EP3294075B1 - Verbessertes verfahren zum expandieren und trocknen von tabak und anlage zu dessen durchführung - Google Patents
Verbessertes verfahren zum expandieren und trocknen von tabak und anlage zu dessen durchführung Download PDFInfo
- Publication number
- EP3294075B1 EP3294075B1 EP15727468.9A EP15727468A EP3294075B1 EP 3294075 B1 EP3294075 B1 EP 3294075B1 EP 15727468 A EP15727468 A EP 15727468A EP 3294075 B1 EP3294075 B1 EP 3294075B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tobacco
- process fluid
- expansion
- channel
- plant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
- A24B3/182—Puffing
Definitions
- the present invention relates to an improved method for expanding and drying of tobacco, and a plant for implementing the method.
- tobacco means any treated or non-treated part of the plant (leaf, rib or stalk), shredded or not shredded, provided it is usable in a productive process for smoking products.
- Tobacco expansion methods are known; they are aimed at reducing the weight of the tobacco with which the smoking products are produced, while at the same time obtaining the desired organoleptic characteristics for the tobacco.
- these tobacco expansion methods are based on the principle of saturating the tobacco with a fluid, for example water, carbon dioxide or other easily evaporable fluid, then causing it to rapidly evaporate in order to stress the cells which form the leaf tissue (lamina or rib) and cause them to increase in volume.
- a fluid for example water, carbon dioxide or other easily evaporable fluid
- the tobacco is fed through a rotary valve into a substantially flat horizontal expansion conduit, and made to advance therethrough by a flow of hot process fluid between 1.5 and 3.5 kg having a velocity between 12 m/sec and 100 m/sec.
- the process fluid and tobacco are then fed through a tube into a drying tower fed at its base with a rising flow of hot air.
- Tobacco expansion is known to be caused by the condensation of superheated steam onto the tobacco.
- the contact time between the steam and the tobacco for causing expansion of this latter is equal to a fraction of a second, with the quantity of steam which condenses onto the tobacco being inversely proportional to the process gas temperature.
- the water contained in the tobacco cell is made to migrate by diffusion or capillarity towards the outer surface of the tobacco, to be transformed into steam.
- the migration velocity, and hence the tobacco drying rate depends, for equal conditions, on the temperature difference existing between the tobacco and the process fluid.
- the drying capacity of the superheated steam is less than that of hot air of the same temperature, until a value is reached known technically as the "inversion point", which varies depending on the material dried.
- the expansion is reduced and/or even converted into a shrinkage effect.
- the process fluid temperature has to be increased, however such an increase automatically causes an undesired reduction in the tobacco expansion.
- the main object of the invention is to propose an improved method which optimizes the tobacco expansion and drying while at the same time results in an energy saving.
- Another object of the invention is to propose a plant which uses said method while being of simple, quick and low cost construction.
- the plant 2 comprises a tobacco feed station 4 provided with a rotary valve 6 having the double purpose of feeding the tobacco in volumetrically metered manner while at the same time reducing air ingress into the downstream part of the plant. This prevents the oxygen contained in the air being able to set fire to the tobacco and in any event prevents the air from being able to alter the heat exchange.
- the feed station 4 suitably receives the shredded tobacco from an upstream soaking plant, not shown.
- the outlet of the rotary valve 6 opens into a feed channel 8, for example a hopper preferably of vertical extension, provided with a lateral conduit 10 for introducing saturated steam.
- the conduit 10 is suitably controlled such as to introduce saturated steam into the feed channel 8 in a weight proportion to the tobacco weight of between 0.15 and 0.5.
- the feed channel 8 flows into an expansion channel 12, preferably of horizontal extension, provided with a first centrifugal fan 14 fed with process fluid originating from an entry conduit 16.
- the process fluid consists partly of air and preferably of an air and steam mixture.
- the tobacco which enters the expansion channel 12 is made to advance therealong, urged by the first centrifugal fan 14, which regulates the hourly flow rate and the pressure of the process fluid originating from the conduit 16.
- the characteristics of the expansion channel 12 could be those described in Italian patent application VE2010A000035 , which for this purpose is to be assumed to be entirely contained herein.
- the conduit 10 also communicates with the fan 14, via a connection conduit 17, such that the steam introduced into the feed channel 8 through said conduit 10 can be mixed, before contact with the tobacco, with the process fluid originating from the fan 14.
- the steam introduced via the conduit 10 reduces the oxygen content present in the process fluid such that, for equal conditions, the process fluid which is mixed in the expansion channel 12 requires a smaller steam quantity to achieve the desired tobacco expansion.
- the process fluid present in the expansion channel 12 has a velocity between 14 m/s and 60 m/s, preferably between 20 m/s and 50 m/s, and a temperature between 110°C and 210°C.
- the concentration of the air and steam components present in the superheated process fluid are controlled such that the weight quantity of O 2 present in the fluid is between 0.5% and 3% on the total process fluid weight.
- the expansion channel 12 flows into a dryer 20 fed via a conduit 22 with process fluid originating from a heat generator 24.
- the conduit 22 leaving the heat generator 24 is arranged to feed into the tower of the dryer 20 a further quantity of heated process fluid such as to modify the weight ratio of tobacco to the heating process fluid.
- the process fluid fed through the conduit 22 has a temperature between 140°C and 280°C, preferably between 160°C and 250°C, the concentrations of the air and superheated steam components present in the process fluid being controlled such that the weight quantity of O 2 present in the fluid is between 0.5% and 13% on the total process fluid weight.
- the outlet of the dryer 20 is connected to a tangential separator 26 arranged to separate the tobacco from the heating process fluid.
- the tangential separator 26 is of suitable shape and dimensions defined on the basis of the tobacco and heating fluid characteristics, and is also provided with a rotary valve 28 for discharging the dried tobacco treated in this manner to the outside of the plant.
- conduit 30 for the spent process fluid separated from the dried tobacco.
- This conduit 30 is connected to a second fan 32 which feeds the process fluid into the heat generator 24 through a further conduit 34.
- a conduit 36 is also connected to the conduit 34 to introduce saturated steam in order to reduce the oxygen content of the process fluid circulating through this conduit.
- a conduit 38 is also provided to expel a part of the process fluid to the outside of the plant 2.
- the conduit 30 which leaves the tangential separator 26 is also connected via a recirculation conduit 40 to a third fan 42 which feeds the process fluid, via a further conduit 44, to the conduit 16 which feeds the fan 14 with the process fluid originating from the heat generator 24.
- the process fluid in the recirculation conduit 40 has a temperature between 120°C and 200°C, the weight quantity of O 2 present in the fluid being between 1% and 13% on the total process fluid weight.
- connection conduit 46 to the inlet conduit 16 of the fan 14.
- an inlet 48 is suitably associated for a possible further introduction of saturated steam into said conduit in order to reduce the oxygen content of the process fluid circulating through the conduit 46.
- the process fluid in the recirculation conduit 46 has a temperature between 140°C and 240°C, the concentrations of the air and superheated steam components present in the process fluid being controlled such that the weight quantity of O 2 present in the fluid itself is between 1% and 3% on the total process fluid weight.
- Means are also provided at the inlet conduit 16 to the expansion channel for controlling the mixing of the process fluid originating from the recirculation conduit 46 with that originating from the conduit 44.
- the aforedescribed plant operates in the following manner.
- the tobacco originating from the feed channel 8 then passes into the expansion channel 12 where it encounters the flow of process fluid urged by the fan 14. This flow causes a second and further expansion of the tobacco.
- a part of the steam fed through the conduit 10 is, before entering into contact with the tobacco, mixed with the process fluid originating from the fan 14, through the connection conduit 17, such as to reduce the oxygen content of the fluid.
- the temperature of the process fluid in the expansion channel 12 is regulated by mixing within the inlet conduit 16 the heated process fluid originating directly from the tangential separator 26, with the heated process fluid which emerges from the heat generator 24.
- the temperature of the process fluid in the expansion channel 12 can be furthered lowered by feeding saturated steam through the inlet 48 and into the recirculation conduit 46 connected to the conduit 22 leaving the heat generator 24.
- the tobacco After undergoing a first expansion in the feed channel 8 and a second expansion in the expansion channel 12, the tobacco leaves this latter and is introduced into the dryer 20 where it is dried by the further hot process fluid originating from the conduit 22.
- the temperature of the process fluid in the conduit 22 can be suitably increased such as to increase the drying capacity of the dryer 20, and hence increase the productive capacity of the entire plant.
- the tobacco is separated from the heating fluid and discharged, via the rotary valve 28, to the outside of the plant 2 or to a subsequent station, while the spent fluid is fed into the conduit 30. From there, the fluid is drawn into the recirculation conduit 40 by the third fan 42, and is fed thereby into the inlet of the conduit 16 and to the fan 14, to be returned into the expansion channel 12.
- the spent process fluid fed into the conduit 30 from the tangential separator 26 is also drawn in by the second fan 32, and a part is discharged to the outside via the conduit 38, while a further part is fed into the heat generator 24, to be then fed to the dryer 20 through the conduit 22.
- the said process fluid present in the conduit 22 is also fed, via the recirculation conduit 46, to the conduit 16 and to the fan 14 to be returned to the expansion channel 12.
- the method and plant according to the invention are particularly advantageous, in that the introduction of saturated steam into the tobacco feed channel 8 enables the tobacco to be subjected to an initial expansion treatment, such that when the tobacco is brought into contact in the expansion channel 12 with the process fluid, which is under the ideal physico-chemical conditions for the properties to be obtained, it undergoes a second thermal stress with consequent further expansion.
- the tobacco undergoes two consecutive expansion treatments, one within the feed channel 8 and one within the expansion channel 12, the final expansion achieved thereby taking account of the plastic deformation undergone in both treatments, in accordance with that envisaged by Hooke's law and by the relative elastic modulus of the material.
- the fact of using in the plant expansion channel 12 a process gas temperature less than that of the feed channel 8 enables the best expansion and drying conditions to be defined, and hence the tobacco organoleptic characteristics to be optimized.
- the introduction of steam into the feed channel 8 enables the steam quantity fed into the conduit 36 to be reduced. Consequently for equal tobacco expansion, the overall plant yield is improved.
- the method and plant according to the invention also result in a considerable energy saving as the flow of process fluid used in the expansion channel 12 is obtained by suitably mixing the fluid recovered from the outlet conduit 30 from the tangential separator 26, with that recovered from the outlet conduit 22 of the heat generator 24.
- the quantity of process fluid introduced into the expansion channel 12 can be controlled simply by varying the r.p.m. of the fan 14.
- the method and plant are more advantageous than the traditional ones, in that for equal energy consumption they enable the tobacco expansion to be optimized, while enabling a greater tobacco quantity to be dried. Moreover, this optimization of the expansion and drying step is achieved by using a single heat generator 24; in particular, the presence of two separate heat generators in order to independently control the temperature of these two steps is not required.
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- Manufacture Of Tobacco Products (AREA)
- Drying Of Solid Materials (AREA)
Claims (15)
- Verbessertes Verfahren zum Expandieren und Trocknen von Tabak, umfassend:- einen Schritt des Zuführens des Tabaks in einen Expansionskanal (12),- einen Schritt des Expandierens des Tabaks in einen Expansionskanal (12) mittels eines Prozessfluids,- einen Schritt des Trocknens des expandierten Tabaks in einen Trockner (20) mittels des durch einen Wärmeerzeuger (24) erwärmten Prozessfluids, wobei der expandierte Tabak aus dem Expansionskanal (12) austritt und in den Trockner (20) eingeleitet wird,dadurch gekennzeichnet, dass das für den Expansionsschritt verwendete Prozessfluid durch geeignetes Mischen des Prozessfluids, das nach dem Trocknungsschritt entzogen wird, nach dem Trennen des Tabaks, mit dem Prozessfluid, das nach dem Wärmeerzeuger entzogen wird, erhalten wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass es vor dem Expansionsschritt einen Tabakvorexpansionsschritt umfasst.
- Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass der Vorexpansionsschritt durch Einleiten von gesättigtem Dampf in einen Kanal (8) zum Zuführen des Tabaks in die Leitung (12), in der der Expansionsschritt stattfindet, stattfindet.
- Verfahren nach einem oder mehreren der vorstehenden Ansprüche, dadurch gekennzeichnet, dass, vor einem Kontakt mit dem Tabak, der Dampf, der in den Tabakzufuhrkanal (8) eingeleitet werden soll, mit dem Prozessfluid, das in die Leitung (12), in der der Expansionsschritt stattfindet, zugeführt werden soll, gemischt wird.
- Verfahren nach einem oder mehreren der vorstehenden Ansprüche, dadurch gekennzeichnet, dass das Prozessfluid, das nach dem Trocknungsschritt entzogen wird, nach dem Trennen des Tabaks in den Wärmeerzeuger (24) zugeführt wird.
- Verfahren nach einem oder mehreren der vorstehenden Ansprüche, dadurch gekennzeichnet, dass gesättigter Dampf in das Prozessfluid, das nach dem Wärmeerzeuger (24) entzogen wird, eingeleitet wird.
- Verfahren nach einem oder mehreren der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Einleitung von Prozessfluid in den Expansionskanal (12) durch geeignetes Variieren der Drehzahl eines Zentrifugalgebläses (14), das am Einlass zu dem Kanal (12) angeordnet ist, gesteuert wird.
- Anlage zur Expansion und zum Trocknen von Tabak, dadurch gekennzeichnet, dass sie umfasst:- eine Tabakzufuhrstation (4),- einen Kanal (8) zum Zuführen des Tabaks, der von der Station (4) stammt, zu einem Expansionskanal (12),- ein Mittel zum Erzeugen eines ersten Prozessfluidstroms und zu dessen Einleiten in einen Expansionskanal (12), in den auch der zu expandierende Tabak eingeleitet wird,- einen Trockner (20), der nach dem Expansionskanal (12) angeordnet ist, zum Trocknen des Tabaks, wobei der Trockner (20) mit einem Strom des ersten Prozessfluids gespeist wird, das aus einem Wärmeerzeuger (24), durch den es erwärmt wurde, austritt,- einen Abscheider (26), der nach dem Trockner (20) angeordnet ist, zum Trennen des getrockneten Tabaks von dem Prozessfluid,- einen ersten Kreislauf (40, 42, 44) zum Zuführen, in den Expansionskanal (12), des Prozessfluids, das aus dem Abscheider (26) austritt, einen zweiten Kreislauf (46) zum Zuführen, in den Expansionskanal (12), des Prozessfluids, das aus dem Wärmeerzeuger (24) austritt,- ein Mittel, das am Eingang zu dem Expansionskanal (12) angeordnet ist, zum Mischen, auf eine gesteuerte Weise, des Prozessfluids, das von dem ersten Kreislauf (40, 42, 44) stammt, mit demjenigen, das von dem zweiten Kreislauf (46) stammt, um somit den ersten Prozessfluidstrom zu bilden.
- Anlage nach dem vorstehenden Anspruch, dadurch gekennzeichnet, dass in dem Zufuhrkanal (8) ein Mittel (10) zum Einleiten eines zweiten Prozessfluidstroms bereitgestellt wird, wobei das Einleitungsmittel (10) derart angeordnet und ausgelegt ist,
dass, wenn der Tabak in dem Expansionskanal (12) ankommt, dieser bereits durch den zweiten Prozessfluidstrom beaufschlagt wurde. - Anlage nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass der erste Prozessfluidstrom eine Mischung aus Luft und Dampf umfasst.
- Anlage nach einem oder mehreren der Ansprüche 8 bis 10, dadurch gekennzeichnet, dass der zweite Prozessfluidstrom gesättigter Dampf ist.
- Anlage nach einem oder mehreren der Ansprüche 8 bis 11, dadurch gekennzeichnet, dass der Zufuhrkanal (8) im Wesentlichen vertikal verläuft, wobei der Expansionskanal (12) im Wesentlichen horizontal verläuft.
- Anlage nach einem oder mehreren der Ansprüche 8 bis 12, dadurch gekennzeichnet, dass sie einen dritten Kreislauf (30, 32, 34) zum Zuführen des verbrauchten Prozessfluids, das durch den Abscheider (26) getrennt wird, zum Eingang des Wärmeerzeugers (24) umfasst.
- Anlage nach einem oder mehreren der Ansprüche 8 bis 13, dadurch gekennzeichnet, dass der zweite Kreislauf (46) einen Einlass (48) für die gesteuerte Einleitung von gesättigtem Dampf in den Kreislauf selbst umfasst.
- Anlage nach einem oder mehreren der Ansprüche 8 bis 14, dadurch gekennzeichnet, dass der dritte Kreislauf (30, 32, 34) eine Leitung (36) für die gesteuerte Einleitung von gesättigtem Dampf in den Kreislauf selbst umfasst.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
HUE15727468A HUE046433T2 (hu) | 2015-05-08 | 2015-05-08 | Javított eljárás dohány expandálására és szárítására és berendezés annak végrehajtására |
RSP20191099 RS59281B1 (sr) | 2015-05-08 | 2015-05-08 | Poboljšana metoda za širenje i sušenje duvana i postrojenje za primenu ove metode |
PL15727468T PL3294075T3 (pl) | 2015-05-08 | 2015-05-08 | Poprawiony sposób ekspandowania i suszenia tytoniu oraz instalacja fabryczna do jego wdrożenia |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IB2015/053368 WO2016181180A1 (en) | 2015-05-08 | 2015-05-08 | An improved method for expanding and drying of tobacco and plant for its implementation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3294075A1 EP3294075A1 (de) | 2018-03-21 |
EP3294075B1 true EP3294075B1 (de) | 2019-07-10 |
Family
ID=53298566
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15727468.9A Active EP3294075B1 (de) | 2015-05-08 | 2015-05-08 | Verbessertes verfahren zum expandieren und trocknen von tabak und anlage zu dessen durchführung |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP3294075B1 (de) |
CN (1) | CN107690286A (de) |
HU (1) | HUE046433T2 (de) |
PL (1) | PL3294075T3 (de) |
RS (1) | RS59281B1 (de) |
WO (1) | WO2016181180A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106974318B (zh) * | 2017-03-01 | 2018-06-26 | 河南中烟工业有限责任公司 | 一种高频与薄板联合干燥烟丝的工艺 |
CN109090686B (zh) * | 2018-09-14 | 2021-06-04 | 厦门烟草工业有限责任公司 | 一种烟草处理***和处理方法 |
IT202000004129A1 (it) | 2020-02-27 | 2021-08-27 | Magg Consulting S R L | Metodo perfezionato per il trattamento del tabacco. |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR359644A (fr) * | 1905-08-26 | 1906-03-31 | Alfred William Carpenter | Perfectionnements dans les garnitures élastiques pour roues de véhicules |
US4528995A (en) * | 1983-10-13 | 1985-07-16 | Brown & Williamson Tobacco Corporation | Sealed pneumatic tobacco conveying and treating apparatus |
JP3140039B2 (ja) * | 1990-11-07 | 2001-03-05 | 日本たばこ産業株式会社 | たばこ原料の気流乾燥方法およびその装置 |
DE10038114A1 (de) * | 2000-08-04 | 2002-02-21 | Bat Cigarettenfab Gmbh | Verfahren und Vorrichtung zur Konditionierung von zerkleinerten Tabakmaterialien |
WO2005000043A1 (fr) * | 2003-06-30 | 2005-01-06 | Jiareng Huang | Procede et equipement pour la dilatation du tabac hache |
DE102005015781A1 (de) * | 2005-04-01 | 2006-10-05 | Hauni Maschinenbau Ag | Verfahren und Vorrichtung zum Trocknen eines faserförmigen Gutes |
CN201216164Y (zh) * | 2008-05-09 | 2009-04-08 | 重庆烟草工业有限责任公司 | 一种气流式叶丝膨胀干燥装置 |
DE102012217208A1 (de) * | 2012-09-24 | 2014-03-27 | Hauni Maschinenbau Ag | Stromtrockner und Stromtrocknungsverfahren zum Trocknen eines Tabakmaterials |
CN203234018U (zh) * | 2013-03-07 | 2013-10-16 | 福建中烟工业有限责任公司 | 一种气流干燥的导流装置 |
CN203676100U (zh) * | 2014-02-21 | 2014-07-02 | 安徽中烟工业有限责任公司 | 一种烟丝在线膨胀与干燥装置 |
CN104720094B (zh) * | 2014-02-21 | 2016-02-24 | 安徽中烟工业有限责任公司 | 一种采用烟丝在线膨胀与干燥装置进行烟丝在线膨胀与干燥的方法 |
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2015
- 2015-05-08 CN CN201580080773.8A patent/CN107690286A/zh active Pending
- 2015-05-08 PL PL15727468T patent/PL3294075T3/pl unknown
- 2015-05-08 RS RSP20191099 patent/RS59281B1/sr unknown
- 2015-05-08 HU HUE15727468A patent/HUE046433T2/hu unknown
- 2015-05-08 WO PCT/IB2015/053368 patent/WO2016181180A1/en active Application Filing
- 2015-05-08 EP EP15727468.9A patent/EP3294075B1/de active Active
Non-Patent Citations (1)
Title |
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Also Published As
Publication number | Publication date |
---|---|
PL3294075T3 (pl) | 2020-01-31 |
CN107690286A (zh) | 2018-02-13 |
WO2016181180A1 (en) | 2016-11-17 |
EP3294075A1 (de) | 2018-03-21 |
HUE046433T2 (hu) | 2020-02-28 |
RS59281B1 (sr) | 2019-10-31 |
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