EP3254974B1 - Wrapping method and packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles - Google Patents
Wrapping method and packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles Download PDFInfo
- Publication number
- EP3254974B1 EP3254974B1 EP17175115.9A EP17175115A EP3254974B1 EP 3254974 B1 EP3254974 B1 EP 3254974B1 EP 17175115 A EP17175115 A EP 17175115A EP 3254974 B1 EP3254974 B1 EP 3254974B1
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- EP
- European Patent Office
- Prior art keywords
- wrapping
- group
- sheet
- wrapping material
- tobacco articles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/025—Packaging cigarettes in webs of flexible sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/18—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in two or more straight paths
- B65B11/20—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in two or more straight paths to fold the wrappers in tubular form about contents
- B65B11/22—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in two or more straight paths to fold the wrappers in tubular form about contents and then to form closing folds of similar form at opposite ends of the tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/38—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths
- B65B11/40—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths to fold the wrappers in tubular form about contents
- B65B11/42—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths to fold the wrappers in tubular form about contents and then to form closing folds of similar form at opposite ends of the tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
- B65B19/221—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in one or more straight paths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
- B65B19/223—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in a curved path; in a combination of straight and curved paths, e.g. on rotary tables or other endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
- B65B19/223—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in a curved path; in a combination of straight and curved paths, e.g. on rotary tables or other endless conveyors
- B65B19/226—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in a curved path; in a combination of straight and curved paths, e.g. on rotary tables or other endless conveyors using endless conveyors having pockets, each pocket being provided with separate members, e.g. folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B49/00—Devices for folding or bending wrappers around contents
- B65B49/02—Fixed or resiliently-mounted folders, e.g. non-driven rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
Definitions
- the present invention relates to a wrapping method and to a packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles.
- the present invention finds advantageous application in the folding of a heat-sealable sheet of wrapping material around a parallelepiped-shaped group of cigarettes to produce a sealed wrap, to which the following description will make explicit reference without implying any loss of generality.
- Patent application WO2010136869A1 describes a wrapping method to produce a sealed wrap according to which are provided the steps of: feeding the group of cigarettes and the sheet of wrapping material inside a pocket of a wrapping drum so that the sheet of wrapping material is arranged "U"-folded inside the pocket and has an outer flap which protrudes from the pocket and an inner flap that rests on a side wall of the group of cigarettes; folding the inner flap by 90° relative to the side wall of the group of cigarettes so as to arrange the inner flap perpendicular to the side wall itself; folding the outer flap in an "L"-shape inside the pocket, against the side wall of the group of cigarettes and against the inner flap arranged perpendicular to the side wall so as to overlap the outer flap and the inner flap one over the other, thus giving to the sheet of wrapping material a tubular shape; and heat-seal the outer flap and the inner flap to one another.
- a wrapping drum is used provided with a plurality of pockets, each of which comprises a lower wall and two side walls that are parallel and opposite to one another; a side wall of each pocket has a reduced size relative to the opposite side wall so as to leave the inner flap of the sheet of wrapping material uncovered and ends with a transverse support element, which is arranged perpendicular to the side wall and is provided with suction so as to attract and hold the inner flap of the sheet of wrapping material by means of suction.
- Each transverse support element performs a contrast function both when folding the outer flap against the inner flap, and during the subsequent heat-sealing of the outer flap to the inner flap.
- each pocket has its own contrast, i.e. its own transverse support element
- the setup step more complex (therefore a longer execution) as it is necessary to finely adjust the position of each contrast (i.e. of each transverse support element) so as to cooperate in an optimal manner with at least one moveable sealing device that is on the outside of the wrapping drum and is common to all the pockets; i.e. it is necessary to repeat the fine adjustment of the position of each contrast (i.e. of each transverse support element) with respect to the common moveable sealing device.
- the fact that the contrast used during the heat-sealing i.e. the transverse support element
- the fact that the contrast used during the heat-sealing process i.e. the transverse support element
- the same wrapping drum can produce both perfectly sealed wraps, and unsatisfactory sealed wraps.
- Patent application WO2015128812A1 describes a packer machine comprising: a forming station in which groups of cigarettes are formed in succession, a preliminary folding station in which a corresponding sheet of wrapping material is "U"-folded around each group of cigarettes, a longitudinal folding station in which each sheet of wrapping material is longitudinally folded in the area of the smaller side walls of the respective group of cigarettes so as to form and heat-seal a couple of opposing longitudinal fins, and a transverse folding station in which each sheet of wrapping material is transversely folded in the area of the smaller wall of the respective group of cigarettes so as to form and heat-seal a transverse fin.
- the object of the present invention is to provide a wrapping method and a packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles, which wrapping method and packer machine allow to operate quickly (i.e. with a high hourly productivity rate) while guaranteeing a high and above all constant production quality and, at the same time, being easy and inexpensive to implement.
- a wrapping method and a packer machine is provided to fold a heat-sealable sheet of wrapping material around a group of tobacco articles, according to what is claimed in the appended claims.
- number 1 denotes, as a whole, a sealed cigarette wrap for example of the type described in patent US4300676A1 .
- the wrap 1 for cigarettes encloses a group 2 of cigarettes with a parallelepiped shape having an upper wall 3 and a lower wall 4, which are formed by the tips of the cigarettes and are parallel and opposite to one another, two larger side walls 5 and 6, which are formed by the cylindrical side walls of the cigarettes and are parallel and opposite to one another, and two smaller side walls 7 and 8, which are formed by the cylindrical side walls of the cigarettes and are parallel and opposite to one another.
- the upper wall 3 of the group 2 of cigarettes is arranged in the area of the cigarette filters, while the lower wall 4 of the group 2 of cigarettes is arranged in the area of the tips of the cigarettes (i.e. the ends of the cigarettes with the tobacco in view).
- the wrap 1 has, at the top and in front, a cigarette pull-out opening 9 (shown in Figure 4 ), which is delimited by a pre-weakened tear-open line, is closed by a reusable closing tab 10 and involves a portion of a front wall of the wrap 1 and a portion of an upper wall of the wrap 1.
- the closing tab 10 is fixed to the wrap 1 for cigarettes by means of a repositionable non- drying adhesive which is applied to the lower surface of the closing tab 10 and is arranged all around the pull-out opening 9 so as to allow the closing tab 10 to be repeatedly partially separated from the wrap 1 and then again fixed to the wrap 1.
- the wrap 1 is made by folding a rectangular-shaped sheet 11 of wrapping material (illustrated in Figure 4 ) around the group 2 of cigarettes (illustrated in Figure 2 ). Before folding the sheet 11 of wrapping material around the group 2 of cigarettes, the sheet 11 of wrapping material is centrally pre-incised to define the pull-out opening 9; thereafter, to the sheet 11 of wrapping material a closing tab 10 is applied, which is gummed on the lower part, i.e. provided with the repositionable adhesive on its lower surface that inside the pull-out opening 9 causes the permanent gluing of the inner portion of the sheet 11 of wrapping material to the closing tab 10 and on the outside of the pull-out opening 9 causes a detachable gluing of the sheet 11 of wrapping material to the closing tab 10.
- the wrap 1 can comprise a reinforcing element 12, which is made of cardboard or rigid paperboard, is "U"-shaped and is arranged inside the wrap 1 in contact with the group 2 of cigarettes.
- the function of the reinforcing element 12 is to provide greater stiffness and greater stability to the shape of the wrap 1 so as to prevent the wrap 1 from collapsing upon itself after extracting a portion of the cigarettes contained in wrap 1 thus complicating the extraction of the remaining cigarettes and in particular making the opening and subsequent re-closing of the closing tab 10 extremely complicated.
- An additional function of the reinforcing element 12 is to provide a mechanical protection for the cigarettes during the folding of the sheet 11 of wrapping material, a mechanical and thermal protection for the cigarettes during the heat-sealing process of the overlapping portions of the sheet 11 of wrapping material, and a mechanical protection for the cigarettes during the handling of the wrap 1.
- Figures 5-8 illustrate the folding steps of the sheet 11 of wrapping material around the group 2 of cigarettes, which has the two larger side walls 5 and 6 that are opposite to one another and are formed by the cylindrical side walls of the cigarettes, and the two upper and lower walls 3 and 4 that are opposite to one another and are formed by the tips of the cigarettes.
- the group 2 of cigarettes is coupled to the flat sheet 11 of wrapping material by bringing the upper wall 3 of the group 2 of cigarettes in contact with the sheet 11 of wrapping material ( Figure 5 ); subsequently, the sheet of wrapping material is folded in a "U"-shape around the group 2 of cigarettes ( Figure 6 ) so that the "U"-folded sheet 11 of wrapping material is arranged in the area of the upper wall 3 and of the two larger side walls 5 and 6 of the group 2 of cigarettes and has two ends 13 and 14 which are parallel to the larger side walls 5 and 6 and protrude from the larger side walls 5 and 6 (i.e.
- the sheet 11 of wrapping material is asymmetrically fed in front of the group 2 of cigarettes (i.e. the sheet 11 of wrapping material is caused to asymmetrically rest against the upper wall 3 of the group 2 of cigarettes) to define the two ends 13 and 14 which both protrude from the group 2 of cigarettes and have a different length (i.e. the end 13 is longer than the end 14 and the difference in length between the end 13 and the end 14 is equal to the width of the lower wall 4 of the group 2 of cigarettes) .
- the end 13 is parallel to the larger side wall 6 of the group 2 of cigarettes and protrudes from the lower wall 4 of the group 2 of cigarettes continuing beyond the larger side wall 6; likewise, the end 14 is parallel to the larger side wall 5 of the group 2 of cigarettes and protrudes from the lower wall 4 of the group 2 of cigarettes, continuing beyond the larger side wall 5.
- the end 13 is folded by 90° relative to the larger side wall 6 of the group 2 of cigarettes and against the lower wall 4 of the group 2 of cigarettes and, at the same time, a final part of the end 13 is folded by 90° to give the end 13 an "L"-shape and, hence, arrange the final part of the end 13 parallel and resting on the end 14 (which does not undergo any folding, in this step, i.e. it remains parallel to the larger side wall 5) thus giving the sheet 11 of wrapping material a tubular shape; in other words at the same time (i.e.
- the end 13 is folded by 90° into two distinct points: a first folding by 90° around the edge between the larger side wall 6 and the lower 4 wall and a second folding in the area of the edge between the larger side wall 5 and the lower wall 4 (i.e. near the end 14) so as to give the end 13 an "L"-shape and to support the final part of the end 13 against the end 14.
- a tubular shape is given having two open side edges in the area of the smaller side walls 7 and 8 of the group 2 of cigarettes.
- the overlapping portions of the ends 13 and 14 are heat-sealed to one another so as to stabilize the tubular shape of the sheet 11 of wrapping material and form a sealing fin F.
- the ends 13 and 14 overlapped and heat-sealed to one another i.e. the sealing fin F
- the ends 13 and 14 overlapped and heat-sealed to one another are folded by 90° against the lower wall 4 of the group 2 of cigarettes (as illustrated in Figure 9 ) and with the interposition of part of the sheet 11 of wrapping material; alternatively, the ends 13 and 14 overlapped and heat-sealed one to the other (i.e. the sealing fin F) are folded by 180° against the larger side wall 5 of the group 2 of cigarettes (as illustrated in Figure 10 ) and with the interposition of part of sheet 11 of wrapping material.
- number 15 denotes, as a whole, a packer machine to produce the wrap 1 for cigarettes illustrated in Figure 1 following the wrapping steps illustrated in Figures 5-9 .
- the packer machine 15 can comprise only the components illustrated in Figure 11 (in this case each wrap 1, described above, is a finished product and can be directly marketed); alternatively, the packer machine 15 can comprise further components of a known type to wrap, around each wrap 1, a respective outer casing which encloses the wrap 1 and can be formed by an outer sheet of wrapping material folded around the wrap 1 and cup-shaped (soft type packet of cigarettes), or it can be formed by a rigid box with a hinged lid formed by folding a rigid blank around the wrap 1 (rigid type packet of cigarettes).
- the packer machine 15 comprises a forming unit 16 in which the group 2 of cigarettes are formed in succession, a preliminary folding unit 17 in which a corresponding sheet 11 of wrapping material is "U"-folded around each group 2 of cigarettes, a transverse folding unit 18 in which each sheet 11 of wrapping material is transversely folded in the area of the bottom wall 4 of the respective group 2 of cigarettes so as to form a tubular wrap, and a longitudinal folding unit 19 in which each sheet 11 of wrapping material is longitudinally folded in the area of the smaller side walls 7 and 8 of the respective group 2 of cigarettes to complete the forming of the wrap 1.
- the packer machine 15 comprises a wrapping conveyor 20, which comprises a plurality of pockets (known and not illustrated) that are suited to house corresponding groups of cigarettes and are step-fed (that is, with a law of motion which cyclically alternates a movement step and a rest step) along a wrapping path P1 throughout the forming unit 16 and the preliminary folding unit 17.
- the pockets project outwards from the wrapping conveyor 20, i.e. each pocket is fixed to the wrapping conveyor 20 only in the area of a first end, and a second end opposite the first end is free of constraints from the wrapping conveyor 20 and relatively set apart from the wrapping conveyor 20 itself.
- the wrapping conveyor 20 comprises a belt wound around end pulleys (one of which is motorized) and moves by-step along a closed loop path; alternatively, the wrapping conveyor 20 comprises a drum which is mounted so as to rotate around a central rotation axis.
- the forming unit 16 for the groups 2 of cigarettes comprises a hopper (schematically illustrated) provided with three outlet mouths to simultaneously feed three groups 2 of cigarettes to respective pockets of the wrapping conveyor 20 which advances by-step along the wrapping path P1.
- the preliminary folding unit 17 is arranged along the wrapping conveyor 20 (i.e. along the wrapping path P1) downstream of the forming unit 16.
- each group 2 of cigarettes carried by a pocket is coupled to the corresponding flat sheet 11 of wrapping material by resting the sheet 11 of wrapping material against the upper wall 3 of the group 2 of cigarettes (as illustrated in Figure 5 ); subsequently, the sheet 11 of wrapping material is folded in a "U"-shape around the group 2 of cigarettes (as illustrated in Figure 6 ).
- the sheet 11 of wrapping material can immediately take the shape illustrated in Figure 6 (i.e. in which both sides of the sheet 11 of wrapping material adhere to the larger side walls 5 and 6 of the group 2 of cigarettes thus forming folding angles of 90°), or (as illustrated in Figure 11 ) the sheet 11 of wrapping material can initially assume a more open shape wherein one side of the sheet 11 of wrapping material is raised relative to the larger side wall 5 or 6 of the group 2 of cigarettes thus forming a folding angle greater than 90° and therefore can take the final shape illustrated in Figure 6 (i.e. in which both sides of the sheet 11 of wrapping material adhere to the larger side walls 5 and 6 of the group 2 of cigarettes thus forming folding angles of 90°) when the group 2 of cigarettes leaves the corresponding pocket of the wrapping conveyor 20 together with the sheet 11 of wrapping material.
- the transverse folding unit 18 comprises a wrapping conveyor 21, which receives in succession the wraps 1 (each formed by a sheet 11 of wrapping material "U"-folded around a corresponding group 2 of cigarettes) from the wrapping conveyor 20 in a transfer station S1 and feeds in succession the wraps 1 along a folding path P2 which is circular.
- the wrapping conveyor 21 comprises a wrapping drum 22 which rotates by-step (that is, with a law of motion which cyclically alternates a movement step and a rest step) around a central rotation axis 23 and is provided with a plurality of peripheral pockets each suited to house a corresponding partially formed wrap 1 (i.e. a group 2 of cigarettes partially wrapped in a sheet 11 of wrapping material).
- each group 2 of cigarettes, wrapped in the "U"-folded sheet 11 of wrapping material, is inserted into a pocket of the wrapping drum 22 (i.e. into a pocket of the wrapping conveyor 21), which is fed along the wrapping path P2 to perform the folding of the two ends 13 and 14 and thus to perform the heat-sealing process which forms the sealing fin F.
- the sealing fin F i.e. the final part of the end 13 and the end 14, are arranged parallel to the wrapping path P2 (at least until the heat-sealing process has ended, i.e. at least until the sealing fin F is completely formed).
- the group 2 of cigarettes when the group 2 of cigarettes is arranged in a pocket of the wrapping drum 22 (i.e. in a pocket of the wrapping conveyor 21), the two larger side walls 5 and 6 of the group 2 of cigarettes are arranged parallel to the wrapping path P2, the two smaller side walls 7 and 8 of the group 2 of cigarettes are arranged perpendicular to the wrapping path P2, and the upper wall 3 and the lower wall 4 of the group 2 of cigarettes are arranged parallel to the wrapping path P2.
- a folding device 24 is arranged immediately downstream of the transfer station S1, which performs the double folding of the end 13 of the sheet 11 of wrapping material illustrated in Figure 7 and described above, which gives the end 13 an "L"-shape; in other words, the folding device 24 folds the end 13 by 90° relative to the larger side wall 6 of the group 2 of cigarettes, and at the same time, folds the final part of the end 13 in an "L"-shape so as to arrange the final part of the end 13 against the end 14 which does not undergo any type of folding, at this step.
- the folding device 24 is of a passive type (i.e. is completely devoid of moving parts) and comprises only fixed folding helixes.
- a sealing device 25 is arranged, which performs the heat-sealing of the overlapping portions of the ends 13 and 14 (i.e. forms the sealing fin F) so as to stabilize the tubular shape of the sheet 11 of wrapping material as illustrated in Figure 8 .
- the sealing device 25 comprises a sealing gripper 26 with two moveable and heated jaws 27: during the advancing step of the wrapping conveyor 21, the sealing gripper 26 is opened (i.e. the two jaws 27 are relatively far apart one from the other) so as to allow the ends 13 and 14 of the sheet 11 of wrapping material (i.e.
- sealing fin F to pass through the sealing gripper 26 without rubbing whereas during the rest step of the wrapping conveyor 21 the sealing gripper 26 is closed (i.e. the two jaws 27 are pushed one against the other with a certain force to tighten, in between, the ends 13 and 14 of the sheet 11 of wrapping material) so as to perform the heat-sealing process (as a result of the simultaneous application of heat and pressure) of the overlapping portions of the ends 13 and 14 of the sheet 11 of wrapping material.
- a single sealing device 25 is provided, i.e. a sealing gripper 26, which is arranged in a fixed position along the wrapping conveyor 21, i.e.
- all the wraps 1 are heat-sealed in the area of the ends 13 and 14 of the sheet 11 of wrapping material (i.e. the sealing fins F) by a single common sealing device 25.
- the folding device 24 only performs the folding of the end 13 of the sheet 11 of wrapping material thus giving to the end 13 itself an "L"-shape (as illustrated in Figure 7 ) leaving the sealing device 25 the task of performing the heat-sealing of the overlapping portions of the ends 13 and 14.
- the folding device 24 can also comprise (at least) one heated element for simultaneously performing both the folding of the end 13 of the sheet 11 of wrapping material thus giving to the end 13 itself an "L"-shape (as illustrated in Figure 7 ), and an initial heat-sealing of the overlapping portions of the ends 13 and 14; thereafter, the sealing device 25 completes the heat-sealing of the overlapping portions of the ends 13 and 14 started by the folding device 24.
- the transverse folding unit 18 comprises a single sealing device 25 arranged immediately downstream of the folding device 24; according to a different and perfectly equivalent embodiment, the transverse folding unit 18 comprises two or more (typically no more than three) sealing devices 25 arranged in succession immediately downstream of the folding device 24.
- a folding device 28 is arranged, which performs the folding by 90° of the flaps 13 and 14 overlapped and heat-sealed to one another (i.e. of the sealing fin F) illustrated in Figure 9 ; in other words, the folding device 28 folds by 90° the flaps 13 and 14 overlapped and heat-sealed to one another (i.e. the sealing fin F) against the lower wall 4 of the group 2 of cigarettes and with the interposition of part of the sheet 11 of wrapping material.
- the folding device 28 is of a passive type (i.e. it is completely devoid of moving parts) and only comprises fixed folding helixes.
- the wrapping conveyor 21 feeds each wrap 1 (formed, in the area of the wrapping conveyor 21, by a group 2 of cigarettes partially wrapped in a sheet 11 of wrapping material) so that the upper and lower walls 3 and 4 and the larger side walls 5 and 6 of the group 2 of cigarettes are parallel to the wrapping path P2 and the smaller side walls 7 and 8 of the group 2 of cigarettes are perpendicular to the wrapping path P2; in other words, the wrapping conveyor 21 feeds each wrap 1 so that the ends 13 and 14 of the sheet 11 of wrapping material (i.e. the sealing fin F) are (at least until the heat-sealing process) parallel to the wrapping path P2.
- each wrap 1 has a tubular shape having two side edges open in the area of the smaller side walls 7 and 8 of the group 2 of cigarettes.
- the longitudinal folding unit 19 comprises a wrapping conveyor (known and not illustrated), which receives the wraps 1 in succession (each formed by a sheet 11 of wrapping material folded in a tubular shape around a corresponding group 2 of cigarettes) from the longitudinal wrapping conveyor 21 in a transfer station S2 and advances along a path P3 that is straight and is arranged perpendicular to the folding path P2.
- the transfer station S2 is opposite to the transfer station S1 and is arranged at 180° along the wrapping path P2 relative to the transfer station S1.
- the longitudinal folding unit 19 comprises folding devices (known and not illustrated), which fold, in a known manner, the two open side edges of each wrap 1 to complete the formation of the wrap 1 itself; preferably, the folding devices of the longitudinal folding unit 19 are passive (i.e. they are completely devoid of moving parts) and only comprise fixed folding helixes.
- the longitudinal folding unit 19 comprises sealing devices (known and not illustrated) which stabilize each wrap 1 by means of heat-sealing the overlapping portion of the sheet 11 of wrapping material in the area of the smaller side walls 7 and 8 of the group 2 of cigarettes.
- the transverse folding unit 18 the group 2 of cigarettes are transversely fed (i.e. the cigarettes are arranged perpendicular to the wrapping path P2), while along the longitudinal folding unit 19 the group 2 of cigarettes are longitudinally fed (i.e. the cigarettes are arranged parallel to the wrapping path P3).
- the longitudinal folding unit 19 comprises a straight wrapping conveyor, and having pushers that feed the wraps 1 through a fixed folding tunnel; alternatively, the longitudinal folding unit 19 comprises a circular wrapping conveyor (i.e. a wrapping drum, which is mounted so as to rotate around a central rotation axis).
- a circular wrapping conveyor i.e. a wrapping drum, which is mounted so as to rotate around a central rotation axis.
- the preliminary folding unit 17 comprises a feeding conveyor, which feeds the sheets 11 of wrapping material in succession along a straight feeding path P4; by way of example, the feeding conveyor comprises two conveyor belts which are closed in a loop, arranged in the area of opposite ends of the sheets 11 of wrapping materials, and hold the sheets 11 of wrapping materials by suction.
- the feeding path P4 has a parallel section and is adjacent to the wrapping path P1 in the area of a feeding station S3 in which each sheet 11 of wrapping material is released by the feeding conveyor to a pocket of the wrapping conveyor 20 so as to be coupled, as described above, to a corresponding group 2 of cigarettes.
- each sheet 11 of wrapping material is fed flat in the area of the transfer station S1 and folds in a "U"-shape around the group 2 of cigarettes as described above while the group 2 of cigarettes itself enters a pocket of the wrapping drum 22.
- each reinforcing element 12 is fed to the corresponding pocket of the wrapping conveyor 20 upstream of the hoppers i.e. before feeding the group 2 of cigarettes to the pocket.
- each group 2 of cigarettes is coupled to the corresponding flat sheet 11 of wrapping material by resting a side part of the sheet 11 of wrapping material against the larger side wall 5 of the group 2 of cigarettes; successively, the sheet 11 of wrapping material is "U"-folded around the corresponding group 2 of cigarettes so as to form a U-shaped wrap 1 having the two ends 13 and 14 projecting out from the group 2 of cigarettes.
- the ends 13 and 14 overlapped and heat-sealed one to the other i.e. the sealing fin F
- each pocket of the wrapping drum 22 is provided with a pair of holding devices 29 which are arranged on opposite sides of the pocket and are moveable between an open position (held in the area of the transfer stations S1 and S2) wherein the two holding devices 29 are relatively set apart from one another so as to allow the partially formed wrap 1 to get into/out of the pocket without interfering with the holding devices 29 and a closed position (held outside the transfer stations S1 and S2) wherein the two holding devices 29 are relatively close to one another to "grip" the group 2 of cigarettes, and therefore keep the group 2 of cigarettes laterally compressed to prevent the group 2 of cigarettes from deforming.
- the function of the pair holding devices 29 of each pocket of the wrapping drum 22 is to keep the group 2 of cigarettes laterally compressed during the advancement of the wrapping drum 22 without, at the same time, subjecting the sheet 11 of wrapping material to unwanted folds in the area of the open side edges.
- the pockets of the wrapping drum 22 can comprise fixed profiles which first produce this initial folding of the sheet 11 of wrapping material (i.e. fold the "nibs"), and then guarantee the lateral compression of the group 2 of cigarettes so as to prevent the group 2 of cigarettes from deforming.
- a straight wrapping conveyor 30 is provided (for example a belt conveyor) provided with pockets 31, which are suited to receive and hold the wraps 1.
- the wrapping conveyor 30 extends along the wrapping path P3 and extends from the transfer station S1, throughout the transfer station S2, and along the entire longitudinal folding unit 19.
- the wrapping conveyor 30 is arranged perpendicular to the rotation axis 23 of the wrapping drum 22 and passes through the rotation axis 23 of the wrapping drum 22 (i.e. crosses the wrapping drum 22 from one side to the other by passing through the rotation axis 23 of the wrapping drum 22 and passing both through the transfer station S1 and through the transfer station S2).
- the main function of the wrapping conveyor 30 is to feed the wraps 1 along the entire longitudinal folding unit 19, i.e. to receive the wraps 1 from the wrapping drum 22 in the transfer station S2 and to feed the wraps 1 along the wrapping path P3. It is important to note that in the transfer station S2, a pocket 31 of the wrapping conveyor 30 passes through a pocket of the wrapping drum 22 thus picking up directly (i.e. without further transfer/pusher elements) a corresponding wrap 1.
- the further function of the wrapping conveyor 30 is to transfer the wraps 1 from the preliminary folding unit 17 to the transverse folding unit 18 in the transfer station S1, i.e.
- a pocket 31 of the wrapping conveyor 30 passes through a pocket of the wrapping conveyor of the preliminary folding unit 17 to pick up the wrap 1 and then passes through a pocket of the wrapping drum 22 to release the wrap 1.
- the wrapping conveyor 30 is suited to insert a group 2 of cigarettes coupled to a sheet 11 of wrapping material in a pocket of the wrapping drum 22 in the transfer station S1, and the wrapping conveyor 30 is suited to pick up a group 2 of cigarettes coupled to a sheet 11 of wrapping material from a pocket of the wrapping drum 22 in the transfer station S2 opposite to the transfer station S1 and is arranged at 180° along the wrapping path P2 relative to the transfer station S1.
- straight wrapping conveyor 30 illustrated in Figure 14 can be used both in the embodiment illustrated in Figure 13 and in the embodiment illustrated in Figure 11 .
- Figure 15 illustrates an alternative of the embodiment illustrated in Figure 11 , wherein the conveyor 21 of the transverse folding unit 18 is straight and not circular.
- Figure 16 illustrates an alternative of the embodiment illustrated in Figure 13 , wherein the conveyor 21 of the transverse folding unit 18 is straight and not circular.
- each pocket of the wrapping conveyor 20 is formed by a hollow folding spindle which is suited to contain a group 2 of cigarettes and around which the sheet 11 of wrapping material is initially "U"-folded; in other words, a sheet 11 of wrapping material is initially "U"-folded (with the same methods as described above) around a folding spindle (forming a pocket of the wrapping conveyor 20), which contains a group 2 of cigarettes and the group 2 of cigarettes is coupled to the sheet 11 of wrapping material already "U"-folded against the folding spindle in the area of the transfer station S1 (i.e.
- the packer machine 15 described above has many advantages.
- the packer machine described above is able to operate quickly (i.e. with a high hourly productivity rate) while guaranteeing a high and above all constant production quality.
- This result is achieved due the fact that both in the transverse folding unit 18 and in the longitudinal folding unit 19 there is a single common sealing device, which is on the outside of the corresponding wrapping conveyor (i.e. does not move along with the wrapping conveyor but remains always in the same position) and therefore operates with all the wraps 1. Due to this arrangement, during the fine adjustment step of the packer machine 15, it is sufficient to finely adjust a single common sealing device for each folding unit 18 and 19 and hence it is usually possible to obtain higher quality standards.
- the production of the wrapping conveyor 21 of the transverse folding unit 18 is very simple since the wrapping conveyor 21 is not required to support moveable heating parts; among other things, it is important to emphasize that it is not necessary to supply electrical power to the wrapping conveyor 21 as on the wrapping conveyor 21 no heating elements are provided.
- the replacement operation of the sealing device 25 of the transverse folding unit 18 (in case of change of size or maintenance) is greatly simplified and faster, since the sealing device 25 comprises only one sealing gripper 26 common to all the pockets of the wrapping drum 22.
- the folding methods of the sheet 11 of wrapping material around the group 2 of cigarettes allow to improve the final quality of the folding process, as they allows obtaining a very precise positioning of the sheet 11 of wrapping material relative to the group 2 of cigarettes also when rapidly operating (i.e. with a high hourly productivity rate); consequently, in the wraps 1, the pull-out opening 9 (overlapped by the reusable closing tab 10) is always exactly in the desired position.
- the embodiment illustrated in the attached figures refers to the manufacturing of a packet of cigarettes but the present invention is applicable without any substantial modifications to the manufacturing of any other type of packet of tobacco articles (for example, a packet of cigars, a packet of liquid vaporizing type electronic cigarettes, a packet of new generation cigarettes without tobacco combustion).
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Basic Packing Technique (AREA)
Description
- The present invention relates to a wrapping method and to a packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles.
- The present invention finds advantageous application in the folding of a heat-sealable sheet of wrapping material around a parallelepiped-shaped group of cigarettes to produce a sealed wrap, to which the following description will make explicit reference without implying any loss of generality.
- Over the last several years rigid packets of cigarettes of the type described in Patent
US4300676A1 have been proposed on the market, wherein the inner wrap is impermeable and is formed by a sheet of wrapping material made of impermeable and heat-sealable material having a cigarette pull-out opening, which is closed by a reusable closing tab - Patent application
WO2010136869A1 describes a wrapping method to produce a sealed wrap according to which are provided the steps of: feeding the group of cigarettes and the sheet of wrapping material inside a pocket of a wrapping drum so that the sheet of wrapping material is arranged "U"-folded inside the pocket and has an outer flap which protrudes from the pocket and an inner flap that rests on a side wall of the group of cigarettes; folding the inner flap by 90° relative to the side wall of the group of cigarettes so as to arrange the inner flap perpendicular to the side wall itself; folding the outer flap in an "L"-shape inside the pocket, against the side wall of the group of cigarettes and against the inner flap arranged perpendicular to the side wall so as to overlap the outer flap and the inner flap one over the other, thus giving to the sheet of wrapping material a tubular shape; and heat-seal the outer flap and the inner flap to one another. In patent applicationWO2010136869A1 a wrapping drum is used provided with a plurality of pockets, each of which comprises a lower wall and two side walls that are parallel and opposite to one another; a side wall of each pocket has a reduced size relative to the opposite side wall so as to leave the inner flap of the sheet of wrapping material uncovered and ends with a transverse support element, which is arranged perpendicular to the side wall and is provided with suction so as to attract and hold the inner flap of the sheet of wrapping material by means of suction. Each transverse support element performs a contrast function both when folding the outer flap against the inner flap, and during the subsequent heat-sealing of the outer flap to the inner flap. - The fact that the contrast used during the heat-sealing (i.e. the transverse support element) is mounted on the drum and belongs precisely to each pocket (i.e. each pocket has its own contrast, i.e. its own transverse support element) makes the setup step more complex (therefore a longer execution) as it is necessary to finely adjust the position of each contrast (i.e. of each transverse support element) so as to cooperate in an optimal manner with at least one moveable sealing device that is on the outside of the wrapping drum and is common to all the pockets; i.e. it is necessary to repeat the fine adjustment of the position of each contrast (i.e. of each transverse support element) with respect to the common moveable sealing device. In addition, the fact that the contrast used during the heat-sealing (i.e. the transverse support element) is mounted on the drum means that it is necessary to replace a greater number of parts due to wear and/or size change because each pocket has a corresponding contrast. Lastly, the fact that the contrast used during the heat-sealing process (i.e. the transverse support element) is mounted on the drum gives a lower repeatability of the product quality (since the sealing process may change from pocket to pocket); in other words, the same wrapping drum can produce both perfectly sealed wraps, and unsatisfactory sealed wraps.
- It is important to note that the aforementioned drawbacks are accentuated by the increase in the hourly productivity of the packer machine, as increasing the hourly productivity decreases the time available to perform the heat-sealing process and hence the heat-sealing process itself is of good quality only if the common moveable sealing device is mechanically coupled with the corresponding contrast (i.e. with the corresponding transverse support element) in an optimal manner. Consequently, the packer machine described in patent application
WO2010136869A1 is not suitable for operating at a very high hourly productivity rate. - Patent application
WO2015128812A1 describes a packer machine comprising: a forming station in which groups of cigarettes are formed in succession, a preliminary folding station in which a corresponding sheet of wrapping material is "U"-folded around each group of cigarettes, a longitudinal folding station in which each sheet of wrapping material is longitudinally folded in the area of the smaller side walls of the respective group of cigarettes so as to form and heat-seal a couple of opposing longitudinal fins, and a transverse folding station in which each sheet of wrapping material is transversely folded in the area of the smaller wall of the respective group of cigarettes so as to form and heat-seal a transverse fin. - The object of the present invention is to provide a wrapping method and a packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles, which wrapping method and packer machine allow to operate quickly (i.e. with a high hourly productivity rate) while guaranteeing a high and above all constant production quality and, at the same time, being easy and inexpensive to implement.
- According to the present invention a wrapping method and a packer machine is provided to fold a heat-sealable sheet of wrapping material around a group of tobacco articles, according to what is claimed in the appended claims.
- The present invention will now be described with reference to the accompanying drawings, which illustrate some examples of non-limiting embodiments, wherein:
-
Figure 1 illustrates a front perspective view of a cigarette wrap made according to the wrapping method of the present invention; -
Figure 2 illustrates a perspective view of a group of cigarettes contained in the wrap ofFigure 1 ; -
Figure 3 illustrates a perspective view of a reinforcing element which can be contained in the wrap ofFigure 1 ; -
Figure 4 illustrates a plan view of a sheet of wrapping material used to make the wrap ofFigure 1 ; -
Figures 5-10 illustrate some steps of the wrapping method of the present invention to fold the sheet of wrapping material of -
Figure 4 around the group of cigarettes ofFigure 2 in order to obtain the cigarette wrap ofFigure 1 ; -
Figure 11 is a schematic and perspective view of a packer machine which produces the wrap ofFigure 1 and is made according to the present invention; -
Figure 12 is an enlarged scale view of a wrapping drum of the packer machine ofFigure 11 ; -
Figure 13 is a schematic and perspective view of an alternative embodiment of a packer machine made according to the present invention; -
Figure 14 is an enlarged scale view of a wrapping drum of the packer machine ofFigure 13 ; -
Figure 15 is a schematic and perspective view of a further embodiment of a packer machine which produces the wrap ofFigure 1 and is made according to the present invention; and -
Figure 16 is a schematic and perspective view of another embodiment of a packer machine made according to the present invention. - In
figure 1 ,number 1 denotes, as a whole, a sealed cigarette wrap for example of the type described in patentUS4300676A1 . - As illustrated in
Figure 2 , thewrap 1 for cigarettes encloses agroup 2 of cigarettes with a parallelepiped shape having anupper wall 3 and alower wall 4, which are formed by the tips of the cigarettes and are parallel and opposite to one another, twolarger side walls smaller side walls 7 and 8, which are formed by the cylindrical side walls of the cigarettes and are parallel and opposite to one another. According to a preferred embodiment, theupper wall 3 of thegroup 2 of cigarettes is arranged in the area of the cigarette filters, while thelower wall 4 of thegroup 2 of cigarettes is arranged in the area of the tips of the cigarettes (i.e. the ends of the cigarettes with the tobacco in view). - As illustrated in
Figures 1 and4 , thewrap 1 has, at the top and in front, a cigarette pull-out opening 9 (shown inFigure 4 ), which is delimited by a pre-weakened tear-open line, is closed by areusable closing tab 10 and involves a portion of a front wall of thewrap 1 and a portion of an upper wall of thewrap 1. According to a preferred embodiment, theclosing tab 10 is fixed to thewrap 1 for cigarettes by means of a repositionable non- drying adhesive which is applied to the lower surface of theclosing tab 10 and is arranged all around the pull-out opening 9 so as to allow theclosing tab 10 to be repeatedly partially separated from thewrap 1 and then again fixed to thewrap 1. - The
wrap 1 is made by folding a rectangular-shaped sheet 11 of wrapping material (illustrated inFigure 4 ) around thegroup 2 of cigarettes (illustrated inFigure 2 ). Before folding thesheet 11 of wrapping material around thegroup 2 of cigarettes, thesheet 11 of wrapping material is centrally pre-incised to define the pull-outopening 9; thereafter, to thesheet 11 of wrapping material aclosing tab 10 is applied, which is gummed on the lower part, i.e. provided with the repositionable adhesive on its lower surface that inside the pull-outopening 9 causes the permanent gluing of the inner portion of thesheet 11 of wrapping material to theclosing tab 10 and on the outside of the pull-out opening 9 causes a detachable gluing of thesheet 11 of wrapping material to theclosing tab 10. - As illustrated in
Figure 3 , thewrap 1 can comprise a reinforcingelement 12, which is made of cardboard or rigid paperboard, is "U"-shaped and is arranged inside thewrap 1 in contact with thegroup 2 of cigarettes. The function of the reinforcingelement 12 is to provide greater stiffness and greater stability to the shape of thewrap 1 so as to prevent thewrap 1 from collapsing upon itself after extracting a portion of the cigarettes contained inwrap 1 thus complicating the extraction of the remaining cigarettes and in particular making the opening and subsequent re-closing of theclosing tab 10 extremely complicated. An additional function of the reinforcingelement 12 is to provide a mechanical protection for the cigarettes during the folding of thesheet 11 of wrapping material, a mechanical and thermal protection for the cigarettes during the heat-sealing process of the overlapping portions of thesheet 11 of wrapping material, and a mechanical protection for the cigarettes during the handling of thewrap 1. -
Figures 5-8 illustrate the folding steps of thesheet 11 of wrapping material around thegroup 2 of cigarettes, which has the twolarger side walls lower walls - Initially, the
group 2 of cigarettes is coupled to theflat sheet 11 of wrapping material by bringing theupper wall 3 of thegroup 2 of cigarettes in contact with thesheet 11 of wrapping material (Figure 5 ); subsequently, the sheet of wrapping material is folded in a "U"-shape around thegroup 2 of cigarettes (Figure 6 ) so that the "U"-foldedsheet 11 of wrapping material is arranged in the area of theupper wall 3 and of the twolarger side walls group 2 of cigarettes and has twoends larger side walls larger side walls 5 and 6 (i.e. continue beyond thelarger side walls 5 and 6) it is important to note that thesheet 11 of wrapping material is asymmetrically fed in front of thegroup 2 of cigarettes (i.e. thesheet 11 of wrapping material is caused to asymmetrically rest against theupper wall 3 of thegroup 2 of cigarettes) to define the twoends group 2 of cigarettes and have a different length (i.e. theend 13 is longer than theend 14 and the difference in length between theend 13 and theend 14 is equal to the width of thelower wall 4 of thegroup 2 of cigarettes) . As illustrated inFigure 6 , theend 13 is parallel to thelarger side wall 6 of thegroup 2 of cigarettes and protrudes from thelower wall 4 of thegroup 2 of cigarettes continuing beyond thelarger side wall 6; likewise, theend 14 is parallel to thelarger side wall 5 of thegroup 2 of cigarettes and protrudes from thelower wall 4 of thegroup 2 of cigarettes, continuing beyond thelarger side wall 5. As illustrated inFigure 7 , theend 13 is folded by 90° relative to thelarger side wall 6 of thegroup 2 of cigarettes and against thelower wall 4 of thegroup 2 of cigarettes and, at the same time, a final part of theend 13 is folded by 90° to give theend 13 an "L"-shape and, hence, arrange the final part of theend 13 parallel and resting on the end 14 (which does not undergo any folding, in this step, i.e. it remains parallel to the larger side wall 5) thus giving thesheet 11 of wrapping material a tubular shape; in other words at the same time (i.e. with the same folding action) theend 13 is folded by 90° into two distinct points: a first folding by 90° around the edge between thelarger side wall 6 and the lower 4 wall and a second folding in the area of the edge between thelarger side wall 5 and the lower wall 4 (i.e. near the end 14) so as to give theend 13 an "L"-shape and to support the final part of theend 13 against theend 14. When theend 13 is folded in an "L"-shape and rests (in its final part) on theend 14, to thesheet 11 of wrapping material a tubular shape is given having two open side edges in the area of thesmaller side walls 7 and 8 of thegroup 2 of cigarettes. At this point, as illustrated inFigure 8 , the overlapping portions of theends sheet 11 of wrapping material and form a sealing fin F. Finally, theends lower wall 4 of thegroup 2 of cigarettes (as illustrated inFigure 9 ) and with the interposition of part of thesheet 11 of wrapping material; alternatively, theends larger side wall 5 of thegroup 2 of cigarettes (as illustrated inFigure 10 ) and with the interposition of part ofsheet 11 of wrapping material. - In
Figure 11 ,number 15 denotes, as a whole, a packer machine to produce thewrap 1 for cigarettes illustrated inFigure 1 following the wrapping steps illustrated inFigures 5-9 . - It is important to note that the
packer machine 15 can comprise only the components illustrated inFigure 11 (in this case eachwrap 1, described above, is a finished product and can be directly marketed); alternatively, thepacker machine 15 can comprise further components of a known type to wrap, around eachwrap 1, a respective outer casing which encloses thewrap 1 and can be formed by an outer sheet of wrapping material folded around thewrap 1 and cup-shaped (soft type packet of cigarettes), or it can be formed by a rigid box with a hinged lid formed by folding a rigid blank around the wrap 1 (rigid type packet of cigarettes). - The
packer machine 15 comprises a formingunit 16 in which thegroup 2 of cigarettes are formed in succession, apreliminary folding unit 17 in which acorresponding sheet 11 of wrapping material is "U"-folded around eachgroup 2 of cigarettes, atransverse folding unit 18 in which eachsheet 11 of wrapping material is transversely folded in the area of thebottom wall 4 of therespective group 2 of cigarettes so as to form a tubular wrap, and alongitudinal folding unit 19 in which eachsheet 11 of wrapping material is longitudinally folded in the area of thesmaller side walls 7 and 8 of therespective group 2 of cigarettes to complete the forming of thewrap 1. - The
packer machine 15 comprises awrapping conveyor 20, which comprises a plurality of pockets (known and not illustrated) that are suited to house corresponding groups of cigarettes and are step-fed (that is, with a law of motion which cyclically alternates a movement step and a rest step) along a wrapping path P1 throughout the formingunit 16 and thepreliminary folding unit 17. Preferably, the pockets project outwards from thewrapping conveyor 20, i.e. each pocket is fixed to the wrappingconveyor 20 only in the area of a first end, and a second end opposite the first end is free of constraints from the wrappingconveyor 20 and relatively set apart from the wrappingconveyor 20 itself. In the non-limiting embodiment illustrated in the accompanying figures, the wrappingconveyor 20 comprises a belt wound around end pulleys (one of which is motorized) and moves by-step along a closed loop path; alternatively, the wrappingconveyor 20 comprises a drum which is mounted so as to rotate around a central rotation axis. The formingunit 16 for thegroups 2 of cigarettes comprises a hopper (schematically illustrated) provided with three outlet mouths to simultaneously feed threegroups 2 of cigarettes to respective pockets of the wrappingconveyor 20 which advances by-step along the wrapping path P1.
Thepreliminary folding unit 17 is arranged along the wrapping conveyor 20 (i.e. along the wrapping path P1) downstream of the formingunit 16. In thepreliminary folding unit 17, eachgroup 2 of cigarettes carried by a pocket is coupled to the correspondingflat sheet 11 of wrapping material by resting thesheet 11 of wrapping material against theupper wall 3 of thegroup 2 of cigarettes (as illustrated inFigure 5 ); subsequently, thesheet 11 of wrapping material is folded in a "U"-shape around thegroup 2 of cigarettes (as illustrated inFigure 6 ). - In the
preliminary folding unit 17, thesheet 11 of wrapping material can immediately take the shape illustrated inFigure 6 (i.e. in which both sides of thesheet 11 of wrapping material adhere to thelarger side walls group 2 of cigarettes thus forming folding angles of 90°), or (as illustrated inFigure 11 ) thesheet 11 of wrapping material can initially assume a more open shape wherein one side of thesheet 11 of wrapping material is raised relative to thelarger side wall group 2 of cigarettes thus forming a folding angle greater than 90° and therefore can take the final shape illustrated inFigure 6 (i.e. in which both sides of thesheet 11 of wrapping material adhere to thelarger side walls group 2 of cigarettes thus forming folding angles of 90°) when thegroup 2 of cigarettes leaves the corresponding pocket of the wrappingconveyor 20 together with thesheet 11 of wrapping material. - The
transverse folding unit 18 comprises awrapping conveyor 21, which receives in succession the wraps 1 (each formed by asheet 11 of wrapping material "U"-folded around acorresponding group 2 of cigarettes) from thewrapping conveyor 20 in a transfer station S1 and feeds in succession thewraps 1 along a folding path P2 which is circular. In particular, thewrapping conveyor 21 comprises awrapping drum 22 which rotates by-step (that is, with a law of motion which cyclically alternates a movement step and a rest step) around acentral rotation axis 23 and is provided with a plurality of peripheral pockets each suited to house a corresponding partially formed wrap 1 (i.e. agroup 2 of cigarettes partially wrapped in asheet 11 of wrapping material). - In other words each
group 2 of cigarettes, wrapped in the "U"-foldedsheet 11 of wrapping material, is inserted into a pocket of the wrapping drum 22 (i.e. into a pocket of the wrapping conveyor 21), which is fed along the wrapping path P2 to perform the folding of the twoends group 2 of cigarettes is arranged in a pocket of the wrapping drum 22 (i.e. in a pocket of the wrapping conveyor 21), the sealing fin F, i.e. the final part of theend 13 and theend 14, are arranged parallel to the wrapping path P2 (at least until the heat-sealing process has ended, i.e. at least until the sealing fin F is completely formed). In other words, when thegroup 2 of cigarettes is arranged in a pocket of the wrapping drum 22 (i.e. in a pocket of the wrapping conveyor 21), the twolarger side walls group 2 of cigarettes are arranged parallel to the wrapping path P2, the twosmaller side walls 7 and 8 of thegroup 2 of cigarettes are arranged perpendicular to the wrapping path P2, and theupper wall 3 and thelower wall 4 of thegroup 2 of cigarettes are arranged parallel to the wrapping path P2. - As illustrated in
Figure 12 , along thewrapping conveyor 21, i.e. along the wrapping path P2, and afolding device 24 is arranged immediately downstream of the transfer station S1, which performs the double folding of theend 13 of thesheet 11 of wrapping material illustrated inFigure 7 and described above, which gives theend 13 an "L"-shape; in other words, thefolding device 24 folds theend 13 by 90° relative to thelarger side wall 6 of thegroup 2 of cigarettes, and at the same time, folds the final part of theend 13 in an "L"-shape so as to arrange the final part of theend 13 against theend 14 which does not undergo any type of folding, at this step. According to a preferred embodiment, thefolding device 24 is of a passive type (i.e. is completely devoid of moving parts) and comprises only fixed folding helixes. - As illustrated in
Figure 12 , along awrapping conveyor 21, i.e. along the wrapping path P2, and immediately downstream of thefolding device 24, asealing device 25 is arranged, which performs the heat-sealing of the overlapping portions of theends 13 and 14 (i.e. forms the sealing fin F) so as to stabilize the tubular shape of thesheet 11 of wrapping material as illustrated inFigure 8 . According to a preferred embodiment illustrated inFigure 8 , the sealingdevice 25 comprises a sealinggripper 26 with two moveable and heated jaws 27: during the advancing step of the wrappingconveyor 21, the sealinggripper 26 is opened (i.e. the twojaws 27 are relatively far apart one from the other) so as to allow theends sheet 11 of wrapping material (i.e. the sealing fin F) to pass through the sealinggripper 26 without rubbing whereas during the rest step of the wrappingconveyor 21 the sealinggripper 26 is closed (i.e. the twojaws 27 are pushed one against the other with a certain force to tighten, in between, the ends 13 and 14 of thesheet 11 of wrapping material) so as to perform the heat-sealing process (as a result of the simultaneous application of heat and pressure) of the overlapping portions of theends sheet 11 of wrapping material. It is important to note that asingle sealing device 25 is provided, i.e. a sealinggripper 26, which is arranged in a fixed position along the wrappingconveyor 21, i.e. along the wrapping path P2, and is common to all thewraps 1; in other words, all thewraps 1 are heat-sealed in the area of theends sheet 11 of wrapping material (i.e. the sealing fins F) by a singlecommon sealing device 25. - According to a possible embodiment, the
folding device 24 only performs the folding of theend 13 of thesheet 11 of wrapping material thus giving to theend 13 itself an "L"-shape (as illustrated inFigure 7 ) leaving the sealingdevice 25 the task of performing the heat-sealing of the overlapping portions of theends folding device 24 can also comprise (at least) one heated element for simultaneously performing both the folding of theend 13 of thesheet 11 of wrapping material thus giving to theend 13 itself an "L"-shape (as illustrated inFigure 7 ), and an initial heat-sealing of the overlapping portions of theends device 25 completes the heat-sealing of the overlapping portions of theends folding device 24. - In the embodiment illustrated in the attached figures, the
transverse folding unit 18 comprises asingle sealing device 25 arranged immediately downstream of thefolding device 24; according to a different and perfectly equivalent embodiment, thetransverse folding unit 18 comprises two or more (typically no more than three) sealingdevices 25 arranged in succession immediately downstream of thefolding device 24. - As illustrated in
Figure 12 , along the wrappingconveyor 21, i.e. along the wrapping path P2, and immediately downstream of the sealingdevice 25, afolding device 28 is arranged, which performs the folding by 90° of theflaps Figure 9 ; in other words, thefolding device 28 folds by 90° theflaps lower wall 4 of thegroup 2 of cigarettes and with the interposition of part of thesheet 11 of wrapping material. According to a preferred embodiment, thefolding device 28 is of a passive type (i.e. it is completely devoid of moving parts) and only comprises fixed folding helixes. - As illustrated in
Figure 12 , the wrappingconveyor 21 feeds each wrap 1 (formed, in the area of the wrappingconveyor 21, by agroup 2 of cigarettes partially wrapped in asheet 11 of wrapping material) so that the upper andlower walls larger side walls group 2 of cigarettes are parallel to the wrapping path P2 and thesmaller side walls 7 and 8 of thegroup 2 of cigarettes are perpendicular to the wrapping path P2; in other words, the wrappingconveyor 21 feeds eachwrap 1 so that the ends 13 and 14 of thesheet 11 of wrapping material (i.e. the sealing fin F) are (at least until the heat-sealing process) parallel to the wrapping path P2. - As illustrated in
Figure 11 , at the end of the transverse folding unit 18 (i.e. at the entrance of the longitudinal folding unit 19) eachwrap 1 has a tubular shape having two side edges open in the area of thesmaller side walls 7 and 8 of thegroup 2 of cigarettes. Thelongitudinal folding unit 19 comprises a wrapping conveyor (known and not illustrated), which receives thewraps 1 in succession (each formed by asheet 11 of wrapping material folded in a tubular shape around acorresponding group 2 of cigarettes) from thelongitudinal wrapping conveyor 21 in a transfer station S2 and advances along a path P3 that is straight and is arranged perpendicular to the folding path P2. The transfer station S2 is opposite to the transfer station S1 and is arranged at 180° along the wrapping path P2 relative to the transfer station S1. Thelongitudinal folding unit 19 comprises folding devices (known and not illustrated), which fold, in a known manner, the two open side edges of eachwrap 1 to complete the formation of thewrap 1 itself; preferably, the folding devices of thelongitudinal folding unit 19 are passive (i.e. they are completely devoid of moving parts) and only comprise fixed folding helixes. Thelongitudinal folding unit 19 comprises sealing devices (known and not illustrated) which stabilize eachwrap 1 by means of heat-sealing the overlapping portion of thesheet 11 of wrapping material in the area of thesmaller side walls 7 and 8 of thegroup 2 of cigarettes. - Along the
transverse folding unit 18 thegroup 2 of cigarettes are transversely fed (i.e. the cigarettes are arranged perpendicular to the wrapping path P2), while along thelongitudinal folding unit 19 thegroup 2 of cigarettes are longitudinally fed (i.e. the cigarettes are arranged parallel to the wrapping path P3). - In the non-limiting embodiment illustrated in the accompanying figures, the
longitudinal folding unit 19 comprises a straight wrapping conveyor, and having pushers that feed thewraps 1 through a fixed folding tunnel; alternatively, thelongitudinal folding unit 19 comprises a circular wrapping conveyor (i.e. a wrapping drum, which is mounted so as to rotate around a central rotation axis). - As illustrated in
Figure 11 , thepreliminary folding unit 17 comprises a feeding conveyor, which feeds thesheets 11 of wrapping material in succession along a straight feeding path P4; by way of example, the feeding conveyor comprises two conveyor belts which are closed in a loop, arranged in the area of opposite ends of thesheets 11 of wrapping materials, and hold thesheets 11 of wrapping materials by suction. The feeding path P4 has a parallel section and is adjacent to the wrapping path P1 in the area of a feeding station S3 in which eachsheet 11 of wrapping material is released by the feeding conveyor to a pocket of the wrappingconveyor 20 so as to be coupled, as described above, to acorresponding group 2 of cigarettes. To the wrapping conveyor 20 a folding device is coupled (known and not illustrated) that folds thesheet 11 of wrapping material in a "U"-shape around thegroup 2 of cigarettes as described above. According to an alternative and perfectly equivalent embodiment not illustrated, eachsheet 11 of wrapping material is fed flat in the area of the transfer station S1 and folds in a "U"-shape around thegroup 2 of cigarettes as described above while thegroup 2 of cigarettes itself enters a pocket of the wrappingdrum 22. - As illustrated in
Figure 11 , when the reinforcingelement 12 is provided, each reinforcingelement 12 is fed to the corresponding pocket of the wrappingconveyor 20 upstream of the hoppers i.e. before feeding thegroup 2 of cigarettes to the pocket. - In the alternative embodiment illustrated in
Figure 13 , the methods of coupling thesheet 11 of wrapping materials to thegroup 2 of cigarettes in the feeding station S3 are modified, the methods for folding the ends 13 and 14 overlapped and heat-sealed to one another (i.e. of the sealing fin F) are modified, and the methods for folding the two open side edges of eachwrap 1 in thelongitudinal folding unit 19 are modified. In the feeding station S3, eachgroup 2 of cigarettes is coupled to the correspondingflat sheet 11 of wrapping material by resting a side part of thesheet 11 of wrapping material against thelarger side wall 5 of thegroup 2 of cigarettes; successively, thesheet 11 of wrapping material is "U"-folded around thecorresponding group 2 of cigarettes so as to form aU-shaped wrap 1 having the two ends 13 and 14 projecting out from thegroup 2 of cigarettes. The ends 13 and 14 overlapped and heat-sealed one to the other (i.e. the sealing fin F) are folded by 180° against thelarger side wall 5 of thegroup 2 of cigarettes (as illustrated inFigure 10 ) and with the interposition of part of thesheet 11 of wrapping material. In thelongitudinal folding unit 19, two fin-shaped folds are sealed to one another while they are perpendicular to the correspondingsmaller side walls 7 and 8 of thegroup 2 of cigarettes and after the heat-sealing process has ended, are folded by 90° against thesmaller side walls 7 and 8 themselves. - As illustrated in
Figure 14 , each pocket of the wrappingdrum 22 is provided with a pair of holdingdevices 29 which are arranged on opposite sides of the pocket and are moveable between an open position (held in the area of the transfer stations S1 and S2) wherein the twoholding devices 29 are relatively set apart from one another so as to allow the partially formedwrap 1 to get into/out of the pocket without interfering with the holdingdevices 29 and a closed position (held outside the transfer stations S1 and S2) wherein the twoholding devices 29 are relatively close to one another to "grip" thegroup 2 of cigarettes, and therefore keep thegroup 2 of cigarettes laterally compressed to prevent thegroup 2 of cigarettes from deforming. The function of thepair holding devices 29 of each pocket of the wrappingdrum 22 is to keep thegroup 2 of cigarettes laterally compressed during the advancement of the wrappingdrum 22 without, at the same time, subjecting thesheet 11 of wrapping material to unwanted folds in the area of the open side edges.
With the folding methods of the open side edges adopted in the embodiment illustrated inFigure 11 , an initial folding of thesheet 11 of wrapping material is already made in the wrappingdrum 22 in the area of the open side edges (the fold of so called "nibs"), thus the pockets of the wrappingdrum 22 can comprise fixed profiles which first produce this initial folding of thesheet 11 of wrapping material (i.e. fold the "nibs"), and then guarantee the lateral compression of thegroup 2 of cigarettes so as to prevent thegroup 2 of cigarettes from deforming. Instead, with the folding methods of the open side edges adopted in the embodiment illustrated inFigure 13 , no folding of thesheet 11 of wrapping material must be made in the wrappingdrum 22 in the area of the open side edges and therefore it is necessary to use the holdingdevices 29 which open and close to laterally push only on thegroup 2 of cigarettes without affecting thesheet 11 of wrapping material (i.e. without causing the folding of thesheet 11 of wrapping material). - As illustrated in
Figure 14 , astraight wrapping conveyor 30 is provided (for example a belt conveyor) provided withpockets 31, which are suited to receive and hold thewraps 1. The wrappingconveyor 30 extends along the wrapping path P3 and extends from the transfer station S1, throughout the transfer station S2, and along the entirelongitudinal folding unit 19. In addition, the wrappingconveyor 30 is arranged perpendicular to therotation axis 23 of the wrappingdrum 22 and passes through therotation axis 23 of the wrapping drum 22 (i.e. crosses the wrappingdrum 22 from one side to the other by passing through therotation axis 23 of the wrappingdrum 22 and passing both through the transfer station S1 and through the transfer station S2). - The main function of the wrapping
conveyor 30 is to feed thewraps 1 along the entirelongitudinal folding unit 19, i.e. to receive thewraps 1 from the wrappingdrum 22 in the transfer station S2 and to feed thewraps 1 along the wrapping path P3. It is important to note that in the transfer station S2, apocket 31 of the wrappingconveyor 30 passes through a pocket of the wrappingdrum 22 thus picking up directly (i.e. without further transfer/pusher elements) acorresponding wrap 1. The further function of the wrappingconveyor 30 is to transfer thewraps 1 from thepreliminary folding unit 17 to thetransverse folding unit 18 in the transfer station S1, i.e. to extract, in the transfer station S1, awrap 1 from the pocket of the wrapping conveyor of thepreliminary folding unit 17, subsequently inserting thewrap 1 into the pocket of the wrappingdrum 22; in particular, in the transfer station S1 apocket 31 of the wrappingconveyor 30 passes through a pocket of the wrapping conveyor of thepreliminary folding unit 17 to pick up thewrap 1 and then passes through a pocket of the wrappingdrum 22 to release thewrap 1. In other words, the wrappingconveyor 30 is suited to insert agroup 2 of cigarettes coupled to asheet 11 of wrapping material in a pocket of the wrappingdrum 22 in the transfer station S1, and the wrappingconveyor 30 is suited to pick up agroup 2 of cigarettes coupled to asheet 11 of wrapping material from a pocket of the wrappingdrum 22 in the transfer station S2 opposite to the transfer station S1 and is arranged at 180° along the wrapping path P2 relative to the transfer station S1. - It is important to note that the
straight wrapping conveyor 30 illustrated inFigure 14 can be used both in the embodiment illustrated inFigure 13 and in the embodiment illustrated inFigure 11 . -
Figure 15 illustrates an alternative of the embodiment illustrated inFigure 11 , wherein theconveyor 21 of thetransverse folding unit 18 is straight and not circular. -
Figure 16 illustrates an alternative of the embodiment illustrated inFigure 13 , wherein theconveyor 21 of thetransverse folding unit 18 is straight and not circular. - In the embodiments illustrated in the accompanying figures, the
sheet 11 of wrapping material is folded from the beginning around thegroup 2 of cigarettes, i.e. the folds of thesheet 11 of wrapping material are all performed against thegroup 2 of cigarettes. According to an alternative and perfectly equivalent embodiment, each pocket of the wrappingconveyor 20 is formed by a hollow folding spindle which is suited to contain agroup 2 of cigarettes and around which thesheet 11 of wrapping material is initially "U"-folded; in other words, asheet 11 of wrapping material is initially "U"-folded (with the same methods as described above) around a folding spindle (forming a pocket of the wrapping conveyor 20), which contains agroup 2 of cigarettes and thegroup 2 of cigarettes is coupled to thesheet 11 of wrapping material already "U"-folded against the folding spindle in the area of the transfer station S1 (i.e. at the moment in which a pocket of the wrappingconveyor 21 enters). In this embodiment, the initial folding in a "U"-shape of eachsheet 11 of wrapping material takes place against a folding spindle, agroup 2 of cigarettes is coupled to the "U"-folded sheet of wrapping material in the area of the transfer station S1 (i.e. at the moment in which a pocket of the wrappingconveyor 21 enters) and the folding of thesheet 11 of wrapping material is completed against thegroup 2 of cigarettes. - The
packer machine 15 described above has many advantages. - First, the packer machine described above is able to operate quickly (i.e. with a high hourly productivity rate) while guaranteeing a high and above all constant production quality. This result is achieved due the fact that both in the
transverse folding unit 18 and in thelongitudinal folding unit 19 there is a single common sealing device, which is on the outside of the corresponding wrapping conveyor (i.e. does not move along with the wrapping conveyor but remains always in the same position) and therefore operates with all thewraps 1. Due to this arrangement, during the fine adjustment step of thepacker machine 15, it is sufficient to finely adjust a single common sealing device for eachfolding unit - Furthermore, in the
packer machine 15 described above, the production of the wrappingconveyor 21 of thetransverse folding unit 18 is very simple since the wrappingconveyor 21 is not required to support moveable heating parts; among other things, it is important to emphasize that it is not necessary to supply electrical power to the wrappingconveyor 21 as on the wrappingconveyor 21 no heating elements are provided. - Finally, in the
packer machine 15 described above, the replacement operation of the sealingdevice 25 of the transverse folding unit 18 (in case of change of size or maintenance) is greatly simplified and faster, since the sealingdevice 25 comprises only one sealinggripper 26 common to all the pockets of the wrappingdrum 22. - It is important to note that also the folding methods of the
sheet 11 of wrapping material around thegroup 2 of cigarettes allow to improve the final quality of the folding process, as they allows obtaining a very precise positioning of thesheet 11 of wrapping material relative to thegroup 2 of cigarettes also when rapidly operating (i.e. with a high hourly productivity rate); consequently, in thewraps 1, the pull-out opening 9 (overlapped by the reusable closing tab 10) is always exactly in the desired position. - The embodiment illustrated in the attached figures refers to the manufacturing of a packet of cigarettes but the present invention is applicable without any substantial modifications to the manufacturing of any other type of packet of tobacco articles (for example, a packet of cigars, a packet of liquid vaporizing type electronic cigarettes, a packet of new generation cigarettes without tobacco combustion...).
Claims (13)
- A wrapping method to fold a sheet (11) of wrapping material around a group (2) of tobacco articles with a parallelepiped shape, which has an upper wall (3) and a lower wall (4) that are parallel and opposite to one another, two larger side walls (5, 6) that are parallel and opposite to one another, and two smaller side walls (7, 8) that are parallel and opposite to one another; the wrapping method comprises the steps of:placing the "U"-folded sheet (11) of wrapping material around the group (2) of tobacco articles, so that the "U"-folded sheet (11) of wrapping material is arranged in the area of the upper wall (3) and of the two larger side walls (5, 6) of the group (2) of tobacco articles and has two ends (13, 14) that are parallel to the larger side walls (5, 6) and project from the larger side walls (5, 6);overlapping the two ends (13, 14) of the sheet (11) of wrapping material to one another, thus giving to the sheet (11) of wrapping material a tubular shape; andheat-sealing the overlapping portions of the two ends (13, 14) of the sheet (11) of wrapping material, so as to stabilize the tubular shape of the sheet (11) of wrapping material and form a sealing fin (F);wherein the two ends (13, 14) are overlapped to one another and heat-sealed while the group (2) of tobacco articles coupled to the sheet (11) of wrapping material is housed in a first pocket of a first wrapping conveyor (21), which is fed along a wrapping path (P2) and comprises a wrapping drum (22), which is mounted so as to rotate around a central rotation axis (23);wherein the first pocket of the first wrapping conveyor (21) is oriented so that the sealing fin (F), i.e. the overlapping portions of the two ends (13, 14) of the sheet (11) of wrapping material, is arranged parallel to the wrapping path (P2) at least until the heat-sealing process has ended;wherein a second straight wrapping conveyor (30) is provided, which is provided with a second pocket (31), which is suited to receive and hold the group (2) of tobacco articles coupled to the sheet (11) of wrapping material and is suited to insert the group (2) of tobacco articles coupled to the sheet (11) of wrapping material into the first pocket of the wrapping drum (22) in a first transfer station (S1); andwherein the second wrapping conveyor (30) is arranged perpendicular to the rotation axis (23) of the wrapping drum (22) and passes through the rotation axis (23) of the wrapping drum (22);the wrapping method is characterized in that the second wrapping conveyor (30) is suited to pick up the group (2) of tobacco articles coupled to the sheet (11) of wrapping material from the first pocket of the wrapping drum (22) in a second transfer station (S2), which is opposite to the first transfer station (S1) and is arranged at 180° along the wrapping path (P2) relative to the first transfer station (S1).
- The wrapping method according to claim 1, wherein, when the group (2) of tobacco articles is arranged in the first pocket of the first wrapping conveyor (21):the two larger side walls (5, 6) of the group (2) of tobacco articles are arranged parallel to the wrapping path (P2);the two smaller side walls (7, 8) of the group (2) of tobacco articles are arranged perpendicular to the wrapping path (P2); andthe upper wall (3) and the lower wall (4) of the group (2) of tobacco articles are arranged parallel to the wrapping path (P2) .
- The wrapping method according to claim 1 or 2, wherein a first folding device (24) is provided, which is arranged on the outside of the first wrapping conveyor (21) and folds the two ends (13, 14) of the sheet (11) of wrapping material against one another.
- The wrapping method according to claim 1, 2 or 3, wherein a sealing device (25) is provided, which is arranged on the outside of first wrapping conveyor (21) and heat-seals the overlapping portions of the two ends (13, 14) of sheet (11) of wrapping material so as to form the sealing fin (F), when the first pocket of the first wrapping conveyor (21) is in the area of the sealing device (25).
- The wrapping method according to any of the claims from 1 to 4, wherein a second folding device (28) is provided, which is arranged on the outside of first wrapping conveyor (21) and folds the sealing fin (F), when the first pocket of the first wrapping conveyor (21) is in the area of the second folding device (28).
- The wrapping method according to any of the claims from 1 to 5, wherein in the pocket of the first wrapping conveyor (21) a pair of holding devices (29) are provided, which are arranged on opposite sides of the pocket and are moveable between an open position, in which the two holding devices (29) are relatively far from one another, so as to allow the sheet (11) of wrapping material coupled to the group (2) of tobacco articles to get into/out of the pocket without interfering with the holding devices (29), and a closed position in which the two holding devices (29) are relatively close to one another, so as to lock the group (2) of tobacco articles between them resting against the smaller side walls (7, 8) of the group (2) of tobacco articles.
- The wrapping method according to any of the claims from 1 to 6, comprising the further step of folding the first end (13) by 90° against the lower wall (4) of the group (2) of tobacco articles and, at the same time, folding a final part of the first end (13) by 90°, so as to give the first end (13) an "L" shape and, hence, arrange the final part of the first end (13) parallel to and resting against the second end (14), which remains parallel to the second larger side wall (5), thus giving to the sheet (11) of wrapping material a tubular shape.
- The wrapping method according to claim 7, wherein the sheet (11) of wrapping material is caused to asymmetrically rest against the upper wall (3) of the group (2) of tobacco articles, so that a first end (13) projecting from a first larger side wall (6) is longer than a second end (14) projecting from a second larger side wall (5).
- The wrapping method according to claim 8, wherein the difference in length between the first end (13) and the second end (14) is equal to the width of the lower wall (4) of the group (2) of tobacco articles.
- The wrapping method according to any of the claims from 1 to 9 and comprising the further step of folding the sealing fin (F) by 90° against the lower wall (4) of the group (2) of tobacco articles.
- The wrapping method according to any of the claims from 1 to 9 and comprising the further step of folding the sealing fin (F) by 180° against the second larger side wall (5) of the group (2) of tobacco articles.
- The wrapping method according to any of the claims from 1 to 11, wherein the sheet (11) of wrapping material has a cigarette pull-out opening (9), which is closed by a reusable closing tab (10) and is arranged partly in the area of a larger side wall (5) of the group (2) of tobacco articles and partly in the area of the upper wall (3) of the group (2) of tobacco articles.
- A packer machine (15) to fold a sheet (11) of wrapping material around a group (2) of tobacco articles with a parallelepiped shape, which has an upper wall (3) and a lower wall (4) that are parallel and opposite to one another, two larger side walls (5, 6) that are parallel and opposite to one another, and two smaller side walls (7, 8) that are parallel and opposite to one another; the packer machine (15) comprises:a first folding device to place the "U"-folded sheet (11) of wrapping material around the group (2) of tobacco articles, so that the "U"-folded sheet (11) of wrapping material is arranged in the area of the upper wall (3) and of the two larger side walls (5, 6) of the group (2) of tobacco articles and has two ends (13, 14) that are parallel to the larger side walls (5, 6) and project from the larger side walls (5, 6);a second folding device (24) to overlap the two ends (13, 14) of the sheet (11) of wrapping material to one another, thus giving to the sheet (11) of wrapping material a tubular shape;a sealing device (25) to heat-seal the overlapping portions of the two ends (13, 14) of the sheet (11) of wrapping material, so as to stabilize the tubular shape of the sheet (11) of wrapping material and form a sealing fin (F);a first wrapping conveyor (21), which is fed along a wrapping path (P2) and comprises a wrapping drum (22), which is mounted so as to rotate around a central rotation axis (23) and is provided with a first pocket, which houses the group (2) of tobacco articles coupled to the sheet (11) of wrapping material while the two ends (13, 14) are overlapped and sealed to one another; anda second straight wrapping conveyor (30) that is provided with a second pocket (31) suited to receive and hold the group (2) of tobacco articles coupled to the sheet (11) of wrapping material and the conveyor is suited to insert the group (2) of tobacco articles coupled to the sheet (11) of wrapping material into the first pocket of the wrapping drum (22) in a first transfer station (S1);wherein the first pocket of the first wrapping conveyor (21) is oriented so that the sealing fin (F), i.e. the overlapping portions of the two ends (13, 14) of the sheet (11) of wrapping material, is arranged parallel to the wrapping path (P2) at least until the heat-sealing process has ended;wherein the second wrapping conveyor (30) is arranged perpendicular to the rotation axis (23) of the wrapping drum (22) and passes through the rotation axis (23) of the wrapping drum (22);the packer machine (15) is characterized in that the second wrapping conveyor (30) is suited to pick up the group (2) of tobacco articles coupled to the sheet (11) of wrapping material from the first pocket of the wrapping drum (22) in a second transfer station (S2), which is opposite to the first transfer station (S1) and is arranged at 180° along the wrapping path (P2) relative to the first transfer station (S1).
Applications Claiming Priority (1)
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ITUA2016A004192A ITUA20164192A1 (en) | 2016-06-08 | 2016-06-08 | Wrapping method and packaging machine for folding a heat-sealable wrapping sheet around a group of smoking articles. |
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EP3254974A1 EP3254974A1 (en) | 2017-12-13 |
EP3254974B1 true EP3254974B1 (en) | 2019-03-20 |
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EP17175115.9A Active EP3254974B1 (en) | 2016-06-08 | 2017-06-08 | Wrapping method and packer machine to fold a heat-sealable sheet of wrapping material around a group of tobacco articles |
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EP3728049A1 (en) * | 2017-12-21 | 2020-10-28 | I.M.A. Industria Macchine Automatiche S.p.A. | Method to make hermetic wrappers and corresponding machine |
IT201800000568A1 (en) * | 2018-01-05 | 2019-07-05 | Gd Spa | Wrapping method and packing machine to make a sealed wrapping of smoking articles stabilized by heat sealing. |
IT201800000570A1 (en) * | 2018-01-05 | 2019-07-05 | Gd Spa | Wrapping method and packing machine to make a sealed wrapping of smoking articles stabilized by heat sealing |
CN108248930B (en) * | 2018-01-29 | 2020-02-14 | 宁波市金龙机械实业有限公司 | Film wrapping and heat sealing device and method for product |
CN110053819B (en) * | 2019-03-04 | 2020-09-04 | 红塔烟草(集团)有限责任公司 | Folding method for double-inner-bag lining paper of FOCKE350 packaging unit |
DE102019110153A1 (en) * | 2019-04-17 | 2020-10-22 | Focke & Co. (Gmbh & Co. Kg) | Pack for products of the cigarette industry as well as method and device for the production thereof |
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GB592746A (en) * | 1945-04-19 | 1947-09-26 | Alfred German Rose | Improvements in the packaging of articles |
DE2854443C2 (en) | 1978-12-16 | 1985-05-30 | Focke & Co, 2810 Verden | Pack, in particular cuboid pack for cigarettes, cigarillos or the like |
EP1459983A1 (en) * | 2003-03-19 | 2004-09-22 | TOPACK Verpackungstechnik GmbH | Method for wrapping packages for tobacco industry products |
ITBO20060374A1 (en) * | 2006-05-17 | 2007-11-18 | Azionaria Costruzioni Acma Spa | METHOD AND DEVICE FOR THE PRODUCTION OF PRODUCTS |
ITBO20080327A1 (en) * | 2008-05-26 | 2009-11-27 | Gd Spa | METHOD AND UNITS TO FOLD A SHEET OF PAPERS AROUND A GROUP OF CIGARETTES. |
IT1394365B1 (en) | 2009-05-26 | 2012-06-15 | Gd Spa | METHOD AND UNIT OF WRAPPING TO FOLD A SHEET OF PAPERS AROUND A GROUP OF CIGARETTES. |
WO2015128812A1 (en) * | 2014-02-25 | 2015-09-03 | G.D Societa' Per Azioni | Packing method and unit for folding a sheet of packing material around a parallelepipedal product |
-
2016
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