EP3120982A2 - Method for producing fire-retardant ceramics for gas turbine plants - Google Patents

Method for producing fire-retardant ceramics for gas turbine plants Download PDF

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Publication number
EP3120982A2
EP3120982A2 EP16001473.4A EP16001473A EP3120982A2 EP 3120982 A2 EP3120982 A2 EP 3120982A2 EP 16001473 A EP16001473 A EP 16001473A EP 3120982 A2 EP3120982 A2 EP 3120982A2
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EP
European Patent Office
Prior art keywords
mold
gas turbine
refractory ceramic
vibration
hot gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP16001473.4A
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German (de)
French (fr)
Other versions
EP3120982A3 (en
Inventor
Claus Krusch
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Siemens AG
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Siemens AG
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Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3120982A2 publication Critical patent/EP3120982A2/en
Publication of EP3120982A3 publication Critical patent/EP3120982A3/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/022Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space whereby the material is subjected to vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/002Wall structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/007Continuous combustion chambers using liquid or gaseous fuel constructed mainly of ceramic components

Definitions

  • the invention relates to a process for the production of refractory ceramics for use as a heat shield in the hot gas path of gas turbine plants according to the preamble of claim 1.
  • Gas turbine plants essentially consist of a compressor, a burner and an expansion turbine. Sucked air is compressed in the compressor before it is mixed with fuel in a combustion chamber arranged in the downstream burner arranged in the compressor plenum, and this mixture is burned. The expansion turbine downstream of the combustion chamber then extracts thermal energy from the resulting combustion exhaust gases and converts them into mechanical energy. A generator connected to the expansion turbine converts this mechanical energy for generating electricity into electrical energy.
  • combustion chamber which forms the hot gas path between burner and gas turbine.
  • combustion chamber linings for example in the form of heat shields, are used.
  • Such heat shields can be carried out both metallic and ceramic.
  • ceramic materials are preferred due to the aggressive hot gases, which are produced for example by means of a casting process.
  • a casting mold is used, which as Assembly is assembled from several individual parts.
  • molding surfaces are imaged on all sides by the casting mold, so that the desired component shape results directly.
  • the object of the invention is to provide a method which avoids this disadvantage.
  • a heat shield consisting of at least one refractory ceramic produced by the method is particularly robust and equipped with such a heat shield gas turbine plant can be operated safely.
  • mold cover is used, which dips when placed on the mold shell in the molding compound therein and increasingly affects the casting compound when closing the lid up to the mold closure with a predetermined static pressure.
  • the filling level of the casting compound represents the essential process parameter, which determines the mass displacement and thus the resulting static pressure.
  • the casting lid is already placed under vibration.
  • the mold is then to be provided with a clamping device, with the high clamping forces can be generated.
  • a clamping device represent, for example toggle levers.
  • the geometry of the mold closure already corresponds to the actual geometry of the refractory ceramic K to be produced, so that a post-processing of the component surfaces can be completely eliminated and also the grinding of any existing sprue webs can be significantly reduced.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Ceramic Products (AREA)
  • Continuous Casting (AREA)

Abstract

Die verschlossene, unter statischem Druck stehende Gießform wird anschließend gerichtet vibriert. Mit der Vibrations- bzw. Krafteinleitungsrichtung (V), die durch die Lage der Gießform relativ zur Vibrationsrichtung bestimmt wird, kann die Verteilung der Oberflächen- und Volumenfehler (Lunker) im Bauteil (K) gesteuert werden. Die Krafteinleitungsrichtung (V) ist dabei derart zu wählen, dass sie in Richtung der Oberflächennormalen (N) der qualitätskritischen Bauteilfläche - hier der Heißgasseite (HS) der Feuerfestkeramik - wirkt. Somit kann hier eine nahezu lunkerfreie Oberfläche der Heissgasseite (HS) der Feuerfestkeramik für Gasturbinenanlagen erreicht werden.The sealed, static pressure mold is then vibrated directionally. With the vibration or force introduction direction (V), which is determined by the position of the mold relative to the direction of vibration, the distribution of surface and volume defects (voids) in the component (K) can be controlled. The force introduction direction (V) is to be selected such that it acts in the direction of the surface normal (N) of the quality-critical component surface - here the hot gas side (HS) of the refractory ceramic. Thus, a virtually void-free surface of the hot gas side (HS) of the refractory ceramic for gas turbine plants can be achieved here.

Description

Verfahren zum Herstellen von Feuerfestkeramiken für GasturbinenanlagenProcess for producing refractory ceramics for gas turbine installations

Die Erfindung betrifft ein Verfahren zur Herstellung von Feuerfestkeramiken für den Einsatz als Hitzeschild im Heißgaspfad von Gasturbinenanlagen gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a process for the production of refractory ceramics for use as a heat shield in the hot gas path of gas turbine plants according to the preamble of claim 1.

Gasturbinenanlagen bestehen im Wesentlichen aus einem Verdichter, einem Brenner und einer Entspannungsturbine. Im Verdichter wird angesaugte Luft verdichtet, bevor sie im nachgeschalteten und im Verdichterplenum angeordneten Brenner in einer Brennkammer mit Brennstoff gemischt und dieses Gemisch verbrannt wird. Die der Brennkammer nachgeschaltete Entspannungsturbine entzieht dann den entstandenen Verbrennungsabgasen thermische Energie und wandelt diese in mechanische Energie um. Ein mit der Entspannungsturbine verbundener Generator wandelt diese mechanische Energie zur Stromerzeugung noch in elektrische Energie um.Gas turbine plants essentially consist of a compressor, a burner and an expansion turbine. Sucked air is compressed in the compressor before it is mixed with fuel in a combustion chamber arranged in the downstream burner arranged in the compressor plenum, and this mixture is burned. The expansion turbine downstream of the combustion chamber then extracts thermal energy from the resulting combustion exhaust gases and converts them into mechanical energy. A generator connected to the expansion turbine converts this mechanical energy for generating electricity into electrical energy.

Im Betrieb der Gasturbinenanlage entstehen in der Brennkammer, die den Heißgaspfad zwischen Brenner und Gasturbine bildet, Temperaturen, die typischerweise in der Größenordnung von ca. 1300 bis 1500 Grad Celsius liegen. Zur thermischen Abschirmung der den Heißgaspfad umschließenden Bauteile und Tragstrukturen werden deshalb entsprechende Brennkammerauskleidungen, beispielsweise in Form von Hitzeschilden, eingesetzt.During operation of the gas turbine plant, temperatures which are typically in the order of about 1300 to 1500 degrees Celsius arise in the combustion chamber, which forms the hot gas path between burner and gas turbine. For thermal shielding of the hot gas path enclosing components and support structures therefore appropriate combustion chamber linings, for example in the form of heat shields, are used.

Solche Hitzeschilde können dabei sowohl metallisch als auch keramisch ausgeführt werden. Bei Gasturbinenanlagen werden aufgrund der agressiven Heißgase keramische Materialien bevorzugt, die beispielsweise mittels eines Gießprozesses hergestellt werden. Hierzu ist ein Werkzeug sowie ein Verfahren zur Herstellung von Feuerfestkeramiken aus der EP 1 741 531 A1 bekannt. Dabei wird eine Gießform eingesetzt, welche als Baugruppe aus mehreren Einzelteilen zusammengebaut ist. Hierbei werden allseitig Formflächen durch die Gießform abgebildet, so dass sich unmittelbar die gewünschte Bauteilform ergibt. Zur Einbringung des Materials ist eine Einfüllöffnung vorhanden, in der sich überschüssiges Material zurückstauen kann.Such heat shields can be carried out both metallic and ceramic. In gas turbine plants ceramic materials are preferred due to the aggressive hot gases, which are produced for example by means of a casting process. For this purpose, a tool and a method for producing refractory ceramics from the EP 1 741 531 A1 known. In this case, a casting mold is used, which as Assembly is assembled from several individual parts. In this case, molding surfaces are imaged on all sides by the casting mold, so that the desired component shape results directly. For the introduction of the material there is a filling opening, in which excess material can accumulate.

Im Verlauf des Gießprozesses können aber in der Gießmasse Lufteinschlüsse entstehen, die zu Fehlstellen (Lunker) im Grünling bzw. im fertig gebrannten Bauteil führen können. Diese Fehlstellen liegen dabei sowohl im Volumen als auch an der Oberfläche der Feuerfestkeramiken vor. Oberflächenfehler stellen aber gerade auf der Heißgasseite der Feuerfestkeramik das Hauptausschusskriterium im Rahmen der Qualitätskontrolle dar, da diese die mechanischen Eigenschaften besonders beeinflussen. Durch die Lunker kann es zu einer Schwächung der mechanischen Strukturen und damit zu einer verstärkten Rissbildung in der Feuerfestkeramik kommen.In the course of the casting process, however, air pockets can form in the casting compound which can lead to defects (blowholes) in the green body or in the finished component. These defects are present both in volume and on the surface of the refractory ceramics. On the hot gas side of refractory ceramics, however, surface defects are the main criterion for the quality control review since they have a particular influence on the mechanical properties. Due to the voids, it can lead to a weakening of the mechanical structures and thus to increased cracking in the refractory ceramic.

Aufgabe der Erfindung ist es, ein Verfahren bereit zu stellen, das diesen Nachteil vermeidet.The object of the invention is to provide a method which avoids this disadvantage.

Diese Aufgabe wird mit dem Verfahren des Anspruchs 1 gelöst.This object is achieved by the method of claim 1.

Gattungsgemäß umfasst das Verfahren die folgende Schritte:

  • Einfüllen einer Gießmasse in eine Bauteilgießform für eine Feuerfestkeramik,
  • Verschließen der Gießform, so dass die Gießmasse nach dem Verschließen unter einem definierten statischen Druck steht,
  • gerichtetes Vibrieren der Gießform in Richtung (V) einer Oberflächenormalen (N) einer Oberfläche der herzustellenden Feuerfestkeramik, an die besondere Qualitätsanforderungen für den Einsatz als Hitzeschild gestellt werden,
  • und anschließendes Entformen und Brennen des gegossenen Bauteils.
Generically, the method comprises the following steps:
  • Filling a casting compound into a component casting mold for a refractory ceramic,
  • Closing the casting mold so that the casting compound, after sealing, is under a defined static pressure,
  • directed vibration of the casting mold in the direction (V) of a surface standard (N) of a surface of the refractory ceramic to be produced, to which special quality requirements for use as a heat shield are set,
  • and then demolding and firing the cast component.

Dadurch, dass die Gießmasse nach dem Einbringen in die Gießform unter Aufrechterhaltung eines definierten statischen Drucks in Richtung der Oberflächennormalen qualitätskritischer Bauteilflächen gerichtet vibriert wird, lässt sich eine nahezu lunkerfreie Oberfläche erzielen. Eine Schwächung des keramischen Hitzeschildes, insbesondere der am stärksten beanspruchten Heißgasseite aufgrund festigkeitsreduzierender Fehlstellen, wird so effektiv verhindert.Characterized in that the casting material after introduction into the mold while maintaining a defined static pressure in the direction of the surface normal quality critical Directed component surfaces vibrated, can achieve a virtually void-free surface. A weakening of the ceramic heat shield, in particular the most highly stressed hot gas site due to strength-reducing defects, is effectively prevented.

Ein Hitzeschild bestehend aus zumindest einer Feuerfestkeramik die mit dem Verfahren hergestellt ist, ist dabei besonders robust und eine mit einem solchen Hitzeschild ausgerüstete Gasturbinenanlage kann sicher betrieben werden.A heat shield consisting of at least one refractory ceramic produced by the method is particularly robust and equipped with such a heat shield gas turbine plant can be operated safely.

Die Erfindung soll nun anhand der in der Figur beispielhaft dargestellten Feuerfestkeramik K erläutert werden. Im Rahmen des Gießprozesses dieser Feuerfestkeramik kommt ein nicht näher gezeigter Gießformdeckel zum Einsatz, der beim Aufsetzen auf die Gießformschale in die darin befindliche Gießmasse eintaucht und die Gießmasse beim Schließen des Deckels zunehmend bis hin zum Gießformverschluss mit einem zuvor festgelegten statischen Druck beaufschlagt.The invention will now be explained with reference to the refractory ceramic K exemplified in the figure. As part of the casting process of this refractory ceramic is not shown in detail mold cover is used, which dips when placed on the mold shell in the molding compound therein and increasingly affects the casting compound when closing the lid up to the mold closure with a predetermined static pressure.

Bei gegebener Deckelgeometrie stellt die Füllhöhe der Gießmasse den wesentlichen Prozessparameter dar, der den Masse-Verdrängungsgrad und damit den resultierenden statischen Druck bestimmt.For a given lid geometry, the filling level of the casting compound represents the essential process parameter, which determines the mass displacement and thus the resulting static pressure.

Erfindungsgemäß erfolgt bereits das Aufsetzen des Gießformdeckels unter Vibration.According to the invention, the casting lid is already placed under vibration.

Zum sicheren Gießformverschluss ist die Gießform dann mit einer Spannvorrichtung zu versehen, mit der hohe Spannkräfte erzeugt werden können. Eine derartige Spannvorrichtung stellen beispielsweise Kniehebelspanner dar.For a secure mold closure, the mold is then to be provided with a clamping device, with the high clamping forces can be generated. Such a clamping device represent, for example toggle levers.

Vorzugsweise entspricht die Geometrie des Gießformverschlusses schon der eigentlichen Geometrie der zu erzeugenden Feuerfestkeramik K, so dass eine Nachbearbeitung der Bauteilflächen ganz entfallen kann und auch das Schleifen gegebenenfalls vorhandener Angussstege deutlich reduziert werden kann.Preferably, the geometry of the mold closure already corresponds to the actual geometry of the refractory ceramic K to be produced, so that a post-processing of the component surfaces can be completely eliminated and also the grinding of any existing sprue webs can be significantly reduced.

Claims (3)

Verfahren zur Herstellung von Feuerfestkeramiken für den Einsatz als Hitzeschild im Heißgaspfad von Gasturbinenanlagen, umfassend die Schritte: - Einfüllen einer Gießmasse in eine Bauteilgießform für die Feuerfestkeramik, - Vibration der Gießform, - Aufsetzen eines Gießformdeckels mit fortgesetzter Vibration, - Aufbringung einer Spannkraft auf den Gießformdeckel mittels einer Spannvorrichtung, so dass die Gießmasse unter Druck steht, - gerichtetes Vibrieren der Gießform in Richtung (V) einer Oberflächennormalen (N) einer ersten Oberfläche (HS) der herzustellenden Feuerfestkeramik, an die besondere Qualitätsanforderungen für den Einsatz als Hitzeschild gestellt werden, - und anschließendes Entformen und Brennen des gegossenen Bauteils. Process for the production of refractory ceramics for use as a heat shield in the hot gas path of gas turbine plants, comprising the steps: Filling a casting compound into a component casting mold for the refractory ceramic, Vibration of the mold, Placing a mold cover with continued vibration, Application of a clamping force to the mold cover by means of a clamping device, so that the molding compound is under pressure, directed vibration of the casting mold in the direction (V) of a surface normal (N) of a first surface (HS) of the refractory ceramic to be produced, to which special quality requirements for use as a heat shield are made, - And then demolding and firing of the cast component. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass die Oberfläche an die besondere Qualitätsanforderungen gestellt wird, die Heißgasseite (HS) der Feuerfestkeramik (K) ist.
Method according to claim 1,
characterized,
that the surface is made to the special quality requirements, the hot gas (HS) of the refractory ceramic (K) is.
Verfahren nach Anspruch 1 oder 2,
dadurch gekennzeichnet,
dass der von der Spannvorrichtung erzeugt Druck im Wesentlichen durch die Füllhöhe bestimmt wird.
Method according to claim 1 or 2,
characterized,
that the pressure generated by the clamping device is determined essentially by the filling level.
EP16001473.4A 2011-08-31 2012-08-14 Method for producing fire-retardant ceramics for gas turbine plants Withdrawn EP3120982A3 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011081847A DE102011081847A1 (en) 2011-08-31 2011-08-31 Process for producing refractory ceramics for gas turbine installations
EP12748202.4A EP2750844A1 (en) 2011-08-31 2012-08-14 Process for producing refractory ceramics for gas turbine plants

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP12748202.4A Division EP2750844A1 (en) 2011-08-31 2012-08-14 Process for producing refractory ceramics for gas turbine plants

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EP3120982A2 true EP3120982A2 (en) 2017-01-25
EP3120982A3 EP3120982A3 (en) 2017-03-08

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EP16001473.4A Withdrawn EP3120982A3 (en) 2011-08-31 2012-08-14 Method for producing fire-retardant ceramics for gas turbine plants
EP12748202.4A Withdrawn EP2750844A1 (en) 2011-08-31 2012-08-14 Process for producing refractory ceramics for gas turbine plants

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US (1) US20140165573A1 (en)
EP (2) EP3120982A3 (en)
DE (1) DE102011081847A1 (en)
RU (1) RU2014112056A (en)
WO (1) WO2013029980A1 (en)

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CN114484506B (en) * 2022-01-27 2023-04-18 西安鑫垚陶瓷复合材料有限公司 Shaping mold for ceramic matrix composite single-head flame tube and preparation method

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EP1741531A1 (en) 2005-07-07 2007-01-10 Siemens Aktiengesellschaft Mould for the production of a ceramic heat shield elements

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EP3120982A3 (en) 2017-03-08
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RU2014112056A (en) 2015-10-10
US20140165573A1 (en) 2014-06-19

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