EP3089832B1 - Method and device for producing a metal strip in a continuous casting and rolling process - Google Patents
Method and device for producing a metal strip in a continuous casting and rolling process Download PDFInfo
- Publication number
- EP3089832B1 EP3089832B1 EP14824010.4A EP14824010A EP3089832B1 EP 3089832 B1 EP3089832 B1 EP 3089832B1 EP 14824010 A EP14824010 A EP 14824010A EP 3089832 B1 EP3089832 B1 EP 3089832B1
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- EP
- European Patent Office
- Prior art keywords
- strip
- separating device
- conveying direction
- driver
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005096 rolling process Methods 0.000 title claims description 32
- 238000000034 method Methods 0.000 title claims description 23
- 238000009749 continuous casting Methods 0.000 title claims description 7
- 239000002184 metal Substances 0.000 title claims 2
- 238000005266 casting Methods 0.000 claims description 24
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000007257 malfunction Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 210000003041 ligament Anatomy 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/26—Special arrangements with regard to simultaneous or subsequent treatment of the material
- B21C47/267—Scrap treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/006—Pinch roll sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B41/00—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
- B21B41/08—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters without overall change in the general direction of movement of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/3433—Feeding or guiding devices not specially adapted to a particular type of apparatus for guiding the leading end of the material, e.g. from or to a coiler
- B21C47/3441—Diverting the leading end, e.g. from main flow to a coiling device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/126—Accessories for subsequent treating or working cast stock in situ for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
- B21B2015/0014—Cutting or shearing the product transversely to the rolling direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
Definitions
- the invention relates to a method for producing a metallic strip in a continuous casting roll process, in which first a slab is poured in a casting machine and fed to a downstream in the conveying direction of the strip finishing mill and rolled here. Furthermore, the invention relates to a device for carrying out the method.
- a generic method or a generic device are off KR 20130053111 A known.
- the present invention is accordingly used in cast-rolling plants which produce a finished strip from liquid metal in continuous operation. For such systems, a strategy is proposed which can be used if an interruption of the rolling operation in the finishing mill takes place intentionally or unintentionally.
- Known casting mills convert liquid steel in a compact plant to hot strip. First, slabs of endless length are poured.
- slabs are cut by means of scissors, which correspond in their dimensions to a desired hot-rolled size.
- furnaces often designed as a roller hearth furnace, the slabs are conditioned in temperature. Subsequently, the slabs are individually fed to a rolling train and rolled. Subsequently, the strips are cooled in a cooling section and reeled. The leagues leave the rolling line for further processing.
- the slabs are cut so that two or more bundles are produced from this slab can.
- flying scissors are additionally arranged, which cuts the long hot strip, so that the desired waist size is achieved. This process reduces the number of threading and unthreading processes that are critical to rolling, allowing thinner hot strips to be produced more safely.
- Disturbances can basically occur in all sub-aggregates, ie. H. in the area of the reel, the flying shear (s), the finishing train, the roller hearth furnace, etc.
- torn ligament between the last two scaffolding so within a very short time leads to a jam between these scaffolding, which can only be eliminated by later manual activities. This requires time-consuming work with subsequent inspection and, if necessary, repair of the plant components.
- the helmsman or the automation system stops rolling in the event of a fault.
- the scaffolds are generally driven in the shortest possible time, all drives are stopped and the strand comes to a standstill. Since the slab is not divided up to the mold, there are cases where inevitably the casting machine comes to a standstill.
- This unit is particularly critical to see. If the standstill takes too long, the steel solidifies in the mold and can only be removed very expensive or only with damage to the mold. An uncontrolled raising of the mold and the strand guide would usually lead to a strand breakthrough, so that the liquid steel pours over the aggregate and causes considerable damage. In particular, the strand guide rollers are sensitive to thermal overload during prolonged standstill.
- the EP 2 259 886 B1 proposes in this regard to introduce a cut in the band, to bend the band foot which protrudes in the conveying direction upwards and to chop the following band.
- this requires conceptually that the following strip material is still in motion.
- Other or similar solutions as well as special aspects of the division of the slab or the band are in the EP 0 625 383 B1 , in the DE 198 56 767 A1 , in the DE 42 20 424 A1 , in the JP 0122 4102 A , in the JP 0527 7539 A , in the JP 6315 7750 A and in the JP 2001 276 910 A addressed.
- the state of the art are still the KR 2013 0053111 A and the KR 2013 0053110 A to name a tape storage behind a separator for the tape.
- the operation should not be interrupted as much as possible even during a planned roll change.
- the strand is separated, the severed band is rolled out. Subsequently, slices are cut from the strand and transported away by means of a discharge device as scrap.
- the scrap stacked behind the scissors can not necessarily be returned directly into the oven.
- the scrap must then rather be divided in an intermediate step.
- the scissors can not chop backwards. Furthermore, no scrap chute is present.
- the invention is based on the object, the production line after the intended (for example, due to a roll change) or unintentional occurrence of production stoppage in the finishing mill safely, quickly and economically and preferably partially or Fully automatically return to the normal operating state.
- Steel emerging from the mold and further out of the casting machine or the slabs or the strip cast therefrom should be removed as quickly as possible in order to minimize damage and downtimes.
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant ie the scrap
- the material removed from the plant i
- the parts which are produced in steps c) and d) are preferably removed into a collecting space.
- step c) tape sections with a length in the conveying direction between 0.1 m and 5 m can be cut.
- the apparatus for producing a metallic strip in a continuous casting roll process comprising a casting machine and a finished rolling mill downstream in the conveying direction of the strip, is characterized according to the invention in that a separating device is arranged between the casting machine and the finish rolling mill and that following in the conveying direction of the separating device a tape storage is arranged for receiving a tape portion, wherein in the conveying direction behind the separating device and before the tape storage, a driver is arranged, which is designed for conveying the tape in the tape storage, and wherein the driver is also designed to convey the tape back to the separating device ,
- the separating device is preferably a drum shears. But it is also possible to use a pendulum scissors or a movable scissors.
- a collecting space for strip parts is preferably arranged below the separating device.
- a scrap chute may be arranged between the separating device and the collecting space.
- a further driver may be arranged.
- In the conveying direction in front of the separating device may continue to be arranged a furnace.
- the concept can be used in all plant concepts with any combination of casting machine, roughing mill, furnace, intermediate rolling mill and finishing mill.
- the invention provides that, in particular, a chopper scissors in combination with a tape storage is used.
- the strip arriving from the casting machine is temporarily stored in the strip store.
- a drum shears severed the tape.
- a driver behind the separator promotes the tape in the tape storage. This creates a short gap.
- the separating device divides the incoming strip into scrap pieces, which preferably slide over a scrap chute into a scrap disposal area.
- a separator behind the caster separates the strand.
- the remaining belt is accelerated and the separator (drum shears) parts it.
- the strand which is now being poured, is cut into plates with the separating device behind the casting machine and pushed off by means of a discharge device.
- the jam in the finishing train is removed, for example, it is disposed of manually.
- the strip between the finishing train and the separating device drum shears
- the strip between the finishing train and the separating device can then be moved backwards (ie against the conveying direction) from the tape storage by the separator and chopped by this.
- the scrap pieces can be remelted directly.
- the area between the drum shears and the finishing line can be cleared backwards.
- the proposed construction is compact and can save energy.
- the tape storage can also be used as Zugreglung.
- a drum shears can dispose of the scrap quickly and efficiently.
- Fig. 1 an example of a casting-rolling plant is sketched, which is designed as Voll-Konti-plant and which includes a casting machine 2 and a finish rolling mill 3 as central elements.
- a roughing mill 12 is provided, to which - depending on the system concept - a furnace 11 (connecting roller table with heating function) connects.
- Behind the furnace 11 follows the finished rolling mill 3.
- Behind the finish rolling mill 3 is a cooling section 13 and a separator in the form of a flying shears 14.
- the conveying direction F then at least one reel 15 and 16 follows.
- a separator in the form of a pair of scissors 17 for the band 1 is arranged between the furnace 11 and the finished rolling mill 3 at a point 4.
- the other pair of scissors (separating device) 14 behind the cooling section 13 and in front of the reels 15, 16 is arranged.
- Fig. 1 is still a pair of scissors (separator) 17 to recognize, which is located behind the casting machine 2 and the furnace 11.
- Fig. 2 is shown in more detail.
- the in Fig. 2 shown plant part further shows that in the conveying direction F behind the separator 5, a tape storage 6 is arranged, which is indicated only schematically.
- the tape 1 coming out of the oven 11 is conveyed by a driver 10.
- the band 1 can be cut or cut through.
- the separated tape 1 can then be conveyed into the tape storage 6.
- the strip 1 is cut through at the position 4 by the separator 5. There is then a conveying of the part of the belt 1, which is located in the conveying direction F behind the separating device 5, in the tape storage 6, for which the driver 7 is used. After again cutting through or cutting through the strip 1 by means of the separating device 5, a chopping of the strip section can then be carried out, which follows from the casting machine 2.
- the tape is in a conventional manner (see EP 2 259 886 B1 ) cut into parts, preferably with a defined length and discharged via a scrap chute 9 into a collecting space 8.
- the band 1 located in the band memory 6 is counter to the conveying direction F by means of the driver 7 to the separator 5 fed back, shredded by means of the separator 5 and equally discharged into the collection chamber 8.
- the proposed method can also be used in a deviating plant concept of a casting-rolling plant.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung eines metallischen Bandes im kontinuierlichen Gießwalzverfahren, bei dem zunächst eine Bramme in einer Gießmaschine gegossen und einem in Förderrichtung des Bandes nachgelagerten Fertig-Walzwerk zugeführt und hier gewalzt wird. Des weiteren betrifft die Erfindung eine Vorrichtung zur Durchführung des Verfahrens. Ein gattungsgemässes Verfahren bzw. eine gattungsgemässe Vorrichtung sind aus
Bekannte Gieß-Walzstraßen konvertieren flüssigen Stahl in einer kompakten Anlage zu Warmband. Dabei werden zunächst Brammen endloser Länge gegossen.Known casting mills convert liquid steel in a compact plant to hot strip. First, slabs of endless length are poured.
Diese Brammen werden mittels Scheren zerteilt, die in Ihren Abmessungen einer gewünschten Warmbundgröße entsprechen. In Wärmeöfen, oftmals als Rollenherdofen ausgeführt, werden die Brammen in der Temperatur konditioniert. Anschließend werden die Brammen einzeln einer Walzstrasse zugeführt und ausgewalzt. Anschließend werden die Bänder in einer Kühlstrecke abgekühlt und aufgehaspelt. Die Bunde verlassen die Walzlinie zur weiteren Verarbeitung.These slabs are cut by means of scissors, which correspond in their dimensions to a desired hot-rolled size. In furnaces, often designed as a roller hearth furnace, the slabs are conditioned in temperature. Subsequently, the slabs are individually fed to a rolling train and rolled. Subsequently, the strips are cooled in a cooling section and reeled. The leagues leave the rolling line for further processing.
Bei dem so genannten Semi-Endlos-Verfahren werden die Brammen so geschnitten, dass zwei oder mehr Bunde aus dieser Bramme erzeugt werden
können. Hinter dem Walzwerk ist zusätzlich eine fliegende Schere angeordnet, die das lange Warmband zerteilt, so dass die gewünschte Bundgröße erreicht wird. Mit diesem Verfahren wird die Anzahl der beim Walzen kritischen Ein- und Ausfädel-Prozesse reduziert, so dass dünnere Warmbänder sicherer erzeugt werden können.In the so-called semi-endless process, the slabs are cut so that two or more bundles are produced from this slab
can. Behind the rolling mill, flying scissors are additionally arranged, which cuts the long hot strip, so that the desired waist size is achieved. This process reduces the number of threading and unthreading processes that are critical to rolling, allowing thinner hot strips to be produced more safely.
Beiden Prozessformen ist gemein, dass durch das Trennen, insbesondere Schneiden, der Bramme der Gießprozess und der Walzprozess entkoppelt stattfinden können. Die möglichen und notwendigen Prozessgeschwindigkeiten von Gießmaschine und Walzstraße sind somit unabhängig voneinander einstellbar.Both forms of process have in common that by separating, in particular cutting, the slab of the casting process and the rolling process can take place decoupled. The possible and necessary process speeds of casting machine and rolling train are thus independently adjustable.
Durch die Fortschritte in der Gießmaschine und in der Prozessführung, z. B. durch Heizvorrichtungen, ist es heute möglich, auf ein Teilen der Bramme vor dem Walzen zu verzichten. Es wurde ein sog. Voll-Konti-Prozess entwickelt. Die Bramme läuft hierbei nach der Durcherstarrung unzerteilt in die Walzstraße ein, während in der Gießmaschine noch am selben Gießstrang gegossen wird. Das Zerteilen des Materials zu Bunden findet erst an der fliegenden Schere hinter der Walzstraße statt.Due to the progress in the casting machine and in the process management, z. B. by heaters, it is possible today to dispense with dividing the slab before rolling. A so-called full-conti-process was developed. The slab runs here after solidification in one piece in the rolling mill, while cast in the casting machine still on the same cast strand. The division of the material into coils takes place only at the flying shears behind the rolling mill.
Es kommen also bei besagtem Voll-Konti-Prozess regelmäßig Betriebszustände vor, bei denen das Material von der Gießmaschine bis zum Haspel noch als ein physikalischer Körper verbunden ist. Der ganze Prozess findet somit kontinuierlich oder endlos statt.So it comes in said full-Konti process regularly operating conditions in which the material from the caster to the reel is still connected as a physical body. The whole process takes place continuously or endlessly.
Störungen kommen bei Anlagen dieser Größenordnung, die sich über mehrere hundert Meter erstrecken können, sporadisch vor. So muss z. B. bei Fehlfunktionen in der Warmbandstraße, an einer Schere usw. der Produktionsprozess unterbrochen werden. Die Anlage wird dann gestoppt und alle Bewegungen des Bandes bzw. der Bramme kommen zum Stillstand. Dabei kann es passieren, dass über die ganze Anlagenlänge ein unzerteilter Strang mit
unterschiedlichen Bearbeitungsgraden liegt. Dadurch, dass in den verschiedenen Aggregaten (Gießmaschine, Scheren, Öfen, Walzstraße, Haspel) dieser Strang über eine Länge von 100 m und mehr liegt, ist eine Bewegung unabhängig voneinander nicht möglich.Interferences occur sporadically in systems of this size, which can extend over several hundred meters. So z. B. in case of malfunction in the hot strip mill, on a pair of scissors, etc. of the production process are interrupted. The system is then stopped and all movements of the belt or slab come to a standstill. It can happen that over the entire plant length an undivided strand with
different degrees of processing. The fact that in the various units (caster, shears, ovens, rolling mill, reel) of this strand over a length of 100 m and more, a movement is not possible independently.
Störungen können grundsätzlich in allen Teilaggregaten auftreten, d. h. im Bereich des Haspels, der fliegende Schere(n), der Fertigstraße, des Rollenherdofen usw. Ein Verwalzer in der Fertigstraße z. B. durch Bänderriss zwischen den letzten beiden Gerüsten, führt so innerhalb kürzester Zeit zu einem Materialstau zwischen diesen Gerüsten, der nur durch spätere manuelle Tätigkeiten beseitigt werden kann. Hierzu sind zeitintensive Arbeiten notwendig mit anschließender Inspektion und ggf. Instandsetzung der Anlagenteile.Disturbances can basically occur in all sub-aggregates, ie. H. in the area of the reel, the flying shear (s), the finishing train, the roller hearth furnace, etc. A Verwalzer in the finishing mill z. As by torn ligament between the last two scaffolding, so within a very short time leads to a jam between these scaffolding, which can only be eliminated by later manual activities. This requires time-consuming work with subsequent inspection and, if necessary, repair of the plant components.
Der Steuermann oder das Automationssystem stoppt im Störungsfall die Walzung. Die Gerüste werden im Allgemeinen in kürzest möglicher Zeit aufgefahren, alle Antriebe werden angehalten und der Strang kommt zum Stillstand. Da die Bramme bis zur Kokille nicht geteilt ist, gibt es Fälle, in denen auch zwangsläufig die Gießmaschine zum Stillstand kommt.The helmsman or the automation system stops rolling in the event of a fault. The scaffolds are generally driven in the shortest possible time, all drives are stopped and the strand comes to a standstill. Since the slab is not divided up to the mold, there are cases where inevitably the casting machine comes to a standstill.
Dieses Aggregat ist hierbei besonders kritisch zu sehen. Wenn der Stillstand zu lange dauert, erstarrt der Stahl in der Kokille und kann nur noch sehr aufwendig entfernt werden bzw. nur unter Beschädigung der Kokille. Ein unkontrolliertes Auffahren der Kokille und der Strangführung würde in der Regel zu einem Strangdurchbruch führen, so dass der flüssige Stahl sich über das Aggregat ergießt und erhebliche Beschädigungen nach sich zieht. Insbesondere die Strangführungsrollen sind empfindlich gegen thermische Überlastung bei längerem Stillstand.This unit is particularly critical to see. If the standstill takes too long, the steel solidifies in the mold and can only be removed very expensive or only with damage to the mold. An uncontrolled raising of the mold and the strand guide would usually lead to a strand breakthrough, so that the liquid steel pours over the aggregate and causes considerable damage. In particular, the strand guide rollers are sensitive to thermal overload during prolonged standstill.
Das Entfernen des erstarrten Gießstrangs aus der Gießmaschine ist sehr zeitaufwendig und oftmals nur durch manuelles Zerteilen (z. B. Brennschneiden) möglich. Hierzu sind Kranarbeiten erforderlich und die Kokille und ggf. Teile der Stranggussanlage müssen ausgewechselt werden. Dies führt zu hohen Stillstandszeiten und Produktionseinbußen und ist zudem mit manuellen Operationen verbunden.The removal of the solidified casting strand from the casting machine is very time-consuming and often only possible by manual cutting (eg flame cutting). For this purpose, crane work is required and the mold and possibly parts of Continuous casting plant must be replaced. This leads to high downtimes and production losses and is also associated with manual operations.
Die
Demgemäß darf beim kontinuierlichen Gießbetrieb in einer Endlosanlage auch bei einem geplanten Walzenwechsel der Betrieb möglichst nicht unterbrochen werden. Der Strang wird abgetrennt, das abgetrennte Band wird ausgewalzt. Anschließend werden aus dem Strang Platten geschnitten und diese mittels einer Austragevorrichtung als Schrott abtransportiert.Accordingly, during continuous casting operation in an endless system, the operation should not be interrupted as much as possible even during a planned roll change. The strand is separated, the severed band is rolled out. Subsequently, slices are cut from the strand and transported away by means of a discharge device as scrap.
Der hinter der Schere gegebenenfalls gestapelte Schrott (s. hierzu die genannte
Die Erfindung liegt die Aufgabe zugrunde, die Produktionslinie nach dem beabsichtigten (beispielsweise bedingt durch einen Walzenwechsel) oder unbeabsichtigten Auftreten einer Produktionsunterbrechung in der Fertig-Walzstraße sicher, schnell und wirtschaftlich sowie bevorzugt teil- oder
vollautomatisch wieder in den regulären Betriebszustand zu versetzen. Aus der Kokille und weiter aus der Gießmaschine austretender Stahl bzw. die hieraus entstehende Brammen bzw. das hieraus gegossene Band soll möglichst schnell entfernt werden, um Beschädigungen und Stillstandszeiten zu minimieren. Dabei soll das aus der Anlage entfernte Material (d. h. der Schrott) so aufbereitet werden, dass eine möglichst einfache Weiterverarbeitung (d. h. ein Einschmelzen) möglich wird; somit soll das Wiederveniverten von Schrott in einfacher Weise ermöglicht werden. Dabei wird eine kompakte Bauweise der Anlage angestrebt. Ziel ist es weiterhin, dass in einfacher Weise kleine Schrottstücke erzeugt werden, die direkt wieder eingeschmolzen werden können.The invention is based on the object, the production line after the intended (for example, due to a roll change) or unintentional occurrence of production stoppage in the finishing mill safely, quickly and economically and preferably partially or
Fully automatically return to the normal operating state. Steel emerging from the mold and further out of the casting machine or the slabs or the strip cast therefrom should be removed as quickly as possible in order to minimize damage and downtimes. In this case, the material removed from the plant (ie the scrap) is to be processed so that the simplest possible further processing (ie a melting) is possible; Thus, the Wiedererveniverten of scrap is to be made possible in a simple manner. Here, a compact design of the system is desired. The goal is also that in a simple way small pieces of scrap are generated, which can be remelted directly.
Die Lösung dieser Aufgabe durch die Erfindung ist dadurch gekennzeichnet, dass im Falle einer geplanten oder ungeplanten Produktionsunterbrechung im Fertig-Walzwerk folgende Schritte ausgeführt werden:
- a) Durchschneiden des Bandes an einer Stelle zwischen der Gießmaschine und dem Fertig-Walzwerk mittels einer Trennvorrichtung;
- b) Fördern des dem Schnitt in Förderrichtung nachfolgenden Teils des Bandes in einen Bandspeicher mittels eines Treibers, wobei der Treiber in Förderrichtung hinter der Trennvorrichtung angeordnet ist;
- c) Nochmaliges Durchschneiden des Bandes mittels der Trennvorrichtung und Zerhäckseln des in Förderrichtung nachfolgenden Teils des Bandes mittels der Trennvorrichtung in Teile vorzugsweise mit definierter Längserstreckung;
- d) Zerhäckseln des gespeicherten Bandabschnitts in Teile vorzugsweise mit definierter Längserstreckung, wobei hierbei ein Rückfördern des sich im Bandspeicher befindlichen Bandes entgegen der Förderrichtung mittels des Treibers zur Trenneinrichtung erfolgt, wo das Zerhäckseln des gespeicherten Bandabschnitts mittels der Trenneinrichtung stattfindet.
- a) cutting the strip at a location between the caster and the finishing mill by means of a separator;
- b) conveying the section of the strip following the cut in the conveying direction into a strip store by means of a driver, wherein the driver is arranged in the conveying direction behind the separating device;
- c) repeated cutting of the strip by means of the separating device and chopping the downstream part of the strip in the conveying direction by means of the separating device into parts, preferably with a defined longitudinal extent;
- d) chopping the stored band section into parts, preferably with a defined longitudinal extension, whereby in this case a return conveying of the band located in the band memory against the conveying direction takes place by means of the driver to the separator, where the Zerhäckseln the stored band section takes place by means of the separator.
Dabei werden die Teile, die bei den Schritten c) und d) erzeugt werden, bevorzugt in einen Sammelraum abgeführt.In this case, the parts which are produced in steps c) and d) are preferably removed into a collecting space.
Die obigen Schritte a) bis d) werden dabei bevorzugt in dieser zeitlichen Reihenfolge durchgeführt.The above steps a) to d) are preferably carried out in this chronological order.
Bei obigem Schritt c) können Bandabschnitte mit einer Länge in Förderrichtung zwischen 0,1 m und 5 m geschnitten werden.In the above step c), tape sections with a length in the conveying direction between 0.1 m and 5 m can be cut.
Die Vorrichtung zur Herstellung eines metallischen Bandes im kontinuierlichen Gießwalzverfahren, umfassend eine Gießmaschine und ein in Förderrichtung des Bandes nachgelagertes Fertig-Walzwerk zeichnet sich erfindungsgemäß dadurch aus, dass zwischen der Gießmaschine und dem Fertig-Walzwerk eine Trenneinrichtung angeordnet ist und dass in Förderrichtung der Trenneinrichtung nachfolgend ein Bandspeicher für die Aufnahme eines Bandabschnitts angeordnet ist, wobei in Förderrichtung hinter der Trenneinrichtung und vor dem Bandspeicher ein Treiber angeordnet ist, der zum Fördern des Bandes in den Bandspeicher ausgebildet ist, und wobei der Treiber auch zum Fördern des Bandes zurück zur Trenneinrichtung ausgebildet ist.The apparatus for producing a metallic strip in a continuous casting roll process, comprising a casting machine and a finished rolling mill downstream in the conveying direction of the strip, is characterized according to the invention in that a separating device is arranged between the casting machine and the finish rolling mill and that following in the conveying direction of the separating device a tape storage is arranged for receiving a tape portion, wherein in the conveying direction behind the separating device and before the tape storage, a driver is arranged, which is designed for conveying the tape in the tape storage, and wherein the driver is also designed to convey the tape back to the separating device ,
Die Trenneinrichtung ist bevorzugt eine Trommelschere. Möglich ist aber auch der Einsatz einer Pendelschere oder einer beweglichen Torschere.The separating device is preferably a drum shears. But it is also possible to use a pendulum scissors or a movable scissors.
Unterhalb der Trenneinrichtung ist bevorzugt ein Sammelraum für Bandteile angeordnet. Zwischen der Trenneinrichtung und dem Sammelraum kann eine Schrottrutsche angeordnet sein.Below the separating device, a collecting space for strip parts is preferably arranged. A scrap chute may be arranged between the separating device and the collecting space.
In Förderrichtung vor der Trenneinrichtung kann ein weiterer Treiber angeordnet sein.In the conveying direction before the separator, a further driver may be arranged.
In Förderrichtung vor der Trenneinrichtung kann weiterhin auch ein Ofen angeordnet sein.In the conveying direction in front of the separating device may continue to be arranged a furnace.
Eingesetzt werden kann das Konzept insoweit bei allen Anlagenkonzepten mit beliebigen Kombinationen aus Gießmaschine, Vorwalzwerk, Ofen, Zwischenwalzwerk und Fertigwalzwerk.The concept can be used in all plant concepts with any combination of casting machine, roughing mill, furnace, intermediate rolling mill and finishing mill.
Demgemäß ist erfindungsgemäß vorgesehen, dass insbesondere eine Häcksel-Schere in Kombination mit einem Bandspeicher zum Einsatz kommt. Bei einer Störung bzw. einem Nothalt oder auch bei einer geplanten Unterbrechung des Betriebs beispielsweise aufgrund eines Walzenwechsels in der Fertigstraße wird das von der Gießmaschine ankommende Band in dem Bandspeicher zwischengespeichert. Vorzugsweise durchtrennt eine Trommelschere das Band. Ein Treiber hinter der Trenneinrichtung fördert das Band in den Bandspeicher. Somit entsteht eine kurze Lücke. Die Trenneinrichtung zerteilt das ankommende Band in Schrottstücke, die bevorzugt über eine Schrottrutsche in einen Schrottentsorgungsbereich rutschen.Accordingly, the invention provides that, in particular, a chopper scissors in combination with a tape storage is used. In the event of a malfunction or an emergency stop or even during a planned interruption of operation, for example due to a roll change in the finishing train, the strip arriving from the casting machine is temporarily stored in the strip store. Preferably, a drum shears severed the tape. A driver behind the separator promotes the tape in the tape storage. This creates a short gap. The separating device divides the incoming strip into scrap pieces, which preferably slide over a scrap chute into a scrap disposal area.
Eine Trenneinrichtung hinter der Gießmaschine trennt den Strang ab. Das verbleibende Band wird beschleunigt und die Trenneinrichtung (Trommelschere) zerteilt es. Der Strang, der jetzt gegossen wird, wird mit der Trenneinrichtung hinter der Gießmaschine in Platten geschnitten und mittels einer Austragevorrichtung abgeschoben.A separator behind the caster separates the strand. The remaining belt is accelerated and the separator (drum shears) parts it. The strand, which is now being poured, is cut into plates with the separating device behind the casting machine and pushed off by means of a discharge device.
Der Stau in der Fertigstraße wird entfernt, beispielsweise wird er manuell entsorgt. Das Band zwischen der Fertigstraße und der Trenneinrichtung (Trommelschere) kann dann rückwärts (d. h. gegen die Förderrichtung) aus dem Bandspeicher durch die Trenneinrichtung gefahren und von dieser gehäckselt werden.The jam in the finishing train is removed, for example, it is disposed of manually. The strip between the finishing train and the separating device (drum shears) can then be moved backwards (ie against the conveying direction) from the tape storage by the separator and chopped by this.
Ist dies erfolgt, können die Gießmaschine und die gesamte Anlage wieder in den Normalbetrieb übergehen.Once this has been done, the casting machine and the entire system can return to normal operation.
Die Schrottstücke können direkt wieder eingeschmolzen werden. Der Bereich zwischen der Trommelschere und der Fertigstraße kann rückwärts geräumt werden. Die vorgeschlagene Bauweise ist kompakt und kann energiesparend arbeiten. Der Bandspeicher kann auch als Zugreglung genutzt werden.The scrap pieces can be remelted directly. The area between the drum shears and the finishing line can be cleared backwards. The proposed construction is compact and can save energy. The tape storage can also be used as Zugreglung.
Eine Trommelschere kann den Schrott schnell und effizient entsorgen.A drum shears can dispose of the scrap quickly and efficiently.
In der Zeichnung ist ein Ausführungsbeispiel der Erfindung dargestellt. Es zeigen:
- Fig. 1
- schematisch eine Gieß-Walz-Anlage für die Herstellung eines Stahlbandes und
- Fig. 2
- eine vergrößerte Darstellung einer Trenneinrichtung in Form einer Schere, die zwischen der Gießmaschinen und dem Fertigwalzwerk der Anlage angeordnet ist.
- Fig. 1
- schematically a casting-rolling plant for the production of a steel strip and
- Fig. 2
- an enlarged view of a separator in the form of a pair of scissors, which is arranged between the casters and the finishing mill of the plant.
In
Zwischen dem Vorwalzwerk 12 und dem Ofen 11 ist eine Trenneinrichtung in Form einer Schere 17 für das Band 1 angeordnet. Eine weitere Schere 5 (Trennvorrichtung) befindet sich zwischen dem Ofen 11 und dem Fertig-Walzwerk 3 an einer Stelle 4. Schließlich ist noch die weitere Schere (Trennvorrichtung) 14 hinter der Kühlstrecke 13 und vor den Haspeln 15, 16 angeordnet. In
An der Stelle 4 ist - wie erwähnt - die weitere Trenneinrichtung (Schere) 5 angeordnet, die in
Wie oben erläutert wurde, wird bei einer Produktionsunterbrechung im Fertig-Walzwerk 3 das Band 1 an der Stelle 4 von der Trenneinrichtung 5 durchgeschnitten. Es erfolgt dann ein Fördern des Teils des Bandes 1, der sich in Förderrichtung F hinter der Trenneinrichtung 5 befindet, in den Bandspeicher 6, wofür der Treiber 7 eingesetzt wird. Nach nochmaligem Durchtrennen bzw. Durchschneiden des Bandes 1 mittels der Trenneinrichtung 5 kann dann ein Zerhäckseln des Bandabschnitts vorgenommen werden, der aus der Gießmaschine 2 nachfolgt. Das Band wird in an sich bekannter Weise (s. hierzu die
Ist dieser Vorgang abgeschlossen, wird das sich im Bandspeicher 6 befindliche Band 1 entgegen der Förderrichtung F mittels des Treibers 7 zur Trenneinrichtung 5 rückgefördert, mittels der Trenneinrichtung 5 zerhäckselt und gleichermaßen in den Sammelraum 8 abgeführt.If this process is completed, the band 1 located in the
Natürlich kann das vorgeschlagene Verfahren auch bei einem hiervon abweichenden Anlagenkonzept einer Gieß-Walz-Anlage eingesetzt werden.Of course, the proposed method can also be used in a deviating plant concept of a casting-rolling plant.
- 11
- Bandtape
- 22
- Gießmaschinecasting machine
- 33
- Fertig-WalzwerkFinish-rolling mill
- 44
- StelleJob
- 55
- Trenneinrichtung (Schere)Separating device (scissors)
- 66
- Bandspeichertape storage
- 77
- Treiberdriver
- 88th
- Sammelraumplenum
- 99
- Schrottrutschescrap chute
- 1010
- Treiberdriver
- 1111
- Ofenoven
- 1212
- Vorwalzwerkroughing mill
- 1313
- Kühlstreckecooling section
- 1414
- Trennvorrichtung (fliegende Schere)Separating device (flying shears)
- 1515
- Haspelreel
- 1616
- Haspelreel
- 1717
- Trenneinrichtung (Schere)Separating device (scissors)
- FF
- Förderrichtungconveying direction
Claims (12)
- Method of producing a metallic strip (1) in a continuous casting and rolling process, in which initially a slab is cast in a casting machine (2) and fed to a finishing rolling mill (3), which is downstream in conveying direction (F) of the strip (1), and rolled there, wherein in the event of a planned or unplanned interruption in production in the finishing rolling mill (3) the following steps are carried out:a) cutting through the strip (1) at a location (4) between the casting machine (2) and the finishing rolling mill (3) by means of a separating device (5);b) conveying the part, which is downstream of the cut in conveying direction (F), of the strip (1) into a strip store (6) by means of a driver (7), the driver (7) being arranged behind the separating device (5) in conveying direction (F); andc) repeated cutting through of the strip (1) by means of the separating device (5) and chopping up the part, which is downstream in conveying direction (F), of the strip (1) by means of the separating device (5) into parts preferably with a defined length;characterised in that
the method comprises the further step:d) chopping up the stored strip section into parts preferably with a defined length, wherein in that case return conveying of the strip (1) present in the strip store (6) is carried out by means of the driver (7), opposite to the conveying direction (F), to the separating device (5), where chopping up of the stored strip section by means of the separating device (5) takes place. - Method according to claim 1, characterised in that discharge of the parts into a collecting space (8) is carried out in step c).
- Method according to claim 1 or 2, characterised in that discharge of the parts into a collecting space (8) is carried out in step d).
- Method according to any one of claims 1 to 3, characterised in that steps a) to d) according to claim 1 are carried out in this sequence in time.
- Method according to any one of claims 1 to 4, characterised in that in step c) according to claim 1 strip sections are cut with a length in conveying direction (F) of between 0.1 metres and 5 metres.
- Device for producing a metal strip (1) in a continuous casting and rolling process, comprising a casting machine (2) and finishing rolling mill (3), which is downstream in conveying direction (F) of the strip (1), for carrying out the method according to any one of claims 1 to 5, wherein a separating device (5) is arranged between the casting machine (2) and the finishing rolling mill (3), wherein a strip store (6) for receiving a strip section is arranged downstream of the separating device (5) in conveying direction (F) and wherein a driver (7) constructed for conveying the strip (1) into the strip store (6) is arranged behind the separating device (5) and in front of the strip store (6) in conveying direction (F),
characterised in that
the driver (7) is also constructed for conveying the strip (1) back to the separating device (5). - Device according to claim 6, characterised in that the separating device (5) is a drum cutter.
- Device according to claim 6, characterised in that the separating device (5) is a pendulating cutter or a movable gate cutter.
- Device according to any one of claims 6 to 8, characterised in that a collecting space (8) for strip parts is arranged below the separating device (5).
- Device according to claim 9, characterised in that a scrap chute (9) is arranged between the separating device (5) and the collecting space (8).
- Device according to any one of claims 6 to 10, characterised in that a further driver (10) is arranged in front of the separating device (5) in conveying direction (F).
- Device according to any one of claims 6 to 11, characterised in that an oven (11) is arranged in front of the separating device (5) in conveying direction (F).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102014200021 | 2014-01-03 | ||
DE102014224231.2A DE102014224231A1 (en) | 2014-01-03 | 2014-11-27 | Method and device for producing a metallic strip in a continuous casting-rolling process |
PCT/EP2014/079262 WO2015101577A1 (en) | 2014-01-03 | 2014-12-23 | Method and device for producing a metal strip in a continuous casting and rolling process |
Publications (2)
Publication Number | Publication Date |
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EP3089832A1 EP3089832A1 (en) | 2016-11-09 |
EP3089832B1 true EP3089832B1 (en) | 2017-10-11 |
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EP14824010.4A Active EP3089832B1 (en) | 2014-01-03 | 2014-12-23 | Method and device for producing a metal strip in a continuous casting and rolling process |
Country Status (6)
Country | Link |
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US (1) | US9937539B2 (en) |
EP (1) | EP3089832B1 (en) |
KR (1) | KR101788081B1 (en) |
DE (1) | DE102014224231A1 (en) |
RU (1) | RU2640484C1 (en) |
WO (1) | WO2015101577A1 (en) |
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DE102013220657A1 (en) * | 2013-07-26 | 2015-01-29 | Sms Siemag Ag | Method and device for producing a metallic strip in a continuous casting-rolling process |
DE102016208114A1 (en) | 2015-05-11 | 2016-11-17 | Sms Group Gmbh | Process for the production of a metallic strip in the cast rolling process |
ES2953325T3 (en) * | 2020-09-24 | 2023-11-10 | Primetals Technologies Austria GmbH | Casting Composite Rolling Facility and Procedure for Operating Casting Composite Rolling Facility |
Family Cites Families (13)
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JPS63157750A (en) | 1986-12-22 | 1988-06-30 | Hitachi Ltd | Strip production apparatus |
JPH01224102A (en) | 1988-03-02 | 1989-09-07 | Hitachi Ltd | Facility for continuous casting and rolling of thin sheet |
JPH05277539A (en) | 1991-07-09 | 1993-10-26 | Nkk Corp | Strip sampling device |
DE4220424C2 (en) | 1992-06-22 | 1999-03-04 | Eko Stahl Gmbh | Device for separating a damaged thin slab |
EP0625383B1 (en) | 1993-05-17 | 1998-02-25 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Line to produce strip and/or sheet |
DE19856767A1 (en) | 1998-11-30 | 2000-05-31 | Mannesmann Ag | Reel arrangement for winding thinly rolled finished strip |
JP4366825B2 (en) | 2000-03-30 | 2009-11-18 | Jfeスチール株式会社 | Crop shear for joining, hot rolling equipment line and hot rolling method |
ITRM20070150A1 (en) * | 2007-03-21 | 2008-09-22 | Danieli Off Mecc | PROCESS AND PLANT FOR THE PRODUCTION OF METAL TAPES |
AT506603B8 (en) | 2008-04-04 | 2010-03-15 | Siemens Vai Metals Tech Gmbh | METHOD AND DEVICE FOR A CAST IRONING COMPOSITE |
IT1405344B1 (en) * | 2010-06-14 | 2014-01-03 | Danieli Off Mecc | LAMINATION LINE AND ITS PROCEDURE |
IT1400629B1 (en) * | 2010-06-22 | 2013-06-14 | Danieli Off Mecc | PROCEDURE AND PLANT FOR CASTING AND LAMINATION TO MAKE LONG METAL LAMINATE PRODUCTS |
KR101322090B1 (en) * | 2011-11-15 | 2013-10-28 | 주식회사 포스코 | Scrap treatment apparatus and continuously casting and rolling apparatus having the same and method of it |
KR101325305B1 (en) * | 2011-11-15 | 2013-11-08 | 주식회사 포스코 | Scrap treatment apparatus method of the same |
-
2014
- 2014-11-27 DE DE102014224231.2A patent/DE102014224231A1/en not_active Withdrawn
- 2014-12-23 EP EP14824010.4A patent/EP3089832B1/en active Active
- 2014-12-23 RU RU2016131176A patent/RU2640484C1/en active
- 2014-12-23 KR KR1020167018902A patent/KR101788081B1/en active IP Right Grant
- 2014-12-23 US US15/109,176 patent/US9937539B2/en not_active Expired - Fee Related
- 2014-12-23 WO PCT/EP2014/079262 patent/WO2015101577A1/en active Application Filing
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
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WO2015101577A1 (en) | 2015-07-09 |
KR20160098411A (en) | 2016-08-18 |
US9937539B2 (en) | 2018-04-10 |
RU2640484C1 (en) | 2018-01-09 |
DE102014224231A1 (en) | 2015-07-09 |
US20160325324A1 (en) | 2016-11-10 |
KR101788081B1 (en) | 2017-11-15 |
EP3089832A1 (en) | 2016-11-09 |
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