EP3055550B1 - Injection valve and method for operating an injection valve - Google Patents

Injection valve and method for operating an injection valve Download PDF

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Publication number
EP3055550B1
EP3055550B1 EP14795965.4A EP14795965A EP3055550B1 EP 3055550 B1 EP3055550 B1 EP 3055550B1 EP 14795965 A EP14795965 A EP 14795965A EP 3055550 B1 EP3055550 B1 EP 3055550B1
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EP
European Patent Office
Prior art keywords
needle body
piezoelectric actuator
injection valve
valve
injection
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EP14795965.4A
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German (de)
French (fr)
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EP3055550A1 (en
Inventor
Hui Li
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Continental Automotive GmbH
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Continental Automotive GmbH
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Publication of EP3055550A1 publication Critical patent/EP3055550A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/20Output circuits, e.g. for controlling currents in command coils
    • F02D41/2096Output circuits, e.g. for controlling currents in command coils for controlling piezoelectric injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M47/00Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
    • F02M47/02Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
    • F02M47/027Electrically actuated valves draining the chamber to release the closing pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0014Valves characterised by the valve actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0014Valves characterised by the valve actuating means
    • F02M63/0015Valves characterised by the valve actuating means electrical, e.g. using solenoid
    • F02M63/0026Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M65/00Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
    • F02M65/005Measuring or detecting injection-valve lift, e.g. to determine injection timing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/70Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/70Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
    • F02M2200/701Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/70Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
    • F02M2200/703Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger hydraulic

Definitions

  • the invention relates to an injection valve and a method for operating the Einspitzventils.
  • An injection valve is eg in US Pat. No. 5,860,597 disclosed. Due to increasingly stringent statutory regulations regarding permissible pollutant emissions from internal combustion engines, injection accuracy of injection valves of the internal combustion engine is of central importance.
  • the object on which the invention is based is to provide an injection valve and a method for operating the injection valve, which contribute to achieving a high injection accuracy of the injection valve.
  • the invention is characterized by an injection valve.
  • the injection valve has an injector body with a recess with a fluid inlet and a fluid outlet.
  • the injection valve has a needle body which is arranged to be axially movable in the recess of the injector body and which in a closed position of the needle body prevents fluid flow through an injection opening of the injector body and otherwise releases it.
  • the injection valve has a control chamber, which is arranged in the recess and which is arranged hydraulically between the fluid inlet and the fluid outlet.
  • the injection valve has a control valve with a valve body, which is arranged in the control chamber and which is designed to prevent a fluid flow between the control chamber and the fluid outlet in a closed position of the valve body and otherwise release.
  • the injection valve has a piezoelectric actuator, which is mechanically coupled to the control valve via a first transformer for opening the control valve by the electrical discharge of the piezoelectric actuator, wherein the piezoelectric actuator is additionally mechanically coupled to the needle body for closing the injection valve.
  • the piezoelectric actuator is mechanically coupled to the needle body via a second transformer, which is connected to the needle body.
  • the piezoelectric actuator is mechanically coupled to the needle body after overcoming a predetermined idle stroke between the second transformer and the piezoelectric actuator.
  • the piezoelectric actuator is mechanically coupled to the needle body upon reaching the closed position of the needle body and upon reaching a predetermined opening position of the needle body.
  • the invention is characterized by a method for operating the injection valve or an advantageous embodiment of the injection valve.
  • the piezoactuator is electrically discharged to open the control valve by means of the first transformer and thereby to open the injection valve.
  • a time of a first mechanical bounce is detected, which is transmitted to the piezoactuator by the mechanical coupling of the piezoactuator with the needle body when a predetermined opening position of the needle body is reached.
  • the piezoactuator is electrically charged to close the injector by mechanically coupling the piezoactuator to the needle body, for example, in a follower cycle of the injector or in the same duty cycle of the injector in which the first mechanical bounce was detected.
  • a point in time of a further mechanical bounce is detected by means of the piezoactuator, which is achieved by the mechanical coupling of the piezoactuator with the needle body when reaching the Closed position of the needle body is transmitted to the piezoelectric actuator.
  • the time of the first mechanical bounce and / or the time of the further mechanical bounce can be detected. These two times or one of the two times can be used for the control of the injection valve in order to achieve a high injection accuracy.
  • FIGS. 1 to 6 show an injection valve 1 at different operating times.
  • the injection valve 1 is based on the FIG. 2 explained in more detail.
  • the injection valve 1 has an injector body 2.
  • the injector body 2 has a recess 3, as well as a fluid inlet 7 and a fluid outlet 9.
  • the fluid inlet 7 is hydraulically coupled, for example, to a high-pressure fuel accumulator, such as a so-called common rail, and is thus supplied, for example, with a fuel at a pressure of, for example, up to 2500 bar.
  • a high-pressure fuel accumulator such as a so-called common rail
  • the fluid drain 9 is hydraulically coupled to a low pressure region, such as a fuel tank.
  • the injection valve 1 has a needle body 10, which is arranged axially movable in the recess 3 of the injector body 2.
  • the needle body 10 In an open position of the needle body 10, the needle body 10 is predetermined axially spaced from the associated valve seat and thereby releases a fluid flow through the injection port 12. The injection valve 1 is thus opened.
  • the injection valve 1 has a control chamber 15, which is arranged in the recess 3 and which is arranged hydraulically between the fluid inlet 7 and the fluid outlet 9.
  • the recess in particular comprises the space around the needle body 10, a hydraulic connecting line to the control chamber 15 and the control chamber 15 itself.
  • the injection valve 1 has a control valve 16 with a valve body 17.
  • the control valve 16 is arranged in the control chamber 15.
  • valve body 17 In a closed position of the valve body 17, the valve body 17 rests on an associated valve seat of the injector body 2, whereby a fluid flow between the control chamber 15 and the fluid outlet 9 is prevented.
  • valve body 17 In an opening position of the valve body 17, the valve body 17 is predetermined axially spaced from the associated valve seat and thus releases the fluid flow between the control chamber 15 and the fluid outlet 9.
  • the injection valve 1 has a piezoactuator 20, which is coupled to the control valve 16 via a first transmitter 23 for opening the control valve 16.
  • the piezoactuator 20 is additionally mechanically mechanically coupled to the needle body 10, for example, after overcoming a predetermined idle stroke L, for example via a second transformer 24, which is connected to the needle body 10.
  • the injection valve 1 can be operated in different operating modes.
  • FIG. 7 shows three operating modes.
  • a first mode of operation is a so-called full stroke injection FSI.
  • the injection valve 1 is opened for a predetermined time and then closed again.
  • Another operating mode is a so-called part stroke injection PSI.
  • the injection valve 1 is opened only briefly and immediately closed again.
  • Another mode of operation is a so-called boost injection BI.
  • the injection valve 1 is first opened a bit, after a predetermined period of time even further opened and closed again after a further predetermined period of time.
  • the operation modes are represented by four timings: a timing OPP1 in which the opening operation of the injector 1 starts; One or more times OPP2 in which the needle body 10 reaches the predetermined opening position; A time OPP3 in which the closing operation of the injector 1 starts; A time OPP4 in which the needle body 10 reaches the closing position.
  • FIG. 8 shows a flowchart of a program for operating the injection valve 1.
  • the program can be processed, for example, by a control device SV.
  • step S1 the piezoactuator 20 is in a charged state (see FIG FIG. 1 ).
  • step S2 the piezoactuator 20 is in a charged state (see FIG FIG. 1 ).
  • the recess 3 is filled in step 1 by the fluid inlet 7 with fuel at high pressure.
  • the valve body 17 of the control valve 16 is in the closed position.
  • the needle body 10 is in the closed position due to a further balance of forces.
  • step S3 the piezoactuator 20 is electrically discharged.
  • the beginning of step S3 represents the time OPP1 in which the opening operation of the injection valve 1 starts.
  • a time of a first mechanical bounce is detected by means of the piezoactuator 20.
  • the first mechanical bouncing arises from the fact that the second transmitter 24 overcomes the idle stroke L due to the axial movement of the needle body 10 and abuts against the piezoactuator 20.
  • the needle body 10 reaches the predetermined opening position (FIG. FIG. 3 ).
  • the time of detection of the first mechanical bounce thus represents the time OPP2, in which the needle body 10 reaches the predetermined opening position.
  • the program is continued after a predetermined period of time in a step S7.
  • step S7 If the injection valve 1 is operated in the operating mode partial stroke injection PSI, the program is continued in step S7 immediately after the detection of the first mechanical bounce.
  • the program is continued after a predetermined period of time in the step S3 and continued after the renewed reaching of the step S5 after a further predetermined period of time in the step S7.
  • step S7 depending on the detected time of the first mechanical bounce, the piezoactuator 20 is electrically charged, for example in a subsequent work cycle of the injection valve 1 or in the same operating cycle of the injection valve 1 in which the first mechanical bounce was detected.
  • the beginning of the step represents the time OPP3 in which the closing operation of the injection valve 1 starts.
  • a time of a further mechanical bounce is detected by means of the piezoactuator 20.
  • the further mechanical bouncing is caused by the impact of the needle body 10 on the associated valve seat in reaching the closed position of the needle body 10.
  • This further mechanical bouncing is transmitted to the piezoelectric actuator 20 via the needle body 10 and the second transmitter 24.
  • the time of the further mechanical bounce thus represents the time OPP4, in which the needle body 10 reaches the closed position.
  • the program is optionally continued after a predetermined period of time in step S3 and another cycle begins.
  • the injector 1 can use these times in the full stroke injection modes FSI, part stroke injection PSI and the boot injection BI are regulated. This can be achieved in particular for these modes of operation a very high injection accuracy.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Fuel-Injection Apparatus (AREA)

Description

Die Erfindung betrifft ein Einspritzventil und ein Verfahren zum Betreiben des Einspitzventils. Ein Einspritzventil ist z.B. in US 5 860 597 offenbart. Wegen immer strengeren gesetzlichen Vorschriften bezüglich zulässiger Schadstoffemissionen von Brennkraftmaschinen ist eine Einspritzgenauigkeit von Einspritzventilen der Brennkraftmaschine von zentraler Bedeutung.The invention relates to an injection valve and a method for operating the Einspitzventils. An injection valve is eg in US Pat. No. 5,860,597 disclosed. Due to increasingly stringent statutory regulations regarding permissible pollutant emissions from internal combustion engines, injection accuracy of injection valves of the internal combustion engine is of central importance.

Die Aufgabe, die der Erfindung zugrunde liegt, ist es ein Einspritzventil und ein Verfahren zum Betreiben des Einspritzventils zu schaffen, die dazu beitragen, dass eine hohe Einspritzgenauigkeit des Einspritzventils erreicht wird.The object on which the invention is based is to provide an injection valve and a method for operating the injection valve, which contribute to achieving a high injection accuracy of the injection valve.

Die Aufgabe wird gelöst durch die Merkmale der unabhängigen Patentansprüche. Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen gekennzeichnet.The object is solved by the features of the independent claims. Advantageous embodiments of the invention are characterized in the subclaims.

Gemäß einem ersten Aspekt zeichnet sich die Erfindung aus durch ein Einspritzventil. Das Einspritzventil weist einen Injektorkörper mit einer Ausnehmung mit einem Fluidzulauf und einem Fluidablauf auf. Das Einspritzventil weist einen Nadelkörper auf, der axial beweglich in der Ausnehmung des Injektorkörpers angeordnet ist und der in einer Schließposition des Nadelkörpers einen Fluidfluss durch eine Einspritzöffnung des Injektorkörpers unterbindet und ansonsten frei gibt. Das Einspritzventil weist einen Steuerraum auf, der in der Ausnehmung angeordnet ist und der hydraulisch zwischen dem Fluidzulauf und dem Fluidablauf angeordnet ist. Das Einspritzventil weist ein Steuerventil auf mit einem Ventilkörper, das in dem Steuerraum angeordnet ist und das dazu ausgebildet ist, in einer Schließposition des Ventilkörpers einen Fluidfluss zwischen dem Steuerraum und dem Fluidablauf zu unterbinden und ansonsten freizugeben. Das Einspritzventil weist einen Piezoaktuator auf, der mechanisch mit dem Steuerventil über einen ersten Übertrager gekoppelt ist zum Öffnen des Steuerventils durch das elektrische Entladen des Piezoaktuators, wobei der Piezoaktuator zusätzlich mechanisch mit dem Nadelkörper koppelbar ist zum Schließen des Einspritzventils.According to a first aspect, the invention is characterized by an injection valve. The injection valve has an injector body with a recess with a fluid inlet and a fluid outlet. The injection valve has a needle body which is arranged to be axially movable in the recess of the injector body and which in a closed position of the needle body prevents fluid flow through an injection opening of the injector body and otherwise releases it. The injection valve has a control chamber, which is arranged in the recess and which is arranged hydraulically between the fluid inlet and the fluid outlet. The injection valve has a control valve with a valve body, which is arranged in the control chamber and which is designed to prevent a fluid flow between the control chamber and the fluid outlet in a closed position of the valve body and otherwise release. The injection valve has a piezoelectric actuator, which is mechanically coupled to the control valve via a first transformer for opening the control valve by the electrical discharge of the piezoelectric actuator, wherein the piezoelectric actuator is additionally mechanically coupled to the needle body for closing the injection valve.

Durch die mechanische Kopplung des Nadelkörpers mit dem Piezoaktuator kann mittels des Piezoaktuators mechanisches Prellen detektiert werden. Die Zeitpunkte zu denen das mechanische Prellen auftritt, können für eine Regelung des Einspritzventils genutzt werden, um somit eine hohe Einspritzgenauigkeit zu erreichen. Derartige Zeitpunkte sind insbesondere das Erreichen der Schließposition des Nadelkörpers, sowie das Erreichen einer vorgegebenen Öffnungsposition des Nadelkörpers.Due to the mechanical coupling of the needle body with the piezo actuator, mechanical bouncing can be detected by means of the piezoactuator. The times at which the mechanical bounce occurs, can be used for a control of the injection valve, thus achieving a high injection accuracy. Such times are in particular the achievement of the closed position of the needle body, as well as the achievement of a predetermined opening position of the needle body.

Gemäß einer vorteilhaften Ausgestaltung ist der Piezoaktuator mechanisch mit dem Nadelkörper über einen zweiten Übertrager koppelbar, der mit dem Nadelkörper verbunden ist.According to an advantageous embodiment of the piezoelectric actuator is mechanically coupled to the needle body via a second transformer, which is connected to the needle body.

Hierdurch kann besonders gut ein mechanisches Prellen von dem Nadelkörper auf den Piezoaktuator übertragen werden.As a result, mechanical bouncing can be transferred from the needle body to the piezoactuator particularly well.

Gemäß einer weiteren vorteilhaften Ausgestaltung ist der Piezoaktuator mechanisch mit dem Nadelkörper gekoppelt nach Überwinden eines vorgegebenen Leerhubs zwischen dem zweiten Übertrager und dem Piezoaktuator.According to a further advantageous embodiment of the piezoelectric actuator is mechanically coupled to the needle body after overcoming a predetermined idle stroke between the second transformer and the piezoelectric actuator.

Hierdurch wird sichergestellt, dass der Piezoaktuator nicht immer mechanisch mit dem Nadelkörper gekoppelt ist, so dass beispielsweise bei dem Erreichen der vorgegebenen Öffnungsposition des Nadelkörpers ein mechanisches Prellen entsteht.This ensures that the piezoelectric actuator is not always mechanically coupled to the needle body, so that, for example, when reaching the predetermined opening position the needle body produces a mechanical bouncing.

Gemäß einer weiteren vorteilhaften Ausgestaltung ist der Piezoaktuator mechanisch mit dem Nadelkörper gekoppelt bei Erreichen der Schließposition des Nadelkörpers und bei Erreichen einer vorgegebenen Öffnungsposition des Nadelkörpers.According to a further advantageous embodiment of the piezoelectric actuator is mechanically coupled to the needle body upon reaching the closed position of the needle body and upon reaching a predetermined opening position of the needle body.

Hierdurch kann insbesondere ein mechanisches Prellen bei Erreichen der Schließposition detektiert werden, sowie bei Erreichen der vorgegebenen Öffnungsposition.In this way, in particular a mechanical bouncing can be detected upon reaching the closed position, as well as upon reaching the predetermined opening position.

Gemäß einem weiteren Aspekt zeichnet sich die Erfindung aus durch ein Verfahren zum Betreiben des Einspritzventils oder einer vorteilhaften Ausgestaltung des Einspritzventils. Der Piezoaktuator wird elektrisch entladen zum Öffnen des Steuerventils mittels des ersten Übertragers und hierdurch zum Öffnen des Einspritzventils. Mittels des Piezoaktuators wird ein Zeitpunkt eines ersten mechanischen Prellens detektiert, das durch die mechanische Kopplung des Piezoaktuators mit dem Nadelkörper bei Erreichen einer vorgegebenen Öffnungsposition des Nadelkörpers auf den Piezoaktuator übertragen wird. Abhängig von dem detektierten Zeitpunkt des ersten mechanischen Prellens wird der Piezoaktuator elektrisch geladen zum Schließen des Einspritzventils mittels der mechanischen Kopplung des Piezoaktuators mit dem Nadelkörper, beispielsweise in einem Folgearbeitszyklus des Einspritzventils oder in demselben Arbeitszyklus des Einspritzventils, in dem das erste mechanische Prellen detektiert wurde.According to a further aspect, the invention is characterized by a method for operating the injection valve or an advantageous embodiment of the injection valve. The piezoactuator is electrically discharged to open the control valve by means of the first transformer and thereby to open the injection valve. By means of the piezoactuator, a time of a first mechanical bounce is detected, which is transmitted to the piezoactuator by the mechanical coupling of the piezoactuator with the needle body when a predetermined opening position of the needle body is reached. Depending on the detected time of the first mechanical bounce, the piezoactuator is electrically charged to close the injector by mechanically coupling the piezoactuator to the needle body, for example, in a follower cycle of the injector or in the same duty cycle of the injector in which the first mechanical bounce was detected.

Gemäß einer vorteilhaften Ausgestaltung wird mittels des Piezoaktuators ein Zeitpunkt eines weiteren mechanischen Prellens detektiert, das durch die mechanische Kopplung des Piezoaktuators mit dem Nadelkörper bei Erreichen der Schließposition des Nadelkörpers auf dem Piezoaktuator übertragen wird.According to an advantageous embodiment, a point in time of a further mechanical bounce is detected by means of the piezoactuator, which is achieved by the mechanical coupling of the piezoactuator with the needle body when reaching the Closed position of the needle body is transmitted to the piezoelectric actuator.

Durch die mechanische Kopplung des Piezoaktuators mit dem Nadelkörper können der Zeitpunkt des ersten mechanischen Prellens und/oder der Zeitpunkt des weiteren mechanischen Prellens detektiert werden. Diese beiden Zeitpunkte oder einer der beiden Zeitpunkte können für die Regelung des Einspritzventils genutzt werden um somit eine hohe Einspritzgenauigkeit zu erreichen.Due to the mechanical coupling of the piezoactuator with the needle body, the time of the first mechanical bounce and / or the time of the further mechanical bounce can be detected. These two times or one of the two times can be used for the control of the injection valve in order to achieve a high injection accuracy.

Die Erfindung ist im Folgenden anhand der schematischen Zeichnungen näher erläutert.The invention is explained in more detail below with reference to the schematic drawings.

Es zeigen:

Figur 1 bis Figur 6
ein Einspritzventil zu verschiedenen Betriebszeitpunkten,
Figur 7
verschiedene Betriebsmodi des Einspritzventils und
Figur 8
ein Ablaufdiagramm zum Betreiben des Einspritzventils.
Show it:
Figure 1 to Figure 6
an injection valve at different operating times,
FIG. 7
different operating modes of the injector and
FIG. 8
a flowchart for operating the injection valve.

Elemente gleicher Konstruktion oder Funktion sind figuren-übergreifend mit den gleichen Bezugszeichen gekennzeichnet.Elements of the same construction or function are marked across the figures with the same reference numerals.

Die Figuren 1 bis 6 zeigen ein Einspritzventil 1 zu verschiedenen Betriebszeitpunkten. Das Einspritzventil 1 wird anhand der Figur 2 näher erläutert.The FIGS. 1 to 6 show an injection valve 1 at different operating times. The injection valve 1 is based on the FIG. 2 explained in more detail.

Das Einspritzventil 1 weist einen Injektorkörper 2 auf. Der Injektorkörper 2 weist eine Ausnehmung 3 auf, sowie einen Fluidzulauf 7 und einen Fluidablauf 9.The injection valve 1 has an injector body 2. The injector body 2 has a recess 3, as well as a fluid inlet 7 and a fluid outlet 9.

Der Fluidzulauf 7 ist beispielsweise mit einem Kraftstoffhochdruckspeicher, wie beispielsweise einem sogenannten Common-Rail, hydraulisch gekoppelt und wird somit beispielsweise mit einem Kraftstoff unter einem Druck von beispielsweise bis zu 2500 Bar versorgt.The fluid inlet 7 is hydraulically coupled, for example, to a high-pressure fuel accumulator, such as a so-called common rail, and is thus supplied, for example, with a fuel at a pressure of, for example, up to 2500 bar.

Der Fluidablauf 9 ist mit einem Niederdruckbereich, wie beispielsweise mit einem Kraftstofftank hydraulisch gekoppelt.The fluid drain 9 is hydraulically coupled to a low pressure region, such as a fuel tank.

Das Einspritzventil 1 weist einen Nadelkörper 10 auf, der axial beweglich in der Ausnehmung 3 des Injektorkörpers 2 angeordnet ist.The injection valve 1 has a needle body 10, which is arranged axially movable in the recess 3 of the injector body 2.

In einer Schließposition des Nadelkörpers 10 sitzt der Nadelkörper 10 auf einem zugehörigen Ventilsitz des Injektorkörpers 2 auf und unterbindet hierdurch einen Fluidfluss durch eine Einspritzöffnung 12 des Injektorkörpers 2. Das Einspritzventil 1 ist somit geschlossen.In a closed position of the needle body 10 of the needle body 10 sits on an associated valve seat of the injector body 2 and thereby inhibits fluid flow through an injection port 12 of the injector body 2. The injection valve 1 is thus closed.

In einer Öffnungsposition des Nadelkörpers 10 ist der Nadelkörper 10 vorgegeben axial beabstandet von dem zugehörigen Ventilsitz und gibt hierdurch einen Fluidfluss durch die Einspritzöffnung 12 frei. Das Einspritzventil 1 ist somit geöffnet.In an open position of the needle body 10, the needle body 10 is predetermined axially spaced from the associated valve seat and thereby releases a fluid flow through the injection port 12. The injection valve 1 is thus opened.

Das Einspritzventil 1 weist einen Steuerraum 15 auf, der in der Ausnehmung 3 angeordnet ist und der hydraulisch zwischen dem Fluidzulauf 7 und dem Fluidablauf 9 angeordnet ist. Hierbei umfasst die Ausnehmung insbesondere den Raum um den Nadelkörper 10, eine hydraulische Verbindungsleitung zum Steuerraum 15 sowie den Steuerraum 15 selbst.The injection valve 1 has a control chamber 15, which is arranged in the recess 3 and which is arranged hydraulically between the fluid inlet 7 and the fluid outlet 9. In this case, the recess in particular comprises the space around the needle body 10, a hydraulic connecting line to the control chamber 15 and the control chamber 15 itself.

Das Einspritzventil 1 weist ein Steuerventil 16 mit einem Ventilkörper 17 auf. Das Steuerventil 16 ist in dem Steuerraum 15 angeordnet.The injection valve 1 has a control valve 16 with a valve body 17. The control valve 16 is arranged in the control chamber 15.

In einer Schließposition des Ventilkörpers 17 sitzt der Ventilkörper 17 auf einem zugehörigen Ventilsitz des Injektorkörpers 2 auf, wodurch ein Fluidfluss zwischen dem Steuerraum 15 und dem Fluidablauf 9 unterbunden ist.In a closed position of the valve body 17, the valve body 17 rests on an associated valve seat of the injector body 2, whereby a fluid flow between the control chamber 15 and the fluid outlet 9 is prevented.

In einer Öffnungsposition des Ventilkörpers 17 ist der Ventilkörper 17 vorgegeben axial beabstandet von dem zugehörigen Ventilsitz und gibt somit den Fluidfluss zwischen dem Steuerraum 15 und dem Fluidablauf 9 frei.In an opening position of the valve body 17, the valve body 17 is predetermined axially spaced from the associated valve seat and thus releases the fluid flow between the control chamber 15 and the fluid outlet 9.

Das Einspritzventil 1 weist einen Piezoaktuator 20 auf, der mit dem Steuerventil 16 über einen ersten Übertrager 23 gekoppelt ist zum Öffnen des Steuerventils 16.The injection valve 1 has a piezoactuator 20, which is coupled to the control valve 16 via a first transmitter 23 for opening the control valve 16.

Der Piezoaktuator 20 ist zusätzlich mechanisch mit dem Nadelkörper 10 mechanisch koppelbar, beispielsweise nach Überwinden eines vorgegebenen Leerhubs L, beispielsweise über einen zweiten Übertrager 24, der mit dem Nadelkörper 10 verbunden ist.The piezoactuator 20 is additionally mechanically mechanically coupled to the needle body 10, for example, after overcoming a predetermined idle stroke L, for example via a second transformer 24, which is connected to the needle body 10.

Das Einspritzventil 1 kann in verschiedenen Betriebsmodi betrieben werden. Figur 7 zeigt drei Betriebsmodi. Ein erster Betriebsmodus ist eine so genannte full stroke injektion FSI. Hier wird das Einspritzventil 1 eine vorgegebene Zeit geöffnet und anschließend wieder geschlossen. Ein weiterer Betriebsmodus ist eine so genannte part stroke injektion PSI. Hier wird das Einspritzventil 1 nur kurz geöffnet und sofort wieder geschlossen. Ein weiterer Betriebsmodus ist eine so genannte boost injektion BI. Hier wird das Einspritzventil 1 zuerst etwas geöffnet, nach einer vorgegebenen Zeitdauer noch weiter geöffnet und nach einer weiteren vorgegebenen Zeitdauer wieder geschlossen. Die Betriebsmodi werden durch vier Zeitpunkte repräsentiert: Ein Zeitpunkt OPP1, in dem der Öffnungsvorgang des Einspritzventils 1 beginnt; Ein oder mehrere Zeitpunkte OPP2, in dem der Nadelkörper 10 die vorgegebene Öffnungsposition erreicht; Ein Zeitpunkt OPP3, in dem der Schließvorgang des Einspritzventils 1 beginnt; Ein Zeitpunkt OPP4, in dem der Nadelkörper 10 die Schließposition erreicht.The injection valve 1 can be operated in different operating modes. FIG. 7 shows three operating modes. A first mode of operation is a so-called full stroke injection FSI. Here, the injection valve 1 is opened for a predetermined time and then closed again. Another operating mode is a so-called part stroke injection PSI. Here, the injection valve 1 is opened only briefly and immediately closed again. Another mode of operation is a so-called boost injection BI. Here, the injection valve 1 is first opened a bit, after a predetermined period of time even further opened and closed again after a further predetermined period of time. The operation modes are represented by four timings: a timing OPP1 in which the opening operation of the injector 1 starts; One or more times OPP2 in which the needle body 10 reaches the predetermined opening position; A time OPP3 in which the closing operation of the injector 1 starts; A time OPP4 in which the needle body 10 reaches the closing position.

Figur 8 zeigt ein Ablaufdiagramm eines Programms zum Betreiben des Einspritzventils 1. Das Programm kann beispielsweise von einer Steuervorrichtung SV abgearbeitet werden. FIG. 8 shows a flowchart of a program for operating the injection valve 1. The program can be processed, for example, by a control device SV.

Das Programm wird in einem Schritt S1 gestartet. In dem Schritt S1 befindet sich der Piezoaktuator 20 in einem geladenen Zustand (siehe Figur 1). Die Ausnehmung 3 ist in dem Schritt 1 durch den Fluidzulauf 7 mit Kraftstoff unter hohem Druck gefüllt. Durch ein Kräfteverhältnis, das auf den Ventilkörper 17 des Steuerventils 16 wirkt, befindet sich der Ventilkörper 17 des Steuerventils 16 in der Schließposition. Weiterhin befindet sich durch ein weiteres Kräfteverhältnis der Nadelkörper 10 in der Schließposition.The program is started in a step S1. In step S1, the piezoactuator 20 is in a charged state (see FIG FIG. 1 ). The recess 3 is filled in step 1 by the fluid inlet 7 with fuel at high pressure. By a balance of forces acting on the valve body 17 of the control valve 16, the valve body 17 of the control valve 16 is in the closed position. Furthermore, the needle body 10 is in the closed position due to a further balance of forces.

In einem Schritt S3 wird der Piezoaktuator 20 elektrisch entladen. Der Beginn des Schritts S3 repräsentiert den Zeitpunkt OPP1, in dem der Öffnungsvorgang des Einspritzventils 1 beginnt.In a step S3, the piezoactuator 20 is electrically discharged. The beginning of step S3 represents the time OPP1 in which the opening operation of the injection valve 1 starts.

Durch das elektrische Entladen zieht sich der Piezoaktuator 20 zusammen. Hierdurch wird eine Kraft von dem Piezoaktuator 20 über den ersten Mitnehmer 23 auf den Ventilkörper 17 des Steuerventils 16 übertragen, so dass sich das Steuerventil 16 öffnet. Da auf der Seite des Fluidablaufs 9 ein niedrigerer Druck herrscht als in dem Steuerraum 15, strömt Fluid von dem Steuerraum 15 in den Fluidablauf 9. Hierdurch kommt es zu einem Druckgefälle in der Ausnehmung 3. Durch dieses Druckgefälle wirkt eine Kraft auf den Nadelkörper 10, so dass dieser sich von seinem zugehörigen Ventilsitz hebt und somit die Einspritzöffnung 12 frei gibt (siehe Figur 2, Figur 3).By the electric discharge, the piezoelectric actuator 20 contracts. As a result, a force is transmitted from the piezoactuator 20 via the first driver 23 to the valve body 17 of the control valve 16, so that the control valve 16 opens. Since a lower pressure prevails on the side of the fluid outlet 9 than in the control chamber 15, fluid flows from the control chamber 15 into the fluid outlet 9. This results in a pressure gradient in the recess 3. A pressure force acts on the needle body 10. so that it lifts from its associated valve seat and thus the injection port 12 is free (see FIG. 2 . FIG. 3 ).

In einem Schritt S5 wird ein Zeitpunkt eines ersten mechanischen Prellens mittels des Piezoaktuators 20 detektiert. Das erste mechanische Prellen entsteht dadurch, dass der zweite Übertrager 24 durch die axiale Bewegung des Nadelkörpers 10 den Leerhub L überwindet und an den Piezoaktuator 20 anstößt. Hierbei erreicht der Nadelkörper 10 die vorgegebene Öffnungsposition (Figur 3). Der Zeitpunkt der Detektion des ersten mechanischen Prellens repräsentiert somit den Zeitpunkt OPP2, in dem der Nadelkörper 10 die vorgegebene Öffnungsposition erreicht.In a step S5, a time of a first mechanical bounce is detected by means of the piezoactuator 20. The first mechanical bouncing arises from the fact that the second transmitter 24 overcomes the idle stroke L due to the axial movement of the needle body 10 and abuts against the piezoactuator 20. In this case, the needle body 10 reaches the predetermined opening position (FIG. FIG. 3 ). The time of detection of the first mechanical bounce thus represents the time OPP2, in which the needle body 10 reaches the predetermined opening position.

Wird das Einspritzventil 1 in dem Betriebsmodus full stroke injection FSI betrieben, so wird das Programm nach einer vorgegebenen Zeitdauer in einem Schritt S7 fortgeführt.If the injection valve 1 is operated in the operating mode full stroke injection FSI, then the program is continued after a predetermined period of time in a step S7.

Wird das Einspritzventil 1 in dem Betriebsmodus part stroke injection PSI betrieben, so wird sofort nach der Detektion des ersten mechanischen Prellens das Programm in dem Schritt S7 fortgeführt.If the injection valve 1 is operated in the operating mode partial stroke injection PSI, the program is continued in step S7 immediately after the detection of the first mechanical bounce.

Wird das Einspritzventil 1 in dem Betriebsmodus boot injection BI betrieben, so wird das Programm nach einer vorgegebenen Zeitdauer in dem Schritt S3 fortgeführt und nach dem erneuten Erreichen des Schrittes S5 nach einer weiteren vorgegebenen Zeitdauer in dem Schritt S7 fortgeführt.If the injection valve 1 is operated in the operating mode boot injection BI, then the program is continued after a predetermined period of time in the step S3 and continued after the renewed reaching of the step S5 after a further predetermined period of time in the step S7.

In dem Schritt S7 wird abhängig von dem detektierten Zeitpunkt des ersten mechanischen Prellens der Piezoaktuator 20 elektrisch geladen, beispielsweise in einem Folgearbeitszyklus des Einspritzventils 1 oder in demselben Arbeitszyklus des Einspritzventils 1, in dem das erste mechanische Prellen detektiert wurde. Der Beginn des Schritts repräsentiert den Zeitpunkt OPP3, in dem der Schließvorgang des Einspritzventils 1 beginnt.In step S7, depending on the detected time of the first mechanical bounce, the piezoactuator 20 is electrically charged, for example in a subsequent work cycle of the injection valve 1 or in the same operating cycle of the injection valve 1 in which the first mechanical bounce was detected. The beginning of the step represents the time OPP3 in which the closing operation of the injection valve 1 starts.

Durch das elektrische Laden des Piezoaktuators 20 dehnt sich dieser aus und drückt somit mittels der mechanischen Kopplung mit dem Nadelkörper 10 oder mit dem zweiten Übertrager 24 den Nadelkörper 10 in seine Schließposition, wodurch der Fluidfluss durch die Einspritzöffnung 12 wieder unterbunden wird (Siehe Figur 4, Figur 5).As a result of the electrical charging of the piezoactuator 20, this expands and thus presses the needle body 10 into its closed position by means of the mechanical coupling with the needle body 10 or with the second transmitter 24, whereby the fluid flow through the injection opening 12 is again suppressed (see FIG FIG. 4 . FIG. 5 ).

Weiterhin wird durch das elektrische Laden des Piezoaktuators 20 die Kräftebilanz, die auf den Ventilkörper 17 des Steuerventils 16 verändert, so dass sich dieses wieder schließt (Figur 6).Furthermore, as a result of the electrical charging of the piezoactuator 20, the balance of forces which changes on the valve body 17 of the control valve 16, so that it closes again ( FIG. 6 ).

In einem Schritt S9 wird ein Zeitpunkt eines weiteren mechanischen Prellens mittels des Piezoaktuators 20 detektiert. Das weitere mechanische Prellen entsteht durch das Auftreffen des Nadelkörpers 10 auf dem zugehörigen Ventilsitz bei dem Erreichen der Schließposition des Nadelkörpers 10. Dieses weitere mechanische Prellen wird über den Nadelkörper 10 und den zweiten Übertrager 24 auf den Piezoaktuator 20 übertragen. Der Zeitpunkt des weiteren mechanischen Prellens repräsentiert somit den Zeitpunkt OPP4, in dem der Nadelkörper 10 die Schließposition erreicht.In a step S9, a time of a further mechanical bounce is detected by means of the piezoactuator 20. The further mechanical bouncing is caused by the impact of the needle body 10 on the associated valve seat in reaching the closed position of the needle body 10. This further mechanical bouncing is transmitted to the piezoelectric actuator 20 via the needle body 10 and the second transmitter 24. The time of the further mechanical bounce thus represents the time OPP4, in which the needle body 10 reaches the closed position.

Abhängig von dem Zeitpunkt des weiteren mechanischen Prellens und/oder dem Zeitpunkt des ersten mechanischen Prellens wird gegebenenfalls nach einer vorgegebenen Zeitdauer das Programm in dem Schritt S3 fortgesetzt und ein weiterer Arbeitszyklus beginnt.Depending on the time of the further mechanical bounce and / or the time of the first mechanical bounce, the program is optionally continued after a predetermined period of time in step S3 and another cycle begins.

Da der Zeitpunkt des ersten mechanischen Prellens den Zeitpunkt OPP2 des Erreichens der vorgegebenen Öffnungsposition repräsentiert und da der Zeitpunkt des weiteren mechanischen Prellens den Zeitpunkt OPP4 des Erreichens der Schließposition repräsentiert, kann das Einspritzventil 1 mittels dieser Zeitpunkte in den Betriebsmodi full stroke injection FSI, part stroke injection PSI und der boot injection BI geregelt werden. Hiermit kann insbesondere für diese Betriebsmodi eine sehr hohe Einspritzgenauigkeit erreicht werden.Since the time of the first mechanical bounce represents the time OPP2 of reaching the predetermined opening position, and since the time of the further mechanical bounce represents the time OPP4 of reaching the closing position, the injector 1 can use these times in the full stroke injection modes FSI, part stroke injection PSI and the boot injection BI are regulated. This can be achieved in particular for these modes of operation a very high injection accuracy.

Claims (6)

  1. Injection valve (1) having
    - an injector body (2) with a recess (3) and a fluid inflow (7) and a fluid outflow (9),
    - a needle body (10) which is arranged axially movably in the recess (3) of the injector body (2) and suppresses a fluid flow through an injection opening (12) of the injector body (2) in a closed position of the needle body (10) and otherwise releases it,
    - a control space (15) which is arranged in the recess (3) and is arranged hydraulically between the fluid inflow (7) and the fluid outflow (9),
    - a control valve (16) with a valve body (17), which control valve (16) is arranged in the control space (15) and is configured to suppress a fluid flow between the control space (15) and the fluid outflow (9) in a closed position of the valve body (17) and to otherwise release it,
    - a piezoelectric actuator (20) which is coupled mechanically to the control valve (16) via a first transmitter (23) for opening the control valve (16) by the electrical discharge of the piezoelectric actuator (20), it being possible for the piezoelectric actuator (20) to additionally be coupled mechanically to the needle body (10) for closing the injection valve (1).
  2. Injection valve (1) according to Claim 1, it being possible for the piezoelectric actuator (20) to be coupled mechanically to the needle body (10) via a second transmitter (24) which is connected to the needle body (10).
  3. Injection valve (1) according to Claim 2, the piezoelectric actuator (20) being coupled mechanically to the needle body (10), after a predefined idle stroke (L) between the second transmitter (24) and the piezoelectric actuator (20) has been overcome.
  4. Injection valve (1) according to one of the preceding claims, in which the piezoelectric actuator (20) is coupled mechanically to the needle body (10), when the closed position of the needle body (10) is reached and when a predefined open position of the needle body (10) is reached.
  5. Method for operating the injection valve (1) according to one of Claims 1 to 4, in which method
    - the piezoelectric actuator (20) is discharged electrically for opening the control valve (16) by means of the first transmitter (23) and for opening the injection valve (1) as a result,
    - a time of a first mechanical bounce is detected by means of the piezoelectric actuator (20), which bounce is transmitted to the piezoelectric actuator (20) by way of the mechanical coupling of the piezoelectric actuator (20) to the needle body (10) when a predefined open position of the needle body (10) is reached,
    - in a manner which is dependent on the detected time of the first mechanical bounce, the piezoelectric actuator (20) is charged electrically for closing the injection valve (1) by means of the mechanical coupling of the piezoelectric actuator (20) to the needle body (10).
  6. Method according to Claim 5, in which a time of a further mechanical bounce is detected by means of the piezoelectric actuator (20), which further mechanical bounce is transmitted to the piezoelectric actuator (20) when the closed position of the needle body (10) is reached by way of the mechanical coupling of the piezoelectric actuator (20) to the needle body (10).
EP14795965.4A 2013-10-11 2014-10-10 Injection valve and method for operating an injection valve Active EP3055550B1 (en)

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DE201310220528 DE102013220528B4 (en) 2013-10-11 2013-10-11 Injection valve and method for operating an injection valve
PCT/EP2014/071809 WO2015052332A1 (en) 2013-10-11 2014-10-10 Injection valve and method for the operation of an injection valve

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CN (1) CN105593507B (en)
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DE102013220528A1 (en) 2015-04-16
WO2015052332A1 (en) 2015-04-16
EP3055550A1 (en) 2016-08-17
US10400698B2 (en) 2019-09-03
CN105593507A (en) 2016-05-18
US20160252034A1 (en) 2016-09-01
DE102013220528B4 (en) 2015-05-07

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