EP3266561A1 - Laser ablation and welding system - Google Patents
Laser ablation and welding system Download PDFInfo
- Publication number
- EP3266561A1 EP3266561A1 EP17184608.2A EP17184608A EP3266561A1 EP 3266561 A1 EP3266561 A1 EP 3266561A1 EP 17184608 A EP17184608 A EP 17184608A EP 3266561 A1 EP3266561 A1 EP 3266561A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- clamping
- ablation
- workpieces
- station
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 32
- 238000000608 laser ablation Methods 0.000 title claims abstract description 13
- 238000002679 ablation Methods 0.000 claims abstract description 24
- 238000005304 joining Methods 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims 2
- 238000003754 machining Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000009182 swimming Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/26—Seam welding of rectilinear seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/361—Removing material for deburring or mechanical trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0235—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
Definitions
- the invention relates to an automatic laser ablation and welding system according to claim 1.
- the disadvantage here is that the removal from a processing station, the insertion and positioning in a new processing station and then the clamping for processing brings a considerable amount of handling, which significantly reduces the efficiency of a processing station.
- the object of the invention is therefore to improve the processing of workpieces in laser processing stations in their efficiency.
- This object is achieved by a plant according to claim 1 for the process of laser ablation of at least two workpieces with subsequent laser welding at least two workpieces.
- an automatic laser ablation and welding system for joining at least two workpieces, in particular two sheets, wherein the ablation and welding system comprises at least one clamping unit, a first positioning station, an ablation station, a second positioning station and a welding station.
- the laser ablation and welding system is characterized in that the at least two workpieces are ablated, joined and welded in a single clamping unit.
- the invention offers the advantage that handling and re-clamping is avoided by a processing step, whereby the processing time is shortened and thus the efficiency is increased.
- a turntable with a plurality of clamping units is included, wherein the clamping units are movable over the turntable from position to position.
- the arrangement of the clamping units on a turntable allows each cycle of the process is carried out successively circulating, and the clamping units with tensioned workpieces in the form of a processing line or processing line successively through different processing stations.
- the clamping unit comprises at least one clamping magnet per workpiece.
- An extended embodiment provides that at least one clamping magnet per workpiece in the clamping unit is arranged to float and can be fixed in a floating position via fixing means, in particular clamping devices.
- both the first and the second clamping means can be designed as a clamping magnet.
- form the first clamping means as a clamping magnet and the second clamping means as a non-positive clamping clamping device, which is the preferred economical and efficient solution.
- the workpieces After the first insertion of at least two workpieces in a clamping unit, the workpieces remain in the clamping unit until removal after machining. In the machining cycle, only a controlled and defined repositioning and orientation of the strained Workpieces without a removal is required.
- laser ablation also called laser vaporization.
- the high power density laser radiation used in this case leads to rapid heating at the surface, whereby material is removed.
- Laser welding is a welding process in which the energy required to connect the workpieces is provided by means of a laser.
- FIG. 1a a laser ablation and welding system 1 according to the invention in a perspective plan view.
- the laser ablation and welding system 1 comprises a turntable 2 with a total of six arranged clamping units 3 at six different processing positions I to VI.
- the machining positions I to VI are arranged circumferentially about the axis of rotation 4 and can be converted in the machining cycle via a rotation of 60 ° into each other.
- III and V linear traverses 10, 11 and 12 are arranged.
- a laser ablation device 13 is arranged, which can be moved by displacement on the linear crosshead 10 in an area above and below the clamping unit 3 in the position II to perform the processing step of the laser ablation.
- the linear crossbeam 11 carries a machining head for the optional operation of cleaning by brushing or polishing, whereby this process is carried out by retracting the machining head 14 in the region of the clamping unit 3 in the processing station III.
- a clamping holder 15 is arranged, which fixes the workpieces in the processing station on the clamping unit 3 at position IV to reposition the first clamping means to provide the alignment of the joining edges for the subsequent welding operation in position V available.
- the linear traverse 12 is provided, which in a corresponding manner the laser welding head 16 in the processing region of the clamping unit 3 at the position V in and out designed to be movable out.
- FIG. 1b schematically shows the flow of the machining process according to an arrangement on a turntable 2 after FIG. 1a ,
- the process steps a and b and c take place in position I.
- the clamping unit 3 is passed to the position II for processing in the ablation station 13 by rotating the turntable 2.
- the method step d is performed.
- the optional process step of cleaning is carried out in position III, wherein, as described above, a brush head 14 cleans the joining edges after ablation, in particular polished.
- the application of the brush head or the polishing unit can be done either from above, from below or on both sides.
- the clamping unit 3 is transferred from the position IV to the position V, where then the welding of the aligned in the joining position workpieces by means of the laser welding head 16.
- FIG. 2a shows a schematic representation of a clamping unit 20, which clamping means 21, 22 in the form of clamping magnets.
- the clamping means 21, 22 are slidably mounted on a frame 23, 24 and can each have two parallel spaced apart Threaded spindles (25, 26 and 27, 28) float toward one another or away from one another.
- the threaded spindles (25 to 28) are driven by drive units 29, 30 in such a way that workpieces (not shown) held on the clamping means 21, 22 can be moved toward one another.
- a stop 31 is inserted with positioning pins 32 in direction 33 between the clamping means 21 and 22 with workpieces arranged thereon, so that the joining edges of the workpieces floating on the positioning pins 32 by movement of the clamping means 21, 22 via the threaded spindles 25th until 28 can be approximated and struck.
- the positions of the clamping means 21, 22 are locked via blocking devices 40 to 43, so that in a further processing of the workpieces on the clamping unit 20 in another processing station (I to VI), the positioning is maintained as the clamping unit remains in contact with the workpieces until completion of machining.
- clamping unit 20 on support means 45 which are shown here only by way of example.
- FIG. 2b shows an embodiment of the clamping unit 49 with arranged workpieces 50, 51.
- the clamping magnets 52, 53 hold the workpieces and are approached floating on the drives 54, 55 according to the above-described embodiment of the stop pins 56 and positioned.
- the workpieces 50, 51 are shown shortened in the present case, so that the supports 58 are visible.
- the entire clamping unit 49 is mounted on a turntable 60.
- An unrepresented Vorposition réelles Kunststoff allows you to insert the Workpieces 50, 51 by means of a single robot handling device, such as a nipple gripper on a multi-axis robot, so that even in the pre-positioning a relatively precise alignment of the joint edges 61, 62 of the workpieces 50, 51 takes place.
- FIG. 3a shows a schematic representation of the movement of the laser heads in the ablation step.
- the two workpieces 80, 81 aligned in ablation position are machined at their joining edges 82, 83 by means of a first laser head 84 from their upper side and a second laser head 85 from their lower side.
- the laser heads run along the contour of the joining edges 82, 83 along the path described by arrows 86, 87, 88 and 89, so that the ablation step takes place without the laser heads facing one another at a processing time.
- FIG. 3b shows a schematic representation in the longitudinal direction of the laser heads 84 and 85, wherein the laser head 84 at the end of the web 86 ready to change along the track 87 and the laser head 85 makes the change along the path 89.
- the workpieces 80, 81 are held by clamping magnets 90, 91, wherein the improved precision of the machining on the Joining edge 82, 83 with the laser heads 84, 85 entrained pairs of rollers 92, 93 and 94, 95 are moved to hold the joining edges 82, 83 exactly in their machining position in vertical alignment.
- FIG. 4 shows the sequence in seven steps of the displacement of the first clamping means.
- the workpieces 100 and 101 are moved into the station IV and are held at this time with the first clamping means 102 and 103 in the form of clamping magnets.
- the second clamping means 104 and 105 are open at this time and exert no clamping force on the workpieces 100, 101.
- a stop 106 is introduced.
- the second clamping means 104, 105 by closing an upper jaw 107 against a lower clamping block 108 in the region of the first workpiece 100 and closing an upper jaw 109 against a lower clamping block 110 in the region of the workpiece 101st closed.
- first clamping means 102 and 103 are released and moved along a direction of movement 111 and 112 on the stop 106. This can be done via the previously described drives for swimming a position.
- the second clamping means 104 and 105 hold the workpieces 100 and 101 in position.
- step No. 4 After completion of the movement of the first clamping means 102 and 103 in step No. 4, the second clamping means 104, 105 are released after the first clamping means 102, 103, the workpieces 100, 101 have tightened again secured by the magnetic field of the clamping magnets has been activated.
- step no.5 then takes place a first start-up of the workpiece 101 via movement of the clamping means 103 with a clamped workpiece 101 to the stop 106 for alignment in a joining position for a subsequent welding step.
- step # 6 the Stop 106 then removed, after which this workpiece 100 is approached with its joining edge 113 in abutment against the joining edge 114 of the second workpiece 101 in step No.
- the resulting, machined workpiece is transferred to the position VI for unloading, for example, by an unloading robot, after which the clamping unit can be further rotated to the position I for reloading and first alignment.
- the first and the second tensioning means can also be designed differently than described in the exemplary embodiments.
- the second clamping means of a stationary arrangement of clamping jaws in the station IV.
- a mitbewegten clamping block for example in the form of the support 45, 58 consist.
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Abstract
Es wird eine Automatische Laser-Ablations- und Schweißanlage (1) zum Fügen von mindestens zwei Werkstücken, insbesondere zwei Blechen vorgeschlagen, wobei die Ablations- und Schweißanlage (1) mindestens eine Spanneinheit (3), eine erste Positionierstation (I), eine Ablationsstation (II), eine zweite Positionierstation (III) und eine Schweißstation (V) umfasst, wobei die mindestens zwei Werkstücke in einer einzigen Spanneinheit (3) ablatiert, gefügt und verschweißt werden.An automatic laser ablation and welding system (1) for joining at least two workpieces, in particular two sheets, is proposed, wherein the ablation and welding system (1) comprises at least one clamping unit (3), a first positioning station (I), an ablation station (II), a second positioning station (III) and a welding station (V), wherein the at least two workpieces are ablated in a single clamping unit (3), joined and welded.
Description
Die Erfindung betrifft eine automatische Laser-Ablations- und Schweißanlage nach Anspruch 1.The invention relates to an automatic laser ablation and welding system according to
Im Stand der Technik der
Nachteilig dabei ist, dass die Entnahme aus einer Bearbeitungsstation, das Einlegen und Positionieren in eine neue Bearbeitungsstation und sodann das Spannen zur Bearbeitung einen erheblichen Handhabungsaufwand mit sich bringt, was die Effizienz einer Bearbeitungsstation erheblich mindert.The disadvantage here is that the removal from a processing station, the insertion and positioning in a new processing station and then the clamping for processing brings a considerable amount of handling, which significantly reduces the efficiency of a processing station.
Aufgabe der Erfindung ist es daher, die Bearbeitung von Werkstücken in Laser-Bearbeitungsstationen in ihrer Effizienz zu verbessern.The object of the invention is therefore to improve the processing of workpieces in laser processing stations in their efficiency.
Diese Aufgabe wird durch eine Anlage nach Anspruch 1 für den Vorgang des Laser-Ablatierens mindestens zweier Werkstücke mit anschließendem Laser-Verschweißen mindestens zweier Werkstücke gelöst.This object is achieved by a plant according to
Vorteilhafte Weiterbildungen sind in den abhängigen Ansprüchen angegeben.Advantageous developments are specified in the dependent claims.
Erfindungsgemäß ist eine automatische Laser-Ablations- und Schweißanlage zum Fügen von mindestens zwei Werkstücken, insbesondere zwei Blechen, offenbart, wobei die Ablations- und Schweißanlage mindestens eine Spanneinheit, eine erste Positionierstation, eine Ablationsstation, eine zweite Positionierstation und eine Schweißstation umfasst. Die Laser-Ablations- und Schweißanlage ist dadurch gekennzeichnet, dass die mindestens zwei Werkstücke in einer einzigen Spanneinheit ablatiert, gefügt und verschweißt werden.According to the invention, an automatic laser ablation and welding system is disclosed for joining at least two workpieces, in particular two sheets, wherein the ablation and welding system comprises at least one clamping unit, a first positioning station, an ablation station, a second positioning station and a welding station. The laser ablation and welding system is characterized in that the at least two workpieces are ablated, joined and welded in a single clamping unit.
Die Erfindung bietet den Vorteil, dass ein Handhaben und Umspannen von einem Bearbeitungsschritt vermieden wird, wodurch die Bearbeitungszeit verkürzt und damit die Effizienz erhöht wird.The invention offers the advantage that handling and re-clamping is avoided by a processing step, whereby the processing time is shortened and thus the efficiency is increased.
In einer bevorzugten Ausführung der Ablations- und Schweißanlage ist vorgesehen, dass ein Drehtisch mit einer Mehrzahl von Spanneinheiten umfasst ist, wobei die Spanneinheiten über den Drehtisch von Position zu Position bewegbar sind.In a preferred embodiment of the ablation and welding system it is provided that a turntable with a plurality of clamping units is included, wherein the clamping units are movable over the turntable from position to position.
Die Anordnung der Spanneinheiten auf einem Drehtisch erlaubt, dass jeder Takt des Verfahrens nacheinander umlaufend durchgeführt wird, und die Spanneinheiten mit gespannten Werkstücken in Form einer Bearbeitungsstraße bzw. Bearbeitungslinie nacheinander verschiedene Bearbeitungsstationen durchlaufen.The arrangement of the clamping units on a turntable allows each cycle of the process is carried out successively circulating, and the clamping units with tensioned workpieces in the form of a processing line or processing line successively through different processing stations.
Besonders vorteilhaft ist es dabei, wenn die Spanneinheit mindestens einen Spannmagneten pro Werkstück umfasst.It is particularly advantageous if the clamping unit comprises at least one clamping magnet per workpiece.
Über Spannmagneten lassen sich die Werkstücke in Form von Blechen oder dergleichen präzise fixieren, positionieren und lösen, ohne dass mechanische Klemmvorrichtungen an die Werkstückkontur angepasst werden müssen.About clamping magnets, the workpieces in the form of Precise fixing, positioning and loosening sheets or the like without having to adapt mechanical clamping devices to the workpiece contour.
Eine erweiterte Ausführung sieht vor, dass mindestens ein Spannmagnet pro Werkstück in der Spanneinheit schwimmend angeordnet bewegbar ist und über Fixiermittel, insbesondere Klemmvorrichtungen in einer angeschwommenen Position fixierbar ist.An extended embodiment provides that at least one clamping magnet per workpiece in the clamping unit is arranged to float and can be fixed in a floating position via fixing means, in particular clamping devices.
Auf diese Weise lassen sich das Spannen und das oben beschriebene Anschwimmen an die Positioniermittel leichter realisieren weil lediglich die schwimmende Bewegung des Magnetkopfes in einer Ebene, insbesondere durch inkrementelle Bewegung zweier paralleler, jedoch nicht synchroner voneinander beabstandeter Vorschubachsen für den Spannmagneten ausgeführt werden muss.In this way, the clamping and the above-described Anschwimmen to the positioning means easier to realize because only the floating movement of the magnetic head in a plane, in particular by incremental movement of two parallel, but not synchronous spaced apart feed axes must be performed for the clamping magnet.
Es ist ergänzend auszuführen, dass sowohl das erste als auch das zweite Spannmittel als Spannmagneten ausgeführt sein kann. In der Praxis hat sich herausgestellt, dass das erste Spannmittel als Spannmagnet und das zweite Spannmittel als kraftschlüssige Spann-Klemmvorrichtung auszubilden, die bevorzugte wirtschaftliche und effizienteste Lösung darstellt.It should be additionally stated that both the first and the second clamping means can be designed as a clamping magnet. In practice it has been found that form the first clamping means as a clamping magnet and the second clamping means as a non-positive clamping clamping device, which is the preferred economical and efficient solution.
Wesentlich ist, dass die Werkstücke nie aus dem Spannmittel entnommen werden müssen, selbst wenn eine Mehrzahl von Bearbeitungsschritten erfolgt, so dass Aufwand zu Handhabung der Werkstücke nahezu gänzlich entfällt.It is essential that the workpieces must never be removed from the clamping means, even if a plurality of processing steps, so that effort to handle the workpieces almost completely eliminated.
Nach dem ersten Einlegen von mindestens zwei Werkstücken in eine Spanneinheit verbleiben die Werkstücke in der Spanneinheit bis zur Entnahme nach der Bearbeitung. Im Bearbeitungszyklus erfolgt lediglich eine kontrollierte und definierte Umpositionierung und Ausrichtung der gespannten Werkstücke, ohne dass eine Entnahme erforderlich ist.After the first insertion of at least two workpieces in a clamping unit, the workpieces remain in the clamping unit until removal after machining. In the machining cycle, only a controlled and defined repositioning and orientation of the strained Workpieces without a removal is required.
Die Bearbeitungsschritte der Ablation und des Schweißens mittels Laser sind dem Fachmann hinreichend bekannt. Der Vollständigkeit halber wird ausgeführt, dass als Laserablation, auch Laserverdampfen genannt, das Abtragen von Material von einer Oberfläche durch Beschuss mit vorzugsweise gepulster Laserstrahlung bezeichnet wird. Die hierbei Verwendung findende Laserstrahlung mit hoher Leistungsdichte führt zur rapiden Erhitzung an der Oberfläche, wodurch Material entfernt wird. Das Schweißen mittels Laser ist ein Schweißverfahren, bei welchem die benötigte Energie zur Verbindung der Werkstücke mittels eines Lasers bereitgestellt wird.The processing steps of ablation and laser welding are well known to those skilled in the art. For the sake of completeness, it is stated that the ablation of material from a surface by bombardment with preferably pulsed laser radiation is referred to as laser ablation, also called laser vaporization. The high power density laser radiation used in this case leads to rapid heating at the surface, whereby material is removed. Laser welding is a welding process in which the energy required to connect the workpieces is provided by means of a laser.
Im Folgenden soll die Erfindung anhand schematischer Ausführungsbeispiele erläutert werden. Die Erfindung ist jedoch nicht auf die dargestellte Ausführungsform beschränkt.In the following, the invention will be explained with reference to schematic embodiments. However, the invention is not limited to the illustrated embodiment.
Es zeigen:
- Figur 1a:
- eine Ablations- und Schweißanlage in Draufsicht;
- Figur 1b:
- ein Flussdiagramm eines Ablations- und Schweißverfahrens;
- Figur 2a:
- eine schematische Darstellung einer Spanneinheit;
- Figur 2b:
- eine schematische Darstellung einer Spanneinheit mit Werkstück;
- Figur 3a:
- eine schematische Darstellung der Bewegung der Laserköpfe im Ablationsschritt;
- Figur 3b:
- eine schematische Darstellung in Längsrichtung der Laserköpfe im Ablationsschritt;
- Figur 4:
- Ablauf der Ausrichtung von einer Ablationsposition in eine Fügeposition.
- FIG. 1a
- an ablation and welding system in plan view;
- FIG. 1b
- a flowchart of an ablation and welding process;
- FIG. 2a:
- a schematic representation of a clamping unit;
- FIG. 2b:
- a schematic representation of a clamping unit with workpiece;
- FIG. 3a:
- a schematic representation of the movement of the laser heads in the ablation step;
- FIG. 3b:
- a schematic representation in the longitudinal direction of the laser heads in the ablation step;
- FIG. 4:
- Course of alignment from an ablation position to a joining position.
Im Einzelnen zeigt
An der Bearbeitungsstation II, III sowie V sind Lineartraversen 10, 11 und 12 angeordnet. Auf der Lineartraverse 10 ist eine Laser-Ablationsvorrichtung 13 angeordnet, welche durch Verschiebung auf der Lineartraverse 10 in einen Bereich oberhalb und unterhalb der Spanneinheit 3 in der Position II bewegt werden kann, um den Bearbeitungsschritt der Laser-Ablation durchzuführen.At the processing station II, III and V linear traverses 10, 11 and 12 are arranged. On the
Die Lineartraverse 11 trägt einen Bearbeitungskopf für den optionalen Vorgang des Reinigens durch Bürsten oder Polieren, wobei auch dieser Vorgang durch Einfahren des Bearbeitungskopfs 14 in den Bereich der Spanneinheit 3 in der Bearbeitungsstation III erfolgt.The
In der Station IV ist ein Klemmhalter 15 angeordnet, welcher zur Umpositionierung der ersten Spannmittel die Werkstücke in der Bearbeitungsstation auf der Spanneinheit 3 an Position IV fixiert, um die Ausrichtung der Fügekanten für den nachfolgenden Schweißvorgang in Position V zur Verfügung zu stellen.In the station IV, a clamping
An Position V ist die Lineartraverse 12 vorgesehen, welche in entsprechender Weise den Laserschweißkopf 16 linear in den Bearbeitungsbereich der Spanneinheit 3 an der Position V hinein- und herausbewegbar ausgestaltet.At position V, the
In Position IV erfolgt ein Umspannen und Ausrichten (Fügen) der behandelten Fügekanten der miteinander zu verschweißenden Werkstücke, wobei die Verfahrensschritte e bis j ausgeführt werden.In position IV, a re-clamping and aligning (joining) of the treated joining edges of the workpieces to be welded together takes place, the method steps e to j being carried out.
Durch weitere Drehung um 60° des Drehtisches 2 wird die Spanneinheit 3 von der Position IV in die Position V überführt, wo sodann das Schweißen der in Fügeposition ausgerichteten Werkstücke mittels des Laserschweißkopfs 16 erfolgt.By further rotation through 60 ° of the
Nach Abschluss des Bearbeitungsverfahrens und weiterer Rotation des Drehtisches 2 mit der Spanneinheit 3 aus der Schweißstation V in die Entnahmeposition VI wird die fertig bearbeitete Platine, bestehend aus zwei miteinander verschweißten Werkstücken zur Entladung bereitgestellt.
Um auch große Werkstücke einfach und präzise aufnehmen und handhaben zu können, weist die Spanneinheit 20 Auflagemittel 45 auf, welche vorliegend nur exemplarisch dargestellt sind.In order to record and handle even large workpieces easily and precisely, the clamping
Der Vollständigkeit halber ist auszuführen, dass anstatt der Gewindespindeln 25 bis 28 auch andere Vorrichtungen, beispielsweise Linearversteller, Pneumatik- oder Hydraulikversteller oder sonstige Aktuatoren in Frage kommen, die durch entsprechende Anordnung und Fixierung ein Anschwimmen im Sinne der Erfindung ermöglichen. Insbesondere die Verwendung von Pneumatikzylindern kann den zusätzlichen Vorteil bieten, dass über den pneumatischen Steuerdruck eine definierte Kraft beim Anschwimmen ausgeübt werden kann, um die Position möglichst exakt einzustellen, bevor diese mittels Sperrvorrichtungen arretiert wird.For the sake of completeness, it should be pointed out that instead of the threaded
Die Werkstücke 100 sowie 101 werden in die Station IV eingefahren und sind zu diesem Zeitpunkt mit den ersten Spannmitteln 102 sowie 103 in Form von Spannmagneten gehalten. Die zweiten Spannmittel 104 sowie 105 sind zu diesem Zeitpunkt geöffnet und üben keine Spannkraft auf die Werkstücke 100, 101 aus. Nach Einbringung in die Station IV wird ein Anschlag 106 eingebracht. In einem zweiten Schritt des Ablaufs in der Station IV werden die zweiten Spannmittel 104, 105 durch Schließen einer oberen Spannbacke 107 gegen einen unteren Spannbock 108 im Bereich des ersten Werkstücks 100 sowie Schließen einer oberen Spannbacke 109 gegen einen unteren Spannbock 110 im Bereich des Werkstücks 101 geschlossen. Sodann werden die ersten Spannmittel 102 sowie 103 gelöst und entlang einer Bewegungsrichtung 111 sowie 112 auf den Anschlag 106 zubewegt. Dies kann über die bereits vorab beschriebenen Antriebe zum Anschwimmen einer Position erfolgen. Die zweiten Spannmittel 104 sowie 105 halten dabei die Werkstücke 100 sowie 101 in Position.
The
Nach Abschluss der Bewegung der ersten Spannmittel 102 sowie 103 im Schritt Nr.4 werden die zweiten Spannmittel 104, 105 gelöst, nachdem die ersten Spannmittel 102, 103 die Werkstücke 100, 101 wieder gesichert gespannt haben, indem das Magnetfeld der Spannmagnete aktiviert wurde. Im Schritt Nr.5 erfolgt sodann ein erstes Anfahren des Werkstücks 101 über Bewegung des Spannmittels 103 mit gespanntem Werkstück 101 an den Anschlag 106 zur Ausrichtung in einer Fügeposition für einen anschließenden Schweißschritt. Im Schritt Nr.6 wird der Anschlag 106 sodann entfernt, wonach im Schritt Nr.7 über Bewegung des ersten Spannmittels 102 mit darauf fixiertem Werkstück 100 dieses Werkstück 100 mit seiner Fügekante 113 auf Anschlag an die Fügekante 114 des zweiten Werkstücks 101 angefahren wird. Sodann werden die Positionen der ersten Spannmittel 102 sowie 103 in bekannter Weise verriegelt und die Spanneinheit in die Laser-Bearbeitungsstation V eingebracht, damit die Werkstücke 100, 101 miteinander verschweißt werden können.After completion of the movement of the first clamping means 102 and 103 in step No. 4, the second clamping means 104, 105 are released after the first clamping means 102, 103, the
Nach erfolgtem Verschweißen wird das resultierende, bearbeitete Werkstück in die Position VI zur Entladung, beispielsweise durch einen Entladeroboter überführt, wonach die Spanneinheit zur erneuten Beladung und ersten Ausrichtung in die Position I weitergedreht werden kann.After welding, the resulting, machined workpiece is transferred to the position VI for unloading, for example, by an unloading robot, after which the clamping unit can be further rotated to the position I for reloading and first alignment.
Das erste und das zweite Spannmittel können auch anders als in den Ausführungsbeispielen beschrieben ausgebildet sein. Insbesondere kann das zweite Spannmittel aus einer stationären Anordnung von Spannbacken in der Station IV. und einem mitbewegten Spannbock, beispielsweise in Form der Auflage 45, 58 bestehen.The first and the second tensioning means can also be designed differently than described in the exemplary embodiments. In particular, the second clamping means of a stationary arrangement of clamping jaws in the station IV. And a mitbewegten clamping block, for example in the form of the
- 11
- Anlageinvestment
- 22
- Drehtischturntable
- 33
- Spanneinheitclamping unit
- 1010
- Lineartraverselinear Traverse
- 1111
- Lineartraverselinear Traverse
- 1212
- Lineartraverselinear Traverse
- 1313
- Laser-AblationsvorrichtungLaser ablation
- 1414
- Bearbeitungskopfprocessing head
- 1515
- KlemmhalterTool holders
- 1616
- LaserschweißkopfLaser welding head
- 2020
- Spanneinheitclamping unit
- 2121
- Spannmittelclamping means
- 2222
- Spannmittelclamping means
- 2323
- Rahmenframe
- 2424
- Rahmenframe
- 25 - 2825 - 28
- Gewindespindelscrew
- 2929
- Antriebseinheitdrive unit
- 3030
- Antriebseinheitdrive unit
- 3232
- Positionierpinpositioning pin
- 3333
- Richtungdirection
- 40 - 4340 - 43
- Sperrvorrichtunglocking device
- 4545
- Auflagemittelsupport means
- 4949
- Spanneinheitclamping unit
- 5050
- Werkstückworkpiece
- 5151
- Werkstückworkpiece
- 5252
- Spannmagnetclamping magnet
- 5353
- Spannmagnetclamping magnet
- 5454
- Antriebdrive
- 5555
- Antriebdrive
- 6060
- Drehtischturntable
- 6161
- Fügekantejoining edge
- 6262
- Fügekantejoining edge
- 8080
- Werkstückworkpiece
- 8181
- Werkstückworkpiece
- 8282
- Fügekantejoining edge
- 8383
- Fügekantejoining edge
- 8484
- Laserkopflaser head
- 8585
- Laserkopflaser head
- 86 - 8986 - 89
- Bahntrain
- 9090
- Spannmagnetclamping magnet
- 9191
- Spannmagnetclamping magnet
- 92 - 9592 - 95
- Rollenpaarroller pair
- 100100
- Werkstückworkpiece
- 101101
- Werkstückworkpiece
- 102102
- Spannmittelclamping means
- 103103
- Spannmittelclamping means
- 104104
- Spannmittelclamping means
- 105105
- Spannmittelclamping means
- 106106
- Anschlagattack
- 107107
- obere Spannbackeupper jaw
- 108108
- unterer Spannbocklower vice
- 109109
- obere Spannbackeupper jaw
- 110110
- unterer Spannbocklower vice
- 111111
- Bewegungsrichtungmovement direction
- 112112
- Bewegungsrichtungmovement direction
- 113113
- Fügekantejoining edge
- 114114
- Fügekantejoining edge
Claims (4)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014112888.5A DE102014112888A1 (en) | 2014-09-08 | 2014-09-08 | Laser ablation and welding process for workpieces |
EP15734412.8A EP3191254B1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding method for workpieces |
PCT/EP2015/065648 WO2016037728A1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding method for workpieces |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15734412.8A Division EP3191254B1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding method for workpieces |
EP15734412.8A Division-Into EP3191254B1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding method for workpieces |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3266561A1 true EP3266561A1 (en) | 2018-01-10 |
EP3266561B1 EP3266561B1 (en) | 2019-06-26 |
Family
ID=53514199
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP17184608.2A Active EP3266561B1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding system |
EP15734412.8A Not-in-force EP3191254B1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding method for workpieces |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP15734412.8A Not-in-force EP3191254B1 (en) | 2014-09-08 | 2015-07-09 | Laser ablation and welding method for workpieces |
Country Status (6)
Country | Link |
---|---|
US (1) | US10471551B2 (en) |
EP (2) | EP3266561B1 (en) |
CN (1) | CN107073646B (en) |
DE (1) | DE102014112888A1 (en) |
ES (1) | ES2688757T3 (en) |
WO (1) | WO2016037728A1 (en) |
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WO2017203321A1 (en) * | 2016-05-23 | 2017-11-30 | Arcelormittal | Method for preparing a precoated sheet and associated installation |
DE102016124384B4 (en) * | 2016-12-14 | 2020-10-08 | Baosteel Lasertechnik Gmbh | Method and device for joining workpieces |
US10821547B2 (en) * | 2017-01-23 | 2020-11-03 | Kun Shan Theta Micro Co., Ltd. | Automatic step steel plate cutting and welding device, and method thereof |
CN108588346A (en) * | 2018-07-17 | 2018-09-28 | 绵阳深度数控科技有限公司 | On-circular cross-section workpiece laser quenching processing system and laser-quenching technique |
CN108705228B (en) * | 2018-08-01 | 2024-07-09 | 江苏逸飞激光设备有限公司 | Welding system |
CN109794682B (en) * | 2019-02-27 | 2022-01-28 | 大族激光科技产业集团股份有限公司 | Welding production line and laser welding method |
DE102020106530A1 (en) * | 2020-03-10 | 2021-09-16 | Baosteel Lasertechnik Gmbh | Method for butt welding at least two metal sheets |
CN111790983B (en) * | 2020-08-13 | 2021-12-17 | 江苏智远激光装备科技有限公司 | Laser welding device and welding method for automobile sunroof guide rail |
DE102022213809A1 (en) | 2022-12-16 | 2024-06-27 | Apag Elektronik Ag | Method and device for automated laser cutting of workpiece parts from a flat workpiece |
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JPH10166159A (en) * | 1996-12-04 | 1998-06-23 | Origin Electric Co Ltd | Seam welding equipment |
EP1529593A1 (en) * | 2003-11-07 | 2005-05-11 | Oy Mizar Ab | Method for producing large metal sheets by laser welding in association with pressure rollers and worktable with means for moving closer two worktable parts |
US20110240612A1 (en) * | 2008-12-16 | 2011-10-06 | Ihi Corporation | Welding apparatus and welding method |
DE102010060958A1 (en) | 2010-12-02 | 2012-06-06 | Scanlab Ag | Laser processing apparatus comprises processing laser for generating processing laser beam to structural change, scan laser for generating scan laser beam, light detector, and reference structure for calibrating unit of control device |
Family Cites Families (9)
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JP4088186B2 (en) * | 2003-03-31 | 2008-05-21 | 株式会社小矢部精機 | Butting device |
JP4615261B2 (en) * | 2004-06-25 | 2011-01-19 | 彰久 村田 | Butt joining device for strip metal sheet |
JP4636261B2 (en) * | 2005-10-14 | 2011-02-23 | トヨタ自動車株式会社 | Butt welding system for steel plate and butt welding method for steel plate |
US8316914B2 (en) * | 2009-07-28 | 2012-11-27 | Won-Door Corporation | Movable partitions, header assemblies for movable partitions, and methods of forming header assemblies for movable partitions |
JP2011156554A (en) * | 2010-01-29 | 2011-08-18 | Hitachi Zosen Fukui Corp | Butt-positioning device of plates |
WO2012002801A1 (en) * | 2010-06-29 | 2012-01-05 | Therp Holding B.V. | Work piece support for supporting a generally plate-like work piece for processing by a thermal cutting tool |
JP5747481B2 (en) * | 2010-11-10 | 2015-07-15 | スズキ株式会社 | Method and apparatus for butt welding plate material |
EP3620255B1 (en) * | 2013-03-14 | 2022-01-26 | Grouper Blanking, LLC | Method of making a welded blank assembly |
CN103737233B (en) * | 2013-12-30 | 2015-09-30 | 湖北弘毅建设有限公司 | A kind of Ripple Sternum group of simple and direct centering clamping founds machine |
-
2014
- 2014-09-08 DE DE102014112888.5A patent/DE102014112888A1/en not_active Ceased
-
2015
- 2015-07-09 CN CN201580048249.2A patent/CN107073646B/en active Active
- 2015-07-09 EP EP17184608.2A patent/EP3266561B1/en active Active
- 2015-07-09 ES ES15734412.8T patent/ES2688757T3/en active Active
- 2015-07-09 WO PCT/EP2015/065648 patent/WO2016037728A1/en active Application Filing
- 2015-07-09 EP EP15734412.8A patent/EP3191254B1/en not_active Not-in-force
-
2017
- 2017-02-28 US US15/444,855 patent/US10471551B2/en active Active
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JPH10166159A (en) * | 1996-12-04 | 1998-06-23 | Origin Electric Co Ltd | Seam welding equipment |
EP1529593A1 (en) * | 2003-11-07 | 2005-05-11 | Oy Mizar Ab | Method for producing large metal sheets by laser welding in association with pressure rollers and worktable with means for moving closer two worktable parts |
US20110240612A1 (en) * | 2008-12-16 | 2011-10-06 | Ihi Corporation | Welding apparatus and welding method |
DE102010060958A1 (en) | 2010-12-02 | 2012-06-06 | Scanlab Ag | Laser processing apparatus comprises processing laser for generating processing laser beam to structural change, scan laser for generating scan laser beam, light detector, and reference structure for calibrating unit of control device |
Also Published As
Publication number | Publication date |
---|---|
WO2016037728A1 (en) | 2016-03-17 |
US10471551B2 (en) | 2019-11-12 |
EP3191254A1 (en) | 2017-07-19 |
US20170182603A1 (en) | 2017-06-29 |
CN107073646B (en) | 2019-12-13 |
EP3266561B1 (en) | 2019-06-26 |
CN107073646A (en) | 2017-08-18 |
ES2688757T3 (en) | 2018-11-06 |
EP3191254B1 (en) | 2018-06-27 |
DE102014112888A1 (en) | 2016-03-10 |
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