EP3235652B1 - Device for forming of book covers - Google Patents
Device for forming of book covers Download PDFInfo
- Publication number
- EP3235652B1 EP3235652B1 EP17166854.4A EP17166854A EP3235652B1 EP 3235652 B1 EP3235652 B1 EP 3235652B1 EP 17166854 A EP17166854 A EP 17166854A EP 3235652 B1 EP3235652 B1 EP 3235652B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tool
- forming
- book
- book cover
- deformation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000465 moulding Methods 0.000 claims description 53
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 description 10
- 230000001419 dependent effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
- B42C7/004—Rounding the back of covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
- B42C7/005—Creasing the back of covers
Definitions
- the invention relates to a device for deforming in each case a lying on both sides of a back region adjacent fold area lying outstretched book covers or a back area and each one on both sides of the back region adjacent Falz Schemes lying outstretched book covers according to the shape of the back of each one after a time together with one of the book covers a book book block.
- the apparatus has at least a first forming tool for a book cover belonging to a book block with a straight spine and at least a second forming tool for rounding the spine area of the book cover for a book cover belonging to a book block with a round spine.
- the device has a working position for one of the deformation tools and in each case a rest position for the one or the other deformation tools.
- the device has an aligned on an outer side of the back portion of the book covers counter tool, with two spaced apart, according to the width of the back portion of the book cover laterally adjustable Jacobsonmannn.
- the deformation tool is aligned in its working position on an inner side of the back region of a book cover, lifting the back region of the book cover between the two Martinezformmannn and thereby forming a spine of the book cover forming.
- the device in each case has a tool bar positively or positively connected to the deformation tools and is equipped with a receiving element for the tool bar of the deformation tool arranged in the working position.
- the industrial Buchendher too of hardcover books is mainly on book production lines on which book blocks are each combined with an associated book cover to finished books.
- hanging ie when bonding the book cover with the book block, is the edge-accurate joining for a harmonious connection.
- Equally important is the deformation of the fold areas of the book cover, which adjoin each other directly at the center area, which form the later opening hinges of the finished book.
- the deformation tools must be designed to be adjustable and / or replaceable.
- From the DE1436086 A is a bookbinding machine with a hooking known, in which the book cover is transferred from a magazine in a deformation station. There, the book cover in the back area is first preformed by a deformation tool. In order to form the fold regions separating the back region from the lateral book covers of the book cover, during the lifting of the deformation tool, two seam mold rails of a counter tool are brought in the opposite direction at least as far as the book cover.
- This in the DE1436086 A only very generally described procedure can be the DE19853254 A1 in more detail.
- the back portion of the book cover is pressed by means of a trained according to the shape of the book block, heated deformation tool against an elastically deformable support. The back area is rounded and the pressed-in fold areas are made articulated.
- the deformation tools are kept ready in common shape-dependent gradations and replaced in a change in the back shape of the book cover or the thickness class of the associated book block.
- the disclosed EP1350634 A2 a deformation tool for the production of books with rounded back, which has a rectangular frame with a plurality of juxtaposed, adjustable with respect to the height of the frame slats.
- several deformation tools must be provided with correspondingly different adjustable slats.
- the minimum thickness of the slats only causes a step-like approach to a predetermined curvature profile of the back region.
- the slats can be heated because of their mobility and the necessary height only with considerable inertia.
- each interchangeable deformation tool has two spaced-apart, each resting on a tool bar by means of a baseboard, vertical moldings.
- the moldings are arranged in an initial position below and spaced from the book cover, which is initially still in an extended position.
- To form the provided on both sides of the back region folding areas of the book cover the moldings are dug together with their tool bar against above arranged Gegenformancen.
- To deform the book cover is a heat application on the deformation tools.
- the tool bar carrying the deformation tool rests on an intermediate element designed as a heating element and equipped with heating rods. With the heating element, the deformation tool is both brought to operating temperature and held on this.
- the moldings are coupled in a management level each with two spaced apart along its longitudinal extent, eccentrically rotatable about a vertical axis driven and guided in the tool bar driver.
- the distance between the two support strips and thus the width of the back region of the book cover can be adjusted within a certain thickness class via an adjustment of the drivers taking place by means of a common drive.
- the introduction of the actuating force takes place in the tool bar by means of a positioning mechanism arranged below this.
- An actuator is arranged parallel to a longitudinal axis of the deformation tool.
- EP2923852 A2 discloses the preamble of claim 1.
- a first deformation tool for book covers of books with straight back reveals the EP2923852 A2 also a second forming tool for book covers of books with round back.
- the second deformation tool With the second deformation tool, the back region of a book cover can be rounded during its removal from its stretched position, wherein different formats and contours of the back region can be produced.
- this deformation tool has a base element, in which a first mold element is arranged displaceable in such a way that it can be lifted out of the base element.
- a second mold element is arranged in the first mold element, so that both mold elements can be adjusted to one another or to the base element in a vertical plane to the flat-stretched book cover.
- their adjustment takes place together, wherein the mutual distance of the mold elements is adjusted.
- different components are required, which has relatively high manufacturing and replacement parts costs. Because the deformation tools are provided with identical interfaces, they can be interchanged as needed, ie, when changing jobs, from deforming book covers for books with straight backs to deforming book covers for books with round backs become.
- the two form elements each have a separate actuator and thus associated control elements. Due to the double actuators and actuators, however, this relatively long-building device is relatively complex and expensive. In addition, either no support of the shaping provided by an additional heat application on the deformation tools or the newly used deformation tool must be pre-heated before its first use.
- the object of the invention is therefore to provide an alternative device for deforming lying stretched book covers, which simpler and cheaper converted from a work order for deforming book covers for books with a straight back on a subsequent work order for deforming book covers for books with a round back and vice versa can be.
- the inventive device has a single actuator for each arranged in the working position deformation tool.
- the tool bar of the respectively arranged in the working position deformation tool is formed coupled to the single actuator.
- Each deformation tool has two spaced-apart, laterally adjustable moldings, which are each designed to be mutually adjustable, changing their mutual distance.
- the device Due to the use of a single actuator for the moldings of each arranged in the working position deformation tool, the device can be relatively easily and inexpensively realized.
- everyone Deformation tools are designed to be adjustable analogously, each same adjusting elements can be used, which further reduces the manufacturing cost of the device and also reduces the cost of spare parts.
- the actuator is arranged laterally to an imaginary, vertical plane through a longitudinal central axis of the tool bar located in its working position.
- the device can be constructed very compact.
- At least one preheating station is arranged for the at least one deformation tool located in the rest position.
- the corresponding deformation tool is already preheated from the rest position transferred to the working position. Therefore, the new deformation tool is ready for use immediately, whereby a relatively short job change can be realized.
- the at least one preheating station of the deformation tools is arranged in or close to the device such that the temperature of a deformation tool preheated in the preheating station does not or at least during its transport to the device and during installation into the device does not fall significantly below the operating temperature required to deform the book cover to be subsequently worked. If the latter is the case, the deformation tool in question is promptly brought to operating temperature by a heating element arranged in the device, ie, within a period of time that does not or only barely affects the order change. If the at least one preheating station is located in or on the device or in its immediate vicinity, the preheated and thus hot deformation tools are protected against unauthorized access.
- the production orders can be summarized according to the format change and the effectiveness of the machine can be increased, since subsequent orders are driven with the same preheated deformation tool.
- a separate preheating station is arranged for each deformation tool. This allows an even faster exchange of the deformation tools and thus a faster format change done, which increases the performance of the device.
- At least one sensor for identifying the deformation tools is arranged. Through this identification, an error-free assignment of the deformation tools to the respective work order and ultimately also an increase in performance is possible in advance.
- the at least one sensor is arranged in at least one of the preheating stations or on the receiving element for the tool bar.
- the at least one first deformation tool has two spaced first moldings, which are arranged laterally adjustable according to the width of the back region of the book cover.
- the at least one second deformation tool has a fixed center molding web rounded off in the direction of the counter tool and two laterally arranged in the direction of the rounding and the width of the back region of the book cover, also rounded in the direction of the counter tool. second moldings on.
- this second forming tool i. with the convex components, namely with the two second moldings and the center forming web, both a round back web of the book cover and arise on both sides immediately subsequent opening hinges.
- the center forming web is formed symmetrically and has in each case a recess for at least partially receiving one of the two second moldings on both sides in a region facing the tool bar.
- the second moldings for adjusting the rounding and the width of the back portion of the book cover can plunge into the contour of the Mittenformstegs, which allows a relatively large adjustment range of the second deformation tool.
- the first and the second moldings are designed to be symmetrical with respect to a longitudinal center axis of the center mold web and thus adjustable symmetrically to the longitudinal axis of its deformation tool. Analogous to the symmetrical design of the book block so that the book cover can be symmetrically formed. This can be advantageously realized with a single actuator.
- At least two first deformation tools suitable for different thickness classes of back regions of the book covers to be deformed or the associated book block and at least two second coverings suitable for different thickness classes of back regions of the book covers to be formed or the book block associated therewith Deformation tools arranged.
- a device equipped with two first and two second forming tools can deform book covers with both a straight and a round back portion for corresponding book blocks having a thickness of up to 60 mm.
- each deformation tool Due to the small number of deformation tools, it is possible to associate each deformation tool with its own coded preheating station, the temperature of which can be set as a function of the book cover to be processed.
- the temperature settings of the different materials are stored in the machine control and can be assigned to the coded preheating stations based on the existing order data of the follow-up orders.
- the grading of the deformation tools according to thickness classes is dependent on other parts of the book making machine, so that a rational production is ensured within this grading.
- the gradations are determined in terms of book thickness so that in a grading in any area of the book production line replacement parts must be replaced.
- the receiving element is designed as a heating element.
- the deformation tool located in its working position in the device can both be kept at operating temperature and brought to this.
- the Fig. 1 shows a partial representation of an inventive device 1 for deforming lying outstretched book covers 2 ( Fig. 5 . Fig. 7 ), which are combined together, each with a straight back, not shown book block to a book, also not shown.
- a book cover 2 consists essentially of two lateral Book covers 3, 3 'and a the back of the book block receiving, referred to as the back region 4 middle part ( Fig. 4 to Fig. 9 ).
- the back region 4 may be provided on its inner side with a reinforcing, for example consisting of cardboard or waste paper insert 5.
- the book cover 2 has on both sides of the back region 4 in each case one of these with the book covers 3 connecting and in the finished book in each case an opening hinge forming fold region 6, 6 'on ( Fig. 4 to Fig. 8 ).
- the device 1 is equipped with a first deformation tool 8, which is located in a working position 7 and also brought from a lowered into an excavated position, which is coupled to an actuator 9 embodied as a drive motor.
- an actuator of course, for example, spindle or worm drives can be used.
- the Fig. 2 1 shows a second deformation tool 10 of the device 1, which is then coupled to the same actuator 9 when the horizontally extended book cover 2 located in the device 1 according to a current production order instead of a book cover 2 'with a straight back region 4' (FIG. Fig. 4 ) in a book cover 2 "with a round back area 4" ( Fig. 6 . Fig. 8 ) is to be deformed.
- the first deformation tool 8 has two spaced apart, perpendicular and aligned parallel to the back region 4 of the book cover 2 to be deformed first moldings 11, 11 '.
- the moldings 11, 11 ' have at their lower end in each case a baseboard 12, 12', which in turn rest on a common tool bar 13 laterally displaceable and are connected to this non-positively or positively. In this way can the moldings 11, 11 'according to the required width of the back portion 4 of the book cover 2 are adjusted against each other.
- the moldings 11, 11 ' are provided on their underside, for example, with permanent magnets, not shown, or with switchable and disconnectable electromagnets which generate on the top of the ferrous tool bar 13 relatively large forces of attraction. These attractive forces ensure intimate contact between the upper side of the tool bar 13 and the moldings 11, 11 ', so that good heat transfer into the moldings 11, 11' is ensured.
- the tool bar 13 has approximately the length of the moldings 11, 11 'and the baseboards 12, 12' and is wider than the required for the largest to be deformed with the device 1 book cover 2 distance of the moldings 11, 11 '.
- the tool bar 13 located in its working position 7 like the first forming tool 8 rests on a receiving element 14 of the device 1.
- the actuator 9 is arranged laterally to an imaginary, vertical plane through a longitudinal central axis 15 of the tool bar 13 ( Fig. 3 ).
- the moldings 11, 11 ' are arranged symmetrically to the longitudinal central axis 15 of the tool bar 13 and formed symmetrically to this longitudinal central axis 15 adjustable.
- the at least approximately over the height of a book cover extending first deformation tool 8 is in its lowered position initially below and spaced from one of the book cover 2 serving for deformation and in Fig. 4 shown support plane 16, which is arranged transversely to the conveying direction of the book block a downstream of the device 1, the connection of the book block with the deformed book covers 2 ', 2 "serving, not shown hanging machine runs.
- the device 1 in addition to the respectively located in the working position 7 and on an inner side 17 of the back portion 4 ', 4 "to be deformed book cover 2' directed deformation tool 8, 10 also above the forming tool 8, 10 arranged, cooperating with this and on a
- the counter-tool 19 has two mutually spaced, perpendicular and parallel to the back region 4 of the book cover 2 to be deformed aligned Gegenformadorn 20, 20 '(FIG. Fig. 4 ). These are also formed according to the required width of the back portion 4 of the book cover 2 to each other adjustable.
- the second deformation tool 10 has a fixed, in the direction of the counter tool 19 (FIG. Fig. 5 ) aligned, rounded Mittenformsteg 21 and two second, laterally of the Mittenformstegs 21 arranged according to the rounding and the width of the back portion 4 of the book cover 2 to be deformed laterally adjustable and also aligned in the direction of the counter tool 19, rounded, outer moldings 22, 22 'on ,
- the center forming web 21 is formed symmetrically and, in a region facing the tool bar 13, has on both sides a respective recess 23, 23 'for at least partially receiving the outer moldings 22, 22'. The latter are formed symmetrically to a longitudinal central axis 24 of the central forming web 21 adjustable.
- Analogous to the moldings 11, 11 'of the first deformation tool 8 and the outer moldings 22, 22' of the second deformation tool 10 are provided on its underside, for example, with permanent magnets, not shown, or with switchable and disconnectable electromagnets which on the top of the iron-containing tool bar thirteenth generate relatively large attractions.
- These attractive forces ensure intimate contact between the upper side of the tool bar 13 and the outer moldings 22, 22 ', so that a good heat transfer to these moldings 22, 22' and thus also to the book cover 2 to be deformed is ensured.
- two end-side guides 25, 25 ' can absorb the process forces when deforming the respective book cover 2.
- two protuberances 26, 26 'of each of the two end-side guides 25, 25' penetrate into end-side grooves 27, 27 'of the outer moldings 22, 22' and keep them in contact with the tool bar 13.
- the adjustment the two end-side guides 25, 25 ' can be dimensioned so that they withstand a thermal expansion of several hundred degrees without interference and a smooth movement of the outer moldings 22, 22' not counteract.
- the respective deformation tool 8, 10 together with the tool bar 13 is initially lifted against the above-arranged counter tool 19 or its counterform moldings 20, 20' and thereby with the moldings 11 , 11 'or with the center forming web 21 and the outer moldings 22, 22' a back web 28 of the book cover 2 ', 2 "formed.
- the curves of the Mittenformstegs 21 and the outer moldings 22, 22' of the second deformation tool 10 additionally provide the rounding of the back portion 4 "of the book cover 2" corresponding to the roundness of the spine of an associated book block.
- Fig. 3 shows a partial representation of the inventive device 1 with removed deformation tool 8, 10.
- This serves as a management level smooth support surface 29 of the tool bar 13 can be seen, which has good sliding properties for each located in its working position 7, not shown here, deformation tool 8, 10
- the tool bar 13 also serves to accommodate rotary bodies, for example, vertical axes of rotation 30, 30 'drivable discs 31, 31', which are mounted in spaced along the tool bar 13 recesses 32, 32 'of the tool bar.
- the disks 31, 31 ' have on their side facing the working tool 7 in the deformation tool 8, 10 aligned side relative to the respective axis of rotation 30, 30' opposing drivers 33, 34, 33 ', 34'.
- the discs 31, 31 ' are countersunk in the tool bar 13 so that they do not touch the deformation tool 8, 10 located in the working position 7.
- the deformation tools 8, 10 have in their resting on the tool bar 13 Side respectively parallel to the axis of rotation 30, 30 'of the discs 31, 31' aligned recesses 35, 35 ', which are at least partially penetrated by the trained example as studs drivers 33, 34, 33', 34 '. Shown is only the corresponding interaction in each case one of the drivers 34, 34 'with the recesses 35, 35' of in Fig. 1
- the rear baseboard 12 has corresponding, but here concealed recesses 35, 35 ', in which in each case one of the drivers 33, 33' engages.
- the drivers 33, 34, 33 ', 34' of a disc 31, 31 'in a starting position for example at an angle of approximately 45 ° to the longitudinal central axis 15 of the tool bar 13 diametrically opposite aligned ( Fig. 3 ).
- the rotational movements of the disks 31, 31 ' are realized by means of a slide 37 of a sliding device 38 which is fastened to the circumference of each disk 31, 31' and laterally projects beyond the tool beam 13, by means of a slide 37 of a sliding device 38 which is connected to a drive cam 39.
- This ensures a uniform change in the distance between the moldings 11, 11 'of the first deformation tool 8 and the outer moldings 22, 22' of the second deformation tool 10.
- the adjustment or adjustment of this distance can be done by means of motor or manual power.
- a controller connected to a controllable motor can also be used.
- the movement cams 36, 36 'projecting on one side of the tool bar 13 are connected by means of joints 40, 40' or lateral guides to the slide 37 which is displaceably mounted on a frame 41 of the device 1 and displaceable back and forth.
- the drivers 33, 34, 33', 34 ' respectively move inwardly or outwardly and thereby reduce or enlarge the distance between the moldings 11, 11' of the first deformation tool 8 or between the outer moldings 22, 22 'of the second deformation tool 10.
- the moldings 11, 11 'of the first deformation tool 8 and the outer moldings 22, 22' of the second deformation tool 10 when rotating the discs 31, 31 'not mutually shift in their longitudinal direction, is between the tool bar 13 and the respectively in Working position located forming tool 8, 10 a directed transversely to the longitudinal extent of the first guide assembly 42 is provided, for example, a transverse to the longitudinal extent of said components groove 42 'in the tool bar 13 and an engaging pin 42 "( Fig. 1 ) or the like.
- the deformation tool 8 10 has. In this way, it is ensured that the moldings 11, 11 'and the outer moldings 22, 22' exclusively transverse to the longitudinal extension of the respective forming tool 8, 10 are adjustable. This represents an alternative solution to the previously described, end-side guides 25, 25 '.
- Fig. 4 shows a cross section of the equipped with a first deformation tool 8 and a counter tool 19 device 1 and an already deformed book cover 2 'with a straight back portion 4' and with the two deformed fold areas 6, 6 '. Shown here is the arrangement of the also associated with the frame 41 deformation tool 8 and connected via the slider 37 with the deformation tool 8 sliding device 38.
- the drive with the discs 31, 31 ', flat downwardly extending slide 37 has a second guide assembly 43rd on ( Fig. 3 ), which allows its displacement parallel to the longitudinal extent of the tool bar 13.
- the second guide assembly 43 has two extending in this direction, spaced from each other arranged slots 44, 44 'and each one attached to the frame 41, the slots 44, 44' associated and immersed in this sliding block 45, 45 ', where the slide 37th is moved back and forth.
- a bottom-up reaching slot-like opening 46 ( Fig. 1 . Fig. 3 ) for the trained as a driver drive cam 39 is provided which is indirectly connected to the actuator 9.
- the opening 46 permits lifting and lowering of the first deformation tool 8 connected to the frame 41.
- the illustrated actuator 9 is a geared motor whose output shaft 47 is formed as a spindle.
- the output shaft 47 intermeshes a spindle nut of a guided on a rod 49 in the direction of the sliding movements of the slider 37 actuator 48 to which the drive cam 39 is attached.
- bearing plate 50 and a bearing block 51 are provided.
- a rack and pinion gear can be provided as an actuator.
- the arranged below the tool bar 13 receiving element 14 is designed as equipped with heating elements 54 heating element, of which the heat on the tool bar 13, the baseboards 12, 12 'and finally on the moldings 11, 11' on the deformed back portion 4 ' the book cover 2 'is transferred to hold the deformation tool 8 to operating temperature.
- a centering device 75 connected to the receiving element 14 with a conical positioning pin 55 is provided (FIG. Fig. 1 . Fig. 3 ), which under spring pressure in a designated bore 56 ( Fig. 2 ) is engaged on the front side of the tool bar 13.
- the Fig. 5 shows a section of the device 1 with the located in its working position 7 second deformation tool 10, with the Jacobformadorn 20, 20 'of the counter tool 19 and on inner support members 57, 57' of a ceiling feed 58 (FIGS. Fig. 9
- the second deformation tool 10 is still in its lowered position, ie below the support plane 16 and is thus spaced from the book cover 2.
- the second deformation tool 10 to a width 59 of the insert 5 of the back region 4 of Book cover 2 set.
- the outer moldings 22, 22 'of the second deformation tool 10 on the support surface 29 ( Fig.
- the Fig. 6 shows the second deformation tool 10 in his meantime by a hub 61 from the in Fig. 5 shown position raised upward position.
- the stroke 61 is dependent on the thickness of the respective book block and the associated book cover 2 and is calculated by a machine control, not shown, and transferred to the second deformation tool 10 as described above for lifting the first deformation tool 8.
- the projected width 59 'of the insert 5 thus corresponds to a thickness of the associated, rounded and pressed book block.
- FIG. 7 Analogous to Fig. 5 show the Fig. 7 a section of the device 1, with the, also in its lowered position of the working position 7 located, second deformation tool 10, with the Gegenformancen 20, 20 'of the Gegentechnikmaschines 19, but with a ready for deformation, to a rounded and pressed-book block with another Thick belonging book cover 2 with a different format.
- the second deformation tool 10 is therefore set to a width 62 of a different format insert 5 'of the back portion 4 of the book cover 2 also having a different format.
- the new shape or the equivalent radius of the second deformation tool 10 is set by a corresponding displacement of the outer moldings 22, 22 'on the tool bar 13 to a second outer width 63.
- the outer moldings 22, 22 'symmetrically to the longitudinal central axis 24 of the central forming web 21 have been adjusted to the outside.
- FIG. 7 Analogous to Fig. 6 show the Fig. 8 that, however, accordingly Fig. 7 set second deformation tool 10 in its meantime by a stroke 64 from the in FIG. 7 shown position raised upward position.
- the insert 5 'of the back region 4 which has a different format, and thus the now rounded back region 4 "of the book cover 2" has been shortened from the original width 62 to a projected width 62', inner edges of the counter-molding strips 20, 20 'likewise being shortened with outer edges of the insert 5 'complete.
- the stroke 64 of the second deformation tool 10 is as for Fig. 6 calculated and set automatically.
- Fig. 9 shows a perspective plan view of an inventive device 1 and two for different thickness classes of spine areas 4 of the book covers to be deformed 2 suitable first deformation tools 8, 8 'and two for different thickness classes of back regions 4 of the book covers 2 to be deformed second deformation tools 10th , 10 '.
- the device 1 is integrated by way of example into the ceiling feed 58 of a book production line 65 which is merely indicated here. In this illustration, the device 1 is therefore largely covered by the ceiling feed 58 and the book covers 2 located thereon. Thereby are in Fig. 9 from the device 1 only the counter tool 19 with a suspension 66 in a machine frame 67 of the ceiling feed 58 and a recorded in its working position 7 in the device 1 second deformation tool 10 can be seen.
- one of the deformation tools 8, 8 ', 10, 10' is always installed in the device 1.
- Corresponding Fig. 9 is the second deformation tool 10 in the device 1, while the two first deformation tools 8, 8 'and the other second deformation tool 10' are each in a preheating station 68, 68 ', 69' and just warmed up or at their set temperature wait for their next assignment. You are thus in a rest position 7 '.
- a preheating station 69 is provided for the second deformation tool 10 built into the device 1, which, however, is currently empty.
- Empty preheat stations 68, 68 ', 69, 69' can be set directly by the machine operator or by a controller to a lower temperature. It is monitored which Vormérmstationen 68, 68 ', 69, 69' are just empty and which deformation tool 8, 8 ', 10, 10' is thus in the device 1 and whether this deformation tool 8, 8 ', 10, 10' suitable for the current contract.
- the preheating stations 68, 68 ', 69, 69' may be constructed so that they are only suitable for receiving a specific deformation tool 8, 8 ', 10, 10'. In the example of Fig. 9 In the empty preheating station 69, only the deformation tool 10 currently in its working position 7 would then fit into the empty preheating station 69.
- a corresponding sensor 70 can be arranged.
- the sensor 70 may be located in at least one of the preheat stations 68, 68 ', 69, 69' (FIGS. Fig. 9 ) or on the receiving element 14 for the tool bar 13 (FIG. Fig. 4 ) be attached.
- the deformation tools 8, 8 ', 10, 10' at one end of their tool bar 13 each have a lift hook 71. This serves to lift or install a deformation tool 8, 8 ', 10, 10' from or into its working position 7 or rest position 7 'by means of a hoist, also not shown.
- the ceiling feed 58 in addition to the two inner support elements 57, 57 'also two outer support elements 72, 72' for the book covers 2, an auxiliary device 73 for insertion of book covers 2 and fuse strips 74, 74 'for preventing the lifting of the book covers 2 at Deformation process on.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Treatment Of Fiber Materials (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum Verformen jeweils eines beidseitig eines Rückenbereichs angrenzenden Falzbereichs liegend ausgestreckter Buchdecken oder eines Rückenbereichs und jeweils eines beidseitig des Rückenbereichs angrenzenden Falzbereichs liegend ausgestreckter Buchdecken entsprechend der Form des Rückens jeweils eines nachgängig gemeinsam mit einer der Buchdecken ein Buch bildenden Buchblocks. Die Vorrichtung besitzt zumindest ein erstes Verformungswerkzeug für eine zu einem Buchblock mit einem geraden Rücken gehörende Buchdecke und zumindest ein zweites, eine Rundung des Rückenbereichs der Buchdecke erzeugendes Verformungswerkzeug für eine zu einem Buchblock mit einem runden Rücken gehörende Buchdecke. Ausserdem weist die Vorrichtung eine Arbeitsposition für eines der Verformungswerkzeuge und jeweils einer Ruheposition für das oder die anderen Verformungswerkzeuge auf. Weiterhin besitzt die Vorrichtung ein auf eine Aussenseite des Rückenbereichs der Buchdecken ausgerichtetes Gegenwerkzeug, mit zwei beabstandet voneinander angeordneten, entsprechend der Breite des Rückenbereichs der Buchdecke seitlich verstellbare Gegenformleisten. Dabei ist das Verformungswerkzeug in seiner Arbeitsposition auf eine Innenseite des Rückenbereichs einer Buchdecke ausgerichtet, den Rückenbereich der Buchdecke zwischen die beiden Gegenformleisten aushebend und dabei einen Rückensteg der Buchdecke bildend angeordnet. Zudem weist die Vorrichtung jeweils einen mit den Verformungswerkzeugen kraft- oder formschlüssig verbundenen Werkzeugbalken auf und ist mit einem Aufnahmeelement für den Werkzeugbalken des in der Arbeitsposition angeordneten Verformungswerkzeugs ausgestattet.The invention relates to a device for deforming in each case a lying on both sides of a back region adjacent fold area lying outstretched book covers or a back area and each one on both sides of the back region adjacent Falzbereichs lying outstretched book covers according to the shape of the back of each one after a time together with one of the book covers a book book block. The apparatus has at least a first forming tool for a book cover belonging to a book block with a straight spine and at least a second forming tool for rounding the spine area of the book cover for a book cover belonging to a book block with a round spine. In addition, the device has a working position for one of the deformation tools and in each case a rest position for the one or the other deformation tools. Furthermore, the device has an aligned on an outer side of the back portion of the book covers counter tool, with two spaced apart, according to the width of the back portion of the book cover laterally adjustable Gegenformleisten. In this case, the deformation tool is aligned in its working position on an inner side of the back region of a book cover, lifting the back region of the book cover between the two Gegenformleisten and thereby forming a spine of the book cover forming. In addition, the device in each case has a tool bar positively or positively connected to the deformation tools and is equipped with a receiving element for the tool bar of the deformation tool arranged in the working position.
Die industrielle Buchendfertigung von Hartdeckenbüchern erfolgt überwiegend auf Buchfertigungsstraßen, auf denen Buchblocks jeweils mit einer zugehörigen Buchdecke zu fertigen Büchern vereinigt werden. Beim sogenannten Einhängen, d.h. beim Verkleben der Buchdecke mit dem Buchblock, ist deren kantengenaues Fügen für eine harmonische Verbindung maßgebend. Von Bedeutung für eine hohe Buchqualität ist deshalb das vorgängige Anpassen und ggf. Verformen der Buchdecke in ihrem Mittenbereich, d.h. in dem Rückenbereich, der im fertigen Buch den Rücken des Buchblocks aufnimmt. Ebenso wichtig ist das Verformen der sich beidseitig unmittelbar an den Mittenbereich anschließenden Falzbereiche der Buchdecke, welche die späteren Öffnungsscharniere des fertigen Buchs bilden. Die Anforderungen an das jeweils unter Wärmeeinwirkung erfolgende Verformen der Buchdecke und damit an das dazu verwendete Verformungswerkzeug unterscheiden sich danach, ob das fertige Buch einen gerundeten oder einen eckigen Rücken aufweist sowie je nach der Form der Rundung und nach der Buchdicke. Dementsprechend müssen die Verformungswerkzeuge verstellbar und/oder austauschbar ausgebildet sein.The industrial Buchendherstellung of hardcover books is mainly on book production lines on which book blocks are each combined with an associated book cover to finished books. When so-called hanging, ie when bonding the book cover with the book block, is the edge-accurate joining for a harmonious connection. Of importance for a high quality book is therefore the previous adaptation and possibly deforming the book cover in its middle area, ie in the back area, which receives the back of the book block in the finished book. Equally important is the deformation of the fold areas of the book cover, which adjoin each other directly at the center area, which form the later opening hinges of the finished book. The requirements for each under heat deformation of the book cover and thus to the deformation tool used differ depending on whether the finished book has a rounded or a square back and depending on the shape of the curve and the book thickness. Accordingly, the deformation tools must be designed to be adjustable and / or replaceable.
Aus der
Der dazu erforderliche manuellen Wechsel der Verformungswerkzeuge erhöht jedoch die Rüstzeiten der Maschine. Zudem weisen die neu eingesetzten Verformungswerkzeuge noch keine Betriebstemperatur auf und müssen daher nach dem Einbau zunächst aufgeheizt werden.However, the required manual change of the deformation tools increases the set-up times of the machine. In addition, the newly used deformation tools still have no operating temperature and therefore must first be heated after installation.
Dagegen offenbart die
Mit der
Über ihre jeweilige Fußleiste sind die Formleisten in einer Führungsebene jeweils mit zwei entlang ihrer Längserstreckung voneinander beabstandete, exzentrisch um eine senkrechte Achse drehbar angetriebene und im Werkzeugbalken geführte Mitnehmer gekoppelt. Der Abstand der beiden Stützleisten und damit die Breite des Rückenbereichs der Buchdecke kann innerhalb einer bestimmten Dickenklasse über eine mittels eines gemeinsamen Antriebs erfolgende Verstellung der Mitnehmer eingestellt werden. Dabei erfolgt die Einleitung der Stellkraft in den Werkzeugbalken mittels eines unterhalb dieses angeordneten Stellmechanismus. Ein Stellantrieb ist parallel zu einer Längsachse des Verformungswerkzeugs angeordnet.About their respective baseboard, the moldings are coupled in a management level each with two spaced apart along its longitudinal extent, eccentrically rotatable about a vertical axis driven and guided in the tool bar driver. The distance between the two support strips and thus the width of the back region of the book cover can be adjusted within a certain thickness class via an adjustment of the drivers taking place by means of a common drive. In this case, the introduction of the actuating force takes place in the tool bar by means of a positioning mechanism arranged below this. An actuator is arranged parallel to a longitudinal axis of the deformation tool.
Aufgabe der Erfindung war es daher, eine alternative Vorrichtung zum Verformen liegend ausgestreckter Buchdecken zu schaffen, welche einfacher und kostengünstiger von einem Arbeitsauftrag zum Verformen von Buchdecken für Bücher mit geradem Rücken auf einen nachfolgenden Arbeitsauftrag zum Verformen von Buchdecken für Bücher mit rundem Rücken und umgekehrt umgerüstet werden kann.The object of the invention is therefore to provide an alternative device for deforming lying stretched book covers, which simpler and cheaper converted from a work order for deforming book covers for books with a straight back on a subsequent work order for deforming book covers for books with a round back and vice versa can be.
Diese Aufgabe wird durch eine Vorrichtung gemäss des kennzeichnenden Teils des Anspruchs 1 gelöst. Vorteilhafte Ausführungsformen dieser Vorrichtungen sind Gegenstände der Unteransprüche.This object is achieved by a device according to the characterizing part of
Die erfindungsgemässe Vorrichtung besitzt einen einzigen Stellantrieb für das jeweils in der Arbeitsposition angeordnete Verformungswerkzeug. Der Werkzeugbalken des jeweils in der Arbeitsposition angeordneten Verformungswerkzeugs ist mit dem einzigen Stellantrieb koppelbar ausgebildet. Jedes Verformungswerkzeug weist zwei voneinander beabstandete, seitlich verstellbare Formleisten auf, welche jeweils gemeinsam, ihren gegenseitigen Abstand verändernd, verstellbar ausgebildet sind.The inventive device has a single actuator for each arranged in the working position deformation tool. The tool bar of the respectively arranged in the working position deformation tool is formed coupled to the single actuator. Each deformation tool has two spaced-apart, laterally adjustable moldings, which are each designed to be mutually adjustable, changing their mutual distance.
Aufgrund der Verwendung eines einzigen Stellantriebs für die Formleisten des jeweils in der Arbeitsposition angeordneten Verformungswerkzeugs kann die Vorrichtung relativ einfach und kostengünstig realisiert werden. Da zudem alle Verformungswerkzeuge analog verstellbar ausgebildet sind, können jeweils gleiche Stellelemente verwendet werden, was die Herstellungskosten der Vorrichtung weiter verringert und auch die Ersatzteilkosten reduziert.Due to the use of a single actuator for the moldings of each arranged in the working position deformation tool, the device can be relatively easily and inexpensively realized. In addition, everyone Deformation tools are designed to be adjustable analogously, each same adjusting elements can be used, which further reduces the manufacturing cost of the device and also reduces the cost of spare parts.
Gemäss einer Ausführungsform der erfindungsgemässen Vorrichtung ist der Stellantrieb seitlich zu einer gedachten, senkrechten Ebene durch eine Längsmittelachse des in seiner Arbeitsposition befindlichen Werkzeugbalkens angeordnet. Damit kann die Vorrichtung sehr kompakt aufgebaut werden.According to one embodiment of the device according to the invention, the actuator is arranged laterally to an imaginary, vertical plane through a longitudinal central axis of the tool bar located in its working position. Thus, the device can be constructed very compact.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung ist zumindest eine Vorwärmstation für das zumindest eine in der Ruheposition befindliche Verformungswerkzeug angeordnet. Bei einem neuen Arbeitsauftrag wird das dementsprechende Verformungswerkzeug bereits vorgewärmt aus der Ruheposition in die Arbeitsposition überführt. Daher ist das neue Verformungswerkzeug sofort betriebsbereit, wodurch ein relativ kurzer Auftragswechsel realisiert werden kann.According to a further embodiment of the device according to the invention, at least one preheating station is arranged for the at least one deformation tool located in the rest position. In a new job the corresponding deformation tool is already preheated from the rest position transferred to the working position. Therefore, the new deformation tool is ready for use immediately, whereby a relatively short job change can be realized.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung ist die zumindest eine Vorwärmstation der Verformungswerkzeuge in oder an der Vorrichtung oder derart in deren Nähe angeordnet, dass die Temperatur eines in der Vorwärmstation vorgewärmten Verformungswerkzeugs während seines Transports zur Vorrichtung und während des Einbaus in die Vorrichtung nicht oder zumindest nicht wesentlich unter die zum Verformen der nachfolgend zu bearbeitenden Buchdecke erforderliche Betriebstemperatur fällt. Sollte letzteres der Fall sein, wird das betreffende Verformungswerkzeug umgehend, d.h. innerhalb einer den Auftragswechsel zeitlich nicht oder nur kaum beeinträchtigenden Zeitspanne durch ein in der Vorrichtung angeordnetes Heizelement auf Betriebstemperatur gebracht. Wenn sich die zumindest eine Vorwärmstation in oder an der Vorrichtung oder in deren unmittelbarer Nähe befindet, sind die vorgewärmten und damit heißen Verformungswerkzeuge vor nicht autorisiertem Zugriff geschützt.According to a further embodiment of the device according to the invention, the at least one preheating station of the deformation tools is arranged in or close to the device such that the temperature of a deformation tool preheated in the preheating station does not or at least during its transport to the device and during installation into the device does not fall significantly below the operating temperature required to deform the book cover to be subsequently worked. If the latter is the case, the deformation tool in question is promptly brought to operating temperature by a heating element arranged in the device, ie, within a period of time that does not or only barely affects the order change. If the at least one preheating station is located in or on the device or in its immediate vicinity, the preheated and thus hot deformation tools are protected against unauthorized access.
Durch eine entsprechende Produktionssteuerung können die Fertigungsaufträge entsprechend des Formatumbruches zusammengefasst und die Effektivität der Maschine gesteigert werden, da nachfolgende Aufträge mit demselben vorgewärmten Verformungswerkzeug gefahren werden.By a corresponding production control, the production orders can be summarized according to the format change and the effectiveness of the machine can be increased, since subsequent orders are driven with the same preheated deformation tool.
Gemäss einer nächsten Ausführungsform der erfindungsgemässen Vorrichtung ist für jedes Verformungswerkzeug eine eigene Vorwärmstation angeordnet. Dadurch kann ein noch schnellerer Austausch der Verformungswerkzeuge und damit ein schnellerer Formatwechsel erfolgen, was die Leistung der Vorrichtung erhöht.According to a next embodiment of the device according to the invention, a separate preheating station is arranged for each deformation tool. This allows an even faster exchange of the deformation tools and thus a faster format change done, which increases the performance of the device.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung ist zumindest ein Sensor zur Identifizierung der Verformungswerkzeuge angeordnet. Durch diese Identifizierung ist bereits vorab eine fehlerfreie Zuordnung der Verformungswerkzeuge zum jeweiligen Arbeitsauftrag und letztlich ebenfalls eine Leistungserhöhung möglich.According to a further embodiment of the device according to the invention, at least one sensor for identifying the deformation tools is arranged. Through this identification, an error-free assignment of the deformation tools to the respective work order and ultimately also an increase in performance is possible in advance.
Gemäss weiterer Ausführungsformen der erfindungsgemässen Vorrichtung ist der zumindest eine Sensor in zumindest einer der Vorwärmstationen oder am Aufnahmeelement für den Werkzeugbalken angeordnet. Dadurch ergeben sich je nach Arbeitsauftrag vorteilhaft mehrere Optionen für die Identifizierung der Verformungswerkzeuge.According to further embodiments of the device according to the invention, the at least one sensor is arranged in at least one of the preheating stations or on the receiving element for the tool bar. As a result, depending on the job advantageously several options for the identification of the deformation tools.
Gemäss einer nächsten Ausführungsform der erfindungsgemässen Vorrichtung weist das zumindest eine erste Verformungswerkzeug zwei voneinander beabstandete erste Formleisten auf, welche entsprechend der Breite des Rückenbereichs der Buchdecke seitlich verstellbar angeordnet sind. Mit dieser an sich bekannten Lösung zum Verformen einer Buchdecke für Bücher mit einem geraden Rücken kann auch bei der erfindungsgemässen Vorrichtung mit dem zumindest einen ersten Verformungswerkzeug der Mittenbereich der Buchdecke in Zusammenwirkung mit dem Gegenwerkzeug derart umgeformt werden, dass sowohl ein gerader Rückensteg der Buchdecke als auch sich beidseitig unmittelbar daran anschließende Öffnungsscharniere entstehen.According to a next embodiment of the device according to the invention, the at least one first deformation tool has two spaced first moldings, which are arranged laterally adjustable according to the width of the back region of the book cover. With this known solution for deforming a book cover for books with a straight back can also be in the inventive device with the at least one first deformation tool, the middle portion of the book cover in conjunction with the counter tool to be reshaped so that both a straight spine of the Book cover as well as on both sides directly adjoining opening hinges arise.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung weist das zumindest eine, zweite Verformungswerkzeug einen feststehenden, in Richtung des Gegenwerkzeugs abgerundeten Mittenformsteg und zwei seitlich des Mittenformstegs angeordnete, entsprechend der Rundung sowie der Breite des Rückenbereichs der Buchdecke seitlich verstellbare, ebenfalls in Richtung des Gegenwerkzeugs abgerundete, zweite Formleisten auf. Bei einem entsprechenden Auftragswechsel vom Verformen von Buchdecken für Bücher mit geradem Rücken auf einen zweiten Auftrag zum Verformen von Buchdecken für Bücher mit rundem Rücken können mit diesem zweiten Verformungswerkzeug, d.h. mit den konvex ausgebildeten Bauteilen, nämlich mit den beiden zweiten Formleisten sowie dem Mittenformsteg, sowohl ein runder Rückensteg der Buchdecke als auch sich beidseitig unmittelbar daran anschließende Öffnungsscharniere entstehen.According to a further embodiment of the device according to the invention, the at least one second deformation tool has a fixed center molding web rounded off in the direction of the counter tool and two laterally arranged in the direction of the rounding and the width of the back region of the book cover, also rounded in the direction of the counter tool. second moldings on. Upon a corresponding job change from deforming book covers for books with straight backs to a second order for forming book covers for books with round backs, this second forming tool, i. with the convex components, namely with the two second moldings and the center forming web, both a round back web of the book cover and arise on both sides immediately subsequent opening hinges.
Gemäss einer nächsten Ausführungsform der erfindungsgemässen Vorrichtung ist der Mittenformsteg symmetrisch ausgebildet und weist in einem dem Werkzeugbalken zugewandten Bereich beidseitig jeweils eine Ausnehmung zur zumindest teilweisen Aufnahme jeweils einer der beiden zweiten Formleisten auf. Damit können die zweiten Formleisten zur Verstellung der Rundung sowie der Breite des Rückenbereichs der Buchdecke in die Kontur des Mittenformstegs eintauchen, was einen relativ grossen Stellbereich des zweiten Verformungswerkzeugs ermöglicht.According to a next embodiment of the device according to the invention, the center forming web is formed symmetrically and has in each case a recess for at least partially receiving one of the two second moldings on both sides in a region facing the tool bar. Thus, the second moldings for adjusting the rounding and the width of the back portion of the book cover can plunge into the contour of the Mittenformstegs, which allows a relatively large adjustment range of the second deformation tool.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung sind die ersten und die zweiten Formleisten symmetrisch zu einer Längsmittelachse des Mittenformstegs und damit symmetrisch zur Längsachse ihres Verformungswerkzeugs verstellbar ausgebildet. Analog zur symmetrischen Ausbildung des Buchblocks kann damit auch die Buchdecke symmetrisch ausgeformt werden. Dies kann vorteilhaft mit einem einzigen Stellantrieb realisiert werden.According to a further embodiment of the device according to the invention, the first and the second moldings are designed to be symmetrical with respect to a longitudinal center axis of the center mold web and thus adjustable symmetrically to the longitudinal axis of its deformation tool. Analogous to the symmetrical design of the book block so that the book cover can be symmetrically formed. This can be advantageously realized with a single actuator.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung sind zumindest zwei jeweils für unterschiedliche Dickenklassen von Rückenbereichen der zu verformenden Buchdecken bzw. der diesen zugehörigen Buchblocks geeignete erste Verformungswerkzeuge und zumindest zwei jeweils für unterschiedliche Dickenklassen von Rückenbereichen der zu verformenden Buchdecken bzw. der diesen zugehörigen Buchblocks geeignete zweite Verformungswerkzeuge angeordnet. Beispielsweise kann eine mit zwei ersten und zwei zweiten Verformungswerkzeugen ausgestattete Vorrichtung Buchdecken sowohl mit einem geraden als auch mit einem runden Rückenbereich für entsprechende Buchblocks mit einer Dicke von bis zu 60 mm verformen.According to a further embodiment of the device according to the invention, at least two first deformation tools suitable for different thickness classes of back regions of the book covers to be deformed or the associated book block and at least two second coverings suitable for different thickness classes of back regions of the book covers to be formed or the book block associated therewith Deformation tools arranged. For example, a device equipped with two first and two second forming tools can deform book covers with both a straight and a round back portion for corresponding book blocks having a thickness of up to 60 mm.
Durch die geringe Anzahl von Verformungswerkzeugen ist es möglich jedem Verformungswerkzeug eine eigene codierte Vorwärmstation zuzuordnen, deren Temperatur in Abhängigkeit von der zu verarbeitenden Buchdecke eingestellt werden kann. Die Temperatureinstellungen der unterschiedlichen Materialien sind in der Maschinensteuerung hinterlegt und können aufgrund der vorhandenen Auftragsdaten der Folgeaufträge den codierten Vorwärmstationen zugeordnet werden. Zusätzlich ist es durch die Codierung der Verformungswerkzeuge möglich, dass deren Einsatz in der Maschine überwacht wird und so Fehleinstellungen unterbunden werden.Due to the small number of deformation tools, it is possible to associate each deformation tool with its own coded preheating station, the temperature of which can be set as a function of the book cover to be processed. The temperature settings of the different materials are stored in the machine control and can be assigned to the coded preheating stations based on the existing order data of the follow-up orders. In addition, it is possible by encoding the deformation tools that their use is monitored in the machine and so misadjustments are prevented.
Die Stufung der Verformungswerkzeuge entsprechend Dickenklassen steht in Abhängigkeit mit anderen Wechselteilen der Buchfertigungsmaschine, sodass eine rationelle Produktion innerhalb dieser Stufung gewährleistet ist. So sind die Stufungen in Bezug auf die Buchdicke so festgelegt, dass in einer Stufung in keinem Bereich der Buchfertigungsstraße Wechselteile getauscht werden müssen.The grading of the deformation tools according to thickness classes is dependent on other parts of the book making machine, so that a rational production is ensured within this grading. Thus, the gradations are determined in terms of book thickness so that in a grading in any area of the book production line replacement parts must be replaced.
Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung ist das Aufnahmeelement als Heizelement ausgebildet. Mit diesem Heizelement kann das in seiner Arbeitsposition in der Vorrichtung befindliche Verformungswerkzeug sowohl auf Betriebstemperatur gehalten als auch auf diese gebracht werden.According to a further embodiment of the device according to the invention, the receiving element is designed as a heating element. With this heating element, the deformation tool located in its working position in the device can both be kept at operating temperature and brought to this.
Nachfolgend wird die Erfindung anhand eines Ausführungsbeispiels näher beschrieben. Dabei zeigen:
- Fig. 1
- eine räumliche Teil-Darstellung der erfindungsgemässen Vorrichtung zum Verformen liegend ausgestreckter Buchdecken mit einem ersten Verformungswerkzeug, mit einem beispielhaften Stellantrieb und dessen Verbindungselementen zum Verformungswerkzeug,
- Fig. 2
- eine räumliche Darstellung eines zweiten Verformungswerkzeugs der erfindungsgemässen Vorrichtung, wobei der Stellantrieb und die Verbindungselemente weggelassen sind,
- Fig. 3
- eine Darstellung der Vorrichtung aus
Fig. 1 , mit abgenommenem Verformungswerkzeug, - Fig. 4
- einen Querschnitt der in
Fig. 1 dargestellten Vorrichtung, mit einem Gegenwerkzeug und einer verformten Buchdecke, - Fig. 5
- einen Ausschnitt der erfindungsgemässen Vorrichtung mit dem zweiten Verformungswerkzeug, dem Gegenwerkzeug und einer zur Verformung bereitliegenden Buchdecke eines ersten Formats,
- Fig. 6
- einen Ausschnitt der erfindungsgemässen Vorrichtung entsprechend
Fig. 5 , jedoch mit einer gerundeten Buchdecke, - Fig. 7
- einen Ausschnitt der erfindungsgemässen Vorrichtung analog
Fig. 5 , jedoch mit einer Buchdecke eines zweiten Formats, - Fig. 8
- einen Ausschnitt der erfindungsgemässen Vorrichtung analog
Fig. 7 , jedoch mit einer gerundeten Buchdecke des zweiten Formats. - Fig. 9
- Eine perspektivische Draufsicht auf eine erfindungsgemässe Vorrichtung, welche beispielhaft in eine Deckenzuführung integriert ist, die ihrerseits vier Vorwärmstationen für Verformungswerkzeuge aufweist.
- Fig. 1
- 3 shows a partial, partial view of the device according to the invention for deforming lying outstretched book covers with a first deformation tool, with an exemplary actuator and its connecting elements to the deformation tool;
- Fig. 2
- a spatial representation of a second deformation tool of the inventive device, wherein the actuator and the connecting elements are omitted,
- Fig. 3
- a representation of the device
Fig. 1 , with removed deformation tool, - Fig. 4
- a cross section of in
Fig. 1 illustrated device, with a counter tool and a deformed book cover, - Fig. 5
- a detail of the device according to the invention with the second deformation tool, the counter-tool and a book cover of a first format ready for deformation,
- Fig. 6
- a section of the inventive device accordingly
Fig. 5 but with a rounded book cover, - Fig. 7
- a section of the inventive device analog
Fig. 5 but with a book cover of a second format, - Fig. 8
- a section of the inventive device analog
Fig. 7 but with a rounded book cover of the second format. - Fig. 9
- A perspective top view of a device according to the invention, which is integrated by way of example in a ceiling feed, which in turn has four preheating stations for deformation tools.
Die
Wie in
Die
Wie in
Die Formleisten 11, 11' sind an ihrer Unterseite beispielsweise mit nicht dargestellten Dauermagneten oder auch mit zu- und abschaltbaren Elektromagneten versehen, welche auf der Oberseite des eisenhaltigen Werkzeugbalkens 13 relativ große Anziehungskräfte erzeugen. Diese Anziehungskräfte sorgen für einen innigen Kontakt zwischen der Oberseite des Werkzeugbalkens 13 und den Formleisten 11, 11', sodass eine gute Wärmeübertragung in die Formleisten 11, 11' sichergestellt ist.The
Der Werkzeugbalken 13 besitzt etwa die Länge der Formleisten 11, 11' bzw. der Fußleisten 12, 12' und ist breiter ausgebildet, als der für die größte mit der Vorrichtung 1 zu verformende Buchdecke 2 erforderliche Abstand der Formleisten 11, 11'. Der wie das erste Verformungswerkzeug 8 in seiner Arbeitsposition 7 befindliche Werkzeugbalken 13 liegt auf einem Aufnahmeelement 14 der Vorrichtung 1 auf. Der Stellantrieb 9 ist seitlich zu einer gedachten, senkrechten Ebene durch eine Längsmittelachse 15 des Werkzeugbalkens 13 angeordnet (
Das sich wenigstens annähernd über die Höhe einer Buchdecke erstreckende erste Verformungswerkzeug 8 befindet sich in seiner abgesenkten Lage zunächst unterhalb und beabstandet zu einer der Buchdecke 2 zur Verformung dienenden und in
Die Vorrichtung 1 weist außer des sich jeweils in der Arbeitsposition 7 befindlichen und auf eine Innenseite 17 des Rückenbereichs 4', 4" einer zu verformenden Buchdecke 2' gerichteten Verformungswerkzeugs 8, 10 auch ein oberhalb des Verformungswerkzeugs 8, 10 angeordnetes, mit diesem zusammenwirkendes und auf eine Außenseite 18 des Rückenbereichs 4', 4" dieser Buchdecke 2 gerichtetes Gegenwerkzeug 19 auf. Das Gegenwerkzeug 19 besitzt zwei voneinander beabstandete, senkrecht stehende und parallel zum Rückenbereich 4 der zu verformenden Buchdecke 2 ausgerichtete Gegenformleisten 20, 20' (
Entsprechend
Analog der Formleisten 11, 11' des ersten Verformungswerkzeugs 8 sind auch die äußeren Formleisten 22, 22' des zweiten Verformungswerkzeugs 10 an ihrer Unterseite beispielsweise mit nicht dargestellten Dauermagneten oder auch mit zu- und abschaltbaren Elektromagneten versehen, welche auf der Oberseite des eisenhaltigen Werkzeugbalkens 13 relativ große Anziehungskräfte erzeugen. Diese Anziehungskräfte sorgen für einen innigen Kontakt zwischen der Oberseite des Werkzeugbalkens 13 und den äußeren Formleisten 22, 22', sodass eine gute Wärmeübertragung zu diesen Formleisten 22, 22' und damit auch auf die zu verformenden Buchdecke 2 sichergestellt ist. Zusätzlich zu den beschriebenen Anziehungskräften können zwei stirnseitige Führungen 25, 25' die Prozesskräfte beim Verformen der jeweiligen Buchdecke 2 aufnehmen. Dazu dringen zwei Ausstülpungen 26, 26' jeder der beiden stirnseitigen Führungen 25, 25' in stirnseitige Nuten 27, 27' der äußeren Formleisten 22, 22' ein und halten diese auf Kontakt zum Werkzeugbalken 13. Die Einstellung der beiden stirnseitige Führungen 25, 25' kann so bemessen sein, das sie einer Wärmeausdehnung von mehreren hundert Grad ohne Beeinträchtigung standhalten und einem leichtgängigen Verschieben der äußeren Formleisten 22, 22' nicht entgegenwirken.Analogous to the
Zum Verformen der beidseitig des Rückenbereichs 4 vorgesehenen Falzbereiche 6, 6' der Buchdecke 2 wird das jeweilige Verformungswerkzeug 8, 10 gemeinsam mit dem Werkzeugbalken 13 zunächst gegen das oberhalb angeordnete Gegenwerkzeug 19 bzw. dessen Gegenformleisten 20, 20' ausgehoben und dabei mit den Formleisten 11, 11' bzw. mit dem Mittenformsteg 21 und den äußeren Formleisten 22, 22' ein Rückensteg 28 der Buchdecke 2', 2" ausgebildet. Dabei sorgen die Rundungen des Mittenformstegs 21 und der äußeren Formleisten 22, 22' des zweiten Verformungswerkzeugs 10 zusätzlich für das Runden des Rückenbereichs 4" der Buchdecke 2" entsprechend der Rundung des Rückens eines zugehörigen Buchblocks.In order to deform the
Die Scheiben 31, 31' sind derart in dem Werkzeugbalken 13 versenkt, dass sie das in Arbeitsposition 7 befindliche Verformungswerkzeug 8, 10 nicht berühren. Die Verformungswerkzeuge 8, 10 weisen in ihrer auf dem Werkzeugbalken 13 aufliegenden Seite jeweils parallel zur Drehachse 30, 30' der Scheiben 31, 31' ausgerichtete Ausnehmungen 35, 35' auf, die von den beispielsweise als Stehbolzen ausgebildeten Mitnehmern 33, 34, 33', 34' wenigstens teilweise durchsetzt werden. Dargestellt ist lediglich das entsprechende Zusammenwirken jeweils eines der Mitnehmer 34, 34' mit den Ausnehmungen 35, 35' der in
Damit jeweils ein optimal wirksamer, gemeinsam gegeneinander gerichteter Seitenhub der mit den Fußleisten 12, 12' verbundenen Formleisten 11, 11' des ersten Verformungswerkzeugs 8 bzw. der äußeren Formleisten 22, 22' des zweiten Verformungswerkzeugs 10 erzielt werden kann, sind die Mitnehmer 33, 34, 33', 34' einer Scheibe 31, 31' in einer Ausgangsstellung beispielsweise im Winkel von etwa 45° zur Längsmittelachse 15 des Werkzeugbalkens 13 diametral gegenüberliegend ausgerichtet (
Die auf der einen Seite des Werkzeugbalkens 13 vorstehenden Bewegungsnocken 36, 36' sind mittels Gelenken 40, 40' oder seitlichen Führungen mit dem an einem Gestell 41 der Vorrichtung 1 oszillierend bzw. hin und her verschiebbar gelagerten Schieber 37 verbunden. Durch ein gemeinsames Verdrehen der Scheiben 31, 31' bewegen sich die Mitnehmer 33, 34, 33', 34' jeweils nach innen oder außen und verkleinern oder vergrößern dabei den Abstand zwischen den Formleisten 11, 11' des ersten Verformungswerkzeugs 8 bzw. zwischen den äußeren Formleisten 22, 22' des zweiten Verformungswerkzeugs 10.The
Damit sich die Formleisten 11, 11' des ersten Verformungswerkzeugs 8 bzw. die äußeren Formleisten 22, 22' des zweiten Verformungswerkzeugs 10 beim Drehen der Scheiben 31, 31' nicht in ihrer Längsrichtung gegenseitig verschieben, ist zwischen dem Werkzeugbalken 13 und dem sich jeweils in Arbeitsstellung befindlichen Verformungswerkzeug 8, 10 eine quer zu dessen Längserstreckung gerichtete erste Führungsanordnung 42 vorgesehen, die beispielsweise eine quer zur Längserstreckung der genannten Bauteile verlaufende Nut 42' im Werkzeugbalken 13 und einen darin eingreifenden Stift 42" (
Zwischen den Langlöchern 44, 44' ist eine von unten nach oben reichende schlitzartige Öffnung 46 (
Wie den
Entsprechend
Für eine genaue Positionierung des Verformungswerkzeugs 8, 10 ist beispielsweise eine mit dem Aufnahmeelement 14 verbundene Zentriereinrichtung 75 mit einem kegeligen Positionierungsstift 55 vorgesehen (
Für die weitere Ausgestaltung des Antriebs und der Verbindungselemente zu den Verformungswerkzeugen der Vorrichtung 1 wird auf die eingangs erwähnte
Die
Die
Analog zur
Analog zur
Die Vorrichtung 1 ist beispielhaft in die Deckenzuführung 58 einer hier lediglich angedeuteten Buchfertigungsstraße 65 integriert. In dieser Darstellung ist die Vorrichtung 1 demnach durch die Deckenzuführung 58 und die darauf befindlichen Buchdecken 2 weitgehend verdeckt. Dadurch sind in
Ebenfalls in die Deckenzuführung 58 integriert sind vier Vorwärmstationen 68, 68', 69, 69', d.h. eine eigene Vorwärmstation 68, 68', 69, 69' für jedes Verformungswerkzeug 8, 8', 10, 10'. Beim Betrieb der Vorrichtung 1 ist stets eines der Verformungswerkzeuge 8, 8', 10, 10' in die Vorrichtung 1 eingebaut. Entsprechend
Ebenso ist eine Vorwärmstation 69 für das in die Vorrichtung 1 eingebaute zweite Verformungswerkzeug 10 vorgesehen, welche jedoch aktuell leer ist. Leere Vorwärmstationen 68, 68', 69, 69' können direkt vom Maschinenbediener oder über eine Steuerung auf eine niedrigere Temperatur eingestellt werden. Dabei wird überwacht, welche Vorwärmstationen 68, 68', 69, 69' gerade leer sind und welches Verformungswerkzeug 8, 8', 10, 10' sich damit in der Vorrichtung 1 befindet und ob dieses Verformungswerkzeug 8, 8', 10, 10' für den laufenden Auftrag geeignet ist. Die Vorwärmstationen 68, 68', 69, 69' können konstruktiv so ausgeführt sein, dass sie jeweils nur zur Aufnahme eines bestimmten Verformungswerkzeugs 8, 8', 10, 10' geeignet sind. Im Beispiel der
Auch wenn damit ein schnellerer Formatwechsel der zu verformenden Buchdecken 2 erfolgen kann, muss natürlich nicht für jedes Verformungswerkzeug 8, 8', 10, 10' eine eigene Vorwärmstation 68, 68', 69, 69' angeordnet sein. Generell reicht es aus, wenn das jeweils in seine Arbeitsposition 7 zu transportierende Verformungswerkzeug 8, 8', 10, 10' aus seiner Ruheposition 7' in einer Vorwärmstation 68, 68', 69, 69' entnommen werden kann.Even if this allows a faster format change of the book covers 2 to be formed, it is not necessary to arrange a
Zur Überwachung, welche Vorwärmstationen 68, 68', 69, 69' gerade leer sind und welches Verformungswerkzeug 8, 8', 10, 10' sich damit in der Vorrichtung 1 befindet und ob dieses Verformungswerkzeug 8, 8', 10, 10' für den laufenden Auftrag geeignet ist kann ein entsprechender Sensor 70 angeordnet werden. Beispielsweise kann der Sensor 70 in zumindest einer der Vorwärmstationen 68, 68', 69, 69' (
Gemäss
Schließlich weist die Deckenzuführung 58 neben den beiden inneren Auflageelementen 57, 57' auch noch zwei äußere Auflageelemente 72, 72' für die Buchdecken 2, eine Hilfseinrichtung 73 zum Einführen von Buchdecken 2 sowie Sicherungsleisten 74, 74' zum Verhindern des Abhebens der Buchdecken 2 beim Verformungsvorgang auf.Finally, the
Claims (14)
- Device for forming a folding area (6, 6') lying adjacent to both sides respectively of a spine area (4) of outstretched book covers (2) or a spine area (4) and a folding area (6, 6') located on both sides respectively of the spine area (4) of outstretched book covers (2) corresponding to the shape of the back of a book block later on forming a book together with the book cover (2),with at least a first forming tool (8, 8') for a book cover (2) belonging to a block with a straight spine and with at least a second forming tool (10, 10') producing a rounding of the spine area (4) of the book cover (2) for a book cover (2) belonging to a block with a round spine,with an operating position (7) for one of the forming tools (8, 8', 10, 10') and with in each case an idle position (7') for the one or the other forming tools (8, 8', 10, 10'),with a counter tool (19) aligned to an outer face (18) of the spine area (4) of the book cover (2), which has two counterblock mouldings (20, 20') arranged at a distance from each other and are laterally adjustable corresponding to the width of the spine area (4) of the book cover (2), in which the forming tool (8, 8', 10, 10') is arranged in its operating position (7) directed to an inner face (17) of the spine area (4) of a book cover (2) lifting the spine area (4) of the book cover (2) between the two counterblock mouldings (20, 20') and in so doing forming a back ridge (28) of the book cover (2),with in each case a tool beam (13) locked by power or force-fit with the forming tools (8, 8', 10, 10'),with a pick-up element (14) for the tool beam (13) of the forming tool (8, 8', 10, 10') arranged in the operating position (7),characterised in thatthe device (1) has a single actuating drive (9) for the forming tool (8, 8', 10, 10') arranged in each case in the operating position (7),the tool beam (13) of the forming tool (8, 8', 10, 10') arranged in each case in the operating position (7) is designed to be coupleable with the single actuating drive (9), and
- Device according to claim 1, characterised in that the actuating drive (9) is laterally arranged to an imaginary vertical plane along a longitudinal central axis (15) of the tool beam (13) in its operating position (7).
- Device according to claim 1 or 2, characterised in that at least one preheating unit (68, 68', 69, 69') is arranged for at least one of the forming tools (8, 8', 10, 10') that is in the idle position (7').
- Device according to claim 3, characterised in that at least one preheating unit (68, 68', 69, 69') is arranged in or on the device (1) or in its vicinity.
- Device according to claim 4, characterised in that a distinct preheating unit (68, 68', 69, 69') is arranged for each forming tool (8, 8', 10, 10').
- Device according to one of the claims 1 to 5, characterised in that at least one sensor (70) is arranged to identify the forming tools (8, 8', 10, 10').
- Device according to claim 6, characterised in that at least one sensor (70) is arranged in at least one of the preheating units (68, 68', 69, 69').
- Device according to claim 6, characterised in that at least one sensor (70) is arranged on the pick-up element (14) for the tool beam (13).
- Device according to one of the claims 1 to 8, characterised in that the at least one first forming tool (8, 8') has two shaping strips (11, 11') spaced apart from each other, which are arranged to be laterally adjustable corresponding to the width of the spine area (4) of the book cover (2).
- Device according to one of the claims 1 to 9, characterised in that the at least one second forming tool (10, 10') has a stationary central forming bar (21), which is rounded in the direction of the counter tool (19) and has two outer shaping strips arranged laterally to the central forming bar (21) (22, 22'), which are laterally adjustable corresponding to the rounding and the width of the spine area (4) of the book cover (2), and are likewise rounded in the direction of the counter tool (19).
- Device according to claim 10, characterised in that the central forming bar (21) is designed to be symmetrical and has a recess (23, 23') in an area facing the tool beam (13) in each instance on both sides for at least partial admission of the outer shaping strips (22, 22').
- Device according to claim 11, characterised in that the outer shaping strips (22, 22') are designed to be symmetrically adjustable to a longitudinal central axis (24) of the central forming bar (21).
- Device according to one of the claims 1 to 12, characterised in that at least two in each case suitable initial forming tools (8, 8') and at least two in each instance suitable second forming tools (10, 10') for different thickness classes of spine areas (4) of the book cover (2) to be shaped are arranged.
- Device according to one of the claims 1 to 13, characterised in that the pick-up element (14) is designed as a heating element.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH5322016 | 2016-04-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3235652A1 EP3235652A1 (en) | 2017-10-25 |
EP3235652B1 true EP3235652B1 (en) | 2018-09-26 |
Family
ID=55854529
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17166854.4A Active EP3235652B1 (en) | 2016-04-21 | 2017-04-18 | Device for forming of book covers |
Country Status (4)
Country | Link |
---|---|
US (1) | US9950550B2 (en) |
EP (1) | EP3235652B1 (en) |
JP (1) | JP2017193175A (en) |
CN (1) | CN107303767A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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BE1022705B1 (en) * | 2015-02-10 | 2016-08-17 | Unibind Limited | Binding device |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3201810A (en) | 1962-10-04 | 1965-08-24 | Smyth Mfg Co | Heating means for casing-in machine |
DE19729529B4 (en) * | 1996-09-13 | 2010-04-08 | Kolbus Gmbh & Co. Kg | Method and apparatus for making a book |
DE19853254A1 (en) | 1998-11-18 | 2000-05-25 | Kolbus Gmbh & Co Kg | Mold device for book covers has molding bar acting with pressure pad with deformable active surface to round cover back |
US6460843B1 (en) * | 2000-02-02 | 2002-10-08 | Aprion Digital Ltd. | Paperback finishing machine |
US20020168250A1 (en) * | 2001-05-10 | 2002-11-14 | Welch Stephen R. | Method and apparatus for forming a binder cover and ring binder |
DE10144180A1 (en) * | 2001-09-06 | 2003-03-27 | Bielomatik L O S Gmbh | Book block binding process involves passing blocks through gluing-binding, spine-taping, rounding and banding stations |
DE10215110B4 (en) | 2002-04-05 | 2010-05-20 | Rathert, Horst, Dipl.-Ing. | Infinitely adjustable profile for the production of books with a rounded back |
EP2325020B1 (en) | 2009-11-23 | 2013-06-19 | Müller Martini Holding AG | Device for deforming a book cover spine of a book cover aligned on a book block spine |
DE102014004614A1 (en) | 2014-03-29 | 2015-10-01 | Kolbus Gmbh & Co. Kg | Device for forming book covers |
-
2017
- 2017-04-18 EP EP17166854.4A patent/EP3235652B1/en active Active
- 2017-04-18 JP JP2017081775A patent/JP2017193175A/en active Pending
- 2017-04-20 US US15/492,020 patent/US9950550B2/en active Active
- 2017-04-21 CN CN201710264640.7A patent/CN107303767A/en active Pending
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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US9950550B2 (en) | 2018-04-24 |
US20170305181A1 (en) | 2017-10-26 |
EP3235652A1 (en) | 2017-10-25 |
JP2017193175A (en) | 2017-10-26 |
CN107303767A (en) | 2017-10-31 |
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