EP3034701A1 - Injection valve and method for generating an injection body into the ground - Google Patents
Injection valve and method for generating an injection body into the ground Download PDFInfo
- Publication number
- EP3034701A1 EP3034701A1 EP14199162.0A EP14199162A EP3034701A1 EP 3034701 A1 EP3034701 A1 EP 3034701A1 EP 14199162 A EP14199162 A EP 14199162A EP 3034701 A1 EP3034701 A1 EP 3034701A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- injection
- valve
- injection valve
- outlet
- closure element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002347 injection Methods 0.000 title claims abstract description 174
- 239000007924 injection Substances 0.000 title claims abstract description 174
- 238000000034 method Methods 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 4
- 239000000499 gel Substances 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 239000002689 soil Substances 0.000 abstract description 11
- 238000007789 sealing Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 238000009424 underpinning Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/06—Valve arrangements for boreholes or wells in wells
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/12—Consolidating by placing solidifying or pore-filling substances in the soil
Definitions
- the invention relates to an injection valve for an injection lance for generating an injection body in the bottom, with a valve body, in which at least one outlet opening is provided, which is closable and can be opened for leakage of an injection medium into the surrounding soil, according to the preamble of claim 1.
- the invention further relates to a method for producing an injection body in the soil, in which an injection well is introduced into the soil, the injection well is filled with a curable shell mixture, an injection lance is arranged with an injection valve in the injection well and after curing of the shell mixture on the Injection valve, an injection medium is pressed into the ground, wherein the injection body is formed, according to the preamble of claim 11.
- Such an injection valve and such a method for generating an injection body in the soil go out of the DE 10 2008 056 261 B4 out.
- Injections in the soil or ground can fulfill different purposes.
- the compressive strength of the ground can be increased, which is advantageous, for example, for underpinning buildings.
- Another application is to increase the density of the soil by filling the pores in the soil with a gelling or hardening injection medium.
- a so-called sealing sole can be formed against penetrating groundwater.
- sealants are used in particular for sealing construction pits whose vertical walls are formed, for example, from bored piles, sheet piles or diaphragm walls.
- a reliable defined training of the injection body in the ground is of crucial importance. The greater possible deviations in the dimensions of the injection body, the closer the grid of the injection holes must be formed in order to obtain a desired security against defects. With a narrow grid, however, the number of necessary injection wells and thus the economic effort to create the sealing sole increases.
- the DE 10 2008 056 261 B4 teaches to form the most uniform injection body, the provision of a centering on the valve body of the injection lance, so that it is arranged centrally in the injection well.
- the outflow of the injection medium into the surrounding soil takes place via outlet bores in a sleeve-shaped sleeve.
- the centering element is arranged from horizontally directed arms above the outlet holes, these arms also form a predetermined breaking point in the hardened jacket body for a uniform passage of the injection medium through the jacket body in the surrounding soil.
- the invention has for its object to provide an injection valve and a method for producing an injection body in the ground, with which injection body can be made in the ground with a very high accuracy.
- the injection valve according to the invention is characterized in that the outlet opening is formed as an outlet slot, which is arranged horizontally and extends in the circumferential direction of the valve body.
- a first aspect of the invention It is therefore not to form the outlet opening by one or more cylindrical bores, but to provide an elongated outlet slot. This extends in a horizontal direction in the circumferential direction of the valve body.
- a reliable, large-scale, horizontal outflow of the injection medium from the injection valve is achieved in the surrounding area.
- a horizontal breaking of the cured shell body from the shell mixture in the injection body is effected with high reliability.
- the injection medium can flow with a high degree of uniformity horizontally into the surrounding bottom region, so that a correspondingly defined spherical or circular disk-shaped injection body can be formed. Due to the uniform shape of the injection body, in particular a sealing sole with a high degree of tightness can be created with the smallest possible number of necessary injection bores.
- the outlet slot can be formed from a plurality of partial slots, which are separated from each other only by a relatively small gutter.
- the outlet slot it is particularly preferred for the outlet slot to be ring-shaped. The annular outlet slot thus extends without interruption around the circumference of the valve body.
- the valve body is tubular.
- the valve body may have a polygonal tubular shape, such as a quadrangular shape, or preferably a cylindrical outer contour.
- the tubular valve body has a central cavity through which the liquid injection medium from the injection lance can flow into the valve body and thus to the outlet slot.
- a particularly advantageous embodiment of the invention consists in that an outlet channel is provided at a lower end of the valve body, which can be closed by a closure element, which is adjustable between a closed position and an open position, in which the outlet slot is formed.
- the outlet slot does not have to be laboriously incorporated into a wall of a valve body. Rather, the outlet slot at the lower end of the valve body with an adjustable closure element educated.
- the closure element is initially in a closed closure position, so that when a shunt of the injection lance with the injection valve no jacket mixture can get into the interior of the valve body.
- the closure element is adjusted by a defined amount to the valve body, so that the annular discharge slot is formed in a simple manner.
- a particularly accurate outflow of the injection medium from the injection valve is achieved according to a development of the invention in that the closure element has a horizontally directed plate region, which protrudes in the horizontal direction over an outer periphery of the valve body.
- the plate area thus serves as a kind of lower guide element in order to deflect the injection medium emerging from the outlet channel in a horizontal direction.
- a particularly preferred embodiment of the injection valve according to the invention is that the plate area is formed circular disk-shaped. As a result, a symmetrical formation of the injection body is supported.
- the closure element may be made of any material, in particular of a metal.
- An economical production consists according to a development of the invention is that the closure element is formed of a plastic material.
- the valve body can be made of a plastic material, in particular by injection molding.
- the closure element is preferably designed so that its plate area bends elastically when introducing the injection medium into the valve body and so the elongated discharge slot is released.
- a further advantageous embodiment of the invention consists in that the closure element has a guide neck, which is displaceably guided in the outlet channel.
- the closure element can be formed with a stop so that the closure element shifts only by a defined amount to release a defined exit slot.
- the outlet channel is cylindrical in the valve body, wherein the guide neck is square, in particular triangular or square. In this case, the angular guide neck would only with its corner areas on the inside abut the outlet channel, so that between the inner wall of the outlet channel and the guide piece bypass channels are formed. Through this, the injection medium can flow past the guide neck to the outlet slot.
- a further preferred embodiment of the invention consists in that a centering device for centering in an injection bore is provided on the valve main body.
- the centering device may in particular have a plurality of radially extending centering arms, which extend symmetrically away from the valve body.
- these arms or elongated centering elements arcuately formed with a certain elasticity, in particular of a plastic material. In this way, the centering elements of the centering device can be adapted to different diameters of the injection bore and thus hold the injection valve centrally in the injection bore.
- the invention further comprises an injection device for generating an injection body in the ground, with a tubular injection lance, at the lower end of which an injection valve is arranged, wherein the injection valve is designed according to the invention described above.
- the injection lance may be a metal or plastic tube, attached to the lower end of the injection valve, preferably screwed, is.
- the upper end of the injection lance is connected via a hose to a pump through which the injection medium is pumped through the injection lance to the injection valve.
- a centering device for centering the injection lance in an injection well.
- the centering device may in particular be formed with elongated, arcuate and / or elastically deformable centering elements, as they have been previously described.
- the centering device can be formed on the injection valve and / or on the elongated injection lance.
- a centering device may preferably be arranged on the injection valve and the other centering device in an upper region of the injection lance.
- the method according to the invention is characterized in that an injection valve with a horizontal, circumferentially extending outlet slot is used and that the injection medium emerges annularly from the injection valve through the horizontal outlet slot.
- the injection valve according to the invention described above is used.
- the advantages described above can be achieved. Above all, the method can produce injection bodies in the soil with a high degree of uniformity and symmetry. This allows an efficient production, for example, a sealing sole with a relatively low cost while maintaining good security against defects.
- an approximately spherical injection body is formed around the injection valve.
- the hardened jacket mixture in the injection bore is broken around the injection valve, whereby the injection medium spreads through the annular gap and spreads in all surrounding directions in the surrounding bottom region.
- the approximately spherical injection body is formed.
- soft gels, hard gels, cement suspensions or superfine cement suspensions with and without additives are used as the injection medium.
- bentonite-containing suspensions or suspensions based on water glass can be used.
- the injection valve 20 has an approximately cylindrical and tubular valve body 22.
- An approximately cylindrical outlet channel 23 extends from an upper connection opening 26 to a lower outlet opening 24 through the valve main body 22.
- a connecting device 28 is formed for connecting an injection lance 12.
- the connecting device 28 is formed in the illustrated embodiment as an internal thread into which an external thread on the injection lance 12 can be screwed.
- the closure element 40 has a circular disk or annular plate region 42 whose outer diameter is larger than the outer diameter of the cylindrical valve body 22 is formed.
- a square guide stub 44 is provided at the top of the plate portion 42 centrally a square guide stub 44.
- the closure element 40 with the plate region 42 and the guide neck 44 is preferably formed integrally from a plastic material.
- the angular guide piece 44 has corner regions 46, which lie displaceably against an inner wall of the outlet channel 23. Due to the angular formation of the guide stub 44 so remain between the side wall surfaces of the guide stub 44 and the cylindrical inner wall of the outlet channel 23 four channels through which an injection medium to the outlet port 24 can flow.
- Fig. 2 the injection valve 20 is shown in an open position, wherein the closure element 40 is pushed out by a defined amount from the valve body 22 and the outlet channel 23.
- annular, horizontally directed outlet slot 30 is formed annularly around the guide neck 44 at the outlet opening 24.
- the radially outwardly projecting disk-shaped plate region 42 in this case represents a reliable deflection of the injection medium flowing out of the outlet channel 23 at a certain pressure.
- a stop bar 32 which extends transversely through the outlet channel 23, in particular the Fig. 4 can be seen.
- a central retaining bore 34 is formed, with which the guide sleeve 44 of the closure element 40 can be secured approximately by means of a screw.
- an approximately conically shaped centering device 36 is formed with a total of five arcuate upwardly extending centering 38. Due to the arcuate, slightly S-like shape of the centering 38, these can relatively easily adapt from a maximum diameter to smaller diameter of injection wells and thus ensure efficient centering of the injection valve 20 in an injection well.
- closure element 40 is shown in more detail with the circular disk-shaped plate region 42, on whose upper side a block-like guide neck 44 with four corner regions 46 is formed.
- an injection bore 3 is first introduced with a conventional drilling process.
- the injection bore 3 is created to a desired depth, in which an injection body 8 is to be formed.
- the injection hole 3 is filled with a curable shell mixture 4, which may be in particular a cement mixture and cures to a solid shell body 5.
- the sheath body 5 has only a limited strength, so that this, as will be described below, 7 can be broken open by introducing an injection medium.
- a tubular injection lance 12 is centrally arranged in the injection hole 3.
- an injection valve 20 is attached.
- a closure element 40 of the injection valve 20 is pushed axially downwards at the lower end of the injection lance 12.
- an annular horizontal outlet slot 30 is formed at the lower end of the injection valve 20. From this annular exit slot 30, the liquid injection medium 7 can escape into the surrounding area in all horizontal directions.
- a sealing sole in the bottom 2 can be created by a multiplicity of injection bodies 8 formed.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Structural Engineering (AREA)
- Geology (AREA)
- Geochemistry & Mineralogy (AREA)
- Physics & Mathematics (AREA)
- Agronomy & Crop Science (AREA)
- Soil Sciences (AREA)
- Fluid Mechanics (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
Die Erfindung betrifft eine Injektionsvorrichtung und ein Injektionsventil für eine Injektionslanze zum Erzeugen eines Injektionskörpers im Boden, mit einem Ventilgrundkörper, in welchem mindestens eine Austrittsöffnung vorgesehen ist, welche verschließbar ist und zum Austreten eines Injektionskörpers in den umgebenden Boden geöffnet werden kann. Nach der Erfindung ist vorgesehen, dass die Austrittsöffnung als ein Austrittsschlitz ausgebildet ist, welcher horizontal angeordnet ist und sich in Umfangsrichtung des Ventilgrundkörpers erstreckt. Weiterhin umfasst die Erfindung ein Verfahren zum Erzeugen eines Injektionskörpers im Boden, wobei insbesondere ein Injektionsventil mit einem horizontalen Austrittsschlitz verwendet wird.The invention relates to an injection device and an injection valve for an injection lance for generating an injection body in the ground, with a valve body, in which at least one outlet opening is provided, which is closable and can be opened for the emergence of an injection body in the surrounding soil. According to the invention it is provided that the outlet opening is formed as an outlet slot, which is arranged horizontally and extends in the circumferential direction of the valve body. Furthermore, the invention comprises a method for producing an injection body in the ground, wherein in particular an injection valve with a horizontal outlet slot is used.
Description
Die Erfindung betrifft ein Injektionsventil für eine Injektionslanze zum Erzeugen eines Injektionskörpers im Boden, mit einem Ventilgrundkörper, in welchem mindestens eine Austrittsöffnung vorgesehen ist, welche verschließbar ist und zum Austreten eines Injektionsmediums in den umgebenden Boden geöffnet werden kann, gemäß dem Oberbegriff des Anspruchs 1.The invention relates to an injection valve for an injection lance for generating an injection body in the bottom, with a valve body, in which at least one outlet opening is provided, which is closable and can be opened for leakage of an injection medium into the surrounding soil, according to the preamble of
Die Erfindung betrifft weiterhin ein Verfahren zum Erzeugen eines Injektionskörpers im Boden, bei dem eine Injektionsbohrung in den Boden eingebracht wird, die Injektionsbohrung mit einer aushärtbaren Mantelmischung verfüllt wird, eine Injektionslanze mit einem Injektionsventil in der Injektionsbohrung angeordnet wird und nach dem Aushärten der Mantelmischung über das Injektionsventil ein Injektionsmedium in den Boden eingepresst wird, wobei der Injektionskörper gebildet wird, gemäß dem Oberbegriff des Anspruchs 11.The invention further relates to a method for producing an injection body in the soil, in which an injection well is introduced into the soil, the injection well is filled with a curable shell mixture, an injection lance is arranged with an injection valve in the injection well and after curing of the shell mixture on the Injection valve, an injection medium is pressed into the ground, wherein the injection body is formed, according to the preamble of claim 11.
Ein derartiges Injektionsventil und ein derartiges Verfahren zum Erzeugen eines Injektionskörpers im Boden gehen aus der
Insbesondere ist es bekannt, eine Vielzahl von Injektionskörpern rasterartig in den Boden einzubringen und anzuordnen, so dass sich die einzelnen Injektionskörper überlappen oder zumindest berühren. So kann beispielsweise eine sogenannte Dichtsohle gegen eindringendes Grundwasser gebildet werden. Derartige Dichtsohlen werden insbesondere zum Abdichten von Baugruben verwendet, deren vertikale Wände beispielsweise aus Bohrpfählen, Spundwänden oder Schlitzwänden gebildet sind. Um eine hinreichend dichte Sohle aus den Injektionskörpern zu bilden, muss sichergestellt werden, dass sich die Injektionskörper zuverlässig berühren oder überlappen, um Lücken oder Fehlstellen in der Dichtsohle zu vermeiden. Hierfür ist eine zuverlässige definierte Ausbildung der Injektionskörper im Boden von maßgeblicher Bedeutung. Je größer mögliche Abweichungen in der Dimensionierung der Injektionskörper sind, umso enger muss das Raster der Injektionsbohrungen ausgebildet werden, um eine gewünschte Sicherheit gegen Fehlstellen zu erhalten. Bei einem engen Raster steigt jedoch die Anzahl der notwendigen Injektionsbohrungen und damit der wirtschaftliche Aufwand zum Erstellen der Dichtsohle.In particular, it is known to introduce a plurality of injection bodies in a grid-like manner into the ground and to arrange them so that the individual injection bodies overlap or at least touch each other. For example, a so-called sealing sole can be formed against penetrating groundwater. Such sealants are used in particular for sealing construction pits whose vertical walls are formed, for example, from bored piles, sheet piles or diaphragm walls. In order to form a sufficiently dense sole from the injection bodies, it must be ensured that the injection bodies reliably touch or overlap in order to avoid gaps or imperfections in the sealing sole. For this purpose, a reliable defined training of the injection body in the ground is of crucial importance. The greater possible deviations in the dimensions of the injection body, the closer the grid of the injection holes must be formed in order to obtain a desired security against defects. With a narrow grid, however, the number of necessary injection wells and thus the economic effort to create the sealing sole increases.
Die
Der Erfindung liegt die Aufgabe zugrunde, ein Injektionsventil und ein Verfahren zum Erzeugen eines Injektionskörpers im Boden anzugeben, mit welchen Injektionskörper im Boden mit einer besonders hohen Genauigkeit hergestellt werden können.The invention has for its object to provide an injection valve and a method for producing an injection body in the ground, with which injection body can be made in the ground with a very high accuracy.
Die Aufgabe wird zum einen durch ein Injektionsventil mit den Merkmalen des Anspruchs 1 und zum anderen durch ein Verfahren mit den Merkmalen des Anspruchs 11 gelöst. Bevorzugte Ausführungsformen der Erfindung sind in den jeweils abhängigen Ansprüchen angegeben.The object is achieved on the one hand by an injection valve with the features of
Das erfindungsgemäße Injektionsventil ist dadurch gekennzeichnet, dass die Austrittsöffnung als ein Austrittsschlitz ausgebildet ist, welcher horizontal angeordnet ist und sich in Umfangsrichtung des Ventilkörpers erstreckt. Ein erster Aspekt der Erfindung besteht also darin, die Austrittsöffnung nicht durch eine oder mehrere zylindrische Bohrungen auszubilden, sondern einen länglichen Austrittsschlitz vorzusehen. Dieser erstreckt sich in einer horizontalen Richtung in Umfangsrichtung des Ventilgrundkörpers. Hierdurch wird ein zuverlässiges, großflächiges, horizontales Ausströmen des Injektionsmediums aus dem Injektionsventil in den umgebenden Bereich erreicht. So wird mit hoher Zuverlässigkeit ein horizontales Aufbrechen des ausgehärteten Mantelkörpers aus der Mantelmischung in dem Injektionskörper bewirkt. Durch diese so gebildete horizontale Sollbruchstelle kann das Injektionsmedium mit einem hohen Grad an Gleichmäßigkeit horizontal in den umgebenden Bodenbereich strömen, so dass sich ein entsprechend definierter kugel- oder kreisscheibenförmiger Injektionskörper ausbilden kann. Durch die gleichmäßige Ausformung der Injektionskörper kann insbesondere eine Dichtsohle mit einem hohen Grad an Dichtheit bei einer möglichst geringen Anzahl von notwendigen Injektionsbohrungen erstellt werden.The injection valve according to the invention is characterized in that the outlet opening is formed as an outlet slot, which is arranged horizontally and extends in the circumferential direction of the valve body. A first aspect of the invention It is therefore not to form the outlet opening by one or more cylindrical bores, but to provide an elongated outlet slot. This extends in a horizontal direction in the circumferential direction of the valve body. As a result, a reliable, large-scale, horizontal outflow of the injection medium from the injection valve is achieved in the surrounding area. Thus, a horizontal breaking of the cured shell body from the shell mixture in the injection body is effected with high reliability. By means of this horizontal predetermined breaking point thus formed, the injection medium can flow with a high degree of uniformity horizontally into the surrounding bottom region, so that a correspondingly defined spherical or circular disk-shaped injection body can be formed. Due to the uniform shape of the injection body, in particular a sealing sole with a high degree of tightness can be created with the smallest possible number of necessary injection bores.
Grundsätzlich kann der Austrittsschlitz aus mehreren Teilschlitzen ausgebildet sein, welche lediglich durch einen relativ kleinen Zwischensteg voneinander getrennt sind. Besonders bevorzugt ist es nach einer Ausführungsform der Erfindung jedoch, dass der Austrittsschlitz ringförmig ausgebildet ist. Der ringförmige Austrittsschlitz erstreckt sich somit ohne Unterbrechung um den Umfang des Ventilgrundkörpers.In principle, the outlet slot can be formed from a plurality of partial slots, which are separated from each other only by a relatively small gutter. However, according to one embodiment of the invention, it is particularly preferred for the outlet slot to be ring-shaped. The annular outlet slot thus extends without interruption around the circumference of the valve body.
Nach einer Weiterbildung der Erfindung ist es dabei bevorzugt, dass der Ventilgrundkörper rohrförmig ausgebildet ist. Der Ventilgrundkörper kann dabei eine eckige Rohrform, etwa eine Viereckform, oder vorzugsweise eine zylindrische Außenkontur aufweisen. Der rohrförmige Ventilgrundkörper weist einen mittigen Hohlraum auf, durch welchen das flüssige Injektionsmedium von der Injektionslanze in den Ventilgrundkörper und somit zu dem Austrittsschlitz strömen kann.According to a development of the invention, it is preferred that the valve body is tubular. The valve body may have a polygonal tubular shape, such as a quadrangular shape, or preferably a cylindrical outer contour. The tubular valve body has a central cavity through which the liquid injection medium from the injection lance can flow into the valve body and thus to the outlet slot.
Eine besonders vorteilhafte Ausführungsvariante der Erfindung besteht darin, dass an einem unteren Ende des Ventilgrundkörpers ein Auslasskanal vorgesehen ist, welcher über ein Verschlusselement verschließbar ist, welches zwischen einer Verschlussposition und einer Öffnungsposition verstellbar ist, in welcher der Austrittsschlitz gebildet ist. Der Austrittsschlitz muss somit nicht aufwändig in eine Wand eines Ventilgrundkörpers eingearbeitet werden. Vielmehr wird der Austrittsschlitz am unteren Ende des Ventilgrundkörpers mit einem verstellbaren Verschlusselement gebildet. Das Verschlusselement befindet sich zunächst in einer geschlossenen Verschlussposition, so dass bei einem Abteufen der Injektionslanze mit dem Injektionsventil keine Mantelmischung in das Innere des Ventilgrundkörpers gelangen kann. Durch Einleiten des Injektionsmediums in den Ventilgrundkörper wird das Verschlusselement um ein definiertes Maß zu dem Ventilgrundkörper verstellt, so dass der ringförmige Austragsschlitz in einfacher Weise gebildet ist.A particularly advantageous embodiment of the invention consists in that an outlet channel is provided at a lower end of the valve body, which can be closed by a closure element, which is adjustable between a closed position and an open position, in which the outlet slot is formed. The outlet slot does not have to be laboriously incorporated into a wall of a valve body. Rather, the outlet slot at the lower end of the valve body with an adjustable closure element educated. The closure element is initially in a closed closure position, so that when a shunt of the injection lance with the injection valve no jacket mixture can get into the interior of the valve body. By introducing the injection medium into the valve body, the closure element is adjusted by a defined amount to the valve body, so that the annular discharge slot is formed in a simple manner.
Ein besonders exaktes Ausströmen des Injektionsmediums aus dem Injektionsventil wird nach einer Weiterbildung der Erfindung dadurch erreicht, dass das Verschlusselement einen horizontal gerichteten Plattenbereich aufweist, welcher in horizontaler Richtung über einen Außenumfang des Ventilgrundkörpers hinausragt. Der Plattenbereich dient somit als eine Art unteres Leitelement, um das aus dem Austrittskanal austretende Injektionsmedium in eine horizontale Richtung umzulenken.A particularly accurate outflow of the injection medium from the injection valve is achieved according to a development of the invention in that the closure element has a horizontally directed plate region, which protrudes in the horizontal direction over an outer periphery of the valve body. The plate area thus serves as a kind of lower guide element in order to deflect the injection medium emerging from the outlet channel in a horizontal direction.
Eine besonders bevorzugte Ausführungsform des erfindungsgemäßen Injektionsventiles besteht darin, dass der Plattenbereich kreisscheibenförmig ausgebildet ist. Hierdurch wird ein symmetrisches Ausbilden des Injektionskörpers unterstützt.A particularly preferred embodiment of the injection valve according to the invention is that the plate area is formed circular disk-shaped. As a result, a symmetrical formation of the injection body is supported.
Grundsätzlich kann das Verschlusselement aus einem beliebigen Material, insbesondere aus einem Metall gefertigt sein. Eine wirtschaftliche Herstellung besteht nach einer Weiterbildung der Erfindung darin, dass das Verschlusselement aus einem Kunststoffmaterial gebildet ist. Zudem kann auch der Ventilgrundkörper aus einem Kunststoffmaterial, insbesondere durch Spritzgießen hergestellt sein. Dabei ist vorzugsweise das Verschlusselement so ausgebildet, dass sich dessen Plattenbereich bei Einleitung des Injektionsmediums in den Ventilgrundkörper elastisch aufbiegt und so der längliche Austragsschlitz freigegeben wird.In principle, the closure element may be made of any material, in particular of a metal. An economical production consists according to a development of the invention is that the closure element is formed of a plastic material. In addition, the valve body can be made of a plastic material, in particular by injection molding. In this case, the closure element is preferably designed so that its plate area bends elastically when introducing the injection medium into the valve body and so the elongated discharge slot is released.
Eine weitere vorteilhafte Ausführungsform der Erfindung besteht darin, dass das Verschlusselement einen Führungsstutzen aufweist, welcher verschiebbar in dem Auslasskanal geführt ist. Das Verschlusselement kann dabei mit einem Anschlag so ausgebildet sein, dass sich das Verschlusselement nur um einen definierten Betrag verschiebt, um einen definierten Austrittsschlitz freizugeben. Vorzugsweise ist der Auslasskanal in dem Ventilgrundkörper zylindrisch ausgebildet, wobei der Führungsstutzen eckig, insbesondere dreieckig oder viereckig ausgebildet ist. Dabei würde der eckige Führungsstutzen lediglich mit seinen Eckbereichen an der Innenseite des Auslasskanals anliegen, so dass zwischen der Innenwand des Auslasskanals und dem Führungsstutzen Bypass-Kanäle gebildet sind. Durch diese kann das Injektionsmedium an dem Führungsstutzen vorbei zu dem Austrittsschlitz strömen.A further advantageous embodiment of the invention consists in that the closure element has a guide neck, which is displaceably guided in the outlet channel. The closure element can be formed with a stop so that the closure element shifts only by a defined amount to release a defined exit slot. Preferably, the outlet channel is cylindrical in the valve body, wherein the guide neck is square, in particular triangular or square. In this case, the angular guide neck would only with its corner areas on the inside abut the outlet channel, so that between the inner wall of the outlet channel and the guide piece bypass channels are formed. Through this, the injection medium can flow past the guide neck to the outlet slot.
Eine weitere bevorzugte Ausführungsform der Erfindung besteht darin, dass an dem Ventilgrundkörper eine Zentriereinrichtung zum Zentrieren in einer Injektionsbohrung vorgesehen ist. Die Zentriereinrichtung kann insbesondere mehrere sich radial erstreckende Zentrierarme aufweisen, welche sich symmetrisch vom Ventilgrundkörper weg erstrecken. Vorzugsweise sind dabei diese Arme oder länglichen Zentrierelemente bogenförmig mit einer gewissen Elastizität, insbesondere aus einem Kunststoffmaterial, ausgebildet. Auf diese Weise können sich die Zentrierelemente der Zentriereinrichtung an unterschiedliche Durchmesser der Injektionsbohrung anpassen und so das Injektionsventil mittig in der Injektionsbohrung halten.A further preferred embodiment of the invention consists in that a centering device for centering in an injection bore is provided on the valve main body. The centering device may in particular have a plurality of radially extending centering arms, which extend symmetrically away from the valve body. Preferably, these arms or elongated centering elements arcuately formed with a certain elasticity, in particular of a plastic material. In this way, the centering elements of the centering device can be adapted to different diameters of the injection bore and thus hold the injection valve centrally in the injection bore.
Die Erfindung umfasst weiterhin eine Injektionsvorrichtung zum Erzeugen eines Injektionskörpers im Boden, mit einer rohrförmigen Injektionslanze, an dessen unterem Ende ein Injektionsventil angeordnet ist, wobei das Injektionsventil gemäß der vorstehend beschriebenen Erfindung ausgebildet ist. Die Injektionslanze kann ein Metall- oder Kunststoffrohr sein, an dessen unterem Ende das Injektionsventil angebracht, vorzugsweise angeschraubt, ist. Das obere Ende der Injektionslanze ist über eine Schlauchleitung mit einer Pumpe verbunden, über welche das Injektionsmedium durch die Injektionslanze zum Injektionsventil gepumpt wird.The invention further comprises an injection device for generating an injection body in the ground, with a tubular injection lance, at the lower end of which an injection valve is arranged, wherein the injection valve is designed according to the invention described above. The injection lance may be a metal or plastic tube, attached to the lower end of the injection valve, preferably screwed, is. The upper end of the injection lance is connected via a hose to a pump through which the injection medium is pumped through the injection lance to the injection valve.
Gemäß einer bevorzugten Weiterbildung der Erfindung ist es vorteilhaft, dass eine Zentriereinrichtung zum Zentrieren der Injektionslanze in einer Injektionsbohrung vorgesehen ist. Die Zentriereinrichtung kann insbesondere mit länglichen, bogenförmigen und/oder elastisch verformbaren Zentrierelementen ausgebildet sein, so wie diese zuvor beschrieben worden sind. Die Zentriereinrichtung kann dabei an dem Injektionsventil und/oder an der länglichen Injektionslanze ausgebildet sein. Grundsätzlich ist es auch möglich, mehrere Zentriereinrichtungen, insbesondere zwei Zentriereinrichtungen mit einem axialen Abstand anzuordnen. Dabei kann vorzugsweise eine Zentriereinrichtung an dem Injektionsventil und die andere Zentriereinrichtung in einem oberen Bereich der Injektionslanze angeordnet sein.According to a preferred embodiment of the invention, it is advantageous that a centering device is provided for centering the injection lance in an injection well. The centering device may in particular be formed with elongated, arcuate and / or elastically deformable centering elements, as they have been previously described. The centering device can be formed on the injection valve and / or on the elongated injection lance. In principle, it is also possible to arrange a plurality of centering devices, in particular two centering devices with an axial distance. In this case, a centering device may preferably be arranged on the injection valve and the other centering device in an upper region of the injection lance.
Das erfindungsgemäße Verfahren ist dadurch gekennzeichnet, dass ein Injektionsventil mit einem horizontalen, sich in Umfangsrichtung erstreckenden Austrittsschlitz verwendet wird und dass durch den horizontalen Austrittsschlitz das Injektionsmedium ringförmig aus dem Injektionsventil austritt.The method according to the invention is characterized in that an injection valve with a horizontal, circumferentially extending outlet slot is used and that the injection medium emerges annularly from the injection valve through the horizontal outlet slot.
Insbesondere wird bei dem erfindungsgemäßen Verfahren das zuvor beschriebene erfindungsgemäße Injektionsventil verwendet. Es können die zuvor beschriebenen Vorteile erreicht werden. Vor allem können mit dem Verfahren Injektionskörper im Boden mit einem hohen Grad an Gleichmäßigkeit und Symmetrie hergestellt werden. Dies erlaubt eine effiziente Herstellung beispielsweise einer Dichtsohle mit einem relativ geringen Aufwand bei gleichzeitig guter Sicherheit gegen Fehlstellen.In particular, in the method according to the invention the injection valve according to the invention described above is used. The advantages described above can be achieved. Above all, the method can produce injection bodies in the soil with a high degree of uniformity and symmetry. This allows an efficient production, for example, a sealing sole with a relatively low cost while maintaining good security against defects.
Gemäß einer Weiterbildung des erfindungsgemäßen Verfahrens ist vorgesehen, dass ein etwa kugelförmiger Injektionskörper um das Injektionsventil ausgebildet wird. Beim Austritt des Injektionsmediums aus dem Injektionsventil werden die ausgehärtete Mantelmischung in der Injektionsbohrung um das Injektionsventil aufgebrochen, wobei sich durch den ringförmigen Spalt das Injektionsmedium hindurch ausbreitet und in dem umgebenden Bodenbereich sich in alle Raumrichtungen ausbreitet. Hierbei wird der etwa kugelförmige Injektionskörper gebildet.According to a development of the method according to the invention, it is provided that an approximately spherical injection body is formed around the injection valve. When the injection medium exits the injection valve, the hardened jacket mixture in the injection bore is broken around the injection valve, whereby the injection medium spreads through the annular gap and spreads in all surrounding directions in the surrounding bottom region. Here, the approximately spherical injection body is formed.
Gemäß einer Weiterbildung des erfindungsgemäßen Verfahrens werden als Injektionsmedium Weichgele, Hartgele, Zementsuspensionen oder Feinstzementsuspensionen mit und ohne Zusatzmittel verwendet. Insbesondere können bentonithaltige Suspensionen oder Suspensionen auf Basis von Wasserglas eingesetzt werden.According to a development of the process according to the invention, soft gels, hard gels, cement suspensions or superfine cement suspensions with and without additives are used as the injection medium. In particular, bentonite-containing suspensions or suspensions based on water glass can be used.
Die Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen weiter erläutert, welche schematisch in den Zeichnungen dargestellt sind. In den Zeichnungen zeigen:
- Fig. 1
- eine Seitenansicht eines erfindungsgemäßen Injektionsventiles in der Verschlussposition;
- Fig. 2
- eine Seitenansicht des Injektionsventiles von
Fig. 1 in Öfifnungsposition; - Fig. 3
- eine perspektivische Ansicht eines Ventilgrundkörpers des
Injektionsventiles von Figuren 1 und2 ; - Fig. 4
- eine Draufsicht auf den Ventilgrundkörper von
Fig. 3 ; - Fig. 5
- eine Draufsicht auf ein Verschlusselement für ein erfindungsgemäßes Injektionsventil;
- Fig. 6
- eine Seitenansicht des Verschlusselementes von
Fig. 5 ; und - Fig. 7
- eine schematische Querschnittsansicht zu einer erfindungsgemäßen Injektionsvorrichtung im Boden.
- Fig. 1
- a side view of an injection valve according to the invention in the closed position;
- Fig. 2
- a side view of the injection valve of
Fig. 1 in opening position; - Fig. 3
- a perspective view of a valve body of the injection valve of
FIGS. 1 and2 ; - Fig. 4
- a plan view of the valve body of
Fig. 3 ; - Fig. 5
- a plan view of a closure element for an injection valve according to the invention;
- Fig. 6
- a side view of the closure element of
Fig. 5 ; and - Fig. 7
- a schematic cross-sectional view of an injection device according to the invention in the ground.
Eine Ausführungsform eines erfindungsgemäßen Injektionsventiles 20 wird nachfolgend im Zusammenhang mit den
Gemäß dem Zustand von
Wie insbesondere aus der
In
In der axial eingeschobenen Verschlussposition des Verschlusselementes 40 gemäß
Am oberen Ende des Ventilgrundkörpers 22 ist eine etwa konisch geformte Zentriereinrichtung 36 mit insgesamt fünf sich bogenartig nach oben erstreckenden Zentrierarmen 38 ausgebildet. Aufgrund der bogenförmigen, leicht S-artigen Formgebung der Zentrierarme 38 können sich diese relativ leicht ausgehend von einem Maximaldurchmesser an kleinere Durchmesser von Injektionsbohrungen anpassen und so für eine effiziente Zentrierung des Injektionsventiles 20 in einer Injektionsbohrung sorgen.At the upper end of the
In den
Im Zusammenhang mit der schematischen Darstellung von
Vor oder nach dem Einfüllen der Mantelmischung 4 in die Injektionsbohrung 3, in jedem Fall vor einem Aushärten der Mantelmischung 4 zu dem festen Mantelkörper 5, wird mittig eine rohrförmige Injektionslanze 12 in der Injektionsbohrung 3 angeordnet. Am unteren Ende der Injektionslanze 12 der Injektionsvorrichtung 10 ist ein Injektionsventil 20 angebracht. Durch Einleiten eines flüssigen Injektionsmediums 7 am oberen Ende der Injektionslanze 12 über eine nicht dargestellte Pumpeinrichtung wird ein Verschlusselement 40 des Injektionsventiles 20 am unteren Ende der Injektionslanze 12 axial nach unten geschoben. Hierdurch wird ein ringförmiger horizontaler Austrittsschlitz 30 am unteren Ende des Injektionsventiles 20 gebildet. Aus diesem ringförmigen Austrittschlitz 30 kann in allen horizontalen Richtungen das flüssige injektionsmedium 7 in den umgebenden Bereich austreten.Before or after filling the
Aufgrund der axialen Verschiebung des Verschlusselementes 40 mit dem kreisscheibenförmigen Plattenbereich 42 und dem gleichzeitigen Austreten des Injektionsmediums 7 aus dem Austrittsschlitz 30 wird in dem nur leicht verfestigten Mantelkörper 5 ein im Wesentlichen in horizontaler Richtung umlaufender Riss gebildet. Durch diesen ringförmigen Riss oder Schlitz kann das Injektionsmedium 7 weiter radial nach außen in den umgebenden Bereich des Bodens 3 austreten und dort mit einer sehr guten Formgenauigkeit einen etwa kugelförmigen Injektionskörper 8 im Boden 2 bilden. Die Injektionslanze 12 verbleibt üblicherweise in dem Boden 2.Due to the axial displacement of the
Durch entsprechende Anordnung weiterer Injektionsbohrungen 3, welche rasterförmig mit einem Abstand von etwa dem Durchmesser eines Injektionskörpers 8 oder kleiner angeordnet sind, kann so durch eine Vielzahl von gebildeten Injektionskörpern 8 eine Dichtsohle im Boden 2 erstellt werden.By appropriate arrangement of further injection bores 3, which are arranged in a grid-shaped manner with a spacing of approximately the diameter of an
Claims (13)
dadurch gekennzeichnet,
dass die Austrittsöffnung (24) als ein Austrittsschlitz (30) ausgebildet ist, welcher horizontal angeordnet ist und sich in Umfangsrichtung des Ventilgrundkörpers (22) erstreckt.Injection valve for an injection lance (12) for generating an injection body (8) in the bottom (2), with a valve body (22), in which at least one outlet opening (24) is provided, which is closable and for discharging an injection medium (7) the surrounding floor (2) can be opened,
characterized,
in that the outlet opening (24) is formed as an outlet slot (30) which is arranged horizontally and extends in the circumferential direction of the valve main body (22).
dadurch gekennzeichnet,
dass der Austrittsschlitz (30) ringförmig ausgebildet ist.Injection valve according to claim 1,
characterized,
that the outlet slot (30) is annular.
dadurch gekennzeichnet,
dass der Ventilgrundkörper (22) rohrförmig ausgebildet ist.Injection valve according to claim 1 or 2,
characterized,
that the valve body (22) is tubular.
dadurch gekennzeichnet,
dass an einem unteren Ende des Ventilgrundkörpers (22) ein Auslasskanal (23) vorgesehen ist, welcher über ein Verschlusselement (40) verschließbar ist, welches zwischen einer Verschlussposition und einer Öffnungsposition verstellbar ist, in welcher der Austrittsschlitz (30) gebildet ist.Injection valve according to one of claims 1 to 3,
characterized,
that an outlet channel (23) is provided at a lower end of the valve body (22) having a closure element (40) can be closed, which is adjustable between a closed position and an open position in which the exit slot (30) is formed.
dadurch gekennzeichnet,
dass das Verschlusselement (40) einen horizontal gerichteten Plattenbereich (42) aufweist, welcher in horizontaler Richtung über einen Außenumfang des Ventilgrundkörpers (22) hinausragt.Injection valve according to one of claims 1 to 4,
characterized,
in that the closure element (40) has a horizontally directed plate region (42) which protrudes in the horizontal direction beyond an outer circumference of the valve main body (22).
dadurch gekennzeichnet,
dass der Plattenbereich (42) kreisscheibenförmig ausgebildet ist.Injection valve according to claim 5,
characterized,
that the plate region (42) is formed circular disk-shaped.
dadurch gekennzeichnet,
dass das Verschlusselement (40) aus einem Kunststoffmaterial gebildet ist.Injection valve according to one of claims 4 to 6,
characterized,
that the closure element (40) is formed of a plastic material.
dadurch gekennzeichnet,
dass das Verschlusselement (40) einen Führungsstutzen (44) aufweist, welcher verschiebbar in dem Auslasskanal (23) geführt ist.Injection valve according to one of claims 4 to 7,
characterized,
in that the closure element (40) has a guide neck (44), which is displaceably guided in the outlet channel (23).
dadurch gekennzeichnet,
dass das Injektionsventil (20) nach einem der Ansprüche 1 bis 8 ausgebildet ist.Injection device for producing an injection body (8) in the bottom (2), with a tubular injection lance (12), at whose lower end an injection valve (20) is arranged,
characterized,
in that the injection valve (20) is designed according to one of claims 1 to 8.
dadurch gekennzeichnet,
dass eine Zentriereinrichtung (36) zum Zentrieren der Injektionslanze (12) in einer Injektionsbohrung (3) vorgesehen ist.Injection device according to claim 9,
characterized,
that a centering device (36) for centering the injection lance (12) in an injection hole (3) is provided.
dadurch gekennzeichnet,
characterized,
dadurch gekennzeichnet,
dass ein etwa kugelförmiger Injektionskörper (8) gebildet wird.Method according to claim 11,
characterized,
that an approximately spherical injection body (8) is formed.
dadurch gekennzeichnet,
dass als Injektionsmedium (7) Weichgele, Hartgele, Zementsuspensionen oder Feinstzementsuspensionen mit und ohne Zusatzmittel verwendet werden.Method according to claim 11 or 12,
characterized,
that as the injection medium (7) soft gels, hard gels, cement suspensions or Feinstzementsuspensionen be used with and without additives.
Priority Applications (1)
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EP14199162.0A EP3034701B1 (en) | 2014-12-19 | 2014-12-19 | Injection valve and method for generating an injection body into the ground |
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EP14199162.0A EP3034701B1 (en) | 2014-12-19 | 2014-12-19 | Injection valve and method for generating an injection body into the ground |
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EP3034701A1 true EP3034701A1 (en) | 2016-06-22 |
EP3034701B1 EP3034701B1 (en) | 2017-08-23 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US528368A (en) * | 1894-10-30 | harris | ||
GB1408275A (en) * | 1972-10-23 | 1975-10-01 | Paul Chuan Pao Chen | Piling system |
US4309129A (en) * | 1977-05-23 | 1982-01-05 | Yuichiro Takahashi | Method and apparatus for improving the strength of soft viscous ground |
JPS58101924A (en) * | 1981-12-14 | 1983-06-17 | Kyokado Eng Co Ltd | Valve of grout injection tube for ground |
EP1288375A1 (en) * | 2001-09-03 | 2003-03-05 | Alois Robl | Apparatus and method for producing in situ concrete columns sunk in the ground |
DE102008056261B4 (en) | 2008-11-06 | 2011-06-16 | Bauer Spezialtiefbau Gmbh | Ventilzentrierung |
-
2014
- 2014-12-19 EP EP14199162.0A patent/EP3034701B1/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US528368A (en) * | 1894-10-30 | harris | ||
GB1408275A (en) * | 1972-10-23 | 1975-10-01 | Paul Chuan Pao Chen | Piling system |
US4309129A (en) * | 1977-05-23 | 1982-01-05 | Yuichiro Takahashi | Method and apparatus for improving the strength of soft viscous ground |
JPS58101924A (en) * | 1981-12-14 | 1983-06-17 | Kyokado Eng Co Ltd | Valve of grout injection tube for ground |
EP1288375A1 (en) * | 2001-09-03 | 2003-03-05 | Alois Robl | Apparatus and method for producing in situ concrete columns sunk in the ground |
DE102008056261B4 (en) | 2008-11-06 | 2011-06-16 | Bauer Spezialtiefbau Gmbh | Ventilzentrierung |
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