EP3098524A1 - Air conditioner - Google Patents
Air conditioner Download PDFInfo
- Publication number
- EP3098524A1 EP3098524A1 EP15783941.6A EP15783941A EP3098524A1 EP 3098524 A1 EP3098524 A1 EP 3098524A1 EP 15783941 A EP15783941 A EP 15783941A EP 3098524 A1 EP3098524 A1 EP 3098524A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- hairpin
- resin bracket
- air conditioner
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/30—Arrangement or mounting of heat-exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0059—Indoor units, e.g. fan coil units characterised by heat exchangers
- F24F1/0067—Indoor units, e.g. fan coil units characterised by heat exchangers by the shape of the heat exchangers or of parts thereof, e.g. of their fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0477—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/06—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
- F28F21/062—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material the heat-exchange apparatus employing tubular conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/06—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
- F28F21/067—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/013—Auxiliary supports for elements for tubes or tube-assemblies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/32—Safety or protection arrangements; Arrangements for preventing malfunction for limiting movements, e.g. stops, locking means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/08—Fastening; Joining by clamping or clipping
Definitions
- the present invention relates to an air conditioner in which a resin bracket is provided in a unit main body and at least one side portion of a heat exchanger is rigidly supported by the resin bracket.
- a wall-mounted air conditioner and the like have been known in the past.
- a bracket which is integrally molded with a resin material so as to have a shape corresponding to the shape of the side surface of a finned tube heat exchanger, (hereinafter, referred to as a resin bracket) is rigidly installed on a base forming a unit main body and one side portion of the finned tube heat exchanger is rigidly supported by the resin bracket.
- PTL 1 discloses an air conditioner.
- a plurality of insertion holes which have the shape of a parallelogram and include standing walls provided therearound, are formed at a resin bracket, two sets of hairpin sections, which are disposed parallel to each other, are inserted into each insertion hole along two parallel sides, and latching hooks provided on the respective sides latch to the corresponding hairpin sections from one side and rigidly support one side portion of a heat exchanger.
- PTL 2 discloses an air conditioner.
- one surface of a resin bracket is provided with grooves into which hairpin sections, which are arranged so as to form two parallel lines, can be inserted, the hairpin sections, which are arranged so as to form two parallel lines, are inserted into the grooves along outer walls and inner walls, a plurality of latching hooks provided along the outer walls latch to the corresponding hairpin sections from one side and rigidly support one side portion of a heat exchanger, and the shape of a tip of each latching hook latching to the inner peripheral side of the hairpin section is formed in the shape of an arc having substantially the same diameter as the inner peripheral side of the hairpin section.
- the invention has been made in consideration of the above-mentioned circumstances, and an object of the invention is to provide an air conditioner in which one side of a heat exchanger is rigidly supported by a resin bracket and which can prevent the separation of the heat exchanger, which is caused by physical shocks or the like generated when the air conditioner is dropped during transport, by sufficiently securing a fixing force between the heat exchanger and the resin bracket.
- the air conditioner of the invention employs the following means.
- an air conditioner in which a resin bracket is installed in a unit main body and at least one side portion of a finned tube heat exchanger is rigidly supported by the resin bracket.
- the resin bracket includes a plurality of long holes into which hairpin sections of heat transfer tubes protruding from a side surface of the heat exchanger are inserted and supported; and a pair of latching hooks, which receive the hairpin section of the heat exchanger while being elastically deformed during insertion of the hairpin section of the heat exchanger and latch to and support the hairpin section from both sides, are provided at a specific long hole, which is selected from the long holes, along both long side portions of the specific long hole.
- the resin bracket which rigidly supports at least one side portion of the finned tube heat exchanger, is provided with the plurality of long holes into which hairpin sections of heat transfer tubes protruding from the side surface of the heat exchanger are inserted and supported; and the pair of latching hooks, which receive the hairpin section of the heat exchanger while being elastically deformed during insertion of the hairpin section of the heat exchanger and latch to and support the hairpin section from both sides, are provided at a specific long hole, which is selected from the long holes, along both long side portions of the specific long hole.
- the hairpin section is latched and supported from both sides by the pair of latching hooks that are provided along both long side portions of the specific long hole selected from the plurality of long holes, it is possible to prevent the hairpin sections from being separated from the long holes and to support the heat exchanger by reliably securing a force for fixing the heat exchanger to the resin bracket even when the heat exchanger is moved in a lateral direction. Therefore, it is possible to reliably prevent the separation of the heat exchanger, which is caused by physical shocks generated when the air conditioner is dropped during transport, and to reduce assembling man-hours by reducing the number of portions that are bound by tie-wrap bands.
- the pair of latching hooks which latch to and support the hairpin section from both sides, are installed at only the selected specific long hole, it is possible to prevent an assembly force, which is required to assemble the heat exchanger while elastically deforming the pair of latching hooks, from excessively increasing and to ensure ease of assembly.
- a standing wall may be provided along the circumference of the specific long hole, and slit-like cuts may be formed on both sides of each latching hook, so that the pair of latching hooks are formed using a part of the standing wall.
- the standing wall is provided along the circumference of the specific long hole and the slit-like cuts are formed on both sides of each latching hook, so that the pair of latching hooks are formed using a part of the standing wall.
- the pair of latching hooks which are provided along both long side portions of the specific long hole, can be formed integrally with the standing wall, which is provided around the specific long hole and serves as the surface for supporting the hairpin section, so as to be elastically deformable by forming the respective slit-like cuts. Accordingly, it is possible to easily form the pair of latching hooks, which can receive the hairpin section while being elastically deformed, at the specific long hole.
- outer surfaces, which latch to and support the hairpin section, of the pair of latching hooks may be formed in the shape of a curved surface along the curvature of an inner peripheral side of the hairpin section.
- the outer surfaces, which latch to and support the hairpin section, of the pair of latching hooks are formed in the shape of a curved surface along the curvature of an inner peripheral side of the hairpin section, the inner peripheral side of the hairpin section can be supported by the outer surfaces of the pair of latching hooks. Accordingly, it is possible to prevent deformation and damage of the hairpin section by preventing the concentration of stress when a load is applied to the hairpin section.
- inner surfaces, which come into contact with the hairpin section when the hairpin section is inserted, of the pair of latching hooks may be formed in the shape of a curved surface along the curvature of an outer peripheral side of the hairpin section.
- the inner surfaces, which come into contact with the hairpin section when the hairpin section is inserted, of the pair of latching hooks are formed in the shape of a curved surface along the curvature of an outer peripheral side of the hairpin section. Accordingly, when the heat exchanger is assembled to the resin bracket, the hairpin section is inserted into the specific long hole, the outer peripheral side of the hairpin section comes into contact with the inner surfaces of the pair of latching hooks, and the hairpin section is pushed into the specific long hole while elastically deforming the pair of latching hooks so as to push and open the pair of latching hooks.
- the outer peripheral side of the hairpin section can come into surface contact with the inner surfaces of the pair of latching hooks in that case. Accordingly, it is possible to prevent deformation and damage of the hairpin section by preventing the concentration of stress when a pushing force is applied to the hairpin section.
- At least one protruding portion which is used to horizontally place the resin bracket, may be integrally molded on a surface of the resin bracket opposite to a surface of the resin bracket into which the heat exchanger is inserted.
- At least one protruding portion which is used to horizontally place the resin bracket, is integrally molded on a surface of the resin bracket opposite to a surface of the resin bracket into which the heat exchanger is inserted. Accordingly, when the heat exchanger is assembled to the resin bracket, the resin bracket can be horizontally placed and the hairpin sections of the heat exchanger can be inserted and pushed into the specific long hole and can be latched and supported by the latching hooks. Therefore, it is possible to easily and stably assemble the heat exchanger to the resin bracket.
- a hairpin section is latched and supported from both sides by a pair of latching hooks that are provided along both long side portions of a specific long hole selected from a plurality of long holes, it is possible to prevent the hairpin section from being separated from the long hole and to support the heat exchanger by reliably securing a force for fixing the heat exchanger to the resin bracket even when the heat exchanger is moved in a lateral direction. Therefore, it is possible to reliably prevent the separation of the heat exchanger, which is caused by physical shocks or the like generated when the air conditioner is dropped during transport, and to reduce assembling man-hours by reducing the number of portions that are bound by tie-wrap bands.
- the pair of latching hooks which latch to and support the hairpin section from both sides, are installed at only the selected specific long hole, it is possible to prevent an assembly force, which is required to assemble the heat exchanger while elastically deforming the pair of latching hooks, from excessively increasing and to ensure ease of assembly.
- Fig. 1 is a perspective view showing a state in which a heat exchanger is mounted on an air conditioner according to this embodiment
- Fig. 2 is a perspective view showing a state in which the heat exchanger and a resin bracket are assembled to each other
- Fig. 3 is a perspective view of the resin bracket.
- the air conditioner 1 includes a base 3 that forms a unit main body 2.
- a heat exchanger 4, an outlet assembly 7, a blower fan (not shown), a control box, and the like are assembled to the base 3 and a front cover and a front panel, which form the unit main body 2, are assembled to the base 3 so as to cover an upper surface, left and right side surfaces, and a front surface thereof.
- the heat exchanger 4 is formed of a finned tube heat exchanger having a structure in which a plurality of plate-like fins 6 are arranged on a plurality of heat transfer tubes 5, which are arranged at a predetermined pitch, at predetermined intervals.
- the heat exchanger 4 includes a front-side heat exchanger 4A and a back-side heat exchanger 4B that are disposed in an "A" shape and are integrated with each other, and is adapted to be assembled into the unit main body 2 by brackets 8 and 9 that are rigidly installed on both left and right sides of the base 3.
- the blower fan (not shown) is provided in the internal space of the heat exchanger 4, and one end side of the blower fan is rotatably supported on a bearing portion 10 of the base 3 by a bearing, and the other end side thereof is connected to an output shaft of a motor 11 assembled to the bracket 9.
- a crossflow fan is used as the blower fan.
- the outlet assembly 7 includes a wind passage-forming member including a stabilizer, a drain pan for the front-side heat exchanger 4A that is molded integrally with the wind passage-forming member, a flap and a louver that adjust a wind direction and are assembled to the wind passage-forming member, and a motor that rotates the flap and the louver.
- the control box is assembled to the right end portion of the base 3, and receives operation signal from a remote control and controls the operation of the air conditioner.
- the bracket 8 which rigidly supports one side portion of the heat exchanger 4, is a bracket that is integrally molded with a resin material, such as an ABS resin or a PP resin, (hereinafter, referred to as a resin bracket), and includes a fixing substrate 12 that has a predetermined thickness corresponding to the shape of the side surface of the heat exchanger 4.
- the surface of the fixing substrate 12 facing one side of the heat exchanger 4 is formed of a flat surface, and a plurality of long holes 13 into which a plurality of hairpin sections 5A of the heat transfer tubes 5 laterally protruding from the side surfaces of the heat exchanger 4 can be inserted are formed at the flat surface so as to correspond to the arrangement of the hairpin sections 5A.
- the standing wall 14 is provided along the entire circumference of each of specific long holes 13 selected from the plurality of long holes 13, that is to say, three long holes 13A, 13B, and 13C corresponding to three hairpin sections 5A, which are arranged in a vertical direction, of the hairpin sections 5A of a middle line among the hairpin sections 5A of the front-side heat exchanger 4A, which are arranged so as to form three lines in a front-back direction, and two long holes 13D and 13E corresponding to two hairpin sections 5A, which are positioned on the lowermost side, of the hairpin sections 5A of two lines, which are positioned on the back side, among the hairpin sections 5A of the back-side heat exchanger 4B that are arranged so as to form three lines in the front-back direction.
- the standing wall 14 is provided along only one side of a long side portion of each of the other long holes 13.
- Two slit-like cuts 15 are formed at predetermined intervals on each of portions, which are provided along both long side portions, of the standing wall 14, which is provided along the entire circumference of each of the specific long holes 13A to 13E. Accordingly, a pair of latching hooks 16, which are elastically deformable and face each other, are provided between the two pairs of slit-like cuts 15 of each of the long holes 13A to 13E.
- outer surfaces 16A, which latch to and support the hairpin section 5A, of the pair of latching hooks 16, which are provided at each of the long holes 13A to 13E, are formed in the shape of a curved surface along the curvature of an inner peripheral side 5B of the hairpin section 5A. Further, when the hairpin section 5A is inserted and pushed into each of the long holes 13A to 13E and is latched and supported by the pair of latching hooks 16, inner surfaces 16B of the pair of latching hooks 16 with which an outer peripheral side 5C of the hairpin section 5A comes into contact are formed in the shape of a curved surface along the curvature of an outer peripheral side 5C of the hairpin section 5A.
- the hairpin section 5A of the heat exchanger 4 is latched and supported by the curved surfaces, which are along the curvature of the inner peripheral side 5B of the hairpin section 5A, of the outer surfaces 16A of the pair of latching hooks 16. Furthermore, when the hairpin section 5A is inserted and pushed into each of the long holes 13A to 13E and is latched and supported by the pair of latching hooks 16 while the pair of latching hooks 16 are elastically deformed, the outer surface 16A of the hairpin section 5A can be pushed into the long hole while coming into surface contact with the inner surfaces 16B, which are formed of curved surfaces along the curvature of the outer peripheral side 5C of the hairpin section 5A, of the pair of latching hooks 16.
- a latching hook 17 which latches to and supports the hairpin section 5A from only one side, is provided at the standing wall 14 that is provided along one side of the long side of each of the other long holes 13 except for the long holes 13A to 13E.
- the outer and inner surfaces of the latching hook 17 may be formed so as to have the same structure as the outer and inner surfaces 16A and 16B of the latching hook 16.
- fixing boss portions 18, which are used to fasten and fix the resin bracket 8 to the base 3 forming the unit main body 2 by screws or the like, are molded integrally with the resin bracket 8 at two upper and lower positions close to the rear end of the fixing substrate 12.
- At least one protruding portion 19, which is used to horizontally place the resin bracket 8, is molded integrally with the resin bracket 8 at a vertically intermediate position close to the front end of the fixing substrate 12; the resin bracket 8 is horizontally placed by the protruding portion 19 or the like so that the surface of the resin bracket 8 on which the standing wall 14, the latching hooks 16 and 17, the fixing boss portions 18, and the protruding portion 19 are provided faces downward; the hairpin sections 5A of the heat exchanger 4 are inserted into the long holes 13 and 13A to 13E; and the hairpin sections 5A are pushed into the long holes while the latching hooks are elastically deformed up to positions where the hairpin sections 5A are latched and supported by the latching hooks 16 and 17. Accordingly, the heat exchanger 4 and the resin bracket 8 can be integrally assembled to each other as shown in Fig. 2 .
- the heat exchanger 4 is assembled. Further, the resin bracket 8 is horizontally placed so that the surface of the fixing substrate 12 on which the standing walls 14, the latching hooks 16 and 17, the fixing boss portions 18, and the protruding portion 19 are provided faces downward; the hairpin sections 5A of the heat exchanger 4 are inserted and pushed into the long holes 13 and 13A to 13E; and the hairpin sections 5A are latched and supported by the latching hooks 16 and 17. Accordingly, the resin bracket 8 is integrally assembled to the heat exchanger 4.
- the outer peripheral side 5C of the hairpin section 5A which is inserted into each of the long holes 13A to 13E, comes into surface contact with the inner surfaces 16B of the pair of latching hooks 16 first as shown by a broken line and is pushed into each of the long holes 13A to 13E while elastically deforming the pair of latching hooks 16 so as to push and open the pair of latching hooks 16. Then, when the hairpin section 5A passes through the pair of latching hooks 16, and the latching hooks 16 elastically return to original positions, the inner peripheral side 5B of the hairpin section 5A is latched and supported by the outer surfaces 16A as shown by a solid line.
- the hairpin section 5A of the heat exchanger 4 is latched and supported at the position of each of the selected five specific long holes 13A to 13E from both sides by the pair of latching hooks 16 that are provided at the long side portion of each of the specific long holes, and the hairpin section 5A is latched and supported at the position of each of the other long holes 13 from one side by the latching hook 17 that is provided at one long side of each of the other long holes. Accordingly, it is possible to latch to and support the hairpin section 5A by reliably securing a fixing force with respect to the resin bracket 8.
- the heat exchanger 4 it is possible to assemble the heat exchanger 4 to the base 3 so as to sufficiently prevent the separation of the heat exchanger 4, which is caused by physical shocks or the like generated when the air conditioner is dropped during transport, by binding the hairpin section 5A and the resin bracket 8 with a tie-wrap band at one position close to the fixing boss portion 18 where the resin bracket 8 is fixed to the base 3, as necessary.
- the standing wall 14 is provided along the circumference of each of the long holes 13 and 13A to 13E and the slit-like cuts 15 are formed on both sides of each latching hook, so that the pair of latching hooks 16 are formed using a part of the standing wall 14.
- the pair of latching hooks 16, which are provided along both long side portions of each of the long holes 13A to 13E, can be formed integrally with the standing wall 14, which is provided around each of the long holes 13A to 13E and serves as the surface for supporting the hairpin section 5A, so as to be elastically deformable by forming the respective slit-like cuts 15. Accordingly, it is possible to easily form the pair of latching hooks 16, which can receive the hairpin section 5A while being elastically deformed, at each of the long holes 13A to 13E.
- the outer surfaces 16A, which latch to and support the hairpin section 5A, of the pair of latching hooks 16 are formed in the shape of a curved surface along the curvature of the inner peripheral side 5B of the hairpin section 5A, the inner peripheral side 5B of the hairpin section 5A can be supported by the outer surfaces 16A of the pair of latching hooks 16. Accordingly, it is possible to prevent the deformation and damage of the hairpin section 5A by preventing the concentration of stress when a load is applied to the hairpin section 5A.
- the inner surfaces 16B, which come into contact with the hairpin section 5A when the hairpin section 5A is inserted, of the pair of latching hooks 16 are formed in the shape of a curved surface along the curvature of the outer peripheral side 5C of the hairpin section 5A. For this reason, when the heat exchanger 4 is assembled to the resin bracket 8, the hairpin section 5A is inserted into each of the long holes 13A to 13E, the outer peripheral side 5C of the hairpin section 5A comes into contact with the inner surfaces 16B of the pair of latching hooks 16, and the hairpin section 5A is pushed into each of the long holes 13A to 13E while elastically deforming the pair of latching hooks 16 so as to push and open the pair of latching hooks 16.
- the outer peripheral side 5C of the hairpin section 5A can come into surface contact with the inner surfaces 16B of the pair of latching hooks 16 in that case. Accordingly, it is possible to prevent the deformation and damage of the hairpin section 5A by preventing the concentration of stress when a pushing force is applied to the hairpin section 5A.
- At least one protruding portion 19, which is used to horizontally place the resin bracket 8 is integrally molded on the surface of the resin bracket 8 opposite to the surface of the resin bracket 8 into which the heat exchanger 4 is inserted. Accordingly, when the heat exchanger 4 is assembled to the resin bracket 8, the resin bracket 8 can be horizontally placed and the hairpin sections 5A of the heat exchanger 4 can be inserted and pushed into the long holes 13 and 13A to 13E of the resin bracket 8 and can be latched and supported by the latching hooks 16 and 17. Therefore, it is possible to easily and stably assemble the heat exchanger 4 to the resin bracket 8.
- the number of specific long holes 13A to 13E where the pair of latching hooks 16 are provided is limited to five in the embodiment.
- the number of specific long holes 13A to 13E is not limited to five, and the number of specific long holes 13A to 13E may be appropriately set according to the size of the heat exchanger 4, the number of the hairpin sections 5A, a pushing force that is required to assemble the resin bracket 8, a force that rigidly holds the heat exchanger 4 by the resin bracket 8, and the like.
- the shape of the heat exchanger 4 is also not limited to a shape in which the front-side heat exchanger 4A and the back-side heat exchanger 4B are disposed in an "A" shape as in the embodiment, and it goes without saying that various shapes can be employed as the shape of the heat exchanger 4. Accordingly, the shape of the resin bracket 8 is also modified into various shapes so as to correspond to the shape of the heat exchanger 4.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
Abstract
Description
- The present invention relates to an air conditioner in which a resin bracket is provided in a unit main body and at least one side portion of a heat exchanger is rigidly supported by the resin bracket.
- A wall-mounted air conditioner and the like have been known in the past. In the air conditioner, a bracket, which is integrally molded with a resin material so as to have a shape corresponding to the shape of the side surface of a finned tube heat exchanger, (hereinafter, referred to as a resin bracket) is rigidly installed on a base forming a unit main body and one side portion of the finned tube heat exchanger is rigidly supported by the resin bracket.
- PTL 1 discloses an air conditioner. In this air conditioner, a plurality of insertion holes, which have the shape of a parallelogram and include standing walls provided therearound, are formed at a resin bracket, two sets of hairpin sections, which are disposed parallel to each other, are inserted into each insertion hole along two parallel sides, and latching hooks provided on the respective sides latch to the corresponding hairpin sections from one side and rigidly support one side portion of a heat exchanger.
- Further,
PTL 2 discloses an air conditioner. In this air conditioner, one surface of a resin bracket is provided with grooves into which hairpin sections, which are arranged so as to form two parallel lines, can be inserted, the hairpin sections, which are arranged so as to form two parallel lines, are inserted into the grooves along outer walls and inner walls, a plurality of latching hooks provided along the outer walls latch to the corresponding hairpin sections from one side and rigidly support one side portion of a heat exchanger, and the shape of a tip of each latching hook latching to the inner peripheral side of the hairpin section is formed in the shape of an arc having substantially the same diameter as the inner peripheral side of the hairpin section. -
- [PTL 1] Japanese Patent No.
4042799 - [PTL 2] Japanese Patent No.
5174530 - However, since the hairpin sections of the heat exchanger are inserted into the insertion holes or grooves of the resin bracket and elastically deformable latching hooks, which are provided along the insertion holes or the grooves, latch to the hairpin sections from one side and rigidly support the hairpin sections in the air conditioners disclosed in PTL 1 and
PTL 2, there is no special problem during a normal operation, normal use, or transport but packaged air conditioners are often dropped during transport. In this case, there is a concern that the heat exchanger may be separated from the resin bracket due to physical shocks. - In the past, measures for binding the heat exchanger and the resin bracket at a plurality of positions by tie-wrap bands or the like have been employed as measures for preventing the separation of the heat exchanger that is caused by physical shocks generated when the air conditioner is dropped during transport. However, there is a problem in that wasteful man-hours are required.
- The invention has been made in consideration of the above-mentioned circumstances, and an object of the invention is to provide an air conditioner in which one side of a heat exchanger is rigidly supported by a resin bracket and which can prevent the separation of the heat exchanger, which is caused by physical shocks or the like generated when the air conditioner is dropped during transport, by sufficiently securing a fixing force between the heat exchanger and the resin bracket.
- In order to solve the above-mentioned problem, the air conditioner of the invention employs the following means.
- That is, according to an aspect of the invention, there is provided an air conditioner in which a resin bracket is installed in a unit main body and at least one side portion of a finned tube heat exchanger is rigidly supported by the resin bracket. The resin bracket includes a plurality of long holes into which hairpin sections of heat transfer tubes protruding from a side surface of the heat exchanger are inserted and supported; and a pair of latching hooks, which receive the hairpin section of the heat exchanger while being elastically deformed during insertion of the hairpin section of the heat exchanger and latch to and support the hairpin section from both sides, are provided at a specific long hole, which is selected from the long holes, along both long side portions of the specific long hole.
- In an air conditioner in which hairpin sections of a heat exchanger are inserted into a plurality of long holes of a resin bracket and the heat exchanger is rigidly supported in a unit main body, there is a concern that the heat exchanger may be separated from the resin bracket due to physical shocks or the like generated when the air conditioner is dropped during transport. For this reason, a plurality of portions of the air conditioner are bound by tie-wrap bands. However, according to the aspect of the invention, the resin bracket, which rigidly supports at least one side portion of the finned tube heat exchanger, is provided with the plurality of long holes into which hairpin sections of heat transfer tubes protruding from the side surface of the heat exchanger are inserted and supported; and the pair of latching hooks, which receive the hairpin section of the heat exchanger while being elastically deformed during insertion of the hairpin section of the heat exchanger and latch to and support the hairpin section from both sides, are provided at a specific long hole, which is selected from the long holes, along both long side portions of the specific long hole. Accordingly, since the hairpin section is latched and supported from both sides by the pair of latching hooks that are provided along both long side portions of the specific long hole selected from the plurality of long holes, it is possible to prevent the hairpin sections from being separated from the long holes and to support the heat exchanger by reliably securing a force for fixing the heat exchanger to the resin bracket even when the heat exchanger is moved in a lateral direction. Therefore, it is possible to reliably prevent the separation of the heat exchanger, which is caused by physical shocks generated when the air conditioner is dropped during transport, and to reduce assembling man-hours by reducing the number of portions that are bound by tie-wrap bands. Further, since the pair of latching hooks, which latch to and support the hairpin section from both sides, are installed at only the selected specific long hole, it is possible to prevent an assembly force, which is required to assemble the heat exchanger while elastically deforming the pair of latching hooks, from excessively increasing and to ensure ease of assembly.
- Furthermore, in the air conditioner according to the aspect, a standing wall may be provided along the circumference of the specific long hole, and slit-like cuts may be formed on both sides of each latching hook, so that the pair of latching hooks are formed using a part of the standing wall.
- According to the aspect, the standing wall is provided along the circumference of the specific long hole and the slit-like cuts are formed on both sides of each latching hook, so that the pair of latching hooks are formed using a part of the standing wall. Accordingly, the pair of latching hooks, which are provided along both long side portions of the specific long hole, can be formed integrally with the standing wall, which is provided around the specific long hole and serves as the surface for supporting the hairpin section, so as to be elastically deformable by forming the respective slit-like cuts. Accordingly, it is possible to easily form the pair of latching hooks, which can receive the hairpin section while being elastically deformed, at the specific long hole.
- Moreover, in any one of the above-mentioned air conditioners, outer surfaces, which latch to and support the hairpin section, of the pair of latching hooks may be formed in the shape of a curved surface along the curvature of an inner peripheral side of the hairpin section.
- According to the aspect, since the outer surfaces, which latch to and support the hairpin section, of the pair of latching hooks are formed in the shape of a curved surface along the curvature of an inner peripheral side of the hairpin section, the inner peripheral side of the hairpin section can be supported by the outer surfaces of the pair of latching hooks. Accordingly, it is possible to prevent deformation and damage of the hairpin section by preventing the concentration of stress when a load is applied to the hairpin section.
- Further, in any one of the above-mentioned air conditioners, inner surfaces, which come into contact with the hairpin section when the hairpin section is inserted, of the pair of latching hooks may be formed in the shape of a curved surface along the curvature of an outer peripheral side of the hairpin section.
- According to the aspect, the inner surfaces, which come into contact with the hairpin section when the hairpin section is inserted, of the pair of latching hooks are formed in the shape of a curved surface along the curvature of an outer peripheral side of the hairpin section. Accordingly, when the heat exchanger is assembled to the resin bracket, the hairpin section is inserted into the specific long hole, the outer peripheral side of the hairpin section comes into contact with the inner surfaces of the pair of latching hooks, and the hairpin section is pushed into the specific long hole while elastically deforming the pair of latching hooks so as to push and open the pair of latching hooks. However, the outer peripheral side of the hairpin section can come into surface contact with the inner surfaces of the pair of latching hooks in that case. Accordingly, it is possible to prevent deformation and damage of the hairpin section by preventing the concentration of stress when a pushing force is applied to the hairpin section.
- In addition, in any one of the above-mentioned air conditioners, at least one protruding portion, which is used to horizontally place the resin bracket, may be integrally molded on a surface of the resin bracket opposite to a surface of the resin bracket into which the heat exchanger is inserted.
- According to the aspect, at least one protruding portion, which is used to horizontally place the resin bracket, is integrally molded on a surface of the resin bracket opposite to a surface of the resin bracket into which the heat exchanger is inserted. Accordingly, when the heat exchanger is assembled to the resin bracket, the resin bracket can be horizontally placed and the hairpin sections of the heat exchanger can be inserted and pushed into the specific long hole and can be latched and supported by the latching hooks. Therefore, it is possible to easily and stably assemble the heat exchanger to the resin bracket.
- According to the invention, since a hairpin section is latched and supported from both sides by a pair of latching hooks that are provided along both long side portions of a specific long hole selected from a plurality of long holes, it is possible to prevent the hairpin section from being separated from the long hole and to support the heat exchanger by reliably securing a force for fixing the heat exchanger to the resin bracket even when the heat exchanger is moved in a lateral direction. Therefore, it is possible to reliably prevent the separation of the heat exchanger, which is caused by physical shocks or the like generated when the air conditioner is dropped during transport, and to reduce assembling man-hours by reducing the number of portions that are bound by tie-wrap bands. Further, since the pair of latching hooks, which latch to and support the hairpin section from both sides, are installed at only the selected specific long hole, it is possible to prevent an assembly force, which is required to assemble the heat exchanger while elastically deforming the pair of latching hooks, from excessively increasing and to ensure ease of assembly.
-
-
Fig. 1 is a perspective view showing a state in which a heat exchanger is mounted on an air conditioner according to an embodiment of the invention. -
Fig. 2 is a perspective view showing a state in which the heat exchanger and a resin bracket are assembled to each other. -
Fig. 3 is a perspective view of the resin bracket. -
Fig. 4 is a view corresponding to the cross-section taken along line A-A ofFig. 3 in a state in which the heat exchanger and the resin bracket are assembled to each other. -
Fig. 5 is a view corresponding to the cross-section taken along line B-B ofFig. 3 in a state in which the heat exchanger and the resin bracket are assembled to each other. -
Fig. 6 is a view corresponding to the cross-section corresponding toFig. 4 illustrating a state in which the heat exchanger is assembled to the resin bracket. Description of Embodiments - An embodiment of the invention will be described below with reference to
Figs. 1 to 6 . -
Fig. 1 is a perspective view showing a state in which a heat exchanger is mounted on an air conditioner according to this embodiment,Fig. 2 is a perspective view showing a state in which the heat exchanger and a resin bracket are assembled to each other, andFig. 3 is a perspective view of the resin bracket. - The air conditioner 1 includes a
base 3 that forms a unitmain body 2. Aheat exchanger 4, an outlet assembly 7, a blower fan (not shown), a control box, and the like are assembled to thebase 3 and a front cover and a front panel, which form the unitmain body 2, are assembled to thebase 3 so as to cover an upper surface, left and right side surfaces, and a front surface thereof. - The
heat exchanger 4 is formed of a finned tube heat exchanger having a structure in which a plurality of plate-like fins 6 are arranged on a plurality ofheat transfer tubes 5, which are arranged at a predetermined pitch, at predetermined intervals. Theheat exchanger 4 includes a front-side heat exchanger 4A and a back-side heat exchanger 4B that are disposed in an "A" shape and are integrated with each other, and is adapted to be assembled into the unitmain body 2 bybrackets base 3. The blower fan (not shown) is provided in the internal space of theheat exchanger 4, and one end side of the blower fan is rotatably supported on abearing portion 10 of thebase 3 by a bearing, and the other end side thereof is connected to an output shaft of amotor 11 assembled to thebracket 9. In this embodiment, a crossflow fan is used as the blower fan. - The outlet assembly 7 includes a wind passage-forming member including a stabilizer, a drain pan for the front-
side heat exchanger 4A that is molded integrally with the wind passage-forming member, a flap and a louver that adjust a wind direction and are assembled to the wind passage-forming member, and a motor that rotates the flap and the louver. Further, the control box is assembled to the right end portion of thebase 3, and receives operation signal from a remote control and controls the operation of the air conditioner. - The
bracket 8, which rigidly supports one side portion of theheat exchanger 4, is a bracket that is integrally molded with a resin material, such as an ABS resin or a PP resin, (hereinafter, referred to as a resin bracket), and includes a fixingsubstrate 12 that has a predetermined thickness corresponding to the shape of the side surface of theheat exchanger 4. The surface of the fixingsubstrate 12 facing one side of theheat exchanger 4 is formed of a flat surface, and a plurality oflong holes 13 into which a plurality ofhairpin sections 5A of theheat transfer tubes 5 laterally protruding from the side surfaces of theheat exchanger 4 can be inserted are formed at the flat surface so as to correspond to the arrangement of thehairpin sections 5A. - A plurality of standing walls (rib walls) 14, which are used as surfaces for supporting the
hairpin sections 5A or used to secure the stiffness and strength of the fixingsubstrate 12 and have a predetermined height, are molded integrally with the outer surface of the fixing substrate 12 (the side surface of the fixingsubstrate 12 opposite to the side where the heat exchanger is assembled) along the circumferences of the plurality oflong holes 13 into which thehairpin sections 5A of theheat exchanger 4 are inserted or along the peripheral portion or the like of the fixingsubstrate 12. - The standing
wall 14 is provided along the entire circumference of each of specificlong holes 13 selected from the plurality oflong holes 13, that is to say, threelong holes hairpin sections 5A, which are arranged in a vertical direction, of thehairpin sections 5A of a middle line among thehairpin sections 5A of the front-side heat exchanger 4A, which are arranged so as to form three lines in a front-back direction, and twolong holes hairpin sections 5A, which are positioned on the lowermost side, of thehairpin sections 5A of two lines, which are positioned on the back side, among thehairpin sections 5A of the back-side heat exchanger 4B that are arranged so as to form three lines in the front-back direction. The standingwall 14 is provided along only one side of a long side portion of each of the otherlong holes 13. - Two slit-
like cuts 15 are formed at predetermined intervals on each of portions, which are provided along both long side portions, of the standingwall 14, which is provided along the entire circumference of each of the specificlong holes 13A to 13E. Accordingly, a pair of latching hooks 16, which are elastically deformable and face each other, are provided between the two pairs of slit-like cuts 15 of each of thelong holes 13A to 13E. The pair of latching hooks 16, which are provided on both sides of each of thelong holes 13A to 13E, latch to and support thehairpin section 5A of theheat exchanger 4, which is inserted into each of thelong holes 13A to 13E, from both sides. - As shown in
Figs. 4 to 6 ,outer surfaces 16A, which latch to and support thehairpin section 5A, of the pair of latching hooks 16, which are provided at each of thelong holes 13A to 13E, are formed in the shape of a curved surface along the curvature of an innerperipheral side 5B of thehairpin section 5A. Further, when thehairpin section 5A is inserted and pushed into each of thelong holes 13A to 13E and is latched and supported by the pair of latching hooks 16,inner surfaces 16B of the pair of latching hooks 16 with which an outerperipheral side 5C of thehairpin section 5A comes into contact are formed in the shape of a curved surface along the curvature of an outerperipheral side 5C of thehairpin section 5A. - Accordingly, the
hairpin section 5A of theheat exchanger 4 is latched and supported by the curved surfaces, which are along the curvature of the innerperipheral side 5B of thehairpin section 5A, of theouter surfaces 16A of the pair of latching hooks 16. Furthermore, when thehairpin section 5A is inserted and pushed into each of thelong holes 13A to 13E and is latched and supported by the pair of latching hooks 16 while the pair of latching hooks 16 are elastically deformed, theouter surface 16A of thehairpin section 5A can be pushed into the long hole while coming into surface contact with theinner surfaces 16B, which are formed of curved surfaces along the curvature of the outerperipheral side 5C of thehairpin section 5A, of the pair of latching hooks 16. - Further, a latching
hook 17, which latches to and supports thehairpin section 5A from only one side, is provided at the standingwall 14 that is provided along one side of the long side of each of the otherlong holes 13 except for thelong holes 13A to 13E. Meanwhile, it goes without saying that the outer and inner surfaces of the latchinghook 17 may be formed so as to have the same structure as the outer andinner surfaces hook 16. Furthermore, fixingboss portions 18, which are used to fasten and fix theresin bracket 8 to thebase 3 forming the unitmain body 2 by screws or the like, are molded integrally with theresin bracket 8 at two upper and lower positions close to the rear end of the fixingsubstrate 12. - Moreover, at least one protruding
portion 19, which is used to horizontally place theresin bracket 8, is molded integrally with theresin bracket 8 at a vertically intermediate position close to the front end of the fixingsubstrate 12; theresin bracket 8 is horizontally placed by the protrudingportion 19 or the like so that the surface of theresin bracket 8 on which the standingwall 14, the latching hooks 16 and 17, the fixingboss portions 18, and the protrudingportion 19 are provided faces downward; thehairpin sections 5A of theheat exchanger 4 are inserted into thelong holes hairpin sections 5A are pushed into the long holes while the latching hooks are elastically deformed up to positions where thehairpin sections 5A are latched and supported by the latching hooks 16 and 17. Accordingly, theheat exchanger 4 and theresin bracket 8 can be integrally assembled to each other as shown inFig. 2 . - According to this embodiment, the following effects are obtained from the structure having been described above.
- When the fixing
boss portions 18 and the like of theresin bracket 8 and thebracket 9, which are assembled to both left and right end portions of theheat exchanger 4, are fastened and fixed to thebase 3, which forms the unitmain body 2, at a plurality of portions, theheat exchanger 4 is assembled. Further, theresin bracket 8 is horizontally placed so that the surface of the fixingsubstrate 12 on which the standingwalls 14, the latching hooks 16 and 17, the fixingboss portions 18, and the protrudingportion 19 are provided faces downward; thehairpin sections 5A of theheat exchanger 4 are inserted and pushed into thelong holes hairpin sections 5A are latched and supported by the latching hooks 16 and 17. Accordingly, theresin bracket 8 is integrally assembled to theheat exchanger 4. - When the
heat exchanger 4 and theresin bracket 8 are assembled to each other, as shown inFig. 6 , the outerperipheral side 5C of thehairpin section 5A, which is inserted into each of thelong holes 13A to 13E, comes into surface contact with theinner surfaces 16B of the pair of latching hooks 16 first as shown by a broken line and is pushed into each of thelong holes 13A to 13E while elastically deforming the pair of latching hooks 16 so as to push and open the pair of latching hooks 16. Then, when thehairpin section 5A passes through the pair of latching hooks 16, and the latching hooks 16 elastically return to original positions, the innerperipheral side 5B of thehairpin section 5A is latched and supported by theouter surfaces 16A as shown by a solid line. - As described above, the
hairpin section 5A of theheat exchanger 4 is latched and supported at the position of each of the selected five specificlong holes 13A to 13E from both sides by the pair of latching hooks 16 that are provided at the long side portion of each of the specific long holes, and thehairpin section 5A is latched and supported at the position of each of the otherlong holes 13 from one side by the latchinghook 17 that is provided at one long side of each of the other long holes. Accordingly, it is possible to latch to and support thehairpin section 5A by reliably securing a fixing force with respect to theresin bracket 8. - Further, it is possible to assemble the
heat exchanger 4 to thebase 3 so as to sufficiently prevent the separation of theheat exchanger 4, which is caused by physical shocks or the like generated when the air conditioner is dropped during transport, by binding thehairpin section 5A and theresin bracket 8 with a tie-wrap band at one position close to the fixingboss portion 18 where theresin bracket 8 is fixed to thebase 3, as necessary. - According to this embodiment, in this way, it is possible to reliably prevent the separation of the
heat exchanger 4, which is caused by physical shocks generated when the air conditioner 1 is dropped during transport, and to reduce assembling man-hours by reducing the number of portions that are bound by tie-wrap bands. Further, since the latching hooks 16, which latch to and support thehairpin section 5A of theheat exchanger 4 from both sides, are installed at only the selected specificlong holes 13A to 13E, it is possible to prevent an assembly force, which is required to assemble theheat exchanger 4 while elastically deforming the latching hooks 16, from excessively increasing and to ensure the easiness of assembly. - Furthermore, in this embodiment, the standing
wall 14 is provided along the circumference of each of thelong holes like cuts 15 are formed on both sides of each latching hook, so that the pair of latching hooks 16 are formed using a part of the standingwall 14. For this reason, the pair of latching hooks 16, which are provided along both long side portions of each of thelong holes 13A to 13E, can be formed integrally with the standingwall 14, which is provided around each of thelong holes 13A to 13E and serves as the surface for supporting thehairpin section 5A, so as to be elastically deformable by forming the respective slit-like cuts 15. Accordingly, it is possible to easily form the pair of latching hooks 16, which can receive thehairpin section 5A while being elastically deformed, at each of thelong holes 13A to 13E. - Further, since the
outer surfaces 16A, which latch to and support thehairpin section 5A, of the pair of latching hooks 16 are formed in the shape of a curved surface along the curvature of the innerperipheral side 5B of thehairpin section 5A, the innerperipheral side 5B of thehairpin section 5A can be supported by theouter surfaces 16A of the pair of latching hooks 16. Accordingly, it is possible to prevent the deformation and damage of thehairpin section 5A by preventing the concentration of stress when a load is applied to thehairpin section 5A. - Furthermore, the
inner surfaces 16B, which come into contact with thehairpin section 5A when thehairpin section 5A is inserted, of the pair of latching hooks 16 are formed in the shape of a curved surface along the curvature of the outerperipheral side 5C of thehairpin section 5A. For this reason, when theheat exchanger 4 is assembled to theresin bracket 8, thehairpin section 5A is inserted into each of thelong holes 13A to 13E, the outerperipheral side 5C of thehairpin section 5A comes into contact with theinner surfaces 16B of the pair of latching hooks 16, and thehairpin section 5A is pushed into each of thelong holes 13A to 13E while elastically deforming the pair of latching hooks 16 so as to push and open the pair of latching hooks 16. However, the outerperipheral side 5C of thehairpin section 5A can come into surface contact with theinner surfaces 16B of the pair of latching hooks 16 in that case. Accordingly, it is possible to prevent the deformation and damage of thehairpin section 5A by preventing the concentration of stress when a pushing force is applied to thehairpin section 5A. - Moreover, in this embodiment, at least one protruding
portion 19, which is used to horizontally place theresin bracket 8, is integrally molded on the surface of theresin bracket 8 opposite to the surface of theresin bracket 8 into which theheat exchanger 4 is inserted. Accordingly, when theheat exchanger 4 is assembled to theresin bracket 8, theresin bracket 8 can be horizontally placed and thehairpin sections 5A of theheat exchanger 4 can be inserted and pushed into thelong holes resin bracket 8 and can be latched and supported by the latching hooks 16 and 17. Therefore, it is possible to easily and stably assemble theheat exchanger 4 to theresin bracket 8. - Meanwhile, the invention is not limited to the embodiment and can be appropriately modified without departing from the scope of the invention. For example, the number of specific
long holes 13A to 13E where the pair of latching hooks 16 are provided is limited to five in the embodiment. However, it goes without saying that the number of specificlong holes 13A to 13E is not limited to five, and the number of specificlong holes 13A to 13E may be appropriately set according to the size of theheat exchanger 4, the number of thehairpin sections 5A, a pushing force that is required to assemble theresin bracket 8, a force that rigidly holds theheat exchanger 4 by theresin bracket 8, and the like. - Further, the shape of the
heat exchanger 4 is also not limited to a shape in which the front-side heat exchanger 4A and the back-side heat exchanger 4B are disposed in an "A" shape as in the embodiment, and it goes without saying that various shapes can be employed as the shape of theheat exchanger 4. Accordingly, the shape of theresin bracket 8 is also modified into various shapes so as to correspond to the shape of theheat exchanger 4. -
- 1:
- air conditioner
- 2:
- unit main body
- 3:
- base
- 4:
- heat exchanger
- 5:
- heat transfer tube
- 5A:
- hairpin section
- 5B:
- inner peripheral side
- 5C:
- outer peripheral side
- 8:
- resin bracket
- 13:
- long hole
- 13A, 13B, 13C, 13D, 13E:
- specific long hole
- 14:
- standing wall
- 15:
- slit-like cut
- 16:
- pair of latching hooks
- 16A:
- outer surface
- 16B:
- inner surface
- 19:
- protruding portion
Claims (5)
- An air conditioner in which a resin bracket is installed in a unit main body and at least one side portion of a finned tube heat exchanger is rigidly supported by the resin bracket,
wherein the resin bracket includes a plurality of long holes into which hairpin sections of heat transfer tubes protruding from a side surface of the heat exchanger are inserted and supported, and
a pair of latching hooks, which receive the hairpin section of the heat exchanger while being elastically deformed during insertion of the hairpin section of the heat exchanger and latch to and support the hairpin section from both sides, are provided at a specific long hole, which is selected from the long holes, along both long side portions of the specific long hole. - The air conditioner according to claim 1,
wherein a standing wall is provided along the circumference of the specific long hole, and
slit-like cuts are formed on both sides of each latching hook, so that the pair of latching hooks are formed using a part of the standing wall. - The air conditioner according to claim 1 or 2,
wherein outer surfaces, which latch to and support the hairpin section, of the pair of latching hooks are formed in the shape of a curved surface along the curvature of an inner peripheral side of the hairpin section. - The air conditioner according to any one of claims 1 to 3,
wherein inner surfaces, which come into contact with the hairpin section when the hairpin section is inserted, of the pair of latching hooks are formed in the shape of a curved surface along the curvature of an outer peripheral side of the hairpin section. - The air conditioner according to any one of claims 1 to 4,
wherein at least one protruding portion, which is used to horizontally place the resin bracket, is integrally molded on a surface of the resin bracket opposite to a surface of the resin bracket into which the heat exchanger is inserted.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014087370A JP6336321B2 (en) | 2014-04-21 | 2014-04-21 | Air conditioner |
PCT/JP2015/058037 WO2015163048A1 (en) | 2014-04-21 | 2015-03-18 | Air conditioner |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3098524A1 true EP3098524A1 (en) | 2016-11-30 |
EP3098524A4 EP3098524A4 (en) | 2017-03-01 |
Family
ID=54332219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15783941.6A Withdrawn EP3098524A4 (en) | 2014-04-21 | 2015-03-18 | Air conditioner |
Country Status (4)
Country | Link |
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EP (1) | EP3098524A4 (en) |
JP (1) | JP6336321B2 (en) |
AU (1) | AU2015251785B2 (en) |
WO (1) | WO2015163048A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11940174B2 (en) | 2019-04-23 | 2024-03-26 | Mitsubishi Electric Corporation | Heat-exchanger fixing plate and indoor unit of air-conditioning apparatus |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017096526A (en) * | 2015-11-19 | 2017-06-01 | シャープ株式会社 | Blowoff system and heat transfer tube holding system |
JP2023072984A (en) * | 2021-11-15 | 2023-05-25 | 三菱重工サーマルシステムズ株式会社 | Heat exchanger fixing plate, heat exchanger, and indoor unit |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05231789A (en) * | 1992-02-18 | 1993-09-07 | Daikin Ind Ltd | Heat exchanger |
JPH1123183A (en) * | 1997-06-27 | 1999-01-26 | Sanyo Electric Co Ltd | Heat exchanger |
JP2004003833A (en) * | 2002-04-24 | 2004-01-08 | Ebara Shinwa Ltd | Heat exchanger for cooling tower, and heat exchanging body having heat exchanger, and cooling tower having heat exchanging body |
JP5174530B2 (en) * | 2008-05-16 | 2013-04-03 | 三菱電機株式会社 | Air conditioner |
KR101474499B1 (en) * | 2008-06-27 | 2014-12-23 | 삼성전자 주식회사 | air conditioner |
-
2014
- 2014-04-21 JP JP2014087370A patent/JP6336321B2/en active Active
-
2015
- 2015-03-18 WO PCT/JP2015/058037 patent/WO2015163048A1/en active Application Filing
- 2015-03-18 EP EP15783941.6A patent/EP3098524A4/en not_active Withdrawn
- 2015-03-18 AU AU2015251785A patent/AU2015251785B2/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11940174B2 (en) | 2019-04-23 | 2024-03-26 | Mitsubishi Electric Corporation | Heat-exchanger fixing plate and indoor unit of air-conditioning apparatus |
Also Published As
Publication number | Publication date |
---|---|
JP6336321B2 (en) | 2018-06-06 |
JP2015206538A (en) | 2015-11-19 |
WO2015163048A1 (en) | 2015-10-29 |
EP3098524A4 (en) | 2017-03-01 |
AU2015251785A1 (en) | 2016-08-25 |
AU2015251785B2 (en) | 2017-09-21 |
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