EP3052591A1 - Fischer-tropsch derived gas oil fraction - Google Patents

Fischer-tropsch derived gas oil fraction

Info

Publication number
EP3052591A1
EP3052591A1 EP14772378.7A EP14772378A EP3052591A1 EP 3052591 A1 EP3052591 A1 EP 3052591A1 EP 14772378 A EP14772378 A EP 14772378A EP 3052591 A1 EP3052591 A1 EP 3052591A1
Authority
EP
European Patent Office
Prior art keywords
fischer
gas oil
tropsch derived
derived gas
oil fraction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14772378.7A
Other languages
German (de)
English (en)
French (fr)
Inventor
Rendert Jan Wiersma
Johannes TURFBOER
Robert RIEMERSMA
Johannes Bernardus Wilhelmus Morsink
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shell Internationale Research Maatschappij BV
Original Assignee
Shell Internationale Research Maatschappij BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shell Internationale Research Maatschappij BV filed Critical Shell Internationale Research Maatschappij BV
Priority to EP14772378.7A priority Critical patent/EP3052591A1/en
Publication of EP3052591A1 publication Critical patent/EP3052591A1/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/04Liquid carbonaceous fuels essentially based on blends of hydrocarbons
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M101/00Lubricating compositions characterised by the base-material being a mineral or fatty oil
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1616Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/02Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/301Boiling range
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/302Viscosity
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    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/308Gravity, density, e.g. API
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • C10L2200/0492Fischer-Tropsch products
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    • C10L2270/00Specifically adapted fuels
    • C10L2270/08Specifically adapted fuels for small applications, such as tools, lamp oil, welding
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    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/42Fischer-Tropsch steps
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    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/54Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
    • C10L2290/543Distillation, fractionation or rectification for separating fractions, components or impurities during preparation or upgrading of a fuel
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/17Fisher Tropsch reaction products
    • C10M2205/173Fisher Tropsch reaction products used as base material
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/011Cloud point
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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    • C10N2020/015Distillation range
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    • C10N2020/017Specific gravity or density
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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    • C10N2020/02Viscosity; Viscosity index
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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    • C10N2020/069Linear chain compounds
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/081Biodegradable compounds
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64Environmental friendly compositions
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    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
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    • C10N2070/00Specific manufacturing methods for lubricant compositions

Definitions

  • the present invention relates to a fractionated Fischer-Tropsch derived gas oil and a functional fluid formulation comprising the same.
  • Fischer-Tropsch derived gas oil fractions may be obtained by various processes.
  • a Fischer-Tropsch derived gas oil is obtained using the so-called Fischer-Tropsch process.
  • An example of such process is disclosed in WO 02/070628.
  • the present invention provides a
  • Fischer-Tropsch gas oil fraction having an initial boiling point of at least 215°C and a final boiling point of at most 250°C.
  • An advantage of the present invention is that the Fischer-Tropsch derived gas oil fraction has surprisingly a low viscosity, low pour point while having a high flash point, which combination of properties provides
  • the Fischer-Tropsch derived gas oil fraction according to the present invention has very low levels of aromatics, naphthenics and impurities.
  • Fischer-Tropsch derived gas oil fraction thus improves the biodegradability and offers lower toxicity in solvent and/or functional fluid
  • Fischer-Tropsch derived gas oil is derived from a Fischer-Tropsch - - process.
  • Fischer-Tropsch derived gas oil is known in the art.
  • Fischer-Tropsch derived is meant that a gas oil, is, or is derived from, a synthesis product of a Fischer-Tropsch process. In a Fischer-Tropsch process synthesis gas is converted to a synthesis product.
  • Synthesis gas or syngas is a mixture of hydrogen and carbon monoxide that is obtained by conversion of a hydrocarbonaceous feedstock.
  • feedstock include natural gas, crude oil, heavy oil fractions, coal, biomass and lignite.
  • a Fischer-Tropsch derived gas oil may also be referred to as a GTL (Gas-to-Liquids ) gas oil .
  • Fischer-Tropsch derived gas oil are primarily iso- paraffins .
  • the Fischer-Tropsch derived gas oil comprises more than 70 wt . % of iso-paraffins , preferably more than 75 wt . % .
  • a fraction of the Fischer Tropsch gasoil is a narrower boiling range distillation cut of the Fischer Tropsch gasoil and may also be seen as a GTL derived solvents distilled from the Fischer Tropsch gasoil.
  • the Fischer- Tropsch derived gas oil fraction has an initial boiling point of at least 215°C and a final boiling point of at most 250°C at atmospheric conditions.
  • the initial boiling point of at least 215°C and a final boiling point of at most 250°C at atmospheric conditions.
  • Fischer-Tropsch derived gas oil has an initial boiling point of at least 219°C at atmospheric conditions.
  • the Fischer-Tropsch derived gas oil fraction preferably has an initial boiling point of at least
  • the Fischer-Tropsch - - derived gas oil fraction preferably has an final boiling point of at least 246°C at atmospheric conditions.
  • boiling points at atmospheric conditions is meant atmospheric boiling points, which boiling points are determined by ASTM D86.
  • the Fischer-Tropsch derived gas oil fraction has a T10 vol.% boiling point from 211 to 229°C, more preferably from 214 to 226°C, most preferably from 217 to 223°C and a T90 vol.% boiling point from 227 to 245°C, preferably from 230 to 242°C and more preferably from 233 to 239°C.
  • T10 vol.% is the temperature corresponding to the atmospheric boiling point at which a cumulative amount of 10 volume of the product is recovered.
  • T90 vol.% is the temperature corresponding to the atmospheric boiling point at which a cumulative amount of 90vol. % of the product is recovered.
  • An atmospheric distillation method ASTM D86 can be used to determine the level of recovery, or alternatively a gas chromatographic method such as ASTM D2887 that has been calibrated to deliver analogous results.
  • the Fischer-Tropsch derived paraffin gas oil fraction comprises preferably at least 70 wt . ⁇ 6 , more preferably at least 85 wt.%, more preferably at least 90 wt.%, more preferably at least 95 wt.%, and most
  • Fischer-Tropsch derived paraffins having 12 to 15 carbon atoms based on the total amount of Fischer-Tropsch derived paraffins, preferably based on the amount of Fischer-Tropsch derived paraffins having from 9 to 17 carbon atoms.
  • fraction preferably has a density at 15°C according to ASTM D4052 from 762 kg/m 3 to 768 kg/m 3 , more preferably from 763 kg/m 3 to 767 kg/m 3 , and most preferably from 764 kg/m 3 to 766 kg/m 3 .
  • the kinematic viscosity at 25°C according to ASTM D445 is from 1.9 to 2.5 cSt, preferably from 2.0 cSt to 2.4 cSt, and more preferably from 2.1 cSt to 2.3 cSt .
  • the Fischer-Tropsch derived gas oil fraction has a flash point according to ASTM D93 from 80 to 95 °C, more preferably from 82 to 93 °C, and most preferably from 84 to 91 °C.
  • the Fischer-Tropsch derived gas oil fraction has a smoke point according to ASTM D1322 of more than 50 mm.
  • the Fischer-Tropsch gas oil fraction according to the present invention comprises less than 500 ppm aromatics, preferably less than 200 ppm
  • aromatics less than 3 ppm sulphur, preferably less than 1 ppm sulphur, more preferably less than 0.2 ppm sulphur, less than 1 ppm nitrogen and less than 5wt . % naphthenics, preferably less than 4 wt . % and more preferably less than 3 wt . % .
  • fraction preferably comprises less than 0.1 wt . %
  • polycyclic aromatic hydrocarbons more preferably less than 25 ppm polycyclic aromatic hydrocarbons and most preferably less than 1 ppm polycyclic aromatic
  • the amount of isoparaffins is suitably more than
  • fraction may comprise n-paraffins and cyclo-alkanes .
  • Fischer-Tropsch derived gas oil having an initial boiling point of at least 215°C and a final boiling point of at most 250°C has been described in e.g. WO02/070628.
  • the present invention provides a functional fluid formulation comprising a Fischer- Tropsch derived gas oil fraction according to the present invention, further containing an additive compound.
  • the functional fluid formulations may be used in many areas, for instances oil and gas exploration and production, construction industry, food and related industries, paper, textile and leather, and various household and consumer products.
  • the type of additives used in the functional fluid formulation according to the present invention is dependent on the type of fluid formulation.
  • Additives for functional fluid formulations include, but are not limited to, corrosion and rheology control products, emulsifiers and wetting agents, borehole stabilizers, high pressure and anti-wear additives, de- and anti-foaming agents, pour point depressants, and antioxidants.
  • Fischer-Tropsch derived gas oil fraction has a low viscosity, low pour point while having a high flash point.
  • Fischer-Tropsch derived gas oil fraction is highly desirable for its use in functional fluid formulations with low viscosity requirements.
  • the temperature of the drilling fluid may decrease - - which may lead to an increase of the viscosity of the drilling fluid.
  • the high viscosity may be harmful for the beneficial use of the drilling fluid. Therefore, the Fischer-Tropsch derived gas oil fraction according to the present invention with a low viscosity and high flash point is highly desirable for its use in drilling fluid applications .
  • the present invention provides the use of the Fischer-Tropsch derived gas oil fraction according to the present invention as a diluent oil or base oil for solvent and/or functional fluid
  • diluent oil is meant an oil used to decrease viscosity and/or improve other properties of solvent and functional fluid formulations.
  • base oil an oil to which other oils, solvents or substances are added to produce a solvent or functional fluid formulation.
  • Fischer-Tropsch derived gas oil fraction as a diluent oil or base oil for solvent and/or functional fluid formulations are the same as described above for functional fluid formulations comprising the Fischer-Tropsch derived gas oil fraction according the present invention, further containing an additive compound.
  • diluent oil or base oil examples include, but is not limited to, drilling fluids, fracturing fluids, heating fuels, lamp oil, barbeque lighters, concrete demoulding, pesticide spray oils, water treatment, cleaners, polishes, car dewaxers, electric discharge machining, transformer oils, silicone - - mastic, two stroke motor cycle oil, metal cleaning, dry cleaning, lubricants, metal work fluid, aluminium roll oil, forming oils, explosives, , printing inks, cosmetics and personal care, rust preventive oils, Timber
  • the present invention provides the use of the Fischer-Tropsch derived gas oil fraction according to the present invention for improving
  • the Fischer-Tropsch derived gas oil fraction has preferably very low levels of aromatics, sulphur, nitrogen compounds and is preferably free from polycyclic aromatic hydrocarbons. These low levels may lead to, but are not limited to, low aquatic toxicity, low sediment organism toxicity and low terrestrial ecotoxicity of the Fischer-Tropsch derived gas oil.
  • the molecular structure of the Fischer-Tropsch derived gas oil fraction according to the present invention may lead to the readily biodegradability of the Fischer-Tropsch derived gas oil.
  • a Fischer-Tropsch product was prepared in a process similar to the process as described in Example VII of WO-A-9934917, using the catalyst of Example III of
  • step (a) The C5+ fraction contained about 60 wt% C30+ product.
  • the hydrocracking step the fraction was contacted with a hydrocracking catalyst of Example 1 of EP-A-532118.
  • the effluent of step (a) was continuously distilled under vacuum to give light products, fuels and a residue "R" boiling from 370 °C and above.
  • WHSV Weight Hourly Space Velocity
  • Fischer-Tropsch derived gas oil fraction as a diluent oil/base oil for solvent and/or functional fluid applications .
  • the properties of the Fischer-Tropsch derived gas oil as given in tables 1 to 2 are the critical properties for the advantage use of the Fischer-Trospch derived gas oil in drilling fluids, fracturing fluids, heating fuels, lamp oil, barbeque lighters, concrete demoulding, pesticide spray oils, water treatment, cleaners,
  • Example 3 polishes, car dewaxers, electric discharge machining, transformer oils, silicone mastic, two stroke motor cycle oil, metal cleaning, dry cleaning, lubricants, metal work fluid, aluminium roll oil, forming oils explosives, cosmetics and personal care, rust preventive oils , heat - - setting printing inks, Timber treatment, polymer processing oils, andfuel additives formulations, paint and coatings, adhesives, sealants, and air fresheners.
  • Fischer-Tropsch derived gas oil fraction is more desirable for its use in solvent and functional fluid formulations with low viscosity

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Lubricants (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Paints Or Removers (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)
EP14772378.7A 2013-09-30 2014-09-25 Fischer-tropsch derived gas oil fraction Withdrawn EP3052591A1 (en)

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EP13186747 2013-09-30
EP14772378.7A EP3052591A1 (en) 2013-09-30 2014-09-25 Fischer-tropsch derived gas oil fraction
PCT/EP2014/070515 WO2015044284A1 (en) 2013-09-30 2014-09-25 Fischer-tropsch derived gas oil fraction

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EP (1) EP3052591A1 (zh)
JP (1) JP2016536380A (zh)
KR (1) KR20160065936A (zh)
CN (1) CN105579559A (zh)
AR (1) AR097831A1 (zh)
BR (1) BR112016006763A2 (zh)
WO (1) WO2015044284A1 (zh)

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BR112016006761A2 (pt) * 2013-09-30 2017-08-01 Shell Int Research frações de gasóleo derivado de fischer-tropsch e de formulação de fluido funcional, e, uso de uma fração de gasóleo derivado de fischer-tropsch

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BR9611898A (pt) * 1995-12-08 2000-05-16 Exxon Research Engineering Co Processo para a produção de um óleo de base de hidrocarboneto biodegradável de alto desempenho, e, respectivo óleo
EP1121401A1 (en) * 1998-10-05 2001-08-08 Sasol Technology (Proprietary) Limited Biodegradable middle distillates and production thereof
AR032931A1 (es) * 2001-03-05 2003-12-03 Shell Int Research Un procedimiento para la preparacion de destilados medios y un producto de hidrocarburo
JP4565834B2 (ja) * 2003-12-19 2010-10-20 昭和シェル石油株式会社 灯油組成物
JP4908022B2 (ja) * 2006-03-10 2012-04-04 Jx日鉱日石エネルギー株式会社 炭化水素油の製造方法および炭化水素油
JP5102965B2 (ja) * 2006-03-31 2012-12-19 Jx日鉱日石エネルギー株式会社 金属加工油組成物
EP2006365B1 (en) * 2006-03-31 2018-02-21 Nippon Oil Corporation Use of a polyfunctional hydrocarbon oil composition

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US20160208185A1 (en) 2016-07-21
WO2015044284A1 (en) 2015-04-02
BR112016006763A2 (pt) 2017-08-01
KR20160065936A (ko) 2016-06-09
AR097831A1 (es) 2016-04-20
CN105579559A (zh) 2016-05-11
JP2016536380A (ja) 2016-11-24

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