EP3181017B1 - Method for producing bedlinen and the like, in particular a closable pillowcase or duvet cover - Google Patents

Method for producing bedlinen and the like, in particular a closable pillowcase or duvet cover Download PDF

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Publication number
EP3181017B1
EP3181017B1 EP16190177.2A EP16190177A EP3181017B1 EP 3181017 B1 EP3181017 B1 EP 3181017B1 EP 16190177 A EP16190177 A EP 16190177A EP 3181017 B1 EP3181017 B1 EP 3181017B1
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EP
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Prior art keywords
folded
adhesive
edges
textile
textile webs
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EP16190177.2A
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German (de)
French (fr)
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EP3181017A1 (en
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Jan-Frederic Bierbaum
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Bierbaum Management & Co KG GmbH
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Bierbaum Management & Co KG GmbH
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • A47G9/0238Bed linen
    • A47G9/0253Pillow slips
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • A47G9/0238Bed linen
    • A47G9/0261Blanket or duvet enclosing covers, e.g. bag-like

Definitions

  • the invention relates to a method for the production of bed linen and the like, in particular a method for producing a closable pillow or cover.
  • the DE 10 2015 100 787 A1 describes a method of making a comforter having at least one lower layer and one upper layer, wherein the layers are joined together peripherally to form a comforter cover.
  • An opening in the blanket which can be optionally closed by means of a closure means, is provided in order to be able to fill the cavity formed between the layers of the blanket with an inlay.
  • the ceiling shown is formed substantially rectangular, with three of two longitudinal and two transverse edges each connecting points for the connection of the two textile layers are formed, while on the remaining edge side, the closure means is formed.
  • the connection of the two layers of the shell together can be done with the help of at least one seam or a bond.
  • the US 2001/001300 A1 describes a device for the production of bed linen and the like, in particular a closable pillow and ceiling cover. From the US 2007/245493 A1 for example, a bedding article is known in which all joints between two textile webs forming the bedding article are formed using the same adhesive.
  • closure means is used for selectively opening and closing the batting sheath, such as for removing and filling the batting sheath with a liner, a closure means formed from selectively engageable snap closure strips.
  • These pressure-sealing strips can be provided as endless goods and glued along the edges forming the opening of the envelope. It is therefore no longer the comparatively complicated sewing zippers, snaps or the like required, whereby the manufacturing process compared to the known from the prior art method is greatly simplified and inexpensive.
  • tops of the textile webs can just the opposite outer sides of the finished bed linen cover and the undersides of the insides of the finished bed linen cover form.
  • the pressure-sealing strips can be glued on opposite outer sides of the folded-over edges.
  • the interlocking complementary pressure closure strips may comprise a plurality of pressure closure lips extending parallel to one another and in the longitudinal direction of the pressure closure strips.
  • the pressure sealing lips may have complementary undercut contours over which they can be engaged with each other.
  • the undercut contours may have hook elements.
  • the pressure-sealing lips can be formed from a resilient plastic material, so that multiple opening and closing of the pressure closure formed by the complementary pressure-sealing strips is possible. Suitable pressure closures are known for example under the trade name Sensogrip Flexicomaschineen GmbH.
  • the pressure-sealing strips can be glued to the folded edges, for example with a hot-melt adhesive, in particular with a reactive polyurethane adhesive.
  • a hot-melt adhesive in particular with a reactive polyurethane adhesive.
  • the complementary pressure strip on the still tough adhesive adhesive followed by the complementary pressure closure strips are pressed against the folded edges so that the complementary pressure closure strips align with each other and are releasably engaged with each other.
  • a further cost saving in the production can be achieved by using the same hot-melt adhesive for the at least one first adhesive seam and for adhering the first and second pressure-sealing strip, and preferably also for fixing the folded-over edge and for gluing the in Contact brought bottom sections, and thus for all joints, the same hot melt adhesive is used.
  • each bed linen piece is formed two parallel spaced first adhesive seams perpendicular to the longitudinal direction of the textile webs and a further first adhesive seam perpendicular thereto, wherein the parallel spaced apart first adhesive seams of adjacent bedding pieces are separated by a minimum distance from each other, and wherein for separating the bed linen pieces between the spaced by the minimum distance first adhesive seams a cut through both textile webs and over the entire width of the textile webs is performed.
  • a reference marker for the cut can be applied between the two parallel spaced first adhesive seams a mark on a material inside of one of the textile webs, which is recognized by a read head of a stacking unit of a machine for making bedding and used as a reference for the cut.
  • first and second pressure-sealing strips can be glued onto the folded-over edges in such a way that they project beyond the folded-over edges and thus seal a transition region between the folded-over edges and the respective remaining textile web.
  • the method can be carried out fully automatically by a bedding making machine, wherein the textile sheets are transported by means of opposite transport rollers to different processing stations of the machine, wherein the folded edges are formed as longitudinal edges of the textile webs, so that the pressure closure strips glued correspondingly along the longitudinal edges be, and wherein the transport rollers are engaged at least at the folded edges with the textile webs and there press the pressure closure strips to the edges.
  • the transport rollers can also extend over the entire width of the textile web, ie over the entire dimension of the textile webs perpendicular to their transport direction.
  • the invention relates to a bedding article made according to the method described above, in particular a closable pillow or blanket cover, wherein the bedding article may be characterized in that all the connection points of the textile webs with each other, including the folded edges and the pressure closure strips with the edges using the same adhesive, preferably by means of the same hot melt adhesive are formed.
  • the bedding piece is therefore characterized by the fact that it has no seams.
  • the apparatus 200 for producing bedding 100 shown is designed to carry out a method of the type described above.
  • the device 200 is particularly suitable for the production of a closable pillow or ceiling cover.
  • a first method step a a first and a second textile web 101, 102 are provided via two docks.
  • the first and the second textile web 101, 102 are fed to the different processing stations of the device 200 via separate dancer controls.
  • the textile webs 101, 102 are guided with their tops 101.1, 102.1 facing each other through the various processing stations of the device 200.
  • the lower material web 102 in the illustration is folded over in its edge region in a first step to form an edge 106 (method step b), wherein the edge 106 is located in the region of an opening 105 (see FIG FIG. 3 ) of the later bedding product 100 is trained.
  • the edge 106 thus has at least two layers of the textile web 102, which are in contact via their undersides 102.2.
  • the underside surfaces 102.2 brought into contact with one another are glued to one another in a method step c, whereby the edge 106 is fixed.
  • the upper textile web 101 in the illustration experiences a corresponding processing according to the process steps b and c in a representation according to FIG FIG. 1 further to the right arranged processing station.
  • a continuous, first pressure-sealing strip 107 is glued over the entire length of the folded-over edge 106 of the lower textile web 102, while a continuous second pressure-locking strip 108 complementary to the first pressure closure strip 107 covers the entire length of the folded over edge 106 of the upper one in the illustration Material web 102 is adhered.
  • the pressure-sealing strips 107 thus extend in the feed direction x of the material webs 101, 102.
  • the complementary pressure-sealing strips 107, 108 are placed on the edges 106 as endless goods, in particular as rolls, after a corresponding hot-melt adhesive has previously been applied to the edges as a bonding agent.
  • the hot melt adhesive may be the same hot melt adhesive with which the remaining adhesive seams 104 on the three remaining outer edges of the rectangular textile webs 101, 102 (see FIG. 2 ) of the bedding article.
  • a glue nozzle 110 is provided, which on the lower textile web 102 in the illustration two parallel spaced nozzles 110.1 a transverse gluing in the form of two parallel glue webs perpendicular to the feed direction x of the web 101, 102 or perpendicular to the longitudinal direction complementary pressure closure strip 107 applies.
  • a marker is applied to the underside 102.2 of the material web 102 in the feed direction x of the material webs 101, 102 between the two transverse glues 110.1, which serves as a reference marker for the cut through the textile web 101, 102 during the stacking in process step h.
  • Hot glue for a further adhesive seam perpendicular to the two adhesive seams provided via the glue nozzles 110 and connecting them and spaced parallel from the edges 106 is provided via a further glue nozzle 111.
  • Transport rollers 109 serve, on the one hand, for transporting the material webs 101, 102 in the feed direction x and on the other hand for pressing the adhesive seams produced and in particular for joining the complementary pressure-sealing strips 107 in a method step g after the second pressure-sealing strip 108 has also been applied is. It is particularly provided that immediately after the application of the hot melt adhesive on the folded edges 106, the complementary pressure closure strips 107, 108 are placed on the still viscous adhesive, so that subsequently the complementary pressure closure strips 107, 108 in the following process step g on the pressure - And transport rollers 109 are pressed together, so that the complementary pressure-locking strips 107, 108 align with each other and are releasably engaged with each other again.
  • a method step h that the marker applied in method step i is recognized, for example, by an optical read head and, as a result, a cut through both textile webs 101, 102 between the two cross-gluing units parallelly spaced over the gluing nozzles 110 or the adhesive seams resulting therefrom perpendicular to the feed direction x for singling the finished bedding pieces 100 is executed.
  • FIG. 2 shows, by way of example, the upper side 101.1 of a textile web 101, in which a one-piece, coherent adhesive seam 104 or an adhesive for forming it is applied to a head-side edge 103 and a transverse edge 103 extending perpendicular thereto. It is thus provided that the two textile webs 101, 102 (see. FIG. 1 ) are glued together over their tops 101.1, 102.1.
  • a finished bedding product here a cushion cover 100
  • a cushion cover 100 is shown in the region of its opening 105.
  • an adhesive seam 104 is formed between the outer sides 101.1, 102.1 of the textile webs 101, 102 along a transverse edge perpendicular to the opening 105 formed by the pressure-locking strips 107, 108.
  • the pressure-locking strips 107, 108 are glued straight on the folded-over edges 106 of the textile web 101, 102.
  • FIG. 4 shows an example of an embodiment of complementary pressure closure strips 107, 108. These are each characterized by complementary structures 107.1, 108.1, which may be formed, for example, undercut and elastic to produce a connection between them when pressurized, which can be triggered by a tensile load again.
  • a suitable pressure closure is known, for example, under the trade name "Sensogrip" from Flexicomaschineen GmbH.

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  • Treatment Of Fiber Materials (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
  • Bedding Items (AREA)

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von Bettwäsche und dergleichen, insbesondere ein Verfahren zur Herstellung einer verschließbaren Kissen- oder Deckenhülle.The invention relates to a method for the production of bed linen and the like, in particular a method for producing a closable pillow or cover.

Die DE 10 2015 100 787 A1 beschreibt ein Verfahren zur Herstellung einer Bettdecke mit wenigstens einer unteren Lage und einer oberen Lage, wobei die Lagen randseitig miteinander verbunden sind, um eine Bettdeckenhülle zu bilden. Eine über ein Verschlussmittel wahlweise verschließbare Öffnung in der Bettdecke ist dazu bereitgestellt, um den zwischen den Lagen der Bettdecke gebildeten Hohlraum mit einem Einleger füllen zu können. Die gezeigte Decke ist im Wesentlichen rechteckig ausgebildet, wobei an dreien von zwei Längs- und zwei Querrändern jeweils Verbindungsstellen für die Verbindung der beiden Textillagen ausgebildet sind, während an der verbleibenden Randseite das Verschlussmittel ausgebildet ist. Die Verbindung der beiden Lagen der Hülle miteinander kann mit Hilfe wenigstens einer Naht oder einer Klebung erfolgen. Ähnliche Bettwäschestücke und entsprechende Herstellungsverfahren sind aus der DE 36 00 049 A1 , der US 2010/0107339 A1 , der US 8,756,730 B2 , der US 2009/0249549 A1 und aus der US 8,615,826 B2 bekannt.The DE 10 2015 100 787 A1 describes a method of making a comforter having at least one lower layer and one upper layer, wherein the layers are joined together peripherally to form a comforter cover. An opening in the blanket, which can be optionally closed by means of a closure means, is provided in order to be able to fill the cavity formed between the layers of the blanket with an inlay. The ceiling shown is formed substantially rectangular, with three of two longitudinal and two transverse edges each connecting points for the connection of the two textile layers are formed, while on the remaining edge side, the closure means is formed. The connection of the two layers of the shell together can be done with the help of at least one seam or a bond. Similar bed linen items and corresponding manufacturing methods are known from DE 36 00 049 A1 , of the US 2010/0107339 A1 , of the US 8,756,730 B2 , of the US 2009/0249549 A1 and from the US 8,615,826 B2 known.

Die US 2001/001300 A1 beschreibt eine Vorrichtung zur Herstellung von Bettwäsche und dergleichen, insbesondere einer verschließbaren Kissen- und Deckenhülle. Aus der US 2007/245493 A1 ist ein Bettwäschestück bekannt, bei dem sämtliche Verbindungsstellen zwischen zwei das Bettwäschestück bildenden Textilbahnen mithilfe desselben Klebstoffs ausgebildet sind.The US 2001/001300 A1 describes a device for the production of bed linen and the like, in particular a closable pillow and ceiling cover. From the US 2007/245493 A1 For example, a bedding article is known in which all joints between two textile webs forming the bedding article are formed using the same adhesive.

Die aus dem Stand der Technik bekannten Herstellungsverfahren haben den Nachteil, dass sie sehr aufwändig und damit kostenintensiv sind. Dies ist insbesondere dadurch bedingt, dass häufig für die Verbindung der Textillagen der Bettwäschehüllen, zumindest jedoch für die Befestigung des Verschlussmittels konventionelle Nahtverbindungen zur Anwendung kommen, wobei diese Nähte aufwändig nachgearbeitet werden müssen, um sie zu konditionieren, etwa um sie daunendicht zu machen. Dies wird beispielsweise dadurch erreicht, dass die Nähte über zwischen den Textilbahnen angeordnete Klebestreifen abgedichtet werden.The manufacturing processes known from the prior art have the disadvantage that they are very complicated and therefore expensive. This is due in particular to the fact that conventional suture connections are frequently used for the connection of the textile layers of the bedding sheaths, but at least for the attachment of the closure means, whereby these seams have to be reworked in order to condition them, for instance to make them down-proof. This is achieved, for example, by sealing the seams with adhesive strips arranged between the textile webs.

Es ist daher die Aufgabe der Erfindung, ein Verfahren der zuvor beschriebenen Art derart weiterzuentwickeln, dass es die möglichst kostengünstige Herstellung von Bettwäscheartikeln ermöglicht.It is therefore the object of the invention to develop a method of the type described above in such a way that it enables the most cost-effective production of bedding articles.

Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 1 gelöst. Die abhängigen Ansprüche betreffen jeweils vorteilhafte Ausführungsformen der Erfindung.This object is achieved by a method having the features of claim 1. The dependent claims relate to advantageous embodiments of the invention.

Demgemäß wird ein Verfahren zur Herstellung von Bettwäsche und dergleichen, insbesondere zur Herstellung einer verschließbaren Kissen- oder Deckenhülle beschrieben, wobei das Verfahren die Schritte aufweist:

  • Bereits telle neiner ersten und einer zweiten Textilbahn, wobei die Textilbahnen mit ihren Oberseiten einander zugewandt entlang ihrer Außenkante über ihre Oberseiten miteinander mit Hilfe mindestens einer ersten Klebenaht verklebt werden, wobei die erste Klebenaht im Bereich einer Öffnung zwischen den Textilbahnen unterbrochen wird,
  • Umlegen einer Kante sowohl der ersten als auch der zweiten Textilbahn im Bereich der Öffnung, so dass an der Kante mindestens zwei Lagen jeder Textilbahn über ihre Unterseiten in Kontakt gebracht werden und Fixieren der umgelegten Kante durch Verkleben der in Kontakt gebrachten Unterseitenabschnitte, und
  • Aufkleben eines ersten Druckverschlussstreifens über im Wesentlichen die gesamte Länge einer ersten der beiden umgelegten Kanten und Aufkleben eines zu dem ersten Druckverschlussstreifen komplementären zweiten Druckverschlussstreifens über im Wesentlichen die gesamte Länge einer zweiten der beiden umgelegten Kanten.
Accordingly, a method for the production of bedding and the like, in particular for producing a closable cushion or cover shell, the method comprising the steps:
  • Already let first and a second textile web, wherein the textile webs are glued with their tops facing each other along their outer edge over their tops with each other using at least a first adhesive seam, wherein the first adhesive seam is interrupted in the region of an opening between the textile webs,
  • Folding over an edge of both the first and second textile webs in the area of the opening, so that at least two layers of each textile web are brought into contact via their undersides at the edge and fixing the folded edge by gluing the contacted underside sections, and
  • Adhering a first pressure closure strip over substantially the entire length of a first of the two folded edges and adhering a second pressure closure strip complementary to the first pressure closure strip over substantially the entire length of a second of the two folded edges.

Es wird somit ein Verfahren zur Herstellung von Bettwäsche beschrieben, bei dem das Verschlussmittel zum wahlweise Öffnen und Verschließen der Bettzeughülle, etwa zur Entnahme und Befüllung der Bettzeughülle mit einem Einleger, ein Verschlussmittel verwendet wird, das aus wahlweise miteinander in Eingriff bringbaren Druckverschlussstreifen ausgebildet ist. Diese Druckverschlussstreifen können als Endlosware bereitgestellt und entlang der die Öffnung der Hülle bildenden Kanten aufgeklebt werden. Es ist somit nicht mehr das vergleichsweise aufwändige Annähen von Reißverschlüssen, Druckknöpfen oder dergleichen erforderlich, wodurch das Herstellungsverfahren gegenüber den aus dem Stand der Technik bekannten Verfahren stark vereinfacht und kostengünstig ist.There is thus described a method of producing bedding in which the closure means is used for selectively opening and closing the batting sheath, such as for removing and filling the batting sheath with a liner, a closure means formed from selectively engageable snap closure strips. These pressure-sealing strips can be provided as endless goods and glued along the edges forming the opening of the envelope. It is therefore no longer the comparatively complicated sewing zippers, snaps or the like required, whereby the manufacturing process compared to the known from the prior art method is greatly simplified and inexpensive.

Die Oberseiten der Textilbahnen können gerade die gegenüber liegenden Außenseiten der fertigen Bettwäschehülle und die Unterseiten die Innenseiten der fertigen Bettwäschehülle bilden. Die Druckverschlussstreifen können auf voneinander abgewandten Außenseiten der umgelegten Kanten aufgeklebt werden.The tops of the textile webs can just the opposite outer sides of the finished bed linen cover and the undersides of the insides of the finished bed linen cover form. The pressure-sealing strips can be glued on opposite outer sides of the folded-over edges.

Die ineinander greifenden komplementären Druckverschlussstreifen können eine Mehrzahl sich parallel zueinander und in Längsrichtung der Druckverschlussstreifen erstreckende Druckverschlusslippen aufweisen. Die Druckverschlusslippen können komplementäre hinterschnittige Konturen aufweisen, über die sie miteinander in Eingriff gebracht werden können. Die hinterschnittigen Konturen können Hakenelemente aufweisen. Die Druckverschlusslippen können aus einem elastischen Kunststoffmaterial gebildet sein, so dass ein vielfaches Öffnen und Schließen des von den komplementären Druckverschlussstreifen gebildeten Druckverschlusses möglich ist. Geeignete Druckverschlüsse sind beispielsweise unter dem Handelsnamen Sensogrip der Flexico Verpackungen GmbH bekannt.The interlocking complementary pressure closure strips may comprise a plurality of pressure closure lips extending parallel to one another and in the longitudinal direction of the pressure closure strips. The pressure sealing lips may have complementary undercut contours over which they can be engaged with each other. The undercut contours may have hook elements. The pressure-sealing lips can be formed from a resilient plastic material, so that multiple opening and closing of the pressure closure formed by the complementary pressure-sealing strips is possible. Suitable pressure closures are known for example under the trade name Sensogrip Flexico Verpackungen GmbH.

Die Druckverschlussstreifen können beispielsweise mit einem Heißkleber, insbesondere mit einem reaktiven Polyurethankleber, auf den umgelegten Kanten verklebt werden. Um beim Aufkleben der komplementären Druckverschlussstreifen eine Fehlausrichtung dieser zueinander zu vermeiden, wodurch die Schließeigenschaften der Druckverschlussstreifen herabgesetzt sein könnten, kann vorgesehen sein, unmittelbar nach dem Auftragen des Heißklebers auf den umgelegten Kanten die komplementären Druckverschlussstreifen auf den noch zähelastischen Kleber aufzulegen, wobei im Anschluss daran die komplementären Druckverschlussstreifen an die umgelegten Kanten gepresst werden, so dass sich die komplementären Druckverschlussstreifen zueinander ausrichten und wiederauslösbar miteinander in Eingriff gebracht werden.The pressure-sealing strips can be glued to the folded edges, for example with a hot-melt adhesive, in particular with a reactive polyurethane adhesive. In order to avoid a misalignment of these when printing the complementary pressure strip fasteners to each other, whereby the closing properties of the pressure closure strips could be reduced, can be provided immediately after applying the hot melt adhesive on the folded edges, the complementary pressure strip on the still tough adhesive adhesive, followed by the complementary pressure closure strips are pressed against the folded edges so that the complementary pressure closure strips align with each other and are releasably engaged with each other.

Eine weitere Kostenersparnis bei der Herstellung kann dadurch erreicht werden, dass für die mindestens eine erste Klebenaht und für das Aufkleben des ersten und des zweiten Druckverschlussstreifens derselbe Heißkleber verwendet wird, und wobei vorzugsweise weiterhin auch für das Fixieren der umgelegten Kante und für das Verkleben der in Kontakt gebrachten Unterseitenabschnitte, und damit für sämtliche Verbindungsstellen, derselbe Heißkleber verwendet wird.A further cost saving in the production can be achieved by using the same hot-melt adhesive for the at least one first adhesive seam and for adhering the first and second pressure-sealing strip, and preferably also for fixing the folded-over edge and for gluing the in Contact brought bottom sections, and thus for all joints, the same hot melt adhesive is used.

Zur Ausbildung einer rechteckigen Bettwäschehülle kann vorgesehen sein, dass zwei Textilbahnen mit einer über ihre Längen konstanten Breite bereitgestellt werden, wobei je Bettwäschestück zwei parallel beabstandete erste Klebenähte senkrecht zur Längsrichtung der Textilbahnen und eine diese senkrecht verbindende, weitere erste Klebenaht ausgebildet wird, wobei die parallel beabstandeten ersten Klebenähte benachbarter Bettwäschestücke um einen Mindestabstand voneinander beabstandet werden, und wobei zur Vereinzelung der Bettwäschestücke zwischen den um den Mindestabstand beabstandeten ersten Klebenähten ein Schnitt durch beide Textilbahnen und über die gesamte Breite der Textilbahnen ausgeführt wird.To form a rectangular bed linen cover, it can be provided that two textile webs are provided with a constant width over their lengths, wherein each bed linen piece is formed two parallel spaced first adhesive seams perpendicular to the longitudinal direction of the textile webs and a further first adhesive seam perpendicular thereto, wherein the parallel spaced apart first adhesive seams of adjacent bedding pieces are separated by a minimum distance from each other, and wherein for separating the bed linen pieces between the spaced by the minimum distance first adhesive seams a cut through both textile webs and over the entire width of the textile webs is performed.

Als Referenzmarker für den Schnitt kann zwischen den beiden parallel beabstandeten ersten Klebenähten eine Markierung auf einer Materialinnenseite einer der Textilbahnen aufgebracht werden, die von einem Lesekopf einer Abstapeleinheit einer Maschine für die Konfektionierung von Bettwäsche erkannt und als Referenz für den Schnitt herangezogen wird.As a reference marker for the cut can be applied between the two parallel spaced first adhesive seams a mark on a material inside of one of the textile webs, which is recognized by a read head of a stacking unit of a machine for making bedding and used as a reference for the cut.

Weiterhin können der erste und der zweite Druckverschlussstreifen so auf den umgelegten Kanten aufgeklebt werden, dass sie die umgelegten Kanten nach innen überragen und so einen Übergangsbereich zwischen den umgelegten Kanten und der jeweiligen übrigen Textilbahn versiegeln.Furthermore, the first and second pressure-sealing strips can be glued onto the folded-over edges in such a way that they project beyond the folded-over edges and thus seal a transition region between the folded-over edges and the respective remaining textile web.

Das Verfahren kann vollautomatisch von einer Maschine für die Konfektionierung von Bettwäsche ausgeführt werden, wobei die Textilbahnen mithilfe gegenüber stehender Transportwalzen zu unterschiedlichen Verarbeitungsstationen der Maschine transportiert werden, wobei die umgelegten Kanten als Längskanten der Textilbahnen ausgebildet werden, so dass die Druckverschlussstreifen entsprechend entlang der Längskanten aufgeklebt werden, und wobei die Transportwalzen zumindest an den umgelegten Kanten mit den Textilbahnen in Eingriff stehen und dort die Druckverschlussstreifen an die Kanten pressen. Die Transportwalzen können sich jedoch auch über die gesamte Breite der Textilbahn, d. h. über die gesamte Abmessung der Textilbahnen senkrecht zu ihrer Transportrichtung erstrecken.The method can be carried out fully automatically by a bedding making machine, wherein the textile sheets are transported by means of opposite transport rollers to different processing stations of the machine, wherein the folded edges are formed as longitudinal edges of the textile webs, so that the pressure closure strips glued correspondingly along the longitudinal edges be, and wherein the transport rollers are engaged at least at the folded edges with the textile webs and there press the pressure closure strips to the edges. However, the transport rollers can also extend over the entire width of the textile web, ie over the entire dimension of the textile webs perpendicular to their transport direction.

Gemäß noch einem anderen Aspekt betrifft die Erfindung ein nach dem zuvor beschriebenen Verfahren hergestellte Bettwäschestück, insbesondere eine verschließbare Kissen- oder Deckenhülle, wobei sich das Bettwäschestück dadurch auszeichnen kann, dass sämtliche Verbindungsstellen der Textilbahnen miteinander, einschließlich der umgelegten Kanten sowie die Druckverschlussstreifen mit den Kanten mithilfe desselben Klebstoffes, vorzugsweise mithilfe desselben Heißklebers, ausgebildet sind. Das Bettwäschestück zeichnet sich folglich auch dadurch aus, dass es keinerlei Nähte aufweist.According to yet another aspect, the invention relates to a bedding article made according to the method described above, in particular a closable pillow or blanket cover, wherein the bedding article may be characterized in that all the connection points of the textile webs with each other, including the folded edges and the pressure closure strips with the edges using the same adhesive, preferably by means of the same hot melt adhesive are formed. The bedding piece is therefore characterized by the fact that it has no seams.

Weitere Einzelheiten der Erfindung werden anhand der nachstehenden Figuren erläutert. Dabei zeigt:

Figur 1
eine Vorrichtung zur Herstellung von Bettwäsche;
Figur 2
eine Textilbahn mit aufgebrachten Klebeverbindungen;
Figur 3
einen Ausschnitt eines Bettwäschestücks, das nach dem erfindungsgemäßen Verfahren hergestellt ist; und
Figur 4
eine beispielhafte Ausführungsform der komplementären Druckverschlussstreifen.
Further details of the invention will be explained with reference to the following figures. Showing:
FIG. 1
a device for producing bed linen;
FIG. 2
a textile web with applied adhesive bonds;
FIG. 3
a section of a bedding article, which is produced by the method according to the invention; and
FIG. 4
an exemplary embodiment of the complementary pressure-lock strip.

Die in Figur 1 gezeigte Vorrichtung 200 zur Herstellung von Bettwäsche 100 ist darauf ausgelegt, ein Verfahren der zuvor beschriebenen Art auszuführen. Die Vorrichtung 200 eignet sich insbesondere für die Herstellung einer verschließbaren Kissen- oder Deckenhülle. In einem ersten Verfahrensschritt a wird über zwei Dockenwagen eine erste und eine zweite Textilbahn 101, 102 bereitgestellt. Die erste und die zweite Textilbahn 101, 102 werden über separate Tänzersteuerungen den unterschiedlichen Bearbeitungsstationen der Vorrichtung 200 zugeführt. Dabei werden die Textilbahnen 101, 102 mit ihren Oberseiten 101.1, 102.1 einander zugewandt durch die verschiedenen Verarbeitungsstationen der Vorrichtung 200 geführt.In the FIG. 1 The apparatus 200 for producing bedding 100 shown is designed to carry out a method of the type described above. The device 200 is particularly suitable for the production of a closable pillow or ceiling cover. In a first method step a, a first and a second textile web 101, 102 are provided via two docks. The first and the second textile web 101, 102 are fed to the different processing stations of the device 200 via separate dancer controls. In this case, the textile webs 101, 102 are guided with their tops 101.1, 102.1 facing each other through the various processing stations of the device 200.

Die in der Darstellung untere Materialbahn 102 wird in einem ersten Schritt zur Ausbildung einer Kante 106 in ihrem Randbereich umgelegt (Verfahrensschritt b), wobei die Kante 106 gerade im Bereich einer Öffnung 105 (siehe Figur 3) des späteren Bettwäscheprodukts 100 ausgebildet wird. Die Kante 106 weist folglich mindestens zwei Lagen der Textilbahn 102 auf, die über ihre Unterseiten 102.2 in Kontakt stehen. Die miteinander in Kontakt gebrachten Unterseiten 102.2 werden in einem Verfahrensschritt c miteinander verklebt, wodurch die Kante 106 fixiert wird. Separat davon erfährt die in der Darstellung obere Textilbahn 101 eine entsprechende Bearbeitung gemäß den Verfahrensschritten b und c in einer in der Darstellung gemäß Figur 1 weiter rechts angeordneten Bearbeitungsstation.The lower material web 102 in the illustration is folded over in its edge region in a first step to form an edge 106 (method step b), wherein the edge 106 is located in the region of an opening 105 (see FIG FIG. 3 ) of the later bedding product 100 is trained. The edge 106 thus has at least two layers of the textile web 102, which are in contact via their undersides 102.2. The underside surfaces 102.2 brought into contact with one another are glued to one another in a method step c, whereby the edge 106 is fixed. Separately, the upper textile web 101 in the illustration experiences a corresponding processing according to the process steps b and c in a representation according to FIG FIG. 1 further to the right arranged processing station.

In einem Verfahrensschritt d wird ein ununterbrochener, erster Druckverschlussstreifen 107 über die gesamte Länge der umgelegten Kante 106 der unteren Textilbahn 102 aufgeklebt, während ein zu dem ersten Druckverschlussstreifen 107 komplementärer, ununterbrochener zweiter Druckverschlussstreifen 108 die gesamte Länge der umgelegten Kante 106 der in der Darstellung oberen Materialbahn 102 aufgeklebt wird. Die Druckverschlussstreifen 107 erstrecken sich folglich in Vorschubrichtung x der Materialbahnen 101, 102. Dazu werden die komplementären Druckverschlussstreifen 107, 108 als Endlosware, insbesondere als Rollenware, auf die Kanten 106 aufgelegt, nachdem zuvor ein entsprechender Heißkleber als Haftvermittler auf die Kanten aufgebracht worden ist. Der Heißkleber kann derselbe Heißkleber sein, mit dem auch die übrigen Klebenähte 104 an den drei verbleibenden Außenkanten der rechteckigen Textilbahnen 101, 102 (siehe Figur 2) des Bettwäschestücks hergestellt werden.In a method step d, a continuous, first pressure-sealing strip 107 is glued over the entire length of the folded-over edge 106 of the lower textile web 102, while a continuous second pressure-locking strip 108 complementary to the first pressure closure strip 107 covers the entire length of the folded over edge 106 of the upper one in the illustration Material web 102 is adhered. The pressure-sealing strips 107 thus extend in the feed direction x of the material webs 101, 102. For this purpose, the complementary pressure-sealing strips 107, 108 are placed on the edges 106 as endless goods, in particular as rolls, after a corresponding hot-melt adhesive has previously been applied to the edges as a bonding agent. The hot melt adhesive may be the same hot melt adhesive with which the remaining adhesive seams 104 on the three remaining outer edges of the rectangular textile webs 101, 102 (see FIG. 2 ) of the bedding article.

Für die Ausbildung dieser zusätzlichen Klebenähte 104 ist eine Leimdüse 110 bereitgestellt, welche auf die in der Darstellung untere Textilbahn 102 über zwei parallel beabstandete Düsen 110.1 eine Querbeleimung in Form von zwei parallelen Leimbahnen senkrecht zur Vorschubrichtung x der Materialbahn 101, 102 beziehungsweise senkrecht zur Längsrichtung der komplementären Druckverschlussstreifen 107 aufträgt. Gleichzeitig mit der Querbeleimung wird ein Marker an der Unterseite 102.2 der Materialbahn 102 in Vorschubrichtung x der Materialbahnen 101, 102 zwischen den beiden Querbeleimungen 110.1 aufgebracht, welcher bei der Abstapelung im Verfahrensschritt h als Referenzmarker für den Schnitt durch die Textilbahn 101, 102 dient. Heißkleber für eine weitere Klebenaht senkrecht zu den beiden über die Leimdüsen 110 bereitgestellten Klebenähten und diese verbindend sowie parallel beabstandet von den Kanten 106 wird über eine weitere Leimdüse 111 bereitgestellt.For the formation of these additional adhesive seams 104, a glue nozzle 110 is provided, which on the lower textile web 102 in the illustration two parallel spaced nozzles 110.1 a transverse gluing in the form of two parallel glue webs perpendicular to the feed direction x of the web 101, 102 or perpendicular to the longitudinal direction complementary pressure closure strip 107 applies. Simultaneously with the transverse gluing, a marker is applied to the underside 102.2 of the material web 102 in the feed direction x of the material webs 101, 102 between the two transverse glues 110.1, which serves as a reference marker for the cut through the textile web 101, 102 during the stacking in process step h. Hot glue for a further adhesive seam perpendicular to the two adhesive seams provided via the glue nozzles 110 and connecting them and spaced parallel from the edges 106 is provided via a further glue nozzle 111.

Transportrollen 109 dienen zum einen für den Transport der Materialbahnen 101, 102 in Vorschubrichtung x und andererseits für das Andrücken der erzeugten Klebenähte und insbesondere für das Zusammenfügen der komplementären Druckverschlussstreifen 107 in einem Verfahrensschritt g, nachdem auch der zweite Druckverschlussstreifen 108 aufgebracht worden ist. Es ist insbesondere vorgesehen, dass unmittelbar nach dem Auftragen des Heißklebers auf den umgelegten Kanten 106 die komplementären Druckverschlussstreifen 107, 108 auf den noch zähelastischen Kleber aufgelegt werden, so dass im Anschluss daran die komplementären Druckverschlussstreifen 107, 108 in dem folgenden Verfahrensschritt g über die Andruck- und Transportrollen 109 zusammengepresst werden, so dass sich die komplementären Druckverschlussstreifen 107, 108 zueinander ausrichten und wieder auslösbar miteinander in Eingriff gebracht werden.Transport rollers 109 serve, on the one hand, for transporting the material webs 101, 102 in the feed direction x and on the other hand for pressing the adhesive seams produced and in particular for joining the complementary pressure-sealing strips 107 in a method step g after the second pressure-sealing strip 108 has also been applied is. It is particularly provided that immediately after the application of the hot melt adhesive on the folded edges 106, the complementary pressure closure strips 107, 108 are placed on the still viscous adhesive, so that subsequently the complementary pressure closure strips 107, 108 in the following process step g on the pressure - And transport rollers 109 are pressed together, so that the complementary pressure-locking strips 107, 108 align with each other and are releasably engaged with each other again.

Für das Abstapeln ist in einem Verfahrensschritt h vorgesehen, dass der in dem Verfahrensschritt i aufgebrachte Marker beispielsweise über einen optischen Lesekopf erkannt wird und infolgedessen zwischen den beiden über die Klebedüsen 110 parallel beabstandeten Querbeleimungen beziehungsweise den daraus entstandenen Klebenähten ein Schnitt durch beide Textilbahnen 101, 102 senkrecht zur Vorschubrichtung x zur Vereinzelung der gefertigten Bettwäschestücke 100 ausgeführt wird.For destacking, it is provided in a method step h that the marker applied in method step i is recognized, for example, by an optical read head and, as a result, a cut through both textile webs 101, 102 between the two cross-gluing units parallelly spaced over the gluing nozzles 110 or the adhesive seams resulting therefrom perpendicular to the feed direction x for singling the finished bedding pieces 100 is executed.

Die Figur 2 zeigt beispielhaft die Oberseite 101.1 einer Textilbahn 101, bei der an einem kopfseitigen Rand 103 und einem sich senkrecht dazu erstreckenden Querrand 103 eine einteilige, zusammenhängende Klebenaht 104 beziehungsweise ein Klebstoff zur Ausbildung dieser aufgebracht ist. Es ist somit vorgesehen, dass die beiden Textilbahnen 101, 102 (vgl. Figur 1) über ihre Oberseiten 101.1, 102.1 miteinander verklebt werden.The FIG. 2 shows, by way of example, the upper side 101.1 of a textile web 101, in which a one-piece, coherent adhesive seam 104 or an adhesive for forming it is applied to a head-side edge 103 and a transverse edge 103 extending perpendicular thereto. It is thus provided that the two textile webs 101, 102 (see. FIG. 1 ) are glued together over their tops 101.1, 102.1.

In Figur 3 ist beispielhaft ein fertiges Bettwäscheprodukt, hier eine Kissenhülle 100, im Bereich ihrer Öffnung 105 gezeigt. Es ist zu erkennen, dass entlang eines Querrandes senkrecht zu der durch die Druckverschlussstreifen 107, 108 gebildeten Öffnung 105 eine Klebenaht 104 zwischen den Außenseiten 101.1, 102.1 der Textilbahnen 101, 102 gebildet ist. Die Druckverschlussstreifen 107, 108 sind gerade auf den umgelegten Kanten 106 der Textilbahn 101, 102 aufgeklebt.In FIG. 3 By way of example, a finished bedding product, here a cushion cover 100, is shown in the region of its opening 105. It can be seen that an adhesive seam 104 is formed between the outer sides 101.1, 102.1 of the textile webs 101, 102 along a transverse edge perpendicular to the opening 105 formed by the pressure-locking strips 107, 108. The pressure-locking strips 107, 108 are glued straight on the folded-over edges 106 of the textile web 101, 102.

Die Figur 4 zeigt beispielhaft eine Ausführungsform komplementärer Druckverschlussstreifen 107, 108. Diese zeichnen sich jeweils durch komplementäre Strukturen 107.1, 108.1 aus, welche beispielsweise hinterschnittig und elastisch ausgebildet sein können, um bei Druckbeaufschlagung eine Verbindung zwischen diesen herzustellen, welche durch eine Zugbelastung wieder ausgelöst werden kann. Ein geeigneter Druckverschluss ist beispielsweise unter dem Handelsnamen "Sensogrip" der Firma Flexico Verpackungen GmbH bekannt.The FIG. 4 shows an example of an embodiment of complementary pressure closure strips 107, 108. These are each characterized by complementary structures 107.1, 108.1, which may be formed, for example, undercut and elastic to produce a connection between them when pressurized, which can be triggered by a tensile load again. A suitable pressure closure is known, for example, under the trade name "Sensogrip" from Flexico Verpackungen GmbH.

Claims (9)

  1. A method for producing bed linen (100) and the like, specifically for a closable cushion or blanket cover, wherein the method comprises the steps:
    - providing (a) a first and second textile web (101, 102), wherein the textile webs (101, 102) with their upper sides (101.1, 102.1) facing each other are bonded together along at least an outer edge (103) via their upper sides (101.1, 102.1) by means of at least a first adhesive seam (104), wherein the first adhesive seam (104) is interrupted in the area of an opening (105) between the textile webs (101, 102),
    - folding down (b) of an edge (106) of both the first and the second textile web (101, 102) in the area of the opening (105), so that at least two layers of each textile web (101, 102) come into contact via their undersides (101.2, 102.2) at the edge (106), and fixating (c) of the folded-down edge (106) by bonding the underside sections (101.2, 102.2) put into contact,
    - bonding (d) of a first pressure fastener strip (107) substantially over the entire length of a first of the two folded-down edges (106) and bonding (e) of a second pressure fastener strip (108) complementing the first pressure fastener strip (107) substantially along the entire length of a second of the two folded-down edges (106).
  2. The method according to claim 1, in which the pressure fastener strips (107, 108) are bonded with a hot-melt adhesive, specifically with a reactive polyurethane adhesive, to the folded-down edges.
  3. The method according to claim 2, in which the complementary pressure fastener strips (107, 108) are applied to the still viscoplastic adhesive immediately after an application of the hot-melt adhesive to the folded-down edge (106), and wherein the complementary pressure fastener strips (107, 108) are then pressed (g) onto the folded-down edges so that the complementary pressure fastener strips (107, 108) are aligned with one another and rereleasably engaged together.
  4. The method according to claim 2 or 3, in which the same hot-melt adhesive is used at least for the at least first adhesive seam (104) and for the bonding (d, e) of the first and second pressure fastener strip (107, 108), and wherein the same hot-meld adhesive is also preferably used for fixating (c) the folded-down edges (106) by bonding the underside sections put into contact, and as such for all joints.
  5. The method according to one of claims 1 to 4, in which the two layers of the respective textile web (101, 102), being positioned on top of each other, are being bonded together via their mutually facing undersides (101.2, 102.2) after folding down (b) the edges (106).
  6. The method according to one of the previous claims, in which to form a rectangular bed linen cover, two textile webs (101, 102) are provided with a constant width across their lengths, wherein for each bed linen piece two parallelly spaced first adhesive seams (104) are formed perpendicularly to the longitudinal direction of the textile webs (101, 102) and a further first adhesive seam (104) perpendicularly connecting those is formed, wherein the parallelly spaced first adhesive seams (104) of neighbouring bed linen pieces pieces are spaced apart from each other by a minimum distance, and wherein for separating (h) the bed linen pieces a cut is made through both textile webs (101, 102) and along the entire width of the textile webs (101, 102) between the first adhesive seams (104) spaced apart from each other by a minimal distance.
  7. The method according to claim 6, in which a mark is applied (i) to an inner side of the material of one of the textile webs (101, 102) between the two parallelly spaced first adhesive seams (104), which is recognised by a reading head of a destacking unit of a machine for assembling bed linen and is used as a reference for the cut.
  8. The method according to one of the previous claims, in which the first and the second pressure fastener strips (106, 107) are bonded to the folded-down edges (106) so that they inwardly project over the folded-down edges (106) and thereby seal a transitional area between the folded-down edge (106) and the other respective textile web (101, 102).
  9. The method according to one of the previous claims, which is executed fully automatically by a device (200) for assembling bed linen, wherein the textile webs (101, 102) are transported to different processing stations of the machine using opposing transport rollers (110), wherein the folded-down edges (106) are formed as longitudinal edges of the textile webs (101, 102) so that the pressure fastener strips (107, 108) are bonded accordingly along the longitudinal edges and wherein the transport rollers (109) are at least in contact with the textile webs (101, 102) at the folded-down edges (106), there pressing the pressure strips (107, 108) onto the edges (106).
EP16190177.2A 2015-12-17 2016-09-22 Method for producing bedlinen and the like, in particular a closable pillowcase or duvet cover Active EP3181017B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015122133.0A DE102015122133B4 (en) 2015-12-17 2015-12-17 Process for the production of bed linen, in particular a closable pillow or blanket cover, and a corresponding device and a corresponding piece of bed linen

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EP3181017A1 EP3181017A1 (en) 2017-06-21
EP3181017B1 true EP3181017B1 (en) 2019-10-23

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DE3600049A1 (en) 1986-01-03 1987-07-09 Cramer Anton Gmbh Co Kg Method and arrangement for mounting seam sealing bands on inlet plate blanks
JPH0649015B2 (en) * 1991-08-09 1994-06-29 株式会社アサミ Fabric bonding method and futon
US6579403B2 (en) * 1996-08-30 2003-06-17 Springs Industries, Inc. Textile products constructed using curable adhesive threadless sewing and processes for producing same
US6017601A (en) * 1998-01-29 2000-01-25 Amsel; Allan D. Allergen-barrier cover
AU1800301A (en) * 1999-12-17 2001-06-25 S.C. Johnson & Son, Inc. Recloseable anti-allergen sleeves
US6668400B1 (en) * 2003-03-17 2003-12-30 Wildhide, L.L.C. Article of bedding with pocket assembly
CA2578387C (en) * 2004-09-03 2012-12-04 Goran Eriksson Sanitary product
US8656537B2 (en) * 2006-04-20 2014-02-25 Dan Foam Aps Multi-component pillow and method of manufacturing and assembling same
US20090249549A1 (en) 2008-04-04 2009-10-08 Margrander Cynthia M Bedspread storage apparatus and method
US8689375B2 (en) 2008-11-04 2014-04-08 Emily Stinchcomb Integrated bedding cover system and method
US20100251482A1 (en) 2009-04-07 2010-10-07 Macdonald Jennifer Zippered Bedding
US8615826B2 (en) 2011-01-05 2013-12-31 Skyblue Textiles Llc Encasement
DE202014100221U1 (en) 2014-01-20 2014-04-03 LINK SUCCESS INDUSTRIAL GmbH Duvet

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CN106889829A (en) 2017-06-27
DE102015122133B4 (en) 2018-05-24
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DE102015122133A1 (en) 2017-06-22

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