EP3222568A1 - Brake brush with brush fittings - Google Patents
Brake brush with brush fittings Download PDFInfo
- Publication number
- EP3222568A1 EP3222568A1 EP17161645.1A EP17161645A EP3222568A1 EP 3222568 A1 EP3222568 A1 EP 3222568A1 EP 17161645 A EP17161645 A EP 17161645A EP 3222568 A1 EP3222568 A1 EP 3222568A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- brush
- brake
- supernatant
- wear
- signature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000006228 supernatant Substances 0.000 claims abstract description 54
- 238000000034 method Methods 0.000 claims description 10
- 230000001680 brushing effect Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 description 11
- 239000004020 conductor Substances 0.000 description 7
- 238000001514 detection method Methods 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000000110 microvilli Anatomy 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H9/00—Registering, e.g. orientating, articles; Devices therefor
- B65H9/14—Retarding or controlling the forward movement of articles as they approach stops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/68—Reducing the speed of articles as they advance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/449—Features of movement or transforming movement of handled material
- B65H2301/4492—Features of movement or transforming movement of handled material braking
- B65H2301/44921—Features of movement or transforming movement of handled material braking by friction contact with non driven element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/511—Processing surface of handled material upon transport or guiding thereof, e.g. cleaning
- B65H2301/5111—Printing; Marking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/50—Surface of the elements in contact with the forwarded or guided material
- B65H2404/52—Surface of the elements in contact with the forwarded or guided material other geometrical properties
- B65H2404/521—Reliefs
- B65H2404/5213—Geometric details
- B65H2404/52132—Geometric details perforations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/50—Surface of the elements in contact with the forwarded or guided material
- B65H2404/56—Flexible surface
- B65H2404/561—Bristles, brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/60—Other elements in face contact with handled material
- B65H2404/61—Longitudinally-extending strips, tubes, plates, or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/50—Occurence
- B65H2511/51—Presence
- B65H2511/512—Marks, e.g. invisible to the human eye; Patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/70—Electrical or magnetic properties, e.g. electric power or current
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/84—Quality; Condition, e.g. degree of wear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/20—Sensing or detecting means using electric elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/60—Miscellaneous
- B65H2601/61—Refurbishing; Renewing the handling machine; Upgrading modifying functions of the handling machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1932—Signatures, folded printed matter, newspapers or parts thereof and books
Definitions
- the invention relates to slowing down and / or guiding and / or holding down signatures in components for processing arcuate folded or unfolded signatures, wherein the brake brush comprises a brush body having a brushing surface and a brushing stock mounted on the brushing surface with a stocking thickness d and wherein the brush stocking has an active surface, and wherein for braking and / or guiding and / or holding down a signature, the brake brush with its active surface is at least partially in operative connection with the signature.
- brake brush according to the invention is also possible on all other components, in which arcuate folded or unfolded signatures, which may for example also result from printed sheets, can be processed.
- a device for braking paper sheets in which the incoming in the so-called third fold signatures or sheets are braked by means of short-stroke electromagnet activated brake brushes and held down during the folding process.
- the brake brushes come into operative connection with the incoming or weggefalzten signatures, which is why the brake brushes and here in particular the trimming of the brushes are subject to wear.
- Such wear also occurs in braking devices in which the brake brush remains in a more or less static position during the braking or holding process, which is why in such braking devices with unchanging during the braking operation of the brush, the brake brushes must be readjusted during operation, which usually an adjustment or adjustment of the brake brushes required by the operator.
- the brake brushes are subject to wear, which, however, can be automatically readjusted due to the very high dynamics and integrable intelligence of such a braking device by the timing or the change in the stroke of the brake brushes.
- the invention is therefore based on the object to provide a solution that makes it possible to assess the state of wear of the brush trim without accessibility or visibility of the brake brushes.
- the device according to the invention comprises a brake brush with a brush body, wherein the brush body at least partially at least one projection has, which extends in extension of the stocking thickness d with a supernatant height h over the stocking surface.
- Such a design of a brake brush has the advantage that in the case of a corresponding wear, that is, when the stocking thickness is worn to the height of the supernatant to a lower limit, the supernatant with the top layer of the signature comes into minimal contact, so that this can be detected by the finest finished markings on the designed finished signature, for example, a signature provided with a second longitudinal fold, so that the system can be operated without stopping until reaching the wear limit.
- With appropriate design of the supernatant only minimal marks on the folded signature can be seen.
- brake devices with highly dynamic moving brake brushes such as in the DE 199 21 169 C2 described, occur only selectively smallest marks, which thus do not affect the quality of the final product.
- the supernatant is formed directly in the region of the brush attachment, so that the brake brush according to the invention requires no additional space.
- the supernatant outside the region of the brush attachment such as in adjacent to the brush border areas of the brush body is formed, so that there is a continuous, flat trim surface on which serving as a brush trimming velor trim can be applied.
- the brake brush on a plurality n of supernatants, each with different heights h.
- the at least one or at least one supernatant on a damage or wear-relevant electrical detectability so that the state of wear can not or not only on the basis of marks on the signature can be detected, but that this electronically can be detected and passed to the control of the respective component and output to a control unit or status display.
- Fig. 1 schematically shows a brake brush 1 according to the prior art in operative connection with an incoming, braked signature 10.
- the brake brush 1 consists of a brush body 2, which may be made for example of plastic by injection molding. Not shown in Fig. 1 are any recording devices with which the brake brush 1 can be attached to holders, etc.
- the brush body 2 has a trim surface 3, on which the brush trim 4 is mounted.
- Bürstenbesatz 4 in the form of introduced into the brush body 2 bristle bundles or in the form of, for example, glued velor bands known.
- the brush stocking 4 forms with the bristle end its active surface 5, which runs mostly parallel to the stocking surface 3.
- the brush trim 4 has a stocking thickness d, which usually in the unworn state of the brake brush 1 over the extent of brushing stock 4 is approximately contant, since usually the active surface 5 is arranged parallel to the stocking surface 3.
- the brush stocking 4 has a changing stocking thickness d, in which case the stocking thickness d present at the respective location of the brush stocking 4 is to be determined perpendicular to the stocking area 3.
- the bristle ends facing away from the trim surface 3 form the active surface 5, which is in operative connection with the signature 10 to be braked, held or held down.
- the active surface 5 is in operative connection with the signature 10 to be braked, held or held down.
- the brake brush 1 presses the bristle facing on the active surface 5 against the signature 10, which by means of a not in Fig. 1 represented counter bearing, such as a folding table is supported. Due to the contact of the brush trimming 4 with the signature 10, which consists for example of paper or cardboard, the brush trimming 4 wears, so that the trimming thickness d decreases as the production time progresses. The degree of wear can in this case be recognized only when the brush trim 4 is visible or accessible, so that the remaining stocking thickness d can be detected.
- Fig. 2 1 shows a brake brush 1 according to the invention for slowing down and / or guiding and / or holding down signatures 10 in components for processing arc-shaped folded or unfolded signatures 10, wherein the brake brush 1 has a brush body 2 with a brushing surface 3 and a brushing border 4 mounted on the brushing surface 3 with a stocking thickness d comprises and wherein the brush stocking 4 has an active surface 5, and wherein for braking and / or guiding and / or holding down a signature 10, the brake brush 1 with its active surface 5 at least partially in operative connection with the signature 10 stands, wherein the brush body 2 at least partially at least one projection 6, which protrudes in extension of the stocking thickness d with a supernatant height h over the trim surface 3.
- brake brush 1 has only one increase, which is formed in the region of the brush trimming 4. It is also possible, though not in Fig. 2 shown that in the region of the brush trimming 4 and thus on the trimming surface 3, a plurality of elevations is formed.
- the supernatant height h is smaller than the stocking thickness d executed. However, it is also possible to execute the supernatant height h equal to or greater than the stocking thickness d. This is particularly advantageous if the projection 6 in extension of its height h in the region of the stocking thickness d has a very thin cross-section, so that such a designed tip of the supernatant 6 is used for holding, guiding or braking the signature 10.
- Fig. 2 illustrated embodiment of the brake brush 1 according to the invention has the advantage that the supernatant 6 in the area of the effective surface 5 side facing only when actually occurring wear of the brush trim 4 and thus at a reduced stocking thickness d comes into contact with the signature 10.
- the supernatant 6 may, for example, the shape of a cone, a truncated cone as in Fig. 2 represented, a cylinder or the shape cubic body, wherein preferably the cross section of the supernatant 6 in extension perpendicular to the inlet direction 11 is equal to or smaller than the extension in the inlet direction 11.
- the supernatant 6 may be made of the same material as the brush body 2, which offers itself in particular in brush bodies 2 produced by injection molding due to the low production costs. But the supernatant 6 can also be made of a different material of the brush body 2 material exist, whereby the wear and / or marking behavior can be adapted to the respective substrate. It is thus also possible to carry out the supernatant 6 as a body detachably fastened in the brush body 2 and thus exchangeable.
- the supernatant height h is essentially dependent on the permissible degree of wear at which the brake brush 1 is still fully functional.
- the stocking thickness d is greater by a factor of about 1.1 to about 10 than the supernatant height h.
- a corresponding wear can be detected. It is - depending on the application, the nature of the Bürstenbesatzes 4 etc. - also possible that only at about 10% of the original stocking thickness d, a corresponding wear can be detected.
- Fig. 3 shows an embodiment of a brake brush 1 according to the invention, in which at least one projection 6 is formed outside the region of the brush trimming 4. Exemplary is in Fig. 3 However, it is also possible that only on one side of the brush trimming 4, a projection 6 is formed.
- the stocking surface 3 is not interrupted by the at least one projection 6 and thus can be performed consistently.
- the brush trim 4 is designed, for example, as an applied velor trim, since in practice self-adhesive velor tapes are often glued onto the brush body 2. It can also be carried out as a bristle bundle 4 of the bristle stock, which also in this variant, a continuous brush stocking 4 is possible as a bristle bundle.
- Fig. 4 shows a brake brush 1 according to the invention, which has a plurality of n supernatants 6 each having different supernatant heights h 1 to h n .
- two supernatants 6 are carried out on the bedding surface 3, wherein a first supernatant 6-1 a first supernatant height h 1 and a second supernatant 6-2 has a second supernatant height h 2 .
- the number n of the projections 6 can also be increased accordingly, so that, for example, three, four or more projections 6 are used. In this case, it is irrelevant whether the projections 6 are arranged on the stocking surface 3 or outside the stocking surface 3, since even when the overhangs 6 are arranged outside the stocking surface 3, they can be stepped in their overhang height h.
- Such a configuration has the advantage that the degree of brush wear can be detected accordingly, since the number of markings is increased with increasing wear.
- Example shown are executed in the form that with the first supernatant 6-1 with the height h1 falls below a first wear limit is detected or marked and that with the second projection 6-2 with the height h2 reaching a lowermost, absolutely critical Wear limit is detected or marked.
- At least one projection 6 it is also possible for at least one projection 6 to have at least one changing property in the event of damage or wear of the active surface 5 facing the region of the projection 6.
- At least one projection 6 in extension of the projection height h on its outer surface and / or by or with its material have different colors.
- color particles can thus be transferred to the signature 10 in the smallest amounts, so that the color of the markings and thus the degree of wear can be recognized on the basis of the signature 10, in particular with the aid of optical aids.
- the property of at least one supernatant 6 in the event of wear and / or damage is changed to the effect that the at least one protrusion 6 in question has a damage or wear-relevant electrical detectability.
- This interruption of the current flow is detected by the control of the component, so that a new or additional signal can be output, for example, to an operating unit or to a display unit of the component.
- the invention comprises, in addition to the brake brush 1 according to the invention, a method for slowing down, guiding or holding down signatures 10 by means of at least one brake brush 1 according to the invention in each of the embodiments according to the invention, wherein the brake brush 1 according to the invention with its active surface 5 with the slowing down to slow down, leading or holding down , brought to leading or held down signature 10 in operative connection and thus the brush trim 4 is exposed to wear, the brush wear detected by the In prestigegelangung the supernatant 6 with the signature 10, or this is marked by the supernatant 6 with the signature 10th comes into contact, so that on a corresponding signature 10 at least one preferably perceptible only with optical aids mark is generated.
- This detection or detection of the markings and thus the brush wear can be done either visually with or without optical aids by the operator.
- an opto-electronic detection device for example a CCD camera
- the degree of brush wear can be detected and evaluated on the basis of the size and / or shape and / or color and / or number of markings or markings.
- the side of the at least one projection 6 facing the active surface 5 has a quality such that it changes at least one property when worn.
- an electrical conductor for example in the form of a conductor loop, are integrated, to which a voltage is applied, so that when intact supernatant 6, a preferably minimal electric current flows.
- a current flow can be detected by the control of the component and output as a corresponding signal to an operating or display unit.
- the conductor loop is severed, so that no electric current can flow.
- This interruption of the current flow is also detected by the control of the component and can, or is output as a signal indicative of wear on a control or display unit.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Der Erfindung liegt die Aufgabe zu Grunde, eine Lösung zu schaffen, die es ermöglicht, den Verschleißzustand des Bürstenbesatzes ohne Zugänglichkeit oder Einsehbarkeit der Bremsbürsten beurteilen zu können. Diese Aufgabe wird dadurch gelöst, dass die erfindungsgemäße Bremsbürste einen Bürstenkörper (2) umfasst, wobei der Bürstenkörper zumindest partiell mindestens einen Überstand (6) aufweist, welcher in Erstreckung der Besatzdicke d mit einer Überstands-Höhe h über die Besatzfläche hinausragt. The invention is based on the object to provide a solution that makes it possible to assess the state of wear of the brush trim without accessibility or visibility of the brake brushes. This object is achieved in that the brake brush according to the invention comprises a brush body (2), wherein the brush body at least partially at least one projection (6) which protrudes in extension of the stocking thickness d with a supernatant height h over the stocking surface.
Description
Die Erfindung betrifft zum Verlangsamen und/oder Führen und/oder Niederhalten von Signaturen in Komponenten zur Verarbeitung von bogenförmigen gefalzten oder ungefalzten Signaturen, wobei die Bremsbürste einen Bürstenkörper mit einer Besatzfläche und einem auf der Besatzfläche angebrachtem Bürstenbesatz mit einer Besatzdicke d umfasst und wobei der Bürstenbesatz eine Wirkfläche aufweist, und wobei zum Abbremsen und/oder Führen und/oder Niederhalten einer Signatur die Bremsbürste mit ihrer Wirkfläche zumindest partiell mit der Signatur in Wirkverbindung steht.The invention relates to slowing down and / or guiding and / or holding down signatures in components for processing arcuate folded or unfolded signatures, wherein the brake brush comprises a brush body having a brushing surface and a brushing stock mounted on the brushing surface with a stocking thickness d and wherein the brush stocking has an active surface, and wherein for braking and / or guiding and / or holding down a signature, the brake brush with its active surface is at least partially in operative connection with the signature.
Bei Komponenten zur Verarbeitung von bogenförmigen gefalzten oder ungefalzten Signaturen wie beispielsweise Falzwerke von Rollendruckmaschinen weisen diverse Stellen auf, an denen Signaturen, welche durch Vereinzeln einer bedruckten Bedruckstoffbahn entstanden sind, entweder geführt, abgebremst und/oder beispielsweise während eines Falzvorganges zumindest partiell niedergehalten werden müssen. Hierbei kommen häufig Bremsbürsten zum Einsatz, wie beispielsweise im Bereich der Falzzylinder oder im Bereich der zweiten Längsfalzvorrichtung, welche auch als sogenannter Dritter Falz bezeichnet wird.In components for processing arcuate folded or unfolded signatures such as folders of web presses have various places where signatures, which are caused by separation of a printed substrate, either led, braked and / or, for example, at least partially held down during a folding process. Brake brushes are frequently used here, for example in the region of the folding cylinders or in the region of the second longitudinal folding device, which is also referred to as a so-called third fold.
Aufgrund der vielzähligen Einsatzbereiche wird die vorliegende Erfindung am Beispiel der zweiten Längsfalzvorrichtung beschrieben, ohne dass die Anwendung der erfindungsgemäßen Bremsbürsten hierauf beschränkt ist.Due to the numerous fields of application, the present invention is described using the example of the second longitudinal folding device, without the use of the brake brushes according to the invention being limited thereto.
Desweiteren wird hierbei angemerkt, dass der Einsatz der erfindungsgemäßen Bremsbürsten auch an allen sonstigen Komponenten möglich ist, in welchen bogenförmige gefalzte oder ungefalzte Signaturen, welche beispielsweise auch aus bedruckten Bögen resultieren können, verarbeitet werden können.Furthermore, it is noted here that the use of the brake brush according to the invention is also possible on all other components, in which arcuate folded or unfolded signatures, which may for example also result from printed sheets, can be processed.
Aus der
Ein derartiger Verschleiß tritt auch bei Bremsvorrichtungen auf, bei denen die Bremsbürste während des Brems- oder Haltevorganges in einer mehr oder weniger statischen Position verharrt, weshalb bei derartigen Bremseinrichtungen mit während des Bremsvorganges unveränderlicher Position der Bürste die Bremsbürsten sukzessive im Betrieb nachgestellt werden müssen, was zumeist eine Ein- bzw. Nachstellung der Bremsbürsten durch das Bedienpersonal erforderlich macht.Such wear also occurs in braking devices in which the brake brush remains in a more or less static position during the braking or holding process, which is why in such braking devices with unchanging during the braking operation of the brush, the brake brushes must be readjusted during operation, which usually an adjustment or adjustment of the brake brushes required by the operator.
Auch bei der in der
Dennoch ist es für das Bedienpersonal bei beiden o. a. Ausführungen von Bremseinrichtungen mit Bremsbürsten nicht möglich, während des Betriebes der Bremseinrichtung den aktuellen Grad der Abnutzung des Bürstenbesatzes zu überprüfen, da hierzu die Anlage angehalten und die Bremsbürsten zugänglich oder zumindest einsehbar gemacht werden müssen, was mit entsprechenden Stillstandszeiten verbunden ist. Deshalb werden die Bremsbürsten häufig turnusmäßig und somit möglicherweise trotz einer relativ hohen verbleibenden Standzeit präventiv ausgetauscht, da der Bürstenverschleiß zumeist abhängig vom verwendeten Substrat der daraus hergestellten Signatur ist.Nevertheless, it is not possible for the operator in both oa versions of brake devices with brake brushes to check during operation of the braking device the current degree of wear of the brush trim, as this stopped the system and the brake brushes must be made accessible or at least visible, which with corresponding downtime is connected. Therefore, the brake brushes often rotate and thus possibly despite a relatively high remaining life preventively replaced, since the brush wear is usually dependent on the substrate used the signature produced from it.
Der Erfindung liegt daher die Aufgabe zu Grunde, eine Lösung zu schaffen, die es ermöglicht, den Verschleißzustand des Bürstenbesatzes ohne Zugänglichkeit oder Einsehbarkeit der Bremsbürsten beurteilen zu können.The invention is therefore based on the object to provide a solution that makes it possible to assess the state of wear of the brush trim without accessibility or visibility of the brake brushes.
Diese Aufgabe wird durch eine Vorrichtung gemäß Anspruch 1 und/oder einem Verfahren gemäß Anspruch 12 gelöst. Die erfindungsgemäße Vorrichtung umfasst eine Bremsbürste mit einem Bürstenkörper, wobei der Bürstenkörper zumindest partiell mindestens einen Überstand aufweist, welcher in Erstreckung der Besatzdicke d mit einer Überstands-Höhe h über die Besatzfläche hinausragt.This object is achieved by a device according to
Eine derartige Ausführung einer Bremsbürste weist den Vorteil auf, dass im Falle eines entsprechenden Verschleißes, das heißt, wenn die Besatzdicke auf die Höhe des Überstandes auf einen unteren Grenzwert abgenutzt ist, der Überstand mit der Decklage der Signatur in minimal in Kontakt kommt, so dass dies an der ausgelegten fertig bearbeiteten Signatur, beispielsweise einer mit einem zweiten Längsfalz versehenen Signatur durch feinste Markierungen erkannt werden kann, so dass die Anlage bis zum Erreichen der Verschleißgrenze ohne Stillstand betrieben werden kann. Bei entsprechender Gestaltung des Überstandes sind nur minimale Markierungen an der gefalzten Signatur zu erkennen. Insbesondere bei Einsatz von Bremseinrichtungen mit hochdynamisch bewegten Bremsbürsten, wie beispielsweise in der
In einer vorteilhaften Ausgestaltung der Erfindung ist der Überstand unmittelbar im Bereich des Bürstenbesatzes ausgebildet, so dass die erfindungsgemäße Bremsbürste keinen zusätzlichen Bauraum beansprucht.In an advantageous embodiment of the invention, the supernatant is formed directly in the region of the brush attachment, so that the brake brush according to the invention requires no additional space.
In einer weiteren vorteilhaften Ausgestaltung der Erfindung ist der Überstand außerhalb des Bereiches des Bürstenbesatzes wie beispielsweise in an den Bürstenbesatz angrenzenden Bereichen des Bürstenkörpers ausgebildet, so dass sich eine durchgängige, ebene Besatzfläche ergibt, auf welche ein als Bürstenbesatz dienender Velourbesatz aufbringbar ist.In a further advantageous embodiment of the invention, the supernatant outside the region of the brush attachment such as in adjacent to the brush border areas of the brush body is formed, so that there is a continuous, flat trim surface on which serving as a brush trimming velor trim can be applied.
In einer besonders vorteilhaften Ausgestaltung der Erfindung weist die Bremsbürste eine Mehrzahl n von Überständen mit jeweils voneinander abweichenden Höhen h auf. Mit einer derartigen Ausführung ist es möglich, nicht nur das schiere Erreichen einer Verschleißgrenze detektieren zu können, sondern auch den Grad des Verschleißes durch die Anzahl der Kontaktspuren erkennen zu können.In a particularly advantageous embodiment of the invention, the brake brush on a plurality n of supernatants, each with different heights h. With such an embodiment, it is possible to detect not only the sheer achievement of a wear limit, but also to be able to recognize the degree of wear by the number of contact tracks.
Selbiger Vorteil ist auch mit einer weiteren vorteilhaften Ausgestaltung der Erfindung möglich, bei welcher mindestens ein Überstand in Erstreckung der Höhe h einen sich verändernden Querschnitt aufweist. In diesem Fall kann der Grad der Abnutzung des Bürstenbesatzes anhand der Größe und/oder Form der Markierungen detektiert werden.The same advantage is also possible with a further advantageous embodiment of the invention, in which at least one projection in the extension of the height h has a changing cross section. In this case, the degree of wear of the brush stock can be detected based on the size and / or shape of the marks.
Selbiges Ziel wird mit einer besonders vorteilhaften Ausgestaltung der Erfindung erreicht, bei welcher mindestens ein Überstand in Erstreckung seiner Höhe h unterschiedliche Farben aufweist. So lassen sich in minimaler Menge und somit mit dem bloßen Auge nicht oder nahezu nicht wahrnehmbar Farbpartikel auf die Signatur übertragen, so dass sich anhand der Farbe der minimalen Markierungen auf der Signatur der aktuelle Abnutzungszustand des Bürstenbesatzes ablesen lässt.The same aim is achieved with a particularly advantageous embodiment of the invention, in which at least one projection in the extension of its height h has different colors. Thus, in a minimal amount and thus with the naked eye or almost imperceptible color particles are transferred to the signature, so that can be read on the basis of the color of the minimum marks on the signature of the current wear state of the brush trim.
In einer ganz besonders vorteilhaften Ausgestaltung der Erfindung weist der mindestens eine oder mindestens ein Überstand eine beschädigungs- beziehungsweise verschleiß-relevante elektrische Detektierbarkeit auf, so dass der Verschleißzustand nicht oder nicht nur anhand von Markierungen an der Signatur erkannt werden kann, sondern dass dieser auch elektronisch erfasst und an die Steuerung der jeweiligen Komponente weitergegeben und an einer Bedieneinheit oder Statusanzeige ausgegeben werden kann.In a particularly advantageous embodiment of the invention, the at least one or at least one supernatant on a damage or wear-relevant electrical detectability, so that the state of wear can not or not only on the basis of marks on the signature can be detected, but that this electronically can be detected and passed to the control of the respective component and output to a control unit or status display.
Bevorzugte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung. Verschiedene Ausführungsbeispiele der Erfindung werden, ohne hierauf beschränkt zu sein, an Hand von Zeichnungen näher erläutert. Dabei zeigt:
- Fig. 1
- eine Bremsbürste einschließlich einer abzubremsenden Signatur aus dem Stand der Technik
- Fig. 2
- eine erfindungsgemäße Bremsbürste mit einem Überstand im Bereich des Bürstenbesatzes
- Fig. 3
- eine erfindungsgemäße Bremsbürste mit einem Überstand außerhalb des Bereiches des Bürstenbesatzes
- Fig. 4
- eine erfindungsgemäße Bremsbürste mit einer Mehrzahl von Überständen mit sich in Erstreckung der Höhe h verändernden Querschnitten
- Fig. 1
- a brake brush including a signature to be braked from the prior art
- Fig. 2
- a brake brush according to the invention with a supernatant in the brush trim
- Fig. 3
- a brake brush according to the invention with a supernatant outside the area of the brush trim
- Fig. 4
- a brake brush according to the invention with a plurality of projections with in the extension of the height h changing cross sections
Es ist aber auch möglich, dass der Bürstenbesatz 4 eine sich ändernde Besatzdicke d aufweist, wobei in diesem Fall die an der jeweiligen Stelle des Bürstenbesatzes 4 vorhandene Besatzdicke d lotrecht zur Besatzfläche 3 zu bestimmen ist.But it is also possible that the
Wie in
Zum Abbremsen der einlaufenden Signatur 10 drückt die Bremsbürste 1 den Borstenbesatz an der Wirkfläche 5 gegen die Signatur 10, welche mittels einem nicht in
Die in
Bei der in
Die in
Der Ãœberstand 6 kann beispielsweise die Form eines Kegels, eines Kegelstumpfes wie in
Der Überstand 6 kann aus demselben Werkstoff wie der Bürstenkörper 2 gefertigt sein, was sich insbesondere bei im Spritzgussverfahren hergestellten Bürstenkörpern 2 aufgrund der günstigen Herstellungskosten anbietet. Der Überstand 6 kann aber auch aus einem vom Werkstoff des Bürstenkörpers 2 abweichenden Material bestehen, wodurch das Verschleiß- und/oder Markierungsverhalten auf das jeweilige Substrat angepasst werden kann. Es ist somit auch möglich, den Überstand 6 als einen in den Bürstenkörper 2 lösbar befestigten und somit austauschbaren Körper auszuführen.The
Die Überstands-Höhe h ist im Wesentlichen vom zulässigen Maß des Verschleißes, bei welcher die Bremsbürste 1 noch voll funktionsfähig ist, abhängig. Üblicherweise ist die Besatzdicke d um den Faktor von ca. 1,1 bis ca. 10 größer als die Überstands-Höhe h. Somit kann bereits nach Reduzierung der Besatzdicke um ca. 10% ein entsprechender Verschleiß detektiert werden. Es ist - abhängig vom Einsatzbereich, der Beschaffenheit des Bürstenbesatzes 4 etc. - auch möglich, dass erst bei ca. 10% der ursprünglichen Besatzdicke d ein entsprechender Verschleiß detektiert werden kann.The supernatant height h is essentially dependent on the permissible degree of wear at which the
Die in
Wenngleich nicht in
Eine derartige Ausgestaltung weist den Vorteil auf, dass sich damit der Grad des Bürstenverschleißes entsprechend detektieren lässt, da mit zunehmendem Verschleiß die Anzahl der Markierungen erhöht werden.Such a configuration has the advantage that the degree of brush wear can be detected accordingly, since the number of markings is increased with increasing wear.
So kann das in
Eine derartige Detektierung bzw. Markierung des Verschleißgrades kann jedoch auch in der Form realisiert werden, wenn mindestens ein Überstand 6 in Erstreckung der Überstands-Höhe h einen sich verändernden Querschnitt aufweist. In diesem Fall kann der Grad des Verschleißes des Bürstenbesatzes 4 und somit auch des Überstandes 6 an der Größe und/oder Form der Markierungen auf der Signatur 10 erkannt werden.However, such a detection or marking of the degree of wear can also be realized in the form when at least one
Es ist erfindungsgemäß jedoch auch möglich, mindestens einen Überstand 6 eine bei Beschädigung oder Verschleiß des der Wirkfläche 5 zugewandten Bereiches des Überstandes 6 mindestens eine sich ändernde Eigenschaft aufweist.However, according to the invention, it is also possible for at least one
So kann beispielsweise mindestens ein Überstand 6 in Erstreckung der Überstands-Höhe h an seiner Außenfläche und/oder durch beziehungsweise mit seinem Werkstoff unterschiedliche Farben aufweisen. Bei Kontakt des Überstandes 6 mit der Signatur 10 können somit in geringsten Mengen Farbpartikel auf die Signatur 10 übertragen werden, so dass anhand der auf der Signatur 10, insbesondere unter Zuhilfenahme optischer Hilfsmittel, die Farbe der Markierungen und somit der Grad des Verschleißes erkannt werden.Thus, for example, at least one
Bei einer besonders vorteilhaften Ausgestaltung der Erfindung wird die Eigenschaft mindestens eines Überstandes 6 bei Verschleiß und/oder Beschädigung dahingehend geändert, als dass der mindestens eine betreffende Überstand 6 eine Beschädigungs- bzw. Verschleiß-relevante elektrische Detektierbarkeit aufweist.In a particularly advantageous embodiment of the invention, the property of at least one supernatant 6 in the event of wear and / or damage is changed to the effect that the at least one
Dies kann beispielsweise in der Form erfolgen, als dass in den Überstand 6 ein elektrischer Leiter in Form einer Schleife eingearbeitet ist, an welchem eine Spannung angesetzt wird, so dass im ursprünglichen Zustand des Überstandes 6 ein wenngleich sehr geringer elektrischer Strom durch den eingearbeiteten elektrischen Leiter fließt, welcher entsprechend detektiert und die entsprechende Information an die Steuerung der betreffenden Komponente weitergeleitet und mittels einem Signal beispielsweise an einer Bedieneinheit oder an einer Anzeigeeinheit ausgegeben werden kann.This can be done, for example, in the form that in the
Bei einem entsprechenden Verschleiß des Überstandes 6 wird somit auch die Leiterschleife verschlissen, so dass die Leiterschleife entsprechend unterbrochen wird, so dass der Stromfluss zum Erliegen kommt.With a corresponding wear of the
Dieses Unterbrechen des Stromflusses wird von der Steuerung der Komponente detektiert, so dass ein neues oder zusätzliches Signal beispielsweise an einer Bedieneinheit oder an einer Anzeigeeinheit der Komponente ausgegeben werden kann.This interruption of the current flow is detected by the control of the component, so that a new or additional signal can be output, for example, to an operating unit or to a display unit of the component.
Die Erfindung umfasst neben der erfindungsgemäßen Bremsbürste 1 ein Verfahren zum Verlangsamen, Führen oder Niederhalten von Signaturen 10 mittels mindestens einer erfindungsgemäßen Bremsbürste 1 in jeder der erfindungsgemäßen Ausgestaltungen, wobei zum Verlangsamen, Führen oder Niederhalten die erfindungsgemäße Bremsbürste 1 mit ihrer Wirkfläche 5 mit der zu verlangsamenden, zu führenden oder nieder zu haltenden Signatur 10 in Wirkverbindung gebracht und somit der Bürstenbesatz 4 einem Verschleiß ausgesetzt wird, wobei der Bürstenverschleiß durch die Inkontaktgelangung des Überstandes 6 mit der Signatur 10 detektiert, beziehungsweise diese markiert wird, indem der Überstand 6 mit der Signatur 10 in Berührung kommt, so dass auf einer entsprechenden Signatur 10 mindestens eine vorzugsweise nur mit optischen Hilfsmitteln wahrnehmbare Markierung erzeugt wird. Hierbei kann optional anhand der Größe und/oder Form und/oder Farbe der Markierung ein Grad des Verschleißes der Bremsbürste 1 beziehungsweise des Bürstenbesatzes 4 detektiert werden.The invention comprises, in addition to the
Diese Erkennung bzw. Detektion der Markierungen und somit des Bürstenverschleißes kann entweder visuell mit oder ohne optische Hilfsmittel durch das Bedienpersonal erfolgen. Es ist jedoch auch möglich, in Durchlaufrichtung der Signaturen 10 durch die in Durchlaufrichtung der Komponente gesehen stromabwärts der Bremsbürsten 1 eine opto-elektronische Erfassungseinrichtung, beispielsweise eine CCD-Kamera anzubringen, um die mit bloßem Auge nahezu nicht wahrnehmbaren Markierungen auf den entsprechenden Signaturen 10 automatisch zu detektieren und dies in einem entsprechendem Signal an die Steuerung der Komponente weiterzuleiten.This detection or detection of the markings and thus the brush wear can be done either visually with or without optical aids by the operator. However, it is also possible, in the direction of passage of the
Hierbei kann anhand der Größe und/oder Form und/oder Farbe und/oder Anzahl der Markierung, beziehungsweise der Markierungen, der Grad des Bürstenverschleißes detektiert und ausgewertet werden.In this case, the degree of brush wear can be detected and evaluated on the basis of the size and / or shape and / or color and / or number of markings or markings.
In einem anderen erfindungsgemäßen Verfahren weist die der Wirkfläche 5 zugewandten Seite des mindestens einen Überstandes 6 eine Beschaffenheit auf, so dass diese bei Verschleiß mindestens eine Eigenschaft ändert.In another method according to the invention, the side of the at least one
So kann beispielsweise in den Überstand 6 ein elektrischer Leiter, beispielsweise in Form einer Leiterschleife, integriert werden, an welcher eine Spannung angelegt wird, so dass bei unversehrtem Überstand 6 ein vorzugsweise minimaler elektrischer Strom fließt. Ein derartiger Stromfluss kann von der Steuerung der Komponente detektiert und als entsprechendes Signal an einer Bedien- oder Anzeigeeinheit ausgegeben werden. Bei entsprechendem Verschleiß des Überstandes 6 wird die Leiterschleife durchtrennt, so dass kein elektrischer Strom mehr fließen kann. Diese Unterbrechung des Stromflusses wird ebenfalls von der Steuerung der Komponente erfasst und kann, beziehungsweise wird als ein den Verschleiß kennzeichnendes Signal an einer Bedien- oder Anzeigeeinheit ausgegeben.For example, in the
- 11
- Bremsbürstebrake brush
- 22
- Bürstenkörperbrush body
- 33
- Besatzflächestocking area
- 44
- Bürstenbesatzbrush border
- 55
- Wirkflächeeffective area
- 66
- ÃœberstandGot over
- 1010
- Signatursignature
- 1111
- Einlaufrichtungincoming direction
- dd
- Besatzdicketrimming thickness
- hH
- Überstands-HöheSupernatant height
- nn
- Anzahl ÜberständeNumber of protrusions
Claims (15)
Priority Applications (1)
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PL17161645T PL3222568T3 (en) | 2016-03-24 | 2017-03-17 | Brake brush with brush fittings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102016105632.4A DE102016105632A1 (en) | 2016-03-24 | 2016-03-24 | Brake brush with brush trim |
Publications (2)
Publication Number | Publication Date |
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EP3222568A1 true EP3222568A1 (en) | 2017-09-27 |
EP3222568B1 EP3222568B1 (en) | 2018-09-12 |
Family
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EP17161645.1A Active EP3222568B1 (en) | 2016-03-24 | 2017-03-17 | Brake brush with brush fittings |
Country Status (4)
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EP (1) | EP3222568B1 (en) |
DE (2) | DE202016101668U1 (en) |
ES (1) | ES2689915T3 (en) |
PL (1) | PL3222568T3 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102016117238A1 (en) * | 2016-09-14 | 2018-03-15 | Manroland Web Systems Gmbh | Brake element with trimming |
DE102020104909A1 (en) | 2020-02-25 | 2021-08-26 | Manroland Goss Web Systems Gmbh | Component with wear indicator |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19921169C2 (en) | 1999-05-07 | 2003-03-13 | Roland Man Druckmasch | Device for braking sheets of paper |
DE102005007745A1 (en) * | 2005-02-18 | 2006-08-31 | Man Roland Druckmaschinen Ag | Folding device for use in printing machine, has brake device, which is arranged in folding board to decelerate movement of printed sheet or copies in area of folding board |
WO2010027523A1 (en) * | 2008-09-05 | 2010-03-11 | Kern International, Inc. | Transporting apparatus for discrete sheets into envelopes and related methods |
DE102013206907A1 (en) * | 2013-04-17 | 2014-10-23 | Koenig & Bauer Aktiengesellschaft | Braking device in a Längsfalzvorrichtung, brush and set of brushes, in particular for use in a braking device of a Längsfalzapparates |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202006019103U1 (en) * | 2006-12-19 | 2007-02-22 | Man Roland Druckmaschinen Ag | Sheet feed for printer has support table for sheets held down by spring loaded brush rail |
-
2016
- 2016-03-24 DE DE202016101668.1U patent/DE202016101668U1/en active Active
- 2016-03-24 DE DE102016105632.4A patent/DE102016105632A1/en not_active Withdrawn
-
2017
- 2017-03-17 ES ES17161645.1T patent/ES2689915T3/en active Active
- 2017-03-17 EP EP17161645.1A patent/EP3222568B1/en active Active
- 2017-03-17 PL PL17161645T patent/PL3222568T3/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19921169C2 (en) | 1999-05-07 | 2003-03-13 | Roland Man Druckmasch | Device for braking sheets of paper |
DE102005007745A1 (en) * | 2005-02-18 | 2006-08-31 | Man Roland Druckmaschinen Ag | Folding device for use in printing machine, has brake device, which is arranged in folding board to decelerate movement of printed sheet or copies in area of folding board |
WO2010027523A1 (en) * | 2008-09-05 | 2010-03-11 | Kern International, Inc. | Transporting apparatus for discrete sheets into envelopes and related methods |
DE102013206907A1 (en) * | 2013-04-17 | 2014-10-23 | Koenig & Bauer Aktiengesellschaft | Braking device in a Längsfalzvorrichtung, brush and set of brushes, in particular for use in a braking device of a Längsfalzapparates |
Also Published As
Publication number | Publication date |
---|---|
ES2689915T3 (en) | 2018-11-16 |
DE202016101668U1 (en) | 2016-04-20 |
DE102016105632A1 (en) | 2017-09-28 |
EP3222568B1 (en) | 2018-09-12 |
PL3222568T3 (en) | 2019-02-28 |
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