltens or resistance to CMAS attack inorganic fillers.
In jedem Fall kann durch die zusätzliche Schicht des Glases eine Oxidierung der Aluminiumpartikel durchgeführt werden, ohne das reine Aluminiumpartikel, die auf der Oberfläche des Systems entlanglaufen, Bohrungen des Bauteils während der Auslagerung verstopfen. Zusätzlich lässt sich das „Wandern" von  In any case, oxidation of the aluminum particles can be performed by the additional layer of glass without the pure aluminum particles running along the surface of the system clogging component holes during aging. In addition, the "hiking" of
Aluminum/Titangruppenmetallpartikeln (die zu einer  Aluminum / Titanium group metal particles (which belong to a
Verstopfung der Külluftbohrungen führen können) auf der Blockage of the cooling air bores can lead to)
Oberfläche der Wärmedämmschicht während der Wärmebehandlung durch zwei Prozesse verhindern. Einerseits läßt sich dieser Umstand durch Polymermaskierung der Bohrungslöcher oder aber auch durch Aufbringung von Si02 auf der Partikelschicht verhindern. Die Si02-Schicht hat nur im Anfangszustand die Aufgabe die Bildung von Alumina/Zirkonia Schichten zu Prevent the surface of the thermal barrier coating during the heat treatment by two processes. On the one hand, this circumstance can be prevented by polymer masking of the bore holes or else by deposition of SiO 2 on the particle layer. The SiO 2 layer only has the task of forming alumina / zirconia layers in the initial state
unterstützen und das Umherlaufen solcher Partikel zu support and the running of such particles too
verhindern. Die Si02-Schicht wird dann im Betrieb auf Grund der Sprödigkeit größtenteils delaminieren und die eigentliche Schutzschicht kann die Schutzwirkung übernehmen. prevent. The SiO 2 layer will then largely delaminate during operation due to brittleness and the actual protective layer may take over the protective effect.
Der erfinderische Schritt liegt in der Zusammensetzung und dem Aufbringung der Aluminum/Titangruppenmetallpartikel inThe inventive step is the composition and application of the aluminum / titanium group metal particles in
Verbindung mit Halbmetallzusätzen und in dem Aufbringen einer weiteren Zusatzlage aus Si02. Höhere Gehalte an Zr > 20% führen auch zur einer geringeren Haftung der Schichten Connection with semi-metal additives and in the application of another additional layer of SiO 2. Higher contents of Zr> 20% also lead to a lower adhesion of the layers
Dadurch kann eine Oxidierung der Aluminum/Zirkonpartikel durchgeführt werden, ohne das reine Aluminumpartikel , die auf der Oberfläche des Systems entlanglaufen, die As a result, oxidation of the aluminum / zirconium particles can be carried out without the pure aluminum particles running along the surface of the system
Kühlluftbohrungen während der Auslagerung verstopfen. Die Benutzung von Polymermaskierung kann alternativ auch durchgeführt werden. Bor verstärkt die chemische Anbindung der Zusatzschicht. Clog cooling air holes during removal. The use of polymer masking may alternatively be performed. Boron enhances the chemical bonding of the additional layer.
Konzentrationsbereiche: AI; Zr < 20 Gew.-%, B < 6 Gew.-%  Concentration ranges: AI; Zr <20% by weight, B <6% by weight
Die Figur 1 zeigt ein erfindungsgemäßes Schichtsystem 1, das ein Substrat 4 aufweist. FIG. 1 shows a layer system 1 according to the invention which has a substrate 4.
Das Substrat 4 ist insbesondere metallisch, wobei es insbe¬ sondere eine nickel- oder kobaltbasierte Superlegierung aufweist . The substrate 4 is in particular metallic, wherein it has in particular ¬ a special nickel or cobalt-based superalloy.
Auf dem Substrat 4 ist eine optionale metallische Haftver¬ mittlerschicht 7 vorhanden. Insbesondere ist dies eine On the substrate 4 is an optional metallic adhesion promoter ¬ mid layer 7 is present. In particular, this is one
Überzugsschicht insbesondere auf der Basis NiCoCrAlY. Coating layer, in particular based on NiCoCrAlY.
Auf dieser Haftvermittlerschicht 7 bildet sich bei der weiteren Beschichtung, oder durch bewusste Oxidation oder zumindest im Betrieb eine Oxidschicht (TGO) , die hier nicht näher dargestellt ist. On this adhesion promoter layer 7, an oxide layer (TGO) is formed during the further coating or by deliberate oxidation or at least during operation, which is not shown here in detail.
Auf dieser thermisch gewachsenen Oxidschicht (TGO) oder auf der metallischen Haftvermittlerschicht 7 ist eine keramische Wärmedämmschicht 10 vorhanden. Diese kann einlagig sein, insbesondere aus Zirkonoxid oder zweilagig ausgebildet sein mit Zirkonoxid und einem Pyrochlor oder „DVC"-Schichten aufweisen . On this thermally grown oxide layer (TGO) or on the metallic adhesion promoter layer 7, a ceramic thermal barrier coating 10 is present. This may be single-layered, in particular of zirconium oxide or double-layered with zirconium oxide and a pyrochlore or "DVC" layers.
Erfindungsgemäß ist auf der keramischen Wärmedämmschicht 10 eine äußere keramische Korrosionsschutzschicht 13 λ aus According to the invention on the ceramic thermal barrier coating 10, an outer ceramic corrosion protection layer 13 from λ
Aluminiumoxid, insbesondere aus Aluminiumoxidhohlkugeln 14 (Fig. 1) vorhanden, wobei jedoch optional als äußerste Alumina, particularly of alumina hollow spheres 14 (Figure 1), but optionally as the outermost one
Schicht 16 (Fig. 2) ein viskoses Glas aufgebracht ist. Layer 16 (Figure 2) a viscous glass is applied.
Für die Herstellung wird auf die keramische Wärmedämmschicht 10 eine Schicht aus Aluminiumpartikeln, insbesondere mit Korngrößen von lym bis 50ym aufgebracht, insbesondere durch einen Schlicker, Aufdampfen, Aufsputtern, etc.. Diese Schicht kann eine Schichtdicke zwischen einigen For the preparation of the ceramic thermal barrier coating 10, a layer of aluminum particles, in particular with grain sizes of lym to 50ym applied, in particular by a slip, vapor deposition, sputtering, etc .. This layer may have a layer thickness between some
Mikrometern bis zu 300ym, insbesondere maximal 200ym, ganz insbesondere maximal lOOym aufweisen. Zusätze zu Aluminium (AI) sind bevorzugt: insbesondere zumindest ein Element Z ausgewählt aus der Gruppe I Bor (B) , Gallium (Ga) und/oder Germanium (Ge) und/oder Microns up to 300ym, in particular at most 200ym, more preferably at most lOOym have. Additions to aluminum (Al) are preferred: in particular at least one element Z selected from the group I boron (B), gallium (Ga) and / or germanium (Ge) and / or
zusätzlich zu Aluminium (AI) wird zumindest ein Element ausgewählt aus der Gruppe II Zirkon (Zr) , Titan (Ti) , Tantal (Ta) , Niob (Nb) und/oder Hafnium (Hf) für die In addition to aluminum (AI) at least one element selected from the group II zirconium (Zr), titanium (Ti), tantalum (Ta), niobium (Nb) and / or hafnium (Hf) for the
Korrosionsschicht (13 13 λ λ, 13λ λ λ) als Materialmischung aufgebracht und/oder oxidiert oder ist oxidiert. Corrosion layer (13 13 λ λ , 13 λ λ λ ) applied and / or oxidized as a material mixture or is oxidized.
Zusätzlich kann optional Silizium (Si) und/oder Magnesium (Mg) mit aufgebracht werden und/oder in der Materialmischung vorhanden sein. In addition, optionally silicon (Si) and / or magnesium (Mg) can be applied and / or be present in the material mixture.
Folgende Kombinationen sind zumindest möglich: The following combinations are at least possible:
AI + Zr AI + Zr
AI + Zr + Si  AI + Zr + Si
AI + Zr + B  AI + Zr + B
AI + Zr + Ge/Ga  Al + Zr + Ge / Ga
AI + Zr + B + Si  Al + Zr + B + Si
AI + Hf + Si  AI + Hf + Si
AI + Hf + B  AI + Hf + B
AI + Hf + Ge/Ga  AI + Hf + Ge / Ga
AI + Hf + B + Si  AI + Hf + B + Si
AI + Ti + Si  Al + Ti + Si
AI + Ti + B  AI + Ti + B
AI + Ti + Ge/Ga  Al + Ti + Ge / Ga
AI + Ti + B + Si  Al + Ti + B + Si
AI + Ta + Si  AI + Ta + Si
AI + Ta + B  AI + Ta + B
AI + Ta + Ge/Ga  AI + Ta + Ge / Ga
AI + Ta + B + Si  AI + Ta + B + Si
AI + Nb + Si  AI + Nb + Si
AI + Nb + B AI + Nb + Ge/Ga AI + Nb + B AI + Nb + Ge / Ga
AI + Nb + B + Si  AI + Nb + B + Si
AI + Mg + B  AI + Mg + B
AI + Mg + Ge/Ga  Al + Mg + Ge / Ga
AI + Mg + Ge/Ga + B  Al + Mg + Ge / Ga + B
AI + Si + Zr  Al + Si + Zr
AI + Si + B  Al + Si + B
AI + Mg + Ti  Al + Mg + Ti
AI + Mg + Ta  Al + Mg + Ta
AI + Mg + Zr  Al + Mg + Zr
Ge/Ga bedeutet: Germanium und/oder Gallium, also Ge, Ga oder Ge + Ga.  Ge / Ga means: germanium and / or gallium, ie Ge, Ga or Ge + Ga.
Elemente der Gruppe I und I I können jeweils als Mischungen zweiter, dreier, ... oder allen Elementen der Gruppen I , I I vorhanden sein und verwendet werden . Elements of group I and I I can each be present as mixtures of second, third,... Or all elements of groups I, I I and can be used.
Diese Schicht soll das Eindringen der CMAS (CMAF) Schicht verhindern sowie mit dem CMAS (CMAF) reagieren. Durch eine Wärmebehandlung bildet sich Aluminiumoxid und eine This layer should prevent the penetration of the CMAS (CMAF) layer and react with the CMAS (CMAF). By a heat treatment, alumina and a forms
Reaktionsschicht zwischen Wärmedämmschicht und Reaction layer between thermal barrier coating and
Aluminiumschicht. Das so aufgebrachte Alumina hat einen geringeren Ausdehnungskoeffizienten und in Verbindung mit dem Nickel (Ni) , der von dem Verdichterabradable stammt, platzt ein Teil des Aluminiumoxids ab. Die verbleibende Schicht schützt dann gegen das Eindringen von Flüssigablagerungen. Aluminum layer. The alumina thus applied has a lower coefficient of expansion, and in conjunction with the nickel (Ni) originating from the compressor abradable, part of the alumina breaks off. The remaining layer then protects against the penetration of liquid deposits.
Der erfinderische Schritt liegt auch in der Aufbringung der unterschiedlichen Partikelgrößen des Aluminiumoxids The inventive step is also in the application of the different particle sizes of the alumina
begründet, dass einerseits einen Schutz gegen Ni-Ablagerungen aber auch gegen CMAS aufweist. Da die Ablagerungen von Nickel (Ni) nur kurzfristig und am Beginn der Betriebszeit auftritt, ist eine Schicht vorhanden, die hier kurzfristig wirkt und eine Schicht mit Langzeitwirkung gegen CMAS oder ähnliche Angriffe aufweist. Die Schicht aus dem Aluminiumoxid oder der Oxidierung justified, that on the one hand has a protection against Ni deposits but also against CMAS. Since the deposits of nickel (Ni) occur only at short notice and at the beginning of the operating time, there is a layer that acts short term here and has a layer with long-term effect against CMAS or similar attacks. The layer of alumina or oxidation
und/optional Glas ist jeweils mindestens 20% dünner als das keramische Schichtsystem 10. and / or optionally glass is at least 20% thinner than the ceramic layer system 10.
Das Glas kann insbesondere Siliziumoxid, insbesondere S1O2 darstellen . The glass can in particular represent silicon oxide, in particular S1O 2 .
Anstatt Aluminium (AI) kann auch Aluminium (AI) und Zirkon (Zr) (Fig. 3) verwendet werden. Durch eine Wärmebehandlung bildet sich für die Korrosionsschutzschicht 13λ λ λ Instead of aluminum (AI), it is also possible to use aluminum (Al) and zirconium (Zr) (FIG. 3). By a heat treatment 13 λ λ λ is formed for the corrosion protection layer
Aluminiumoxid mit Zirkonoxid Einlagerungen und eine Aluminum oxide with zirconium oxide intercalations and a
Reaktionsschicht zwischen Wärmedämmschicht und Reaction layer between thermal barrier coating and
Aluminium/Zirkon-Schicht . Aluminum / zirconium layer.
Durch Zirkon (Zr) verbessert sich die Haftung der Zirconia (Zr) improves the adhesion of the
Schutzschicht an der Wärmedämmschicht. Zusätzlich verringert Zirkon (Zr) die Viskosität des CMAS und verhindert bzw. Protective layer on the thermal barrier coating. In addition, zirconium (Zr) reduces the viscosity of the CMAS and prevents or
entschleunigt die Infiltration des CMAS und erhöht somit die Lebensdauer des Schichtsystems. decelerates the infiltration of the CMAS and thus increases the lifetime of the coating system.
Weiterhin ist zusätzlich zumindest ein Element aus der Gruppe Bor (B) , Gallium (Ga) und/oder Germanium (Ge) und optional Silizium (Si) vorhanden ist. Furthermore, at least one element from the group boron (B), gallium (Ga) and / or germanium (Ge) and optionally silicon (Si) is additionally present.
Auch über der Schicht aus Aluminiumoxid/Zirkonoxid oder über das metallische Aluminium/Zirkon oder über Aluminium und ein Element Z kann eine Glasschicht wie oben erläutert Also over the layer of alumina / zirconia or over the metallic aluminum / zirconium or over aluminum and an element Z may be a glass layer as explained above
aufgebracht werden und sein. be applied and be.
Die Wärmebehandlung zur Bildung von Aluminiumoxid oder Aluminiumoxid/Zirkonoxid oder Aluminiumoxid und Oxid des Elements Z kann durch einen ersten Einsatz des Bauteils erfolgen oder durch vorgelagerte Wärmebehandlung vor dem ersten Einsatz oder nachdem es in eine Maschine für einen The heat treatment for the formation of alumina or alumina / zirconia or alumina and oxide of the element Z may be effected by a first use of the component or by an upstream heat treatment prior to the first use or after being placed in a machine for a
Hochtemperatureinsatz eingebaut wurde. High temperature insert was installed.

Claims

Patentansprüche claims
1. Verfahren 1. Procedure
zur Herstellung eines keramischen Schichtsystems (1 1λ λ, 1λ λ λ) mit zusätzlicher äußerer keramischer for producing a ceramic layer system (1 1 λ λ , 1 λ λ λ ) with additional outer ceramic
Korrosionsschutzschicht (13 13 λ λ, 13λ λ λ), Corrosion protection layer (13 13 λ λ , 13 λ λ λ ),
bei dem zumindest auf  at least on
ein Substrat ( 4 ) ,  a substrate (4),
insbesondere auf ein metallisches Substrat (4),  in particular to a metallic substrate (4),
optional eine metallische Haftvermittlerschicht (7), zumindest eine keramische Wärmedämmschicht (10) auf dem Substrat (4) oder  optionally a metallic adhesion promoter layer (7), at least one ceramic thermal barrier coating (10) on the substrate (4) or
auf der metallischen Haftvermittlerschicht (7) und  on the metallic adhesion promoter layer (7) and
eine zumindest aluminiumhaltige Schicht auf die keramische an at least aluminum-containing layer on the ceramic
Wärmedämmschicht (10) aufgebracht werden, Thermal barrier coating (10) are applied,
insbesondere Partikel aus Aluminium (AI) aufgebracht werden,  in particular particles of aluminum (AI) are applied,
die durch eine Wärmebehandlung Aluminiumoxid bilden, insbesondere hohle Aluminiumoxidkugeln bilden,  which form aluminum oxide by a heat treatment, in particular form hollow aluminum oxide spheres,
die die äußere keramische Korrosionsschutzschicht (13 13λ\ 13λ λ λ) bildet, which forms the outer ceramic corrosion protection layer (13 13 λ \ 13 λ λ λ ),
insbesondere äußerste Korrosionsschutzschicht (13 λ, 13λ λ λ) bilden, form in particular outermost corrosion protection layer (13 λ , 13 λ λ λ ),
wobei die äußere keramische Korrosionsschutzschicht insbesondere mindestens 50% dünner ausgebildet wird, bei dem zusätzlich zu Aluminium (AI) :  wherein the outer ceramic corrosion protection layer is in particular at least 50% thinner, in which, in addition to aluminum (AI):
zumindest ein Element aus der Gruppe: Bor (B) , Germanium (Ge) , Gallium (Ga)  at least one element from the group: boron (B), germanium (Ge), gallium (Ga)
und/oder  and or
zumindest ein Element aus der Gruppe: Zirkon (Zr) , Titan (Ti), Tantal (Ta) , Niob (Nb) und/oder Hafnium (Hf)  at least one element from the group: zirconium (Zr), titanium (Ti), tantalum (Ta), niobium (Nb) and / or hafnium (Hf)
für die äußere keramische Korrosionsschicht (13 13 λ λ, 13λ λ λ) aufgebracht und/oder oxidiert wird und for the outer ceramic corrosion layer (13 13 λ λ , 13 λ λ λ ) is applied and / or oxidized, and
optionale Durchführung einer Wärmebehandlung. optional execution of a heat treatment.
2. Bauteil, 2nd component,
insbesondere hergestellt nach Anspruch 1,  in particular produced according to claim 1,
das zumindest aufweist:  that at least has:
ein Substrat ( 4 ) ,  a substrate (4),
insbesondere aus einer nickel- oder kobaltbasierten Super- legierung,  in particular of a nickel- or cobalt-based superalloy,
optional eine metallische Haftvermittlerschicht ( 7 ) , insbesondere auf der Basis NiCoCrAlY,  optionally a metallic adhesion promoter layer (7), in particular based on NiCoCrAlY,
eine keramische Wärmedämmschicht (10) zur Wärmedämmung auf dem Substrat (4),  a ceramic thermal barrier coating (10) for thermal insulation on the substrate (4),
eine im Vergleich zur keramischen Wärmedämmschicht (10) insbesondere mindestens 50% dünnere, äußere keramische Korrosionsschutzschicht (13 13 λ λ, 13λ λ λ) auf der in particular at least 50% thinner, outer ceramic corrosion protection layer (13 13 λ λ , 13 λ λ λ ) compared to the ceramic thermal barrier coating (10) on the
keramischen Wärmedämmschicht (10),  ceramic thermal barrier coating (10),
die zumindest Aluminiumoxid und  the at least alumina and
zumindest ein Metall oder ein Oxid,  at least one metal or oxide,
ausgewählt aus der Gruppe Zirkon (Zr) , Titan (Ti) , Tantal (Ta) , Niob (Nb) und/oder Hafnium (Hf) ,  selected from the group zirconium (Zr), titanium (Ti), tantalum (Ta), niobium (Nb) and / or hafnium (Hf),
und/oder  and or
zumindest ein Element oder Verbindung aus der Gruppe: Bor (B) , Germanium (Ge) und/oder Gallium (Ga) ,  at least one element or compound from the group: boron (B), germanium (Ge) and / or gallium (Ga),
für die äußere keramische Korrosionsschicht (13 13 λ λ, 13 λ λ λ ) aufweist . for the outer ceramic corrosion layer (13 13 λ λ , 13 λ λ λ ).
3. Verfahren nach Anspruch 1, 3. The method according to claim 1,
bei dem das Aluminium (AI) und das zumindest eine weitere Element für die keramische Korrosionsschutzschicht (13 in which the aluminum (AI) and the at least one further element for the ceramic corrosion protection layer (13
13 λ λ, 13λ λ λ) durch einen Schlicker, Aufdampfen oder 13 λ λ , 13 λ λ λ ) by a slip, vapor deposition or
Aufsputtern aufgebracht werden. Sputtering be applied.
4. Verfahren oder Bauteil nach Anspruch 1, 2 oder 3, bei dem eine Mischung aus Aluminium (AI) und Zirkon (Z aufgebracht wird oder ist, 4. A method or component according to claim 1, 2 or 3, wherein a mixture of aluminum (AI) and zirconium (Z is applied or is,
insbesondere wobei der Anteil an Zirkon maximal 20 Gew beträgt .  in particular, wherein the proportion of zirconium is at most 20 wt.
Verfahren oder Bauteil nach einem oder mehreren der An Sprüche 1, 2, 3 oder 4, Method or component according to one or more of claims 1, 2, 3 or 4,
bei dem ein metallisches Pulver für die keramische  in which a metallic powder for the ceramic
Korrosionsschutzschicht (13 13 λ λ, 13λ λ λ) Korngrößen bis 50ym aufweist, Corrosion protection layer (13 13 λ λ , 13 λ λ λ ) has grain sizes up to 50ym,
insbesondere lym bis 50ym.  in particular lym till 50ym.
Verfahren oder Bauteil nach Anspruch 1, 2, 3, 4 oder 5, bei dem ein niedrigschmelzendes, viskoses Glas (16) auf die Aluminiumschicht, auf die Aluminium/Zirkon-Schicht oder auf die oxidierte Schicht davon aufgebracht wird oder ist, insbesondere durch einen Schlicker aufgebracht wird oder ist . A method or component according to claim 1, 2, 3, 4 or 5, wherein a low-melting viscous glass (16) is or is applied to the aluminum layer, to the aluminum / zirconium layer or to the oxidized layer thereof, in particular by a Slip is applied or is.
7. Verfahren oder Bauteil nach Anspruch 6, 7. A method or component according to claim 6,
bei dem das niedrigschmelzende, viskose Glas Siliziumoxid, insbesondere S1O2 aufweist. in which the low-melting, viscous glass comprises silicon oxide, in particular S1O 2 .
Verfahren oder Bauteil nach einem oder beiden der Ansprüche 6 oder 7, Method or component according to one or both of claims 6 or 7,
bei dem das niedrigschmelzende, viskose Glas Zusätze wie Magnesium (Mg), Calcium (Ca), Bor (B) und/oder Natrium (Na) aufweist . wherein the low melting viscous glass has additives such as magnesium (Mg), calcium (Ca), boron (B) and / or sodium (Na).
9. Verfahren oder Bauteil nach einem oder mehreren der vorherigen Ansprüche 6 bis 8, 9. A method or component according to one or more of the preceding claims 6 to 8,
bei dem siliciumhaltige Precursor für das Glas für die Korrosionsschicht aufgebracht werden oder sind,  in which silicon-containing precursor for the glass is applied for the corrosion layer, or
insbesondere Silazane-, Siloxane-, oder Silocon-Polymere .  in particular silazane, siloxane, or silicone polymers.
10. Verfahren oder Bauteil nach mindestens einem oder 10. Method or component after at least one or
mehreren der Ansprüche 1 bis 9,  several of claims 1 to 9,
bei dem auf der Aluminiumoxidkugeln enthaltenen Schicht in the layer contained on the alumina balls
(13 λ λ) eine äußerste Glasschicht (16) vorhanden ist oder aufgebracht wird. (13 λ λ ) an outermost glass layer (16) is present or is applied.
11. Verfahren oder Bauteil nach einem oder mehreren der vorhergehenden Ansprüche, 11. A method or component according to one or more of the preceding claims,
bei dem die äußere keramische Korrosionsschutzschicht (13 13 λ λ, 13λ λ λ) mindestens 30% dünner ausgeführt wird oder ist als die keramische Wärmedämmschicht (10) . wherein the outer ceramic corrosion protection layer (13 13 λ λ , 13 λ λ λ ) is at least 30% thinner or is performed as the ceramic thermal barrier coating (10).
12. Verfahren oder Bauteil nach Anspruch 1, 2, 4, 5, 6, 7, 8, 9, 10 oder 11, 12. A method or component according to claim 1, 2, 4, 5, 6, 7, 8, 9, 10 or 11,
bei dem die äußere keramische Korrosionsschutzschicht  in which the outer ceramic corrosion protection layer
(13λ λ λ) Aluminiumoxid und Zirkonoxid aufweist, (13 λ λ λ ) comprises alumina and zirconia,
insbesondere daraus besteht.  in particular.
13. Verfahren nach einem oder mehreren der vorhergehenden Ansprüche 1 oder 3 bis 12, 13. The method according to one or more of the preceding claims 1 or 3 to 12,
bei dem die Wärmebehandlung durch einen ersten Einsatz des Bauteils bei hohen Temperaturen erzielt wird. in which the heat treatment is achieved by a first use of the component at high temperatures.
4. Verfahren nach einem oder mehreren der vorhergehenden Ansprüche 1 oder 3 bis 12, 4. The method according to one or more of the preceding claims 1 or 3 to 12,
bei dem die Wärmebehandlung vor dem ersten Einsatz des Bau teils und/oder Einbau des Bauteils in eine Maschine durch¬ geführt wird. in which the heat treatment before the first use of the construction part and / or installation of the component is performed in a machine ¬ .
15. Verfahren oder Bauteil nach einem oder mehreren der vorhergehenden Ansprüche, 15. A method or component according to one or more of the preceding claims,
bei dem die äußere keramische Korrosionsschutzschicht (13 13 λ λ, 13λ λ λ) maximal 300ym dick ist, wherein the outer ceramic corrosion protection layer (13 13 λ λ , 13 λ λ λ ) is a maximum of 300ym thick,
insbesondere maximal 200ym dick ist,  especially a maximum of 200ym thick,
ganz insbesondere maximal lOOym dick ist.  in particular, at most 100 microns thick.
16. Verfahren oder Bauteil nach einem oder mehreren der vorhergehenden Ansprüche 1 bis 15, 16. Method or component according to one or more of the preceding claims 1 to 15,
bei dem Aluminium (AI) und zumindest ein Element ausgewählt aus der Gruppe Magnesium (Mg) , Zirkon (Zr) , Titan (Ti) , Tantal (Ta) , Niob (Nb) und/oder Hafnium (Hf) für die keramische Korrosionsschicht (13 13 λ λ, 13λ λ λ) aufgebracht und/oder oxidiert wird oder ist. in which aluminum (AI) and at least one element selected from the group magnesium (Mg), zirconium (Zr), titanium (Ti), tantalum (Ta), niobium (Nb) and / or hafnium (Hf) for the ceramic corrosion layer ( 13 13 λ λ , 13 λ λ λ ) is applied and / or oxidized or is.
17. Verfahren oder Bauteil nach einem oder mehreren der vorhergehenden Ansprüche, 17. Method or component according to one or more of the preceding claims,
bei dem neben Aluminium (AI) zumindest ein Element  in addition to aluminum (AI) at least one element
ausgewählt aus der Gruppe Silizium (Si) , Bor (B) , Germanium (Ge) und/oder Gallium (Ga)  selected from the group silicon (Si), boron (B), germanium (Ge) and / or gallium (Ga)
für die keramische Korrosionsschutzschicht aufgebracht ist oder wird. is or is applied for the ceramic corrosion protection layer.
18. Verfahren oder Bauteil nach einem oder mehreren der vorhergehenden Ansprüche, 18. Method or component according to one or more of the preceding claims,
bei dem Ceroxid (CeO) , Lanthanoxid (La2<03) und/oder in the case of the cerium oxide (CeO), lanthanum oxide (La 2 <03) and / or
Yttriumoxid (Y2O3) in der äußeren keramischen Yttrium oxide (Y 2 O 3 ) in the outer ceramic
Korrosionsschutzschicht (13 13 λ λ, 13λ λ λ) aufgebracht werden oder vorhanden ist. Corrosion protection layer (13 13 λ λ , 13 λ λ λ ) are applied or present.
19. Materialmischung, 19. material mixture,
insbesondere für ein Verfahren oder ein Bauteil nach einem oder mehreren der Ansprüche 1 bis 18,  in particular for a method or a component according to one or more of claims 1 to 18,
das zumindest aufweist:  that at least has:
Aluminium  aluminum
und  and
zumindest ein Element ausgewählt aus der Gruppe Bor (B) , at least one element selected from the group boron (B),
Germanium (Ge) und/oder Gallium (Ga) Germanium (Ge) and / or gallium (Ga)
und/oder  and or
zumindest ein Element aus der Gruppe Zirkon (Zr) , Titan (Ti), Tantal (Ta) , Niob (Nb) und/oder Hafnium (Hf) .  at least one element from the group zirconium (Zr), titanium (Ti), tantalum (Ta), niobium (Nb) and / or hafnium (Hf).
20. Materialmischung nach Anspruch 19, 20. Material mixture according to claim 19,
die zusätzlich Silizium (Si) und/oder Magnesium (Mg) enthält .  which additionally contains silicon (Si) and / or magnesium (Mg).
EP16784424.0A 2015-11-05 2016-10-11 Method for producing a corrosion protection layer for thermal insulation layers made of hollow aluminum oxide balls and glass layer and component as well as material mixture Ceased EP3334851A1 (en)

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