EP3140483B1 - Composite profiled element for doors, windows, or façade elements - Google Patents
Composite profiled element for doors, windows, or façade elements Download PDFInfo
- Publication number
- EP3140483B1 EP3140483B1 EP15718914.3A EP15718914A EP3140483B1 EP 3140483 B1 EP3140483 B1 EP 3140483B1 EP 15718914 A EP15718914 A EP 15718914A EP 3140483 B1 EP3140483 B1 EP 3140483B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profiled element
- insulating web
- insulating
- web
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000002131 composite material Substances 0.000 title claims description 67
- 229910052751 metal Inorganic materials 0.000 claims description 52
- 239000002184 metal Substances 0.000 claims description 52
- 239000011324 bead Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000010339 dilation Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 125000002066 L-histidyl group Chemical group [H]N1C([H])=NC(C([H])([H])[C@](C(=O)[*])([H])N([H])[H])=C1[H] 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
- E06B3/26303—Frames with special provision for insulation with prefabricated insulating strips between two metal section members with thin strips, e.g. defining a hollow space between the metal section members
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
- E06B3/26305—Connection details
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26343—Frames with special provision for insulation with two or more separate insulating zones alternating with metal section members
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
- E06B3/26305—Connection details
- E06B2003/26314—Provisions for reducing the shift between the strips and the metal section members
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
- E06B3/26305—Connection details
- E06B2003/26316—Disconnectable connections or permitting shifting between the sections
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/2635—Specific form characteristics
- E06B2003/26361—Openings, incisions or indents
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/2635—Specific form characteristics
- E06B2003/26365—Composed of several similar parts positioned one after the other
Definitions
- the present invention relates to a composite profile for doors, windows or facade elements according to the preamble of claim 1.
- the temperature-related deformation of the composite profiles has a negative effect on the function of the seals and locking systems.
- the at least one insulating web or the several insulating webs that are part of the thrustless connection overall over its entire length together with both end sections but also in his / her web section between the grooves of the metal profiles has / have a C-shaped cross-sectional geometry.
- the invention according to claim 23 also creates a window or a door or a facade element with at least one or more composite profiles according to one of the claims related thereto.
- the invention is thus based on the idea of resiliently pre-tensioning the insulating webs, which are provided for a thrustless connection, by means of a suitable geometry of the insulating web (s) along with a forming process for connecting the insulating webs to a metallic partial profile.
- a resilient, pre-tensioned insulating bar in the assembled state is made available, which advantageously the relatively large manufacturing tolerances in the assembled state can compensate in particular of coated metallic partial profiles.
- the opposing insulating webs are arranged with their open side in the same direction, so that the amount of the resilient preload is advantageously added for two insulating webs.
- a C-shaped recess of the insulating web is provided with undercuts in its web section between the grooves of the metal profiles in order to be able to easily attach folding elements, such as seals, in an advantageous manner.
- Fig. 1 an inventive composite profile 1 is shown.
- This composite profile 1 can be used as a sash profile as part of a sash or window frame for doors, windows or other facade elements, so that the following description applies equally to sash profiles and window frame profiles.
- the composite profile 1 has a first metal profile, a metallic outer profile 2, in which at least one hollow chamber 3 is formed, and a second metallic outer profile 4, in which at least one hollow chamber 5 is also formed. Between the two metal profiles 2 and 4, a third metal profile, a metallic middle profile 6, is provided, in which at least one hollow chamber 7 is also formed.
- the metallic profiles 2, 4, 6 can alternatively also be designed without pronounced hollow chambers 3, 5, 7 or have several hollow chambers.
- the first metallic outer profile 2 is connected to the metallic middle profile 6 via at least one or more first insulating webs (here parallel) 8. These insulating webs 8 between the first metallic outer profile 2 and the metallic middle profile 6 form a first insulating web zone I or plane.
- the second metallic outer profile 4 is also connected to the metallic middle profile 6 via at least one or more second (here parallel) insulating webs 9. The insulating webs 9 between the second metallic outer profile 4 and the metallic central profile 6 form a second insulating web zone II or plane.
- the first and second insulating webs 8, 9 here - purely by way of example - have no hollow chambers.
- the insulating webs 8, 9 can also have one or more hollow chambers or the first or second insulating webs in each case can be combined by cross webs to form a type of superordinate insulating profile.
- the insulating webs 8, 9 of the insulating web zones I, II are here - purely by way of example - in one plane. Alternatively, it is also possible that the insulating webs 8, 9 of the insulating web zones I, II are each arranged vertically and / or horizontally offset from one another.
- the first and second metallic outer profile 2 and 4 and the metallic middle profile 6 are preferably produced as extruded aluminum profiles. Alternatively, it can also be manufactured from a different material such as steel and / or a different manufacturing process.
- the insulating webs 8 and 9 are made of a material that reduces heat transfer, preferably a plastic material produced so that an extensive thermal separation between the metal profiles 2, 4, 6 is achieved.
- metallic insulating bars with reduced heat transmission can also be used, which can be provided with interruptions or recesses to reduce the heat transmission (such as in EP 0 717 165 A2 disclosed).
- the insulating webs 8 and 9 are preferably web-shaped in cross section and have thickened end sections 10.
- each of the end sections 10 preferably engages in a corresponding groove 11 of one of the metal profiles 2, 4, 6, with the groove walls the thickened end sections 10 of the insulating webs 8, 9 in the x and y directions (see coordinate system in Fig. 1 ) preferably grip around positively.
- the respective end section 10 preferably has a trapezoidal or triangular or wedge-shaped or L-shaped or rectangular cross section.
- the respective groove 11 accordingly has a cross section with a respective corresponding cross section.
- Fig. 1 has - for example - the second insulating web zone II on the second insulating webs 9, the respective end sections 10 of which are positively and non-positively connected to the respective groove 11, so that each one, in particular, also in the z-direction (see coordinate system in Fig. 1 ) or in a direction orthogonal to the cross-sectional plane of the composite profile 1 results in a shear-proof connection between the second insulating webs 9 and the outer and middle metal profiles adjacent to them.
- This connection is hereinafter also referred to as a shear-resistant design of one of the two - here the second - insulating web zones. It offers a shear strength against the forces occurring as a result of dilation on a window or a door or the like.
- the shear strength of the other - here the first - insulating web zone I is lower in all variants than that of the first insulating web zone II. It is selected so that at least two elements in the insulating web zone can be moved relative to one another due to dilation.
- the insulating web zone I of lower shear strength is preferably located on a window or door on the outside of the building when installed, since the temperature differences are greater here than on the inside of the building, so that the lower shear strength is particularly important here to compensate for dilatation effects.
- the insulating web zone with increased shear strength is preferably located on the inside of the room. This variant of the invention is particularly advantageous. However, it is also conceivable to provide the insulating web zone with higher shear strength on the outside of the room.
- the first insulating web zone I preferably has - see Fig. 1 - Insulating webs 8, which each have a first end section 10 at one of their two ends, which is positively and non-positively connected to the respective groove 11, so that in each case one in particular also extends in the z-direction (see coordinate system in Fig. 1 ) results in a shear-proof connection.
- the second ends of the first insulating webs 8 of the first insulating web zone I have an end section 12 which has a substantially welt-like cross section.
- the welt-like cross section is formed by a welt bead 13 and a welt flap 14.
- the welt bead 13 here has - purely by way of example - a circular cross section.
- the welt bead 13 can alternatively also have a non-circular or oval or polygonal cross section.
- the respective welt bead 13 engages in a groove 15 - here also purely by way of example - of the first metallic outer profile 2, while the welt flap 14 is guided out of a groove opening out of the groove 15, the groove walls of the respective end sections 12 having a substantially welt-like cross section of the insulating bars 8 in the x and y directions (see coordinate system in Fig. 1 ) grip positively.
- the end section 12 with an essentially welt-like cross-section is - in contrast to the end section 10 - but not connected to the groove 15 in a shear-proof manner, so that one in the z-direction (see coordinate system in Fig. 1 ) a shear-reduced connection - also referred to synonymously in the prior art as a shear-soft or shearless connection - is created, which can advantageously absorb temperature-related deformations of the first metallic outer profile 2.
- Fig. 5 6th and 7th expressions according to the invention of a shear-soft or shearless connection in the end section 12 of an insulating web 8 are shown.
- a composite profile 1 according to the invention can also have a shear-reduced, i.e. have a shear-soft or shearless connection between the second metallic outer profile 4 and the insulating webs 9 or the metallic middle profile, while the first insulating web zone I has a relatively shear-resistant connection between the first metallic outer profile 2 and the insulating webs 8 or the metallic one Has central profile 6.
- the composite profile 1 can also be used in both insulating web zones I, II in relation to the z-direction (cf. coordinate system in FIG Fig. 1 ) a flexible or non-flexible connection of the metallic outer profiles 2, 4 and the respective insulating webs 8, 9 or with the metallic middle profile 6.
- the first metallic outer profile 2 is separated from the metallic central profile 6 preferably via a hollow chamber 16 which is formed in the first insulating web zone I between the two first insulating webs 8 and the adjacent metal profiles, while the metallic central profile 6 is separated from the second metallic outer profile 4 via a Hollow chamber 17 is separated, which is located in the second insulating web zone II between the second insulating webs 9 and the adjacent metal profiles.
- a plurality of hollow chambers 3, 16, 7, 17 and 5 are formed from an outer side of the first metallic outer profile 2 to a second outer side of the second metallic outer profile 4, which provide good thermal insulation.
- the metallic outer profiles 2 and 4 have outwardly protruding webs 18 and 19 on opposite sides, with a groove 20 for receiving a seal on the end of the web 18 and a further groove 21 for receiving a seal on the web 19.
- the webs 18 and 19 can also be present on one side, only one of these webs or none of these webs.
- Fig. 2 or in Figures 3 and 4 is a further variant of a composite profile according to Fig. 1 shown.
- a variant of the Keder bead 13 or 23 is shown.
- the welt bead 13 or 23 has a circular cross-sectional geometry.
- the cross-sectional geometry of the welt bead 13 or 23 can also be oval, elliptical or polygonal.
- the welt bead 13 or 23 can have a co-extruded film or layer on its surface.
- the co-extruded film can be constructed, for example, so that the film that comes into contact with the groove 15 of the first metallic outer profile 2 or with the second metallic outer profile 4 or with the groove 25 in the insulating web 22 has a low coefficient of friction has, while the the other film or layer side that comes into contact with the insulating web 8, 22 enters into a firm connection with the insulating web 8, 22.
- the co-extruded film accordingly creates a layer that is firmly connected to the respective insulating web 8, 22 and has a particularly low coefficient of friction in the area of the welt bead 13 or 23, so that in the z-direction (see coordinate system in Fig. 1 or. Fig. 2 ) a quasi-thrust-free or thrust-soft connection is created.
- a groove 15 or 25 is shown on a metal profile or an insulating web section.
- the groove 15 or 25 has a circular cross-sectional geometry.
- the cross-sectional geometry of the groove 15 or 25 can also be oval, elliptical or polygonal; this depends on the selected cross-sectional geometry of the welt bead 13 or 23, with which the cross-sectional geometry of the groove 15 or 25 corresponds.
- the groove 15 or 25 can have a splined hub-like cross-sectional geometry 31 or a splined hub-like cross-sectional geometry.
- Figure 13 and 14th show the prior art schematically before and after the webs formed on the metal profiles 2, 4, 6 are rolled onto the insulating web 8.
- Figure 13 shows the prior art of EP 0 829 609 A2 according to the Figure 4 , but before assembly.
- the non-thrust bond area is shown with a particularly large tolerance range (gap).
- the tolerances, or the gap are compensated for after the six-meter-long profiles have been installed by rolling the web.
- a force F is applied to the web of the respective metal profile 2, 4, 6 in order to achieve a plastic deformation of the web until the web comes into contact with the insulating web 8 and so in the case of a shear-resistant connection between the insulating web 8 or between the end piece 10 of the insulating web 8 and the groove 11 a positive and non-positive connection with respect to a deformation direction in the profile plane or in the z-direction with respect to the coordinate system in Fig. 1 or. Fig. 2 is created.
- FIG. 14 illustrates tilting of the insulating web 8 due to the rolling due to the large tolerances required and the resulting large play, whereby the composite profile according to the prior art is not suitable overall for door or window constructions.
- the tilting blocks the shear mobility, the large play limits the dimensional accuracy of the composite profile and reduces the static load-bearing capacity of the composite profile.
- Figure 5 shows a first insulating web 8a according to the invention with a C-shaped cross-sectional geometry.
- the insulating web 8a is characterized by a thrustless area A and a shear-resistant area B.
- the insulating web 8a has an approximately C-shaped cross-sectional geometry, the non-thrusting area having a welt bead 13 with a sector-shaped cross-sectional geometry.
- the welt bead 13 can also have other suitable cross-sectional geometries, for example T-shaped, triangular or any other suitable geometry, such as in FIG Fig. 3 shown.
- an approximately sector-shaped cross-sectional geometry has proven to be particularly advantageous.
- the insulating web 8a accordingly has a recess 105, which in relation to the plane of the drawing Fig. 1 or. Fig. 2 and the Fig. 5 downwards or in the direction of negative y-values in relation to the coordinate system in Fig. 1 is open so that a C-shaped cross-sectional geometry results for the web section between the two metal profiles 2, 4, 6.
- the insulating web 8a has a web width "w” and an overall width "W”.
- the web width "w” corresponds approximately to half of the total width "W” of the insulating web 8a.
- the web width "w” can also be chosen to be somewhat smaller.
- the insulating web 8a has a length “u” and an overall length “U”.
- the length "u” corresponds approximately to a quarter of the total length "U”. This results in a defined deformability of the insulating web 8a over the "back" of the C-shaped cross section.
- each insulating web according to the invention are those defined above and in the FIGS. 5 to 9 has dimensioned geometric characteristics.
- the insulating web 8a On the side with the welt bead 13, the insulating web 8a has an upper shoulder 101 and a lower shoulder 102 for contact with the metallic profile 2, 4, 6. In other words, the shoulders 101 and 102 adjoin the metal profile 2, 4, 6.
- An area which has the end section 10 to form a shear-proof connection is identified here with "B".
- the area “B” of the insulating web 8 a has a slope 103.
- the bevel 103 preferably has an angle of 5 ° to 50 °, particularly preferably an angle of 15 ° to 45 °, to the main direction of extent of the insulating web 8a, which is here with the x-axis of the coordinate system in FIG Fig. 1 coincides.
- This slope 103 of the insulating web 8a is of particular importance.
- the insulating web 8a is pressed out of its geometrically ideal position (here horizontally) when the insulating webs 8 in the metal profile 2, 4, 6 are rolled onto the bevel 103.
- the insulating web 8a arches as a whole as a result of the rolling, or is brought out of its desired geometric position (here horizontal) by the rolling.
- the end section 10 is out of the horizontal or out of a plane parallel to the x-axis with respect to the coordinate system in FIG Fig. 1 inclined by an angle ⁇ (not shown here).
- the direction of inclination is defined by the deformability and thus by the cross-sectional geometry of the insulating web 8a.
- a shoulder (not designated here) borders on the side of the end section 10 of the insulating web 8a likewise on the metal profile 2, 4, 6 or this shoulder rests on the metal profile 2, 4, 6 in the assembled state of the insulating web 8a.
- the inclination of the end section 10 or the area "B" of the insulating web 8a is particularly important in interaction with the opposite non-thrust side of the insulating web 8a, the area of which is identified here with the letter "A” and is explained in more detail below.
- the embodiment of the insulating web 8b according to Fig. 6 corresponds to the embodiment of the insulating web 8a Fig. 5 (C-shape opened downwards), but supplemented by a further shoulder 104, which is arranged in the area “B” on the side of the end section 10.
- the insulating web 8b has between the shoulders 101, 102 and 104, which in the assembled state of the insulating web 8b border on the metal profile 2, 4, 6 or rest against the metal profile 2, 4, 6, but also along its entire length both end sections 10, 13 have a C-shaped cross-sectional geometry.
- Figure 7 shows an insulating web 8c with a double C-shaped cross-sectional geometry or also Z-shaped cross-sectional geometry between the shoulders 101, 102 and 104, which in the assembled state of the insulating web 8c border on the metal profile 2, 4, 6 or on the metal profile 2, 4 , 6 are applied. Accordingly, the insulating web 8c has two recesses 105 and 105 'which are open alternately upwards and downwards with respect to the plane of the drawing. In this embodiment of the insulating web 8c too, the total width “W” retains its ratio to the web width “w”.
- the double C-shaped or Z-shaped cross-sectional geometry of the insulating web 8c selected here ensures a defined deformability of the insulating web 8c.
- Figure 8 shows an insulating web 8d Figure 6 .
- the insulating bar has one in relation to the plane of the drawing Fig. 8 and the Fig. 6 upwardly open recess 105, so that for the insulating web 8d a C-shaped cross-sectional geometry between the shoulders 101, 102 and 104, which in the assembled state of the insulating web 8d border on the metal profile 2, 4, 6 or on the Metal profile 2, 4, 6, but also over its entire length together with both end sections 10, 13 results.
- Figure 9 shows an insulating web 8e of the type Figure 8 , but in a particularly preferred embodiment in which the receptacle 105 is formed by additional webs 110 and 111 as a receptacle 105 with an undercut cross-sectional geometry. In this way, the inclusion or positioning and fastening of additional components or folding elements is made possible in a simple and therefore advantageous manner. This includes in particular seals.
- Figure 10 shows the groove 15a for receiving the welt bead 13 or the area “A” of the inventive insulating web 8a, 8b, 8c, 8d, 8e in the metallic profile 2, 4, 6.
- the groove 15a is characterized by an abutment area 121 and an abutment area 122, with respect to the plane of the drawing Fig. 10 below the contact area 122 or starting from the contact area 122 in the direction of negative y-values with respect to the coordinate system in FIG Fig. 1 a radius "R" is located.
- the second contact area thus merges into a rounded section with the radius R. In this way, the radius "R" is located under the contact area 22.
- contact area is to be understood as the area on the groove 15 or 15a in the metal profile 2, 4, 6 through which the welt bead 13 extends, on which the shoulders 101, 102 of the insulating web 8a, 8b, 8c , 8d, 8e on the metal profile 2, 4, 6, or on which the shoulders 101, 102 of the insulating web 8a, 8b, 8c, 8d, 8e come to rest on the metal profile 2, 4, 6.
- the radius "R” corresponds approximately to the radius of the circular sector of the sector-shaped welt bead 13. This means that the radius of the welt bead preferably does not differ by more than 30% from the radius R on the second contact area. This prevents the insulating web 8a, 8b, 8c, 8d, 8e from rolling around the radius "R” or a rotational movement of the insulating web 8a, 8b, 8c, 8d, 8e around the center of the circular sector of the welt bead 13 with a circular sector-shaped cross-section.
- the amount of the rotary movement is that of the angle a "on the opening sides of the groove 15a.
- the upper angle a 'with respect to the plane of the drawing or the angle a' in the direction of positive y-values with respect to the coordinate system in FIG Fig. 1 acts in interaction with the contact area 121 and the shoulder 101.
- tolerances of the components to be joined are compensated for or the component tolerances do not have a negative effect on the function of the welt connection or the sliding guide or the non-thrust assembly.
- the lower angle a ′′ with respect to the drawing plane or the angle a ′ in the direction of negative y values with respect to the coordinate system in Fig. 1 maintains the tolerance in conjunction with the radius "R" and the shoulder 102.
- Figure 11 shows an insulating web 8e according to the invention pushed into the groove 15a of the metallic profile 2, 4, 6 on one side. This is to be understood purely as an example, so that the following also applies accordingly to the insulating web 8a, 8b, 8c, 8d. In Fig. 11 it becomes clear that even with correspondingly large component tolerances, there is sufficient space for simple assembly, in particular in a negative direction (-) of the angle ⁇ due to the radius "R".
- Figure 12 shows a composite profile or a section of a composite profile 1 according to the invention in the rolled or assembled state.
- a force F is applied to the profile webs of the metallic partial profiles 2, 4, 6.
- the insulating web 8e would therefore be slightly in the direction of the hollow chamber 16 or 17 be angled (at an acute angle to the horizontal line shown or to a plane parallel to the x-axis according to the coordinate system in Fig. 1 ). This corresponds to the Fig. 12 a torque in the (+) direction.
- the bevels 103 are arranged opposite one another in the double insulating bar arrangement, that is to say alternately, while the C-shaped openings 105 are arranged pointing in one direction.
- the C-shaped recesses 105 are arranged here pointing in one direction in order to be able to use their additional functions (for example insulating foam receptacle and seal receptacle).
- the insulating webs 8a, 8b, 8c, 8d, 8e due to their overall length over their entire length together with both end sections, but also their web section between the grooves of the metal profiles, or between the shoulders 101, 102 and 104, which in the assembled state of the insulating web 8a, 8b, 8c, 8d, 8e border on the metal profile 2, 4, 6 or rest against the metal profile 2, 4, 6 , C-shaped cross-sectional geometry have a defined deformability. This is the only way to prevent excessive surface pressure from occurring at point "P", which negatively affects the desired shear strength and can even damage the connection.
- the following size ratios of the insulating web 8a, 8b, 8c, 8d, 8e have proven to be particularly advantageous in the context of the invention:
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Description
Die vorliegende Erfindung betrifft ein Verbundprofil für Türen, Fenster oder Fassadenelemente nach dem Oberbegriff des Anspruchs 1.The present invention relates to a composite profile for doors, windows or facade elements according to the preamble of
Bei Verbundprofilen für Türen, Fenster oder Fassadenelementen mit Isolierstegen kommt es bei einseitiger Temperaturerhöhung oder -verminderung, wie sie im jahreszeitlichen Wechsel vorkommen, zu Schubspannungen zwischen den Bauteilen der Verbundprofile. Aufgrund der Schubfestigkeit des Verbundprofilaufbaus kommt es durch die Schubspannungen zu Verformungen des Verbundprofils, aus denen eine Wölbung zur wärmeren Seite des Verbundprofils resultiert. Solche Verformungen können die Funktion des aus dem Verbundprofil aufgebauten Tür- oder Fensterrahmens beeinträchtigen.In the case of composite profiles for doors, windows or facade elements with insulating bars, there is a one-sided temperature increase or decrease, as it occurs in the seasonal change, to shear stresses between the components of the composite profiles. Due to the shear strength of the composite profile structure, the shear stresses cause deformations of the composite profile, which results in a bulge towards the warmer side of the composite profile. Such deformations can impair the function of the door or window frame constructed from the composite profile.
Insbesondere bei relativ langen Verbundprofilen, die als Rahmenholme von Türen eingesetzt werden, wirkt sich die temperaturbedingte Verformung der Verbundprofile negativ auf die Funktion der Dichtungen und Verriegelungssysteme aus.Particularly in the case of relatively long composite profiles that are used as frame rails for doors, the temperature-related deformation of the composite profiles has a negative effect on the function of the seals and locking systems.
Aus dem Stand der Technik sind Lösungen bekannt, die sich mit der Vermeidung bzw. Abmilderung solcher Spannungen bzw. Verformungen von Verbundprofilen befassen. So wird in der
Verbundprofile nach Art der
Bei der Montage der Verbundprofile werden zuerst die metallischen Teilprofile und die Isolierstege aus Kunststoff ineinander geschoben. Eine übliche Profillänge im Fertigungsprozess eines Verbundprofils beträgt hierbei 6 m. Diese große Länge erfordert entsprechend große Toleranzen, so dass bei der Montage die Profile leicht ineinander geschoben werden können. Anschließend werden die Verbindungsbereiche mechanisch miteinander verpresst (angerollt). Hierdurch wird ein schubfester Verbund hergestellt. Die schublose Verbindung bleibt jedoch in ihrem ursprünglichen Zustand, bzw. behält ihr ursprüngliches Toleranzfeld bei. Insgesamt konnte jedoch das Verbundprofil nach der technischen Lehre der
Im Gegensatz dazu hat sich der schublose Verbund entsprechend der
Vor diesem Hintergrund ist es die Aufgabe der vorliegenden Erfindung, die Nachteile des Standes der Technik nach Art er
Die Erfindung löst diese Aufgabe durch den Gegenstand des Anspruchs 1.The invention solves this problem with the subject matter of
Danach besteht ein wesentlicher Unterschied zum Stand der Technik darin, dass der wenigstens eine Isoliersteg oder die mehreren Isolierstege, die Teil der schublosen Verbindung sind, insgesamt über seine / ihre ganze Länge nebst beider Endabschnitte aber auch in seinem / ihrem Stegabschnitt zwischen den Nuten der Metallprofile eine C-förmige Querschnittsgeometrie aufweist / aufweisen.According to this, an essential difference to the prior art is that the at least one insulating web or the several insulating webs that are part of the thrustless connection, overall over its entire length together with both end sections but also in his / her web section between the grooves of the metal profiles has / have a C-shaped cross-sectional geometry.
Die Erfindung schafft nach Anspruch 23 zudem ein Fenster oder eine Tür oder ein Fassadenelement mit wenigstens einem oder mehreren Verbundprofilen nach einem der darauf bezogenen Ansprüche.The invention according to claim 23 also creates a window or a door or a facade element with at least one or more composite profiles according to one of the claims related thereto.
Der Erfindung liegt also der Gedanke zu Grunde, die Isolierstege, die für eine schublose Verbindung vorgesehen sind, durch eine geeignete Geometrie der / des Isolierstege(s) einhergehend mit einem Umformprozess zur Verbindung der Isolierstege mit einem metallischen Teilprofil federelastisch definiert vorzuspannen.The invention is thus based on the idea of resiliently pre-tensioning the insulating webs, which are provided for a thrustless connection, by means of a suitable geometry of the insulating web (s) along with a forming process for connecting the insulating webs to a metallic partial profile.
Durch die C-Form des Isoliersteges insgesamt über seine ihre ganze Länge nebst beider Endabschnitte aber auch in seinem Stegabschnitt zwischen den Nuten der Metallprofile wird demnach ein federelastischer, im montierten Zustand definiert vorgespannter Isoliersteg zur Verfügung gestellt, der im montierten Zustand vorteilhaft die relativ großen Fertigungstoleranzen insbesondere von beschichteten metallischen Teilprofilen ausgleichen kann. Dabei werden die sich gegenüberliegenden Isolierstege mit ihrer offenen Seite in gleicher Richtung angeordnet, so dass sich der Betrag der federelastischen Vorspannung in vorteilhafter Weise bei zwei Isolierstegen addiert.Due to the C-shape of the insulating bar over its entire length in addition to both end sections but also in its bar section between the grooves of the metal profiles, a resilient, pre-tensioned insulating bar in the assembled state is made available, which advantageously the relatively large manufacturing tolerances in the assembled state can compensate in particular of coated metallic partial profiles. The opposing insulating webs are arranged with their open side in the same direction, so that the amount of the resilient preload is advantageously added for two insulating webs.
Als bevorzugte Variante wird eine C-förmige Ausnehmung des Isoliersteges in seinem Stegabschnitt zwischen den Nuten der Metallprofile mit Hinterschnitten versehen, um Falzelemente, wie zum Beispiel Dichtungen, in vorteilhafter Weise einfach befestigen zu können.As a preferred variant, a C-shaped recess of the insulating web is provided with undercuts in its web section between the grooves of the metal profiles in order to be able to easily attach folding elements, such as seals, in an advantageous manner.
Weitere vorteilhafte Ausführungen der Erfindung sind den Unteransprüchen zu entnehmen.Further advantageous embodiments of the invention can be found in the subclaims.
Ausführungsbeispiele des erfindungsgemäßen Gegenstandes sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben. Es zeigt:
- Figur 1:
- eine Schnittdarstellung eines ersten erfindungsgemäßen Verbundprofils;
- Figur 2:
- eine Schnittdarstellung eines erfindungsgemäßen Verbundprofils nach Art der
Fig. 1 ; - Figur 3:
- eine Ausschnittsvergrößerung eines Teils eines Isolierstegs der Variante des Verbundprofils nach
Fig. 2 ; - Figur 4:
- eine Ausschnittsvergrößerung eines Metallprofils der Variante des Verbundprofils aus
Fig. 2 ; - Figur 5:
- eine Schnittdarstellung eines erfindungsgemäßen Isolierstegs;
- Figur 6:
- eine Schnittdarstellung eines weiteren erfindungsgemäßen Isolierstegs;
- Figur 7:
- eine Schnittdarstellung eines weiteren erfindungsgemäßen Isolierstegs;
- Figur 8:
- eine Schnittdarstellung eines weiteren erfindungsgemäßen Isolierstegs;
- Figur 9:
- eine Schnittdarstellung eines erfindungsgemäßen Isolierstegs nach Art der
Fig. 8 , jedoch mit hinterschnittener C-förmiger Ausnehmung; - Figur 10:
- eine Ausschnittsvergrößerung einer Nut zur Aufnahme eines erfindungsgemäßen Isolierstegs in einem metallischen Teilprofil;
- Figur 11:
- eine Schnittdarstellung eines erfindungsgemäßen Isoliersteges nach
Fig. 9 , einseitig in ein metallisches Teilprofil eingeschoben; - Figur 12:
- ein Ausschnitt eines erfindungsgemäßen Verbundprofils mit erfindungsgemäßen Isolierstegen im angerollten (montierten) Zustand;
- Figur 13:
- eine Schnittdarstellung eines Isolierstegs nach dem Stand der Technik vor dem Anrollen;
- Figur 14:
- eine Schnittdarstellung eines Isolierstegs nach dem Stand der Technik nach dem Anrollen.
- Figure 1:
- a sectional view of a first composite profile according to the invention;
- Figure 2:
- a sectional view of a composite profile according to the invention on the type of
Fig. 1 ; - Figure 3:
- an enlarged section of a part of an insulating web of the variant of the composite profile
Fig. 2 ; - Figure 4:
- an enlarged section of a metal profile of the variant of the composite profile
Fig. 2 ; - Figure 5:
- a sectional view of an insulating bar according to the invention;
- Figure 6:
- a sectional view of a further insulating web according to the invention;
- Figure 7:
- a sectional view of a further insulating web according to the invention;
- Figure 8:
- a sectional view of a further insulating web according to the invention;
- Figure 9:
- a sectional view of an insulating web according to the invention on the type of
Fig. 8 , but with an undercut C-shaped recess; - Figure 10:
- an enlarged section of a groove for receiving an insulating bar according to the invention in a metallic partial profile;
- Figure 11:
- a sectional view of an insulating web according to the invention
Fig. 9 , inserted on one side into a metallic partial profile; - Figure 12:
- a section of a composite profile according to the invention with insulating bars according to the invention in the rolled (assembled) state;
- Figure 13:
- a sectional view of an insulating web according to the prior art before rolling;
- Figure 14:
- a sectional view of an insulating web according to the prior art after rolling.
In
Das Verbundprofil 1 weist ein erstes Metallprofil, ein metallisches Außenprofil 2, auf, in welchem wenigstens eine Hohlkammer 3 ausgebildet ist, sowie ein zweites metallisches Außenprofil 4, in dem ebenfalls wenigstens eine Hohlkammer 5 ausgebildet ist. Zwischen den beiden Metallprofilen 2 und 4 ist ein drittes Metallprofil, ein metallisches Mittelprofil 6, vorgesehen, in dem ebenfalls wenigstens eine Hohlkammer 7 ausgebildet ist.The
Die metallischen Profile 2, 4, 6 können alternativ auch ohne ausgeprägte Hohlkammern 3, 5, 7 ausgeführt sein oder mehrere Hohlkammern aufweisen.The
Das erste metallische Außenprofil 2 ist mit dem metallischen Mittelprofil 6 über wenigstens einen oder mehrere erste Isolierstege (hier parallele) 8 verbunden. Diese Isolierstege 8 zwischen dem ersten metallische Außenprofil 2 und dem metallischen Mittelprofil 6 bilden eine erste Isolierstegzone I bzw. -ebene. Das zweite metallische Außenprofil 4 ist mit dem metallischen Mittelprofil 6 ebenfalls über wenigstens einen oder mehrere zweite (hier parallele) Isolierstege 9 verbunden. Die Isolierstege 9 zwischen dem zweiten metallischen Außenprofil 4 und dem metallischen Mittelprofil 6 bilden eine zweite Isolierstegzone II bzw. -ebene.The first metallic
Die ersten und zweiten Isolierstege 8, 9 weisen hier -rein beispielhaft- keine Hohlkammer auf. Alternativ können die Isolierstege 8, 9 aber auch eine oder mehrere Hohlkammern aufweisen oder die jeweils ersten oder die jeweils zweiten Isolierstege können durch Querstege zu einer Art übergeordnetem Isolierprofil zusammengefasst sein.The first and second insulating
Die Isolierstege 8, 9 der Isolierstegzonen I, II liegen hier -rein beispielhaft- in einer Ebene. Alternativ ist es auch möglich, dass die Isolierstege 8, 9 der Isolierstegzonen I, II jeweils vertikal und oder horizontal zueinander versetzt angeordnet sind.The insulating
Das erste und zweite metallische Außenprofil 2 und 4 sowie das metallische Mittelprofil 6 sind vorzugsweise als stranggepresste Aluminiumprofile hergestellt. Alternativ ist die Herstellung auch aus einem anderen Werkstoff wie Stahl und/oder einem anderen Fertigungsverfahren möglich. Die Isolierstege 8 und 9 sind aus einem, den Wärmedurchgang reduzierendem, Werkstoff, vorzugsweise aus einem Kunststoffwerkstoff hergestellt, so dass jeweils eine weitgehende thermische Trennung zwischen den Metallprofilen 2, 4, 6 erreicht wird.The first and second metallic
Alternativ können auch metallische Isolierstege mit herabgesetztem Wärmedurchlass eingesetzt werden, die zur Reduzierung des Wärmedurchgangs mit Unterbrechungen bzw. Aussparungen versehen sein können (wie z.B. in
Vorzugsweise sind die Isolierstege 8 und 9 im Querschnitt stegförmig ausgebildet und weisen verdickte Endabschnitte 10 auf. Vorzugsweise greift dabei jeder der Endabschnitte 10 in eine korrespondierende Nut 11 von jeweils einem der Metallprofile 2, 4, 6 ein, wobei die Nutwände die verdickten Endabschnitte 10 der Isolierstege 8, 9 in x- und y-Richtung (siehe Koordinatensystem in
Um eine schubfeste und damit zusätzlich kraftschlüssige Verbindung zwischen dem jeweiligen Endabschnitt 10 und der jeweiligen Nut 11 zu erhalten, ist es vorteilhaft, wenn die jeweiligen Endabschnitte 10 in die jeweilige Nut 11 eingeklebt oder mit einem Draht eingesetzt oder mit einer anderen geeigneten Fügeverfahren in die Nut 11 eingesetzt sind, was die Schubfestigkeit in Profilrichtung (senkrecht zur Zeichenebene der
In
Die Schubfestigkeit der anderen - hier der ersten - Isolierstegzone I ist demgegenüber in sämtlichen Varianten geringer als die der ersten Isolierstegzone II. Sie ist derart gewählt, dass ein Verschieben von wenigstens zwei Elementen in der Isolierstegzone relativ zueinander infolge von Dilatation möglich ist. Vorzugsweise liegt die Isolierstegzone I geringerer Schubfestigkeit im Einbauzustand an einem Fenster oder einer Tür zu einer Gebäudeaußenseite hin, da hier die Temperaturdifferenzen größer sind als an der Gebäudeinnenseite, so dass hier die geringere Schubfestigkeit zum Ausgleich von Dilatationseffekten besonders wichtig ist. Zur Rauminnenseite hin liegt dagegen vorzugsweise die Isolierstegzone mit erhöhter Schubfestigkeit. Diese Variante der Erfindung ist besonders vorteilhaft. Allerdings ist es auch denkbar, die Isolierstegzone höherer Schubfestigkeit zur Raumaußenseite hin vorzusehen.In contrast, the shear strength of the other - here the first - insulating web zone I is lower in all variants than that of the first insulating web zone II. It is selected so that at least two elements in the insulating web zone can be moved relative to one another due to dilation. The insulating web zone I of lower shear strength is preferably located on a window or door on the outside of the building when installed, since the temperature differences are greater here than on the inside of the building, so that the lower shear strength is particularly important here to compensate for dilatation effects. On the other hand, the insulating web zone with increased shear strength is preferably located on the inside of the room. This variant of the invention is particularly advantageous. However, it is also conceivable to provide the insulating web zone with higher shear strength on the outside of the room.
Die erste Isolierstegzone I weist vorzugsweise - siehe
Die zweiten Enden der ersten Isolierstege 8 der ersten Isolierstegzone I weisen hingegen einen Endabschnitt 12 auf, der einen im Wesentlichen kederartigen Querschnitt hat. Der kederartige Querschnitt wird von einem Kederwulst 13 und einer Kederfahne 14 gebildet. Der Kederwulst 13 weist hier -rein beispielhaft - einen kreisförmigen Querschnitt auf. Der Kederwulst 13 kann alternativ auch einen unrunden oder ovalen oder polygonalen Querschnitt aufweisen. Der jeweilige Kederwulst 13 greift dabei in eine Nut 15 -hier ebenfalls rein beispielhaft- des ersten metallischen Außenprofils 2 ein, während die Kederfahne 14 aus einer Nutöffnung aus der Nut 15 herausgeführt ist, wobei die Nutwände die jeweiligen Endabschnitte 12 mit einen im Wesentlichen kederartigen Querschnitt der Isolierstege 8 in x- und y-Richtung (siehe Koordinatensystem in
Der Endabschnitt 12 mit einen im Wesentlichen kederartigen Querschnitt ist - abweichend vom Endabschnitt 10- jedoch nicht schubfest mit der Nut 15 verbunden, so dass eine in z-Richtung (siehe Koordinatensystem in
Dadurch wird ein Verbundprofil 1 geschaffen, dass in der ersten Isolierstegzone I jeweils eine in Bezug auf die z-Richtung (vgl. Koordinatensystem in
Alternativ kann ein erfindungsgemäßes Verbundprofil 1 auch in der zweiten Isolierstegzone II eine schubverringerte, d.h. schubweiche oder schublose, Verbindung zwischen dem zweiten metallischen Außenprofil 4 und den Isolierstegen 9 bzw. dem metallischen Mittelprofil aufweisen, während die erste Isolierstegzone I eine relativ zur schubverringerten schubfeste(re) Verbindung zwischen dem ersten metallischen Außenprofil 2 und den Isolierstegen 8 bzw. dem metallischen Mittelprofil 6 aufweist.Alternatively, a
Hierdurch ergibt sich ein Verbundprofil 1, das temperaturbedingte Verformungen durch eine schubweiche oder schublose Verbindung von einem der metallischen Außenprofile 2, 4 und den jeweiligen Isolierstegen 8, 9 bzw. mit dem metallischen Mittelprofil 6 ausgleichen kann sowie -überraschender Weise- ein Verbundprofil 1 mit einem hohen Flächenträgheitsmoment bzw. Flächenmoment 2. Grades.This results in a
In einer weniger bevorzugten Ausführungsform der vorliegenden Erfindung kann das Verbundprofil 1 auch in beiden Isolierstegzonen I, II in Bezug auf die z-Richtung (vgl. Koordinatensystem in
Das erste metallische Außenprofil 2 ist von dem metallischen Mittelprofil 6 vorzugsweise über eine Hohlkammer 16 getrennt, die in der ersten Isolierstegzone I zwischen den beiden ersten Isolierstegen 8 und den angrenzenden Metallprofilen ausgebildet wird, während das metallische Mittelprofil 6 von dem zweiten metallischen Außenprofil 4 über eine Hohlkammer 17 getrennt ist, die in der zweiten Isolierstegzone II zwischen den zweiten Isolierstegen 9 und den angrenzenden Metallprofilen liegt. Dadurch sind von einer Außenseite des ersten metallischen Außenprofils 2 zu einer zweiten Außenseite des zweiten metallischen Außenprofils 4 eine Vielzahl von Hohlkammern 3, 16, 7, 17 und 5 ausgebildet, die für eine gute Wärmedämmung sorgen.The first metallic
Die metallischen Außenprofile 2 und 4 weisen an gegenüberliegenden Seiten nach außen hervorstehende Stege 18 und 19 auf, wobei endseitig an dem Steg 18 eine Nut 20 zur Aufnahme einer Dichtung und an dem Steg 19 eine weitere Nut 21 zur Aufnahme einer Dichtung vorgesehen ist. Je nach Funktionsart (Flügel- oder Blendrahmen) können die Stege 18 und 19 auch an einer Seite, nur einer dieser Stege oder keiner dieser Stege vorhanden sein.The metallic
In
In
Darüber hinaus kann der Kederwulst 13 bzw. 23 an seiner Oberfläche eine co-extrudierte Folie oder Schicht aufweisen. Die co-extrudierte Folie kann beispielsweise so auf gebaut sein, dass die Folie, die mit der Nut 15 des ersten metallischen Außenprofil 2 bzw. mit dem zweiten metallische Außenprofil 4 bzw. mit der Nut 25 im Isoliersteg 22 in Kontakt kommt, einen geringen Reibbeiwert aufweist, während die andere Folie oder Schichtseite, die mit dem Isoliersteg 8, 22 in Kontakt kommt, eine feste Verbindung mit dem Isoliersteg 8, 22 eingeht. Durch die co-extrudierte Folie wird demnach insgesamt eine fest mit dem jeweiligen Isoliersteg 8, 22 verbundene Schicht mit einem besonders geringen Reibwert im Bereich des Kederwulstes 13 bzw. 23 geschaffen, so dass in z-Richtung (siehe Koordinatensystem in
In
Durch einen Kontakt durch mehrere Zähne 32 einer Kerbverzahnungsnabe 31 bzw. mehrerer Keile (hier nicht dargestellt) der Nut 15 bzw. 25 im ersten metallische Außenprofil 2 bzw. im zweiten metallischen Außenprofil 4 bzw. im Isoliersteg 22 ergibt sich eine reibungsarme Verbindung zwischen dem Isoliersteg 8, 22 und der Nut 15 bzw. 25 in dem jeweiligen metallischen Außenprofil 2, 4, bzw. im Isoliersteg 22 so dass eine in z-Richtung (siehe Koordinatensystem in
Nachfolgend wird in Hinsicht auf die Ausbildung der Kederverbindung am Isoliersteg 8 und am zugeordneten Metallprofil 2, 4, 6 näher der Stand der Technik nach
Die Darstellung in
Der Isoliersteg 8a weist dementsprechend eine Ausnehmung 105 auf, die in Bezug auf die Zeichenebene der
Der Isoliersteg 8a weist eine Stegbreite "w" sowie eine Gesamtbreite "W" auf. Die Stegbreite "w" entspricht in etwa der Hälfte der Gesamtbreite "W" des Isoliersteges 8a. Die Stegbreite "w" kann auch noch etwas geringer gewählt werden. Der Isoliersteg 8a weist eine Länge "u" und eine Gesamtlänge "U" auf. Die Länge "u" entspricht in etwa ein Viertel der Gesamtlänge "U". Hierdurch ergibt sich eine definierte Verformbarkeit des Isolierstegs 8a über den "Rücken" des C-förmigen Querschnitts.The insulating
Erfindungswesentlich ist, dass jeder erfindungsgemäße Isoliersteg die oben definierten und in den
Der Isoliersteg 8a weist auf der Seite mit dem Kederwulst 13 eine obere Schulter 101 und eine untere Schulter 102 zur Anlage an dem metallischen Profil 2, 4, 6 auf. anders ausgedrückt grenzen die Schultern 101 und 102 an das Metallprofil 2, 4, 6.It is essential to the invention that each insulating web according to the invention are those defined above and in the
On the side with the
Ein Bereich, der den Endabschnitt 10 zur Ausbildung einer schubfesten Verbindung aufweist ist hier mit "B" gekennzeichnet. Der Bereich "B" des Isolierstegs 8a weist eine Schräge 103 auf. Die Schräge 103 weist bevorzugt einen Winkel von 5° bis 50°, besonders bevorzugt einen Winkel von 15° bis 45° zur Haupterstreckungsrichtung des Isolierstegs 8a auf, die hier mit der x-Achse des Koordinatensystems in
Diese Schräge 103 des Isolierstegs 8a kommt eine besondere Bedeutung zu. Der Isoliersteg 8a wird beim Anrollen der Isolierstege 8 im Metallprofil 2, 4, 6 über die Schräge 103 aus seiner geometrisch idealen Lage (hier horizontal) herausgedrückt. Der Isoliersteg 8a wölbt sich durch das Anrollen insgesamt, bzw. wird durch das Anrollen aus seiner geometrischen Solllage (hier horizontal) gebracht. Dadurch wird der Endabschnitt 10 aus der Horizontalen bzw. aus einer Ebene parallel zur x-Achse in Bezug auf das Koordinatensystem in
Die Neigung des Endabschnitts 10 bzw. des Bereichs "B" des Isolierstegs 8a ist insbesondere wichtig im Zusammenspiel mit der gegenüberliegenden schublosen Seite des Isolierstegs 8a, deren Bereich hier mit dem Buchstaben "A" gekennzeichnet ist und wird weiter unten näher erläutert.The inclination of the
Die Ausführungsform des Isolierstegs 8b nach
Die Nut 15a kennzeichnet sich durch einen Anlagebereich 121 und einen Anlagebereich 122, wobei sich in Bezug auf die Zeichenebene der
Mit dem Begriff "Anlagebereich" ist der Bereich an der Nut 15 bzw. 15a im Metallprofil 2, 4, 6, die von dem Kederwulst 13 durchgriffen wird, zu verstehen, an dem sich die Schultern 101, 102 des Isolierstegs 8a, 8b, 8c, 8d, 8e am Metallprofil 2, 4, 6 abstützen, bzw. an dem die Schultern 101, 102 des Isolierstegs 8a, 8b, 8c, 8d, 8e zur Anlage an das Metallprofil 2, 4, 6 kommen.The term “contact area” is to be understood as the area on the
Der Radius "R" entspricht in etwa dem Radius des Kreissektors des kreissektorförmigen Kederwulstes 13. Dies bedeutet, dass der Radius des Kederwulstes sich vorzugsweise nicht um mehr als 30% von dem Radius R am zweiten Anlagebereich unterscheidet. Hierdurch wird ein Abrollen des Isoliersteges 8a, 8b, 8c, 8d, 8e um den Radius "R" bzw. eine Drehbewegung des Isoliersteges 8a, 8b, 8c, 8d, 8e um den Mittelpunkt des Kreissektors des Kederwulstes 13 mit kreissektorförmigen Querschnitt ermöglicht.The radius "R" corresponds approximately to the radius of the circular sector of the sector-shaped
Der Betrag der Drehbewegung beträgt dabei die des Winkels a" an der Öffnungsseiten der Nut 15a. Der in Bezug auf die Zeichnungsebene obere Winkel a' bzw. der Winkel a' in Richtung positiver y-Werte in Bezug auf das Koordinatensystem in
Die Drehmomente heben sich gegenseitig auf, wodurch eine exakte Profilgeometrie verwirklicht werden kann, ohne dass große Bauteiltoleranzen weiter ihre Wirkung beibehalten, die für die Montage erforderlich sind. Die Bauteiltoleranzen werden durch die vorliegende Erfindung quasi ausgehebelt. Es ist kein oder nur noch ein geringes Spiel zur Verwirklichung des schublosen Verbundes vorhanden.The torques cancel each other out, as a result of which an exact profile geometry can be achieved without the large component tolerances that are required for assembly still maintaining their effect. The component tolerances are virtually canceled out by the present invention. There is no or only a small amount of play to achieve the push-free connection.
Da das Drehmoment allein durch den Anrollprozess nicht oder nur sehr ungenau zu bestimmen ist, ist es besonders vorteilhaft, dass die Isolierstege 8a, 8b, 8c, 8d, 8e aufgrund ihrer insgesamt über ihre ganze Länge nebst beider Endabschnitte aber auch ihrem Stegabschnitt zwischen den Nuten der Metallprofile, bzw. zwischen den Schultern 101, 102 bzw. 104, die im montierten Zustand des Isoliersteges 8a, 8b, 8c, 8d, 8e an das Metallprofil 2, 4, 6 grenzen bzw. an dem Metallprofil 2, 4, 6 anliegen, C-förmigen Querschnittsgeometrie eine definierte Verformbarkeit aufweisen. Nur so kann verhindert werden, dass eine zu große Flächenpressung im Punkt "P" auftritt, wodurch die gewünschte Schubfestigkeit negativ beeinflusst wird und es eventuell sogar zu Beschädigungen der Verbindung kommen kann.Since the torque cannot be determined or can only be determined very imprecisely by the rolling process alone, it is particularly advantageous that the insulating
Folgende Größenverhältnisse des Isolierstegs 8a, 8b, 8c, 8d, 8e haben sich als besonders vorteilhaft im Sinne der Erfindung herausgestellt: Die Stegbreite "w" zur Gesamtbreite "W" des Isoliersteges 8a, 8b, 8c, 8d, 8e bevorzugt im Verhältnis "w"/"W" = 0,3 bis 0,5; besonders bevorzugt "w"/"W" = 0,5; die Länge "u" zur Gesamtlänge "U" des Isoliersteges 8a, 8b, 8c, 8d, 8e bevorzugt im Verhältnis "u"/"U" = 0,125; besonders bevorzugt "u"/"U" = 0,25.The following size ratios of the insulating
- 11
- VerbundprofilComposite profile
- 22
- Erstes AußenprofilFirst outer profile
- 33
- HohlkammerHollow chamber
- 44th
- Zweites AußenprofilSecond outer profile
- 55
- HohlkammerHollow chamber
- 66th
- MittelprofilMiddle profile
- 77th
- HohlkammerHollow chamber
- 8a, 8b, 8c, 8d, 8e8a, 8b, 8c, 8d, 8e
- IsolierstegInsulating bar
- 99
- IsolierstegInsulating bar
- 1010
- EndabschnittEnd section
- 1111
- NutGroove
- 1212
- EndabschnittEnd section
- 1313
- KederwulstPiping bead
- 1414th
- KederfahneWelt flag
- 15, 15a15, 15a
- NutGroove
- 1616
- HohlkammerHollow chamber
- 1717th
- HohlkammerHollow chamber
- 1818th
- Stegweb
- 1919th
- Stegweb
- 2020th
- NutGroove
- 2121st
- NutGroove
- 2222nd
- IsolierstegInsulating bar
- 2323
- KederwulstPiping bead
- 2424
- KederfahneWelt flag
- 2525th
- NutGroove
- 26 27 28 29 30 3126 27 28 29 30 31
- KerbverzahnungSerration
- 3232
- Zahntooth
- 101101
- Schultershoulder
- 102102
- Schultershoulder
- 103103
- SchrägeSlant
- 104104
- Schultershoulder
- 105, 105'105, 105 '
- AusnehmungRecess
- 110110
- Stegweb
- 111111
- Stegweb
- II.
- Erste IsolierstegzoneFirst insulating web zone
- IIII
- Zweite IsolierstegzoneSecond insulating web zone
- ww
- StegbreiteWeb width
- WW.
- GesamtbreiteOverall width
- uu
- Längelength
- UU
- Gesamtlängeoverall length
- AA.
- BereichArea
- BB.
- BereichArea
- FF.
- Kraftforce
- RR.
- Radiusradius
- PP
- PunktPoint
- αα
- Winkelangle
- α'α '
- Winkelangle
- α"α "
- Winkelangle
Claims (24)
- A composite profiled element (1) for doors, windows, or facade elements, comprisinga. at least one first metal profiled element (2) andb. at least one second metal profiled element (4),c. wherein the first metal profiled element (2) is connected to the second metal profiled element (6) in a first insulating web zone I by means of at least one or more insulating web(s) (8, 8a, 8b, 8c, 8d, 8e, 22), andd. a shear-free joint is formed between one of the metal profiled elements (2, 4, 6) and the at least one or more insulating web (s) (8, 8a, 8b, 8c, 8d, 8e, 22),
characterized ine. that the at least one insulating web or the plurality of insulating webs (8, 8a, 8b, 8c, 8d, 8e, 22) which are part of the shear-free connection have a C-shaped cross-sectional geometry overall over its/their entire length together with both end sections (10, 13) but also in its/their web section between the grooves (11, 15, 15a) of the metal profiled elements (2, 4, 6), and a spring-elastic insulating web pre-tensioned in a defined manner in the installed state is provided by this C-shaped cross-sectional geometry. - The composite profiled element (1) for doors, windows, or facade elements as claimed in claim 1, characterized in that the first metallic outer profiled element (2) is connected to a central metal profiled element (6) as the second metallic profile in the first insulating web zone I by means of one or more insulating web (s) (8, 8a, 8b, 8c, 8d, 8e, 22), and the central metal profiled element (6) is connected in a second insulating web zone II via one or more insulating web (s) (9, 22) to at least one further metal profiled element (4), wherein the two insulating web zones I, II have different shear strengths orthogonally with respect to the cross-sectional plane of the composite profiled element (1).
- The composite profiled element (1) as claimed in claim 2, characterized in that in the one insulating web zone I or II a shear-resistant connection is formed between the elements which are connected to one another in this insulating web zone, whereas in the other insulating web zone II or I the shear strength of the elements which are connected to one another in this insulating web zone is lower relative to the first-mentioned insulating web zone.
- The composite profiled element (1) as claimed in one of the preceding claims, characterized in that a sliding guide between the elements (15, 15a, 8, 8a, 8b, 8c, 8d, 8e, 22) which are connected to one another is formed in one or both of the insulating web zones (I, II).
- The composite profiled element (1) as claimed in one of the preceding claims, characterized in that the insulating webs (8, 8a, 8b, 8c, 8d, 8e, 9, 22) have end sections (10) which are thickened at one or both of their ends, wherein at least one or more or all of the end sections (10) have a trapezoidal or triangular or wedge-shaped or L-shaped cross section, and in that the respective end section (10) engages in each case in a corresponding groove (11) of one of the metal profiled elements (2, 4, 6) in each case.
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that walls of the respective groove (11) engage in a positively locking fashion around the respective end section (10) of the insulating web (8, 8a, 8b, 8c, 8d, 8e, 9, 22) in the direction of cross-sectional extent of the composite profiled element (1).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the respective end section (10) is bonded into the respective groove (11) or inserted with a wire or inserted with some other suitable joining method into the groove (11) in a frictionally and/or positively locking fashion in relation to a direction which is orthogonal with respect to the cross-sectional plane of the composite profiled element (11).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that at least one of the insulating webs (8, 8a, 8b, 8c, 8d, 8e, 22) of the first insulating web zone I or of the second insulating web zone II has at least one end section (12) which has an essentially welt-like cross section, wherein the welt-like cross section is formed by a welt bead (13) and a welt lug (14).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the welt bead (13) engages in a groove (15, 15a) of a metal profiled element (2, 4), and in that the welt lug (14) is led out of the groove (15, 15a) from a groove opening, wherein preferably the walls of the groove (15, 15a) engage in a positively locking fashion around the end section (12) of the one or more insulating webs (8, 8a, 8b, 8c, 8d, 8e) with an essentially welt-like cross section in the direction of cross-sectional extent of the composite profiled element (1).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the insulating web (8a, 8b) has a recess (105) which is open in the direction of negative y values in relation, with the result that the C-shaped cross-sectional geometry is produced for the web section between the two metal profiled elements (2, 4, 6).
- The composite profiled element (1) as claimed in one of the abovementioned claims 1-9, characterized in that the insulating web (8d, 8e) has a recess (105) which is open in the direction of positive y values, with the result that the C-shaped cross-sectional geometry is produced for the web section between the two metal profiled elements (2, 4, 6), wherein the recess (105) is preferably symmetrical and/or wherein the recess (105) has an undercut cross-sectional geometry.
- The composite profiled element (1) as claimed in one of the abovementioned claims 1-9, characterized in that the insulating web (8c) has a first recess (105) which is open, and a second recess (105') which is open in such a way that a double C-shaped cross-sectional geometry of the web section is produced between the two metal profiled elements (2, 4, 6).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the insulating web (8a, 8b, 8c, 8d, 8e) has an upper shoulder (101) on the side with the welt bead (13), and a lower shoulder (102) for bearing on the metallic profiled element (2, 4, 6).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the side of the insulating web (8a) which faces away from the welt or the side with the end section (10) has a bevel (103), wherein the bevel (103) preferably has an angle of 5° to 50°, particularly preferably an angle of 15° to 45° with respect to the direction of main extent of the insulating web (8a), which direction coincides with the x axis of the coordinate system in fig. 1.
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the insulating web (8b, 8d, 8e) has a further shoulder (104) which is arranged on the side facing away from the welt or on the side of the end section (10).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the insulating web (8a, 8b, 8c, 8d, 8e) has a web width "w" and a total width "W" and a length "u" and a total length "U", wherein the web width "w" preferably has with respect to the total width "W" of the insulating web (8a, 8b, 8c, 8d, 8e) a ratio "w"/"W" = 0.3 to 0.5; particularly preferably has "w"/"W" = 0.5, and the length "u" preferably has with respect to the total length "U" of the insulating web (8a, 8b, 8c, 8d, 8e) a ratio "u"/"U" = 0.125; particularly preferably has "u"/"U" = 0.25.
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the groove (15a) in the metal profiled element (2, 4, 6), through which groove (15a) the welt bead (13) engages, has a first bearing region (121) and a second bearing region (122), wherein the shoulders (101, 102) of the insulating web (8a, 8b, 8c, 8d, 8e) on the metal profiled element (2, 4, 6) are preferably supported on the bearing regions (121, 122) of the groove (15a), and on which bearing regions (121, 122) the shoulders (101, 102) of the insulating web (8a, 8b, 8c, 8d, 8e) come to bear on the metal profiled element (2, 4, 6).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that a radius "R" is located on the second bearing region (122) in the direction of negative y values in relation to the coordinate system in fig. 1, wherein the radius "R" corresponds approximately to the radius of the circular segment of the circular-segment-shaped welt bead (13).
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the end section (12) with an essentially welt-like cross section is not additionally connected to the groove (15, 15a) in a frictionally locking fashion.
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the welt bead (13, 23) has a circular or non-round or oval or polygonal cross section.
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the one or more insulating webs (8, 8a, 8b, 8c, 8d, 8e, 9, 22) have a hollow chamber and/or the one or more insulating webs (8, 8a, 8b, 8c, 8d, 8e, 9, 22) of the insulating web zones I, II lie in a plane or are each arranged offset vertically and/or horizontally with respect to one another and/or the insulating webs (8, 8a, 8b, 8c, 8d, 8e, 9, 22) are composed of a plastic material, preferably of a porous plastic material, particularly preferably of a foamed plastic material.
- The composite profiled element (1) as claimed in one of the abovementioned claims, characterized in that the first metallic outer profiled element (2) and the second metallic outer profiled element (4) as well as the metallic central profiled element (6) are embodied as metal profiled elements, particularly preferably as aluminum profiled elements and/or the first metallic outer profiled element (2) and/or the second metallic outer profiled element (4) and/or the metallic central profiled element (6) have/has at least one hollow chamber (3, 5, 7).
- A window or door or facade element having at least one or more composite profiled elements (1) as claimed in one of the preceding claims.
- The window or door as claimed in one of the preceding claims, characterized in that the composite profiled elements (1) are oriented in such a way that they have the insulating web zone with the shear strength which is reduced relative to the other insulating web zone on the side which is configured to be oriented toward the outside of the space.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL15718914T PL3140483T3 (en) | 2014-05-05 | 2015-04-29 | Composite profiled element for doors, windows, or façade elements |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014106226.4A DE102014106226A1 (en) | 2014-05-05 | 2014-05-05 | Composite profile for doors, windows or façade elements |
DE102014112091.4A DE102014112091A1 (en) | 2014-08-25 | 2014-08-25 | Composite profile for doors, windows or façade elements |
PCT/EP2015/059386 WO2015169668A1 (en) | 2014-05-05 | 2015-04-29 | Composite profiled element for doors, windows, or façade elements |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3140483A1 EP3140483A1 (en) | 2017-03-15 |
EP3140483B1 true EP3140483B1 (en) | 2020-12-23 |
Family
ID=53008524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15718914.3A Active EP3140483B1 (en) | 2014-05-05 | 2015-04-29 | Composite profiled element for doors, windows, or façade elements |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3140483B1 (en) |
CN (2) | CN106255795B (en) |
PL (1) | PL3140483T3 (en) |
RU (1) | RU2694378C2 (en) |
WO (1) | WO2015169668A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3755186A1 (en) * | 2018-02-21 | 2020-12-30 | SCHÜCO International KG | Element for a window, door, pitched roof or facade, comprising a device for sending or receiving letters and parcels from an unmanned air vehicle |
EP4080007A1 (en) * | 2021-04-20 | 2022-10-26 | Seu Plastics One Man L.L.C. | Sash with composite stiles |
DE102022120800A1 (en) * | 2022-08-17 | 2024-02-22 | Heroal - Johann Henkenjohann Gmbh & Co. Kg | Thermally insulated metal profile with insulating bars for connecting two profile elements and bridge bars for connecting two insulating bars |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2650944A1 (en) * | 1976-11-08 | 1978-05-11 | Erich Schlenker | Window and facade structure composite profile bar - has lengthways wedges between profile pieces and cross-arm permitting differing heat expansion |
DE3334332A1 (en) * | 1983-09-22 | 1985-04-04 | Julius & August Erbslöh GmbH & Co, 5600 Wuppertal | Method and hollow body for producing a sliding guide between two components which move relative to one another |
DE3633620A1 (en) * | 1986-10-02 | 1988-04-14 | Gartner & Co J | THERMAL INSULATING WINDOW OR FACADE ARRANGEMENT IN THE TRANSPARENT AREA |
ATE142741T1 (en) * | 1990-11-09 | 1996-09-15 | Metra Metall Trafilati Allumin | PROFILE SET FOR SLIDING WINDOW FRAMES |
DE19637858A1 (en) * | 1996-09-17 | 1998-04-02 | Schueco Int Kg | Insulated composite profile for doors, windows or facades |
DE19962964A1 (en) * | 1999-12-24 | 2001-07-05 | Wilfried Ensinger | Full or hollow chamber plastic profiles |
DE102005057389B3 (en) * | 2005-11-30 | 2007-08-16 | Hydro Building Systems Gmbh | Building element in fire-protected design |
EP2530230B1 (en) * | 2011-05-30 | 2016-12-28 | Kawneer Aluminium Deutschland Inc. | Isolating bar for door and window frames |
CN203570116U (en) * | 2013-09-25 | 2014-04-30 | 武汉市源发新材料有限公司 | Double-rubber-strip thermal insulation strip with open cavity |
-
2015
- 2015-04-29 WO PCT/EP2015/059386 patent/WO2015169668A1/en active Application Filing
- 2015-04-29 EP EP15718914.3A patent/EP3140483B1/en active Active
- 2015-04-29 CN CN201580023243.XA patent/CN106255795B/en active Active
- 2015-04-29 RU RU2016146491A patent/RU2694378C2/en active
- 2015-04-29 CN CN202110548846.9A patent/CN113236078A/en active Pending
- 2015-04-29 PL PL15718914T patent/PL3140483T3/en unknown
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
RU2016146491A3 (en) | 2018-10-25 |
RU2694378C2 (en) | 2019-07-12 |
RU2016146491A (en) | 2018-06-06 |
CN106255795A (en) | 2016-12-21 |
CN113236078A (en) | 2021-08-10 |
PL3140483T3 (en) | 2021-05-31 |
EP3140483A1 (en) | 2017-03-15 |
WO2015169668A1 (en) | 2015-11-12 |
CN106255795B (en) | 2021-12-31 |
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