EP3078910A1 - Gas burner with staged combustion - Google Patents

Gas burner with staged combustion Download PDF

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Publication number
EP3078910A1
EP3078910A1 EP15162738.7A EP15162738A EP3078910A1 EP 3078910 A1 EP3078910 A1 EP 3078910A1 EP 15162738 A EP15162738 A EP 15162738A EP 3078910 A1 EP3078910 A1 EP 3078910A1
Authority
EP
European Patent Office
Prior art keywords
gas burner
nozzles
gas
primary head
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP15162738.7A
Other languages
German (de)
French (fr)
Other versions
EP3078910B1 (en
Inventor
Pavel Skryja
Petr Belohradsky
Karel Pleha
Lubomir Vitek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pbs Power Equipment SRO
Pbs Power Equipment S R O
Vysoke Uceni Technicke V Brne
Original Assignee
Pbs Power Equipment SRO
Pbs Power Equipment S R O
Vysoke Uceni Technicke V Brne
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pbs Power Equipment SRO, Pbs Power Equipment S R O, Vysoke Uceni Technicke V Brne filed Critical Pbs Power Equipment SRO
Priority to EP15162738.7A priority Critical patent/EP3078910B1/en
Publication of EP3078910A1 publication Critical patent/EP3078910A1/en
Application granted granted Critical
Publication of EP3078910B1 publication Critical patent/EP3078910B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/20—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone
    • F23D14/22—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other
    • F23D14/24—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other at least one of the fluids being submitted to a swirling motion
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C2201/00—Staged combustion
    • F23C2201/20—Burner staging
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C2201/00—Staged combustion
    • F23C2201/30—Staged fuel supply
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
    • F23D2900/14—Special features of gas burners
    • F23D2900/14021—Premixing burners with swirling or vortices creating means for fuel or air

Definitions

  • the invention concerns a gas burner with the combustion head with axial main performance nozzles, which is arranged in the axis of a cylindrical casing which is open from below for the flow of the combustion air, wherein there are other fuel nozzles arranged on the output of the casing, wherein in front of the primary head, the fuel tube is divided into a plurality of tubes arranged in a circle, whose nozzles are orientated into the gas burner discharge.
  • Gas burners are designed to combustion of gaseous fuels and serve primarily as a source of heat for overpressure and underpressure hot water boilers. However, they can be used for other appliances with adequate space for combustion which will not be stressed by external heat. Structurally these gas burners are designed as monobloc, i.e. the swirler and all components are part of the gas burner body. The gas burner operation is fully automatic, also suitable for unattended control of boiler rooms.
  • block burners belong to burners without premixing of gas with air. The mixing takes place until the gas burner output while simultaneous combustion of the created mixture. According to the combustion method, block burners belong to burners with free flame.
  • gas burners provided with a combustion head, which combusts the fuel in one step.
  • temperature peaks which cause creating of thermal NO x .
  • This combustion process does not enable to reduce NO x emissions sufficiently.
  • the aim of this invention is to reduce emissions of thermal NO x .
  • the aim of invention is to present a gas burner, which would allow to reduce emissions of thermal NO x .
  • the abbove mentioned disagvantages are eleminated by thw gas burner according to the invention, which principles consists especially in that on the tube portion leading from the gas distributor to the central primary head a reduction piece is arranged, provided with a passing-through opening which is smaller than the opening in the tube portion, and on the reduction piece the primary head is arranged provided with the swirler and in front of the swirler in the direction of the gas burner output, radial stabilization nozzles around the circumference of the head are provided.
  • Fig.1 shows a front view of the gas burner according to the invention
  • Fig. 2 is a sectional view of the gas burner opening according to line A-A of Fig. 1 in the scale 1:2
  • Fig. 3 is a sectional view of a gas burner according to line B-B of Fig.2 .
  • the gas burner consists of a gaseous part which consists of the gas supply 7 tube, an elbow 8 and an income tube portion 9. There is also a not shown air box in front of the gaseous part.
  • the income tube portion 9 leads into a gas distributor 16 from which extends a tube portion 11 on which a reduction piece 12 is arranged.
  • the primary head 15 is provided with a radially arranged swirler 13 on its lateral surface.
  • the reduction piece 12 is provided with a passing-through opening 17 which reduces passing of gas.
  • the primary head 15 On the front of the primary head 15 there are provided axial main performance nozzles 19 and stabilization nozzles 20 on its cylindrical casing, namely in front of the swirler 13, viewed from a gas burner output. Secondary gas is supplied from a gas distributor 16 into secondary heads 6 via distribution tubes 10. At the ends of outer walls 21 of distribution tubes 10 there is perpendicularly arranged the cylindrical casing 3, creating the primary combustion channel. The gas is distributed from a ring 22 consisting of a rear wall 4, a longitudinal wall 2 and a front wall 23 by six tubes 5 to six secondary heads 6 with nozzles 18. Where is no tube 5, there is the front wall 23 which closes the ring 22. There is a collar 14 above the front wall 23.
  • Fig. 1 and 3 the construction of the gas burner parts is illustrated from other view.
  • Gas-air mixture of the first (primary) stage is formed by the swirler 13 of the central primary head 15.
  • the system of nozzles 19,20 of the primary head 15 is formed in such a way that a part of these nozzles, namely the axial nozzles 19 are main performance nozzles and the other nozzles 20 are stabilization nozzles, which secure combustion stability.
  • Radial nozzles 20 create turbulent swirling of the gas/air mixture. Their placement in the vicinity of swirler 13 is important because of streaming of the combustion air, which has in this area lower velocity. In this way a very stable area of flame is created, which lights up and stabilize the performance nozzles 19.
  • the secondary section has six secondary heads 6 placed around the outer circumference of the casing 3 forming the flame tube. The secondary gas flows radially from the nozzels in secondary heads 6 and enters the gas-air mixture.
  • the first stage is the combustion in the flame tube with huge surplus of combustion air.
  • the first stage has an output of about 20%.
  • the second stage remaining gas needed for a specific power output in a mode with surplus of air, ideally in the range of 1.05 to 1.2 times of the stoichiometric ratio is combusted.
  • the swirler 13 creates turbulent air flow before mixing of the oxidizer with fuel. Turbulent air flow ensures a perfect mixing with fuel.
  • the secondary section has six secondary heads placed around the outer circumference of the inner flame tube. The secondary gas flows radially from the nozzles and does not create a rotary motion. Gas distribution is realized by the distribution ring 22 into which gas flows throgh two income tube 8. NO x emissions in this arrangement are at the level of about 25 ppm / Nm 3 combustion products.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pre-Mixing And Non-Premixing Gas Burner (AREA)

Abstract

A gas burner (1) with
a cylindrical casing (3)
being open from below for the flow of the combustion air, and
having a gas burner output,
a central primary head (15),
arranged in the axis of the cylindrical casing (3), and having
axial main performance nozzles (19),
a swirler (13), and
radial stabilization nozzles (20) around the circumference of the central primary head (15) provided in front of the swirler (13) in the direction of the gas burner output, and
a fuel tube (7, 8, 9, 10, 11, 16, 22) with a gas distributor (16) and a tube portion (11),
a reduction piece (12) being
arranged on the tube portion (11) leading from the gas distributor (16) to the central primary head (15), and
provided with a passing-through opening (17) being smaller than an opening in the tube portion (11),
wherein
the central primary head (15) is arranged on the reduction piece (12),
in front of the central primary head (15), the fuel tube (7, 8, 9, 10, 11, 16, 22) is divided into a plurality of tubes (5) arranged in a circle, and
the fuel nozzles (18) of the plurality of tubes (5) are arranged on the gas burner output of the casing (3) and orientated into the gas burner output.

Description

    Background of the invention
  • The invention concerns a gas burner with the combustion head with axial main performance nozzles, which is arranged in the axis of a cylindrical casing which is open from below for the flow of the combustion air, wherein there are other fuel nozzles arranged on the output of the casing, wherein in front of the primary head, the fuel tube is divided into a plurality of tubes arranged in a circle, whose nozzles are orientated into the gas burner discharge.
    • State of the art
  • Gas burners are designed to combustion of gaseous fuels and serve primarily as a source of heat for overpressure and underpressure hot water boilers. However, they can be used for other appliances with adequate space for combustion which will not be stressed by external heat. Structurally these gas burners are designed as monobloc, i.e. the swirler and all components are part of the gas burner body. The gas burner operation is fully automatic, also suitable for unattended control of boiler rooms. In terms of a mixing method of natural gas with air, block burners belong to burners without premixing of gas with air. The mixing takes place until the gas burner output while simultaneous combustion of the created mixture. According to the combustion method, block burners belong to burners with free flame. For this reason are gas burners provided with a combustion head, which combusts the fuel in one step. During one-step combustion occur temperature peaks, which cause creating of thermal NOx. This combustion process does not enable to reduce NOx emissions sufficiently. The aim of this invention is to reduce emissions of thermal NOx.
  • From a structural viewpoint, there are many burners whose combustion head is arranged in the axis of cylindrical casing which is open from below where flows the combustion air, mixed with the fuel outcoming from the outside nozzles on the head and then there are other gas nozzles arranged on the discharge of the casing. Such an arrangement is known e.g. from the document EP 1335163 A1 . It is also common that in front of the primary head, the fuel tube is divided into a plurality of tubes arranged in a circle whose nozzles lead to the gas burner output. Such an arrangement is known e.g. from the document US 4,505,666 .
  • The aim of invention is to present a gas burner, which would allow to reduce emissions of thermal NOx.
    • Summary of the invention
  • The abbove mentioned disagvantages are eleminated by thw gas burner according to the invention, which principles consists especially in that on the tube portion leading from the gas distributor to the central primary head a reduction piece is arranged, provided with a passing-through opening which is smaller than the opening in the tube portion, and on the reduction piece the primary head is arranged provided with the swirler and in front of the swirler in the direction of the gas burner output, radial stabilization nozzles around the circumference of the head are provided.
    • Description of drawings
  • The invention will be described by use of drawings in which Fig.1 shows a front view of the gas burner according to the invention, Fig. 2 is a sectional view of the gas burner opening according to line A-A of Fig. 1 in the scale 1:2 and Fig. 3 is a sectional view of a gas burner according to line B-B of Fig.2.
    • Preferred embodiment of the invention
  • From Fig.2 it can be seen that the gas burner consists of a gaseous part which consists of the gas supply 7 tube, an elbow 8 and an income tube portion 9. There is also a not shown air box in front of the gaseous part. The income tube portion 9 leads into a gas distributor 16 from which extends a tube portion 11 on which a reduction piece 12 is arranged. There is a thread at the end of the reduction piece 12, through which a primary head 15 is installed. The primary head 15 is provided with a radially arranged swirler 13 on its lateral surface. The reduction piece 12 is provided with a passing-through opening 17 which reduces passing of gas. On the front of the primary head 15 there are provided axial main performance nozzles 19 and stabilization nozzles 20 on its cylindrical casing, namely in front of the swirler 13, viewed from a gas burner output. Secondary gas is supplied from a gas distributor 16 into secondary heads 6 via distribution tubes 10. At the ends of outer walls 21 of distribution tubes 10 there is perpendicularly arranged the cylindrical casing 3, creating the primary combustion channel. The gas is distributed from a ring 22 consisting of a rear wall 4, a longitudinal wall 2 and a front wall 23 by six tubes 5 to six secondary heads 6 with nozzles 18. Where is no tube 5, there is the front wall 23 which closes the ring 22. There is a collar 14 above the front wall 23.
  • In Fig. 1 and 3 the construction of the gas burner parts is illustrated from other view.
  • Gas-air mixture of the first (primary) stage is formed by the swirler 13 of the central primary head 15. The system of nozzles 19,20 of the primary head 15 is formed in such a way that a part of these nozzles, namely the axial nozzles 19 are main performance nozzles and the other nozzles 20 are stabilization nozzles, which secure combustion stability.
  • Radial nozzles 20 create turbulent swirling of the gas/air mixture. Their placement in the vicinity of swirler 13 is important because of streaming of the combustion air, which has in this area lower velocity. In this way a very stable area of flame is created, which lights up and stabilize the performance nozzles 19.
  • In the primary section within the cylindrical casing 3 the pressure is reduced, in a comparison with the secondary section in the tube portion 11 by use of the reduction piece 12. The discharge of gas is in the area of cylindrical casing 3 lower, which is a prerequisite for good combustion stability. The secondary section has six secondary heads 6 placed around the outer circumference of the casing 3 forming the flame tube. The secondary gas flows radially from the nozzels in secondary heads 6 and enters the gas-air mixture.
  • The first stage is the combustion in the flame tube with huge surplus of combustion air. The first stage has an output of about 20%. In the second stage remaining gas needed for a specific power output in a mode with surplus of air, ideally in the range of 1.05 to 1.2 times of the stoichiometric ratio is combusted.
  • The swirler 13 creates turbulent air flow before mixing of the oxidizer with fuel. Turbulent air flow ensures a perfect mixing with fuel. The secondary section has six secondary heads placed around the outer circumference of the inner flame tube. The secondary gas flows radially from the nozzles and does not create a rotary motion. Gas distribution is realized by the distribution ring 22 into which gas flows throgh two income tube 8. NOx emissions in this arrangement are at the level of about 25 ppm / Nm3 combustion products.

Claims (1)

  1. Gas burner with the combustion head with axial main performance nozzles, which is arranged in the axis of a cylindrical casing which is open from below for the flow of the combustion air, wherein there are other fuel nozzles arranged on the output of the casing, wherein in front of the primary head, the fuel tube is divided into a plurality of tubes arranged in a circle, whose nozzles are orientated into the gas burner discharge, characterized in that, on the tube portion (11) leading from the gas distributor (16) to the central primary head (15) a reduction piece (12) is arranged, provided with a passing-through opening (17) which is smaller than the opening in the tube portion (11), and on the reduction piece (12) the primary head (15) is arranged provided with the swirler (13) and in front of the swirler (13) in the direction of the gas burner (1) output, radial stabilization nozzles (20) around the circumference of the head (15) are provided.
EP15162738.7A 2015-04-08 2015-04-08 Gas burner with staged combustion Active EP3078910B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP15162738.7A EP3078910B1 (en) 2015-04-08 2015-04-08 Gas burner with staged combustion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP15162738.7A EP3078910B1 (en) 2015-04-08 2015-04-08 Gas burner with staged combustion

Publications (2)

Publication Number Publication Date
EP3078910A1 true EP3078910A1 (en) 2016-10-12
EP3078910B1 EP3078910B1 (en) 2020-02-12

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ID=52813996

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15162738.7A Active EP3078910B1 (en) 2015-04-08 2015-04-08 Gas burner with staged combustion

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107655002A (en) * 2017-10-20 2018-02-02 烟台龙源电力技术股份有限公司 Combustion gas air register
CN113188121A (en) * 2021-04-01 2021-07-30 东方电气集团东方锅炉股份有限公司 Ultralow nitrogen combustor spout, combustor and boiler
EP3940293A1 (en) * 2020-07-10 2022-01-19 ELCO Burners GmbH Method for staged combustion of a fuel and combustion head

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0076036A1 (en) * 1981-09-28 1983-04-06 John Zink Company Method and apparatus for burning fuel in stages
US4505666A (en) 1981-09-28 1985-03-19 John Zink Company Staged fuel and air for low NOx burner
EP1335163A1 (en) 2002-01-31 2003-08-13 Air Products And Chemicals, Inc. Ultra low NOx burner for process heating
WO2007017056A1 (en) * 2005-08-11 2007-02-15 Elster Gmbh Industrial burner and method for operating an industrial burner

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0076036A1 (en) * 1981-09-28 1983-04-06 John Zink Company Method and apparatus for burning fuel in stages
US4505666A (en) 1981-09-28 1985-03-19 John Zink Company Staged fuel and air for low NOx burner
EP1335163A1 (en) 2002-01-31 2003-08-13 Air Products And Chemicals, Inc. Ultra low NOx burner for process heating
WO2007017056A1 (en) * 2005-08-11 2007-02-15 Elster Gmbh Industrial burner and method for operating an industrial burner

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107655002A (en) * 2017-10-20 2018-02-02 烟台龙源电力技术股份有限公司 Combustion gas air register
CN107655002B (en) * 2017-10-20 2024-04-02 烟台龙源电力技术股份有限公司 Gas air distributor
EP3940293A1 (en) * 2020-07-10 2022-01-19 ELCO Burners GmbH Method for staged combustion of a fuel and combustion head
CN113188121A (en) * 2021-04-01 2021-07-30 东方电气集团东方锅炉股份有限公司 Ultralow nitrogen combustor spout, combustor and boiler
CN113188121B (en) * 2021-04-01 2022-11-04 东方电气集团东方锅炉股份有限公司 Ultralow nitrogen combustor spout, combustor and boiler

Also Published As

Publication number Publication date
EP3078910B1 (en) 2020-02-12

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