EP2874810A1 - Fire guards and materials therefor - Google Patents
Fire guards and materials thereforInfo
- Publication number
- EP2874810A1 EP2874810A1 EP13745703.2A EP13745703A EP2874810A1 EP 2874810 A1 EP2874810 A1 EP 2874810A1 EP 13745703 A EP13745703 A EP 13745703A EP 2874810 A1 EP2874810 A1 EP 2874810A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chamber
- fire
- protective layer
- port
- guarded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 title claims abstract description 68
- 239000011241 protective layer Substances 0.000 claims abstract description 29
- 239000000919 ceramic Substances 0.000 claims abstract description 24
- 239000003575 carbonaceous material Substances 0.000 claims abstract description 10
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 229910052799 carbon Inorganic materials 0.000 claims description 21
- 239000011162 core material Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 229910010293 ceramic material Inorganic materials 0.000 claims description 11
- 229920002239 polyacrylonitrile Polymers 0.000 claims description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims description 10
- 239000004760 aramid Substances 0.000 claims description 9
- 229920003235 aromatic polyamide Polymers 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000004634 thermosetting polymer Substances 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 210000003850 cellular structure Anatomy 0.000 claims description 4
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 239000000565 sealant Substances 0.000 claims description 2
- 230000008054 signal transmission Effects 0.000 claims description 2
- 239000012790 adhesive layer Substances 0.000 claims 1
- 229920000784 Nomex Polymers 0.000 description 14
- 239000004763 nomex Substances 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 239000007789 gas Substances 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000002828 fuel tank Substances 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 210000004027 cell Anatomy 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 230000007257 malfunction Effects 0.000 description 3
- 108010061338 ranpirnase Proteins 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 239000004964 aerogel Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 1
- 101000718497 Homo sapiens Protein AF-10 Proteins 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 241000935974 Paralichthys dentatus Species 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 102100026286 Protein AF-10 Human genes 0.000 description 1
- 239000004965 Silica aerogel Substances 0.000 description 1
- GANNOFFDYMSBSZ-UHFFFAOYSA-N [AlH3].[Mg] Chemical compound [AlH3].[Mg] GANNOFFDYMSBSZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- QZUPTXGVPYNUIT-UHFFFAOYSA-N isophthalamide Chemical compound NC(=O)C1=CC=CC(C(N)=O)=C1 QZUPTXGVPYNUIT-UHFFFAOYSA-N 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C2/00—Fire prevention or containment
- A62C2/06—Physical fire-barriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
- B32B9/007—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4501—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with preformed sheet-like elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/342—Non-re-sealable arrangements
- H01M50/3425—Non-re-sealable arrangements in the form of rupturable membranes or weakened parts, e.g. pierced with the aid of a sharp member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/105—Ceramic fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2313/00—Elements other than metals
- B32B2313/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/02—Ceramics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to multi-laminar materials for the containment of heat and/or flame, fire guards incorporating such materials and apparatus such as vehicles which incorporate such fire guards.
- Some known batteries can malfunction, for example by catching fire if overcharged. This can not only be a problem in itself but can be even more problematic when such batteries are located near to combustible material where there is scope for fire to spread to the combustible material.
- the present invention aims to alleviate at least to a certain extent the problems of the prior art.
- a multi-laminar material for the containment of heat and/or flame comprising:
- a first protective layer comprising a ceramic material
- a second protective layer comprising carbon material.
- the first protective layer comprises an alumina, silica or
- the ceramic material preferably comprises one or more layers of a ceramic paper.
- the first protective layer comprises one or more, preferably two, sheets of alumina fibre paper.
- the layer of ceramic material preferably has a thickness of about 2- 10mm, preferably about 2-5mm.
- the second protective layer comprises a carbon material which may be a carbon felt or may be provided as a foam or a honeycomb structure.
- the carbon material is a pre-oxidised polyacrylonitrile (PAN) carbon material.
- PAN pre-oxidised polyacrylonitrile
- the second protective layer comprises a carbon felt.
- the second protective layer has a thickness of about 1-5 mm, preferably about 1 -4mm.
- the multi-laminar material further comprises a structural layer, preferably located adjacent the first protective layer.
- the structural layer may be formed from any solid material, for example comprising polymeric material, metal, metal alloy or any mixture thereof.
- the structural layer is formed by a core material and a coating (such as a panel comprising a core material and a coating).
- the coating preferably comprises a thermoset resin.
- the thermoset resin coating may comprise carbon fibre reinforcement.
- the thermoset resin may be an epoxy- or phenolic- resin, preferably an epoxy resin, preferably with carbon fibre reinforcement.
- the core material may comprise a metal or metal alloy, such as an aluminium alloy (preferably a 5000 series aluminium alloy).
- the core material comprises an aramid polymeric material, preferably a meta- aramid.
- the core comprises a meta-aramid polymer, preferably poly(w-phenylene isophthalamide).
- the aramid, metal or metal alloy material is preferably provided as sheets, arranged to form a cellular structure, preferably where the cellular structure is in a honeycomb configuration.
- the structural layer preferably has a sandwich structure, with core material sandwiched between coating.
- the thickness of the structural layer is about 5-12mm, preferably about 6-9mm.
- the first protective layer is positioned adjacent the second protective layer.
- the first protective layer may be positioned between the structural layer and the second protective layer.
- sealant and/or adhesive may be present between any of the structural, first protective and second protective layers, or external thereto.
- the ratio of the thicknesses of first protective layensecond protective layer is 2:1 to 1 :1. In some embodiments, the ratio of thickness of structural layenfirst protective layer: second protective layer is 6-3:2-1:1.
- a further aspect of the invention provides a fire guard which includes a sheet of material in accordance with the above aspect of the invention.
- a further aspect of the invention provides a fire-guarded chamber which includes a battery pack located in a chamber thereof, the chamber including a fire guard as in the previous aspect hereof.
- At least a top wall of the chamber may be formed of the sheet of material.
- the chamber may be sealed or substantially sealed.
- the fire-guarded chamber may include a port arranged to open from the chamber to an exterior space upon application of a predetermined pressure at the port, the port being located on an underside of the chamber, the port preferably comprising a burst disk.
- a further aspect of the invention provides a fire-guarded chamber which contains a battery pack and includes a port arranged to open from the chamber to an exterior space upon application of a predetermined pressure to the port, the port being located on an underside of the chamber, the port preferably comprising a burst disk.
- a further aspect of the invention provides apparatus including a fire-guarded chamber as in any of the aspects hereof set out above and a tank arranged to contain a combustible fuel.
- the tank may be located adjacent or above the fire-guarded chamber.
- the apparatus may comprise a motor vehicle, such as a motor land vehicle. Application in other environments such as UPS systems, aircraft or spacecraft is also envisaged.
- the battery pack may comprise a traction battery pack of the motor vehicle.
- the traction battery pack may be arranged to supply electrical energy to (and/or receive power from) a powertrain motor (or generator) of the motor vehicle.
- the generator is operable to supply electrical energy for charging the battery pack upon transmission of a signal indicative of a braking command issued within the vehicle.
- Figure 1 is a schematic view of a motor vehicle which includes a preferred fire-guarded battery pack chamber using preferred multi-laminar material in accordance with a preferred embodiment
- Figure 2 is a schematic view of the battery pack chamber
- Figure 3 is a view of the battery pack chamber from underneath.
- Figure 4 is a view of the battery pack chamber with a lid thereof removed.
- a 'ceramic material' as referred to herein is an inorganic crystalline material. It should be appreciated that where the ceramic material is an alumina, silica or aluminosilicate ceramic, other components may also be present within the ceramic crystalline structure. Thus, in an alumina ceramic, alumina is the predominant oxide present, but other oxides including silica may also be present.
- a 'ceramic paper' as referred to herein is a type of ceramic material in the form of a flexible sheet comprising ceramic fibres and optionally a binder.
- the ceramic fibres should be refractory any may, for example, be refractory alumina fibres.
- Carbon fibres may be derived from polyacrylonitrile (PAN).
- a "pre-oxidized polyacrylonitrile carbon material” is a material formed from pre-oxidized PAN carbon fibres which may optionally have undergone further processing, for example to form a felt. The pre- oxidized material may undergo oxidation or may, preferably, be present in a pre-oxidised form.
- a 'carbon felt' as referred to herein is a non- woven, carbon-containing fabric, which may be formed by compression of carbon fibres.
- a carbon felt is preferably formed from pre-oxidized polyacrylonitrile (PAN) carbon material. This may be referred to as a pre-oxidized PAN carbon felt.
- PAN polyacrylonitrile
- An 'aluminium alloy' as referred to herein is an alloy in which alumiuium is present, preferably as the predominant metal (by weight). Other elements present may include, for example, Cu, Mg, Mn, Si and Zn.
- An aluminium alloy as used herein is preferably an aluminium magnesium alloy, for example, a 5000 series aluminium alloy.
- An 'aramid' as referred to herein is an aromatic polyamide.
- An aramid is preferably an aromatic polyamide in which at least least 85% of the amide linkages are attached directly to two aromatic rings.
- a 'honeycomb' structure or configuration comprises an array of hollow cells formed between walls.
- the cells are generally hexagonal in shape.
- test procedure used to assess the suitability of the multi-laminar material for use in a containment system for a lithium-ion battery was based on FAA Advisory Circular 20-135: POWERPLANT INSTALLATION AND PROPULSION SYSTEM COMPONENT FIRE PROTECTION TEST METHODS, STANDARDS, AND CRITERIA.
- a test material was mounted with a gas flame to impinge directly on to the test material surface at a distance of approximately 20mm.
- the temperature achieved in the test set-up was between 980°C and 1020°C, using a Propane gas cylinder.
- a 1000°C flame temperature was the target.
- a propane gas torch was set at a short distance from the face of the test material.
- a thermocouple set in front of the test material surface measured the "flame" temperature.
- On the other side of the panel a thermocouple was bonded in a central position with tape. The two temperatures were monitored throughout the test using the Fluke multimeter. Fine gas adjustments were made to maintain flame maximum temperature. In general, initial flame temperatures were approximately 960°C, climbing to 1020°C after ten or more minutes.
- the requirements for a material suitable for use in a containment system of the invention are that the material has rninimal thickness, minimal weight, is capable of resisting a flame with temperature 1000°C directly on the surface for 15 minutes or more, while maintaining structural integrity, and providing sufficient thermal insulation to protect a fuel container which may be positioned in a vehicle adjacent the containment system.
- the multi-laminar material of the invention was found to perioral remarkably well and meet the above criteria, in contrast to a large number of other combinations of materials which were not able to satisfy the above requirements.
- Materials tested for the protective layers included pre-oxidised PAN carbon felt, titanium alloy foil, silica aerogel, ceramic sheets, polyimide foam (Solimide®), refractory alumina fibre paper (Kaowool 1600 Paper), and alumina-boria-silica fibre fabric (Nextel ® 312), in various combinations as shown in Table 1.
- Panel core materials included Nomex ® (poly(m-phenylene
- Table 1 Material combinations tested and test summary. The inner face is that closest to the gas flame.
- the pre-oxidised PAN non-woven carbon felt was demonstrated to provide a superior flame barrier. In the most severe test, the felt suffered only minor degradation after 40 minutes of direct flame impingement with temperatures in excess of 1000 °C.
- the titanium alloy foil perfonned badly when used as a direct flame barrier. Significant distortion and discolouration was observed, and the heat protection provided for the CFR-epoxy sandwich panel behind it was very poor. Ceramic sheet (Cotronics 360-1) was intact after 15 minutes exposure with direct flame impingement on the surface, but the top layers were significantly degraded. The results shown in Table 1 indicate that a ceramic and carbon felt combination provides advantageous protective properties in comparison to other materials.
- a multi-laminar material taken forward to testing in a full scale test battery containment box comprised a combination of two layers of 1.4 mm thick Kaowool 1600 ceramic paper (88% alumina, 9% silica, 3% other oxides) and one layer of pre-oxidized PAN non-woven carbon felt at nominal thickness 1.8 mm.
- a structural layer was provided comprising a sandwich panel with an aluminium alloy (5052 alloy) honeycomb core (6.525 mm thick) and carbon- fibre reinforced epoxy matrix skins each side (0.6 mm thick each).
- An aluminium alloy was used in the tested material because of its higher strength as shown in stress analysis.
- alternative core materials could be used.
- an alternative and lighter core material is a Nomex® honeycomb core.
- the advantageous preferred materials described herein may advantageously be incorporated in a containment system to give fire resistance in the event of battery ignition, due to overcharging, or some other malfunction.
- Such containment systems have thus advantageously been found to be capable of limiting the spread of both flames and heat for a period of 15 minutes or more.
- FIG. 1 shows an example of a motor land vehicle 10 in accordance with one embodiment, the vehicle including a fire-guarded battery pack chamber 12 located below a fuel tank 14 for supplying combustible liquid or gaseous fuel via a fuel line 16 to a combustion engine 18 (such as an IC engine) for supplying tractive power to at least one ground drive wheel 20 of the motor land vehicle 10.
- a fire-guarded battery pack chamber 12 located below a fuel tank 14 for supplying combustible liquid or gaseous fuel via a fuel line 16 to a combustion engine 18 (such as an IC engine) for supplying tractive power to at least one ground drive wheel 20 of the motor land vehicle 10.
- a combustion engine 18 such as an IC engine
- the battery pack chamber 12 contains a Lithium-based (e.g. Lithium-ion) traction battery system 22 which is arranged to power the vehicle along by tractive electric motor power together with or as an alternate power source to the engine 18, the traction battery system also being chargeable in a conventional manner such as by a generator (not shown) of the vehicle 10, e.g. driven from the engine 18 and/or by regenerative braking functionality, the generator in one example being reconfigurable as an electric motor to provide the tractive electric motor power mentioned above.
- a Lithium-based (e.g. Lithium-ion) traction battery system 22 which is arranged to power the vehicle along by tractive electric motor power together with or as an alternate power source to the engine 18, the traction battery system also being chargeable in a conventional manner such as by a generator (not shown) of the vehicle 10, e.g. driven from the engine 18 and/or by regenerative braking functionality, the generator in one example being reconfigurable as an electric motor to provide the tractive electric motor power mentioned
- the battery system 22 is secured to a rectangular base 24 of the chamber 12 by supports 26.
- the chamber 12 also has a lid 28 which has a rectangular top surface 30 and four rectangular sides 32 (two of which are shown in Fig. 2), the four sides 32, lid 28 and base 24 forming a sealed or substantially sealed enclosure containing the battery system 22 when the lid 28 is secured down onto the base 24.
- At least the top surface 30 of the lid 28 and preferably also at least parts of and typically all of the sides 32 of the lid 28 are made from multi-laminar material comprising a carbon fibre reinforced-epoxy skinned sandwich panel with an aluminium alloy honeycomb core, plus two sheets of alumina fibre ceramic paper, supplemented with one layer of pre-oxidised PAN non- woven carbon felt, with the ceramic paper and carbon felt held in place with a covering comprising a one ply aramid-epoxy composite fabric.
- the base 24 is also made of this material.
- the base 24 incorporates a relief port in the form of a circular aperture 34 formed
- the relief port 34, 36 may advantageously open at a predetermined pressure by means of bursting of the burst disk 36. Accordingly, a catastrophic pressure build is advantageously avoided so that the chamber 12 cannot explode or otherwise release pressure in an uncontrolled manner.
- the relatively small burst aperture 34 may allow a flow of fire combustion products out of the chamber 12 while restricting the counterfiow of oxygen-containing air into the chamber 12. Furthermore, the combustion products are advantageously ejected downwardly out of the chamber and away from the fuel tank 14.
- the preferred laminate material used in the construction of the chamber 12 provides excellent flame guarding and thermal transfer restriction performance for a continued period which may exceed 15 minutes. Even with the fuel tank 14 containing combustible fuel and positioned near to, next to or above the chamber 12, the excellent performance of the chamber 12 helps ensure that fire and/or heat do not easily cause fire to break out at or in the region of the fuel tank or elsewhere in the motor land vehicle 10.
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Abstract
A motor land vehicle (10) includes a fire-guarded battery pack chamber (12) containing a battery system (22), the chamber having a relief port (34) with a bust disk (36), the chamber having a fire guard including a sheet of material comprising a first protective material which is ceramic and a second protective layer which is a carbon material.
Description
FIRE GUARDS AND MATERIALS THEREFOR The invention relates to multi-laminar materials for the containment of heat and/or flame, fire guards incorporating such materials and apparatus such as vehicles which incorporate such fire guards.
Some known batteries can malfunction, for example by catching fire if overcharged. This can not only be a problem in itself but can be even more problematic when such batteries are located near to combustible material where there is scope for fire to spread to the combustible material.
The present invention aims to alleviate at least to a certain extent the problems of the prior art.
According to a first aspect of the present invention there is provided a multi-laminar material for the containment of heat and/or flame, the material comprising:
a first protective layer comprising a ceramic material; and
a second protective layer comprising carbon material.
In some embodiments, the first protective layer comprises an alumina, silica or
aluminosilicate ceramic material. The ceramic material preferably comprises one or more layers of a ceramic paper. In a preferred embodiment, the first protective layer comprises one or more, preferably two, sheets of alumina fibre paper. The layer of ceramic material preferably has a thickness of about 2- 10mm, preferably about 2-5mm.
In some embodiments, the second protective layer comprises a carbon material which may be a carbon felt or may be provided as a foam or a honeycomb structure. Preferably, the carbon material is a pre-oxidised polyacrylonitrile (PAN) carbon material. Preferably, the second protective layer comprises a carbon felt.
In some embodiments, the second protective layer has a thickness of about 1-5 mm, preferably about 1 -4mm.
In some embodiments, the multi-laminar material further comprises a structural layer, preferably located adjacent the first protective layer. The structural layer may be formed from any solid material, for example comprising polymeric material, metal, metal alloy or any mixture thereof.
In some embodiments, the structural layer is formed by a core material and a coating (such as a panel comprising a core material and a coating). The coating preferably comprises a thermoset resin. The thermoset resin coating may comprise carbon fibre reinforcement. The thermoset resin may be an epoxy- or phenolic- resin, preferably an epoxy resin, preferably with carbon fibre reinforcement. The core material may comprise a metal or metal alloy, such as an aluminium alloy (preferably a 5000 series aluminium alloy). In an alternative embodiment, the core material comprises an aramid polymeric material, preferably a meta- aramid. In certain embodiments, the core comprises a meta-aramid polymer, preferably poly(w-phenylene isophthalamide). The aramid, metal or metal alloy material is preferably provided as sheets, arranged to form a cellular structure, preferably where the cellular structure is in a honeycomb configuration. The structural layer preferably has a sandwich structure, with core material sandwiched between coating.
In some embodiments, the thickness of the structural layer is about 5-12mm, preferably about 6-9mm. In the preferred multi-laminar material, the first protective layer is positioned adjacent the second protective layer. In a preferred embodiment, where a structural layer is present, the first protective layer may be positioned between the structural layer and the second protective layer. In some embodiments, sealant and/or adhesive may be present between any of the structural, first protective and second protective layers, or external thereto.
In some embodiments, the ratio of the thicknesses of first protective layensecond protective layer is 2:1 to 1 :1. In some embodiments, the ratio of thickness of structural layenfirst protective layer: second protective layer is 6-3:2-1:1.
A further aspect of the invention provides a fire guard which includes a sheet of material in accordance with the above aspect of the invention.
A further aspect of the invention provides a fire-guarded chamber which includes a battery pack located in a chamber thereof, the chamber including a fire guard as in the previous aspect hereof.
At least a top wall of the chamber may be formed of the sheet of material. The chamber may be sealed or substantially sealed.
The fire-guarded chamber may include a port arranged to open from the chamber to an exterior space upon application of a predetermined pressure at the port, the port being located on an underside of the chamber, the port preferably comprising a burst disk.
A further aspect of the invention provides a fire-guarded chamber which contains a battery pack and includes a port arranged to open from the chamber to an exterior space upon application of a predetermined pressure to the port, the port being located on an underside of the chamber, the port preferably comprising a burst disk.
A further aspect of the invention provides apparatus including a fire-guarded chamber as in any of the aspects hereof set out above and a tank arranged to contain a combustible fuel.
The tank may be located adjacent or above the fire-guarded chamber.
The apparatus may comprise a motor vehicle, such as a motor land vehicle. Application in other environments such as UPS systems, aircraft or spacecraft is also envisaged.
The battery pack may comprise a traction battery pack of the motor vehicle.
The traction battery pack may be arranged to supply electrical energy to (and/or receive power from) a powertrain motor (or generator) of the motor vehicle.
The generator is operable to supply electrical energy for charging the battery pack upon transmission of a signal indicative of a braking command issued within the vehicle. The present invention may be carried out in various ways and preferred materials and apparatus in accordance with the invention will now be described by way of example only and with reference to the accompanying drawings, in which:
Figure 1 is a schematic view of a motor vehicle which includes a preferred fire-guarded battery pack chamber using preferred multi-laminar material in accordance with a preferred embodiment;
Figure 2 is a schematic view of the battery pack chamber;
Figure 3 is a view of the battery pack chamber from underneath; and
Figure 4 is a view of the battery pack chamber with a lid thereof removed.
There now follows a non-limiting detailed discussion.
A 'ceramic material' as referred to herein is an inorganic crystalline material. It should be appreciated that where the ceramic material is an alumina, silica or aluminosilicate ceramic, other components may also be present within the ceramic crystalline structure. Thus, in an alumina ceramic, alumina is the predominant oxide present, but other oxides including silica may also be present.
A 'ceramic paper' as referred to herein is a type of ceramic material in the form of a flexible sheet comprising ceramic fibres and optionally a binder. The ceramic fibres should be refractory any may, for example, be refractory alumina fibres.
Carbon fibres may be derived from polyacrylonitrile (PAN). A "pre-oxidized polyacrylonitrile carbon material" is a material formed from pre-oxidized PAN carbon fibres which may optionally have undergone further processing, for example to form a felt. The pre- oxidized material may undergo oxidation or may, preferably, be present in a pre-oxidised form.
A 'carbon felt' as referred to herein is a non- woven, carbon-containing fabric, which may be formed by compression of carbon fibres. A carbon felt is preferably formed from pre-oxidized polyacrylonitrile (PAN) carbon material. This may be referred to as a pre-oxidized PAN carbon felt.
An 'aluminium alloy' as referred to herein is an alloy in which alumiuium is present, preferably as the predominant metal (by weight). Other elements present may include, for example, Cu, Mg, Mn, Si and Zn. An aluminium alloy as used herein is preferably an aluminium magnesium alloy, for example, a 5000 series aluminium alloy.
An 'aramid' as referred to herein is an aromatic polyamide. An aramid is preferably an aromatic polyamide in which at least least 85% of the amide linkages are attached directly to two aromatic rings.
A 'honeycomb' structure or configuration comprises an array of hollow cells formed between walls. The cells are generally hexagonal in shape. EXAMPLES
Test Procedure
The test procedure used to assess the suitability of the multi-laminar material for use in a containment system for a lithium-ion battery was based on FAA Advisory Circular 20-135: POWERPLANT INSTALLATION AND PROPULSION SYSTEM COMPONENT FIRE PROTECTION TEST METHODS, STANDARDS, AND CRITERIA.
A test material was mounted with a gas flame to impinge directly on to the test material surface at a distance of approximately 20mm. The temperature achieved in the test set-up was between 980°C and 1020°C, using a Propane gas cylinder. For the purposes of comparative testing, a 1000°C flame temperature was the target.
A propane gas torch was set at a short distance from the face of the test material. A thermocouple set in front of the test material surface measured the "flame" temperature. On the other side of the panel a thermocouple was bonded in a central position with tape. The two temperatures were monitored throughout the test using the Fluke multimeter. Fine gas adjustments were made to maintain flame maximum temperature. In general, initial flame temperatures were approximately 960°C, climbing to 1020°C after ten or more minutes.
The requirements for a material suitable for use in a containment system of the invention are that the material has rninimal thickness, minimal weight, is capable of resisting a flame with temperature 1000°C directly on the surface for 15 minutes or more, while maintaining structural integrity, and providing sufficient thermal insulation to protect a fuel container which may be positioned in a vehicle adjacent the containment system. The multi-laminar material of the invention was found to perioral remarkably well and meet the above criteria, in contrast to a large number of other combinations of materials which were not able to satisfy the above requirements.
Materials tested for the protective layers included pre-oxidised PAN carbon felt, titanium alloy foil, silica aerogel, ceramic sheets, polyimide foam (Solimide®), refractory alumina fibre paper (Kaowool 1600 Paper), and alumina-boria-silica fibre fabric (Nextel ® 312), in various combinations as shown in Table 1. Various sandwich panel materials were tested for the structural layer. Panel core materials included Nomex ® (poly(m-phenylene
isophthalamide)), aluminium alloy, and a ceramic board (Cotronics 360-1).
Combination inner face face test outer face, temperature temperature (minutes) where not (°C) (°C) satisfactory
Nomex + Ti + 1050 243 6
C-feltxl
Nomex + C-felt 985 309 6
xl
Nomex + Ti + 1000 250 15 Blistered C-feltxl
Nomex + C-felt 972 286 6 Flames from xl+Ti edges.
Ceramic + Ti + 1026 230 15
C-feltxl
Ceramic + C- 1008 266 15
feltxl
Ceramic + C- 1016 214/230/ 15/28/40
feltx2 220
Ceramic + 973 276 9.5 Aerogel Aerogel degraded
Al-core + C-Felt 999 254 16
x2
Nomex + C-felt 1020 274/218 15/25 Fuel bag x2 (with fuel material bag material degraded attached to outer
face)
Nomex + 1008 282 15 Ceramic sheet Ceramic sheet degraded
Nomex+ 1033 189/197 16/30
Ceramic+xl C- felt
13 Nomex + 1007 258 15 Seam intact, Ceramic but very weak (machined to
3mm) + xl C- felt (stitched
seam)
14 Al-core + 1040 206 15
Ceramic + xl C- felt ( stitched
seam)
15 Nomex + 3mm 1031 226 15
Kaowool + C- felt
16 Nomex + 3mm 1041 232 15
Kaowool +
Panther felt with
glass
17 Nomex + 1025 252 15
Kaowool FP +
C-felt + Nextel
312 AF10
18 Nomex panel + 1042 264 15 Evonik PI Evonik + C-felt foam degraded + Nextel (used) - stuck to
CFRP panel
Table 1 : Material combinations tested and test summary. The inner face is that closest to the gas flame. The pre-oxidised PAN non-woven carbon felt was demonstrated to provide a superior flame barrier. In the most severe test, the felt suffered only minor degradation after 40 minutes of direct flame impingement with temperatures in excess of 1000 °C. The titanium alloy foil perfonned badly when used as a direct flame barrier. Significant distortion and discolouration was observed, and the heat protection provided for the CFR-epoxy sandwich panel behind it
was very poor. Ceramic sheet (Cotronics 360-1) was intact after 15 minutes exposure with direct flame impingement on the surface, but the top layers were significantly degraded. The results shown in Table 1 indicate that a ceramic and carbon felt combination provides advantageous protective properties in comparison to other materials.
A multi-laminar material taken forward to testing in a full scale test battery containment box comprised a combination of two layers of 1.4 mm thick Kaowool 1600 ceramic paper (88% alumina, 9% silica, 3% other oxides) and one layer of pre-oxidized PAN non-woven carbon felt at nominal thickness 1.8 mm. A structural layer was provided comprising a sandwich panel with an aluminium alloy (5052 alloy) honeycomb core (6.525 mm thick) and carbon- fibre reinforced epoxy matrix skins each side (0.6 mm thick each). An aluminium alloy was used in the tested material because of its higher strength as shown in stress analysis. For some applications, alternative core materials could be used. For example, an alternative and lighter core material is a Nomex® honeycomb core.
In testing of the test battery containment box, following ignition of Lithium ion battery cells, the fire was allowed to burn until exhaustion. The external temperature did not exceed 50°C. When disassembled, the structural integrity of the multilaminar material had not been compromised. It was concluded that this combination of materials is suitable for containment of a lithium ion battery.
The advantageous preferred materials described herein may advantageously be incorporated in a containment system to give fire resistance in the event of battery ignition, due to overcharging, or some other malfunction. Such containment systems have thus advantageously been found to be capable of limiting the spread of both flames and heat for a period of 15 minutes or more.
Figure 1 shows an example of a motor land vehicle 10 in accordance with one embodiment, the vehicle including a fire-guarded battery pack chamber 12 located below a fuel tank 14 for supplying combustible liquid or gaseous fuel via a fuel line 16 to a combustion engine 18
(such as an IC engine) for supplying tractive power to at least one ground drive wheel 20 of the motor land vehicle 10.
The battery pack chamber 12 contains a Lithium-based (e.g. Lithium-ion) traction battery system 22 which is arranged to power the vehicle along by tractive electric motor power together with or as an alternate power source to the engine 18, the traction battery system also being chargeable in a conventional manner such as by a generator (not shown) of the vehicle 10, e.g. driven from the engine 18 and/or by regenerative braking functionality, the generator in one example being reconfigurable as an electric motor to provide the tractive electric motor power mentioned above.
As shown in Fig. 4, the battery system 22 is secured to a rectangular base 24 of the chamber 12 by supports 26. The chamber 12 also has a lid 28 which has a rectangular top surface 30 and four rectangular sides 32 (two of which are shown in Fig. 2), the four sides 32, lid 28 and base 24 forming a sealed or substantially sealed enclosure containing the battery system 22 when the lid 28 is secured down onto the base 24.
At least the top surface 30 of the lid 28 and preferably also at least parts of and typically all of the sides 32 of the lid 28 are made from multi-laminar material comprising a carbon fibre reinforced-epoxy skinned sandwich panel with an aluminium alloy honeycomb core, plus two sheets of alumina fibre ceramic paper, supplemented with one layer of pre-oxidised PAN non- woven carbon felt, with the ceramic paper and carbon felt held in place with a covering comprising a one ply aramid-epoxy composite fabric. Optionally, the base 24 is also made of this material.
The base 24 incorporates a relief port in the form of a circular aperture 34 formed
therethrough and positioned below the battery system 22, a circular burst disk 36 being located within the circular aperture 34. In the event of a malfunction of the battery system, such as overcharging, resulting in fire there is firstly a limited amount of oxygen available to feed the fire. In the event of continued
fire and a pressure build-up within the chamber 12, the relief port 34, 36 may advantageously open at a predetermined pressure by means of bursting of the burst disk 36. Accordingly, a catastrophic pressure build is advantageously avoided so that the chamber 12 cannot explode or otherwise release pressure in an uncontrolled manner. Furthermore, the relatively small burst aperture 34 may allow a flow of fire combustion products out of the chamber 12 while restricting the counterfiow of oxygen-containing air into the chamber 12. Furthermore, the combustion products are advantageously ejected downwardly out of the chamber and away from the fuel tank 14.
Furthermore, while the fire is burning and if it continues to do so, the preferred laminate material used in the construction of the chamber 12 provides excellent flame guarding and thermal transfer restriction performance for a continued period which may exceed 15 minutes. Even with the fuel tank 14 containing combustible fuel and positioned near to, next to or above the chamber 12, the excellent performance of the chamber 12 helps ensure that fire and/or heat do not easily cause fire to break out at or in the region of the fuel tank or elsewhere in the motor land vehicle 10.
It is envisaged that in other embodiments a plurality of similar relief ports 34, 36 may be provided through the base 24 of the chamber 12.
Various modifications to the specifically described examples are envisaged and are considered to fall within the scope of the present invention as defined by the accompanying claims as interpreted under patent law.
Claims
1. A multi-laminar material for the containment of heat and/or flame, the material comprising:
a first protective layer comprising a ceramic material; and
a second protective layer comprising carbon material.
2. A material as claimed in claim 1 in which the first protective layer comprises an alumina, silica or aluminosilicate ceramic material.
3. A material as claimed in claim 1 in which the ceramic material comprises one or more layers of ceramic paper.
4. A material as claimed in any preceding claim, wherein the first protective layer comprises one or more layers of alumina fibre paper.
5. A material as claimed in any preceding claim in which the layer of ceramic material preferably has a thickness of about 2- 10mm, preferably about 2-5mm.
6. A material as claimed in any preceding claim in which the second protective layer comprises a carbon felt.
7. A material as claimed in any preceding claim in which the carbon material is a pre- oxidized polyacrylonitrile carbon material.
8. A material as claimed in any preceding claim in which the second protective layer has a thickness of about 1-5 mm, preferably about l-4mm.
9. A material as claimed in any preceding claim, wherein the material further comprises a structural layer.
10. A material as claimed in claim 9 in which the structural layer is formed by a panel comprising a core material and a coating.
11. A material as claimed in claim 10, in which the coating comprises a thermoset resin.
12. A material as claimed in claim 10 or 11, wherein the coating comprises carbon fibre reinforcement.
13. A material as claimed in any of claims 10 to 12, in which the thermoset resin is an epoxy- or phenolic- resin, preferably with carbon fibre reinforcement.
14. A material as claimed in any one of claims 10 to 13 in which the core material comprises a metal alloy, a metal, an aramid polymeric material, or a mixture thereof.
15. A material as claimed in any one of claims 10 to 14 in which the core material comprises an aluminium alloy.
16. A material as claimed in any one of claims 10 to 15 in which the core material is provided as sheets, arranged to form a cellular structure; preferably where the cellular structure is in a honeycomb configuration.
17. A material as claimed in any one of claims 10 to 16, in which the thickness of the structural layer is about 5- 12mm, preferably about 6-9mm.
18. A material as claimed in any preceding claim in which the ratio of the thicknesses of first protective layer: second protective layer is 2:1 to 1:1.
19. A material as claimed in any one of claims 10 to 18 in which the first protective layer is positioned between the structural layer and the second protective layer.
20. A material as claimed in any preceding claim in which sealant and or adhesive layers are present between any of the structural, first protective and second protective layers, or external thereto.
21. A fire guard which includes a sheet of material as claimed in any preceding claim.
22. A fire-guarded chamber which includes a battery pack located in the chamber, the chamber including a fire guard as claimed in claim 21.
23. A fire-guarded chamber as claimed in claim 22 in which at least a top wall of the chamber is formed of the sheet of material.
24. A fire-guarded chamber as claimed in claim 23 in which the chamber is sealed or substantially sealed.
25. A fire-guarded chamber as claimed in claim 24 which includes a port arranged to open from the chamber to an exterior space upon application of a predetermined pressure at the port, the port being located on an underside of the chamber, the port preferably comprising a burst disk.
26. A fire-guarded chamber which contains a battery pack and includes a port arranged to open from the chamber to an exterior space upon application of a predetennined pressure to the port, the port being located on an underside of the chamber, the port preferably comprising a burst disk.
27. Apparatus including a fire-guarded chamber as any one of claims 22 to 26 and a tank aiTanged to contain a combustible fuel.
28. Apparatus as claimed in claim 27 in which the tank is located adjacent or above the fire-guarded chamber.
29. Apparatus as claimed in claim 27 or claim 28 which comprises a motor vehicle.
30. Apparatus as claimed in claim 29 in which the battery pack comprises a traction battery pack of the motor vehicle.
31. Apparatus as claimed in claim 30 in which the traction battery pack is arranged to supply electrical energy to (and/or receive power from) a powertrain motor (or generator) of the motor vehicle.
32. Apparatus as claimed in claim 31 in which the generator is operable to supply electrical energy for charging the battery pack upon transmission of a signal indicative of a braking command issued within the vehicle.
33. A material substantially as described herein with reference to the accompanying examples.
34. A fire-guarded chamber substantially as described herein with reference to the accompanying drawings.
35. A motor land vehicle substantially as described herein with reference to the accompanying drawings.
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GB1213029.0A GB2505871A (en) | 2012-07-20 | 2012-07-20 | Flame or heat resistant material comprising ceramic and carbon layers |
PCT/GB2013/000316 WO2014013216A1 (en) | 2012-07-20 | 2013-07-19 | Fire guards and materials therefor |
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CN108511660B (en) * | 2017-02-28 | 2020-08-28 | 宁德时代新能源科技股份有限公司 | Battery module |
JP6564826B2 (en) | 2017-09-27 | 2019-08-21 | 本田技研工業株式会社 | Battery unit |
WO2019089950A1 (en) * | 2017-11-02 | 2019-05-09 | Commander Innovations, Inc. | Safety lithium-ion battery system |
CN107901542A (en) * | 2017-11-14 | 2018-04-13 | 东台市黄海耐火材料厂 | A kind of fire-resistant fabric of high degree of comfort |
DE102018209195A1 (en) * | 2018-06-08 | 2019-12-12 | Bayerische Motoren Werke Aktiengesellschaft | Energy storage for a motor vehicle, motor vehicle and method for producing such energy storage |
EP3847715A4 (en) * | 2018-09-07 | 2022-04-13 | 3M Innovative Properties Company | Fire protection article and related methods |
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DE3133209C2 (en) * | 1981-08-21 | 1985-04-25 | MTU Motoren- und Turbinen-Union München GmbH, 8000 München | Hollow composite body, in particular body of revolution and method for its production |
WO1985003032A1 (en) * | 1984-01-09 | 1985-07-18 | The Boeing Company | Composite material structure with integral fire protection |
US4567076A (en) * | 1984-03-23 | 1986-01-28 | The Boeing Company | Composite material structure with integrated insulating blanket and method of manufacture |
GB9509848D0 (en) * | 1995-05-16 | 1995-07-12 | Darchem Eng Ltd | Fire protective system |
WO2006074449A2 (en) * | 2005-01-07 | 2006-07-13 | Aspen Aerogels, Inc. | A thermal management system for high temperature events |
CN100429805C (en) * | 2005-06-16 | 2008-10-29 | 比亚迪股份有限公司 | Battery pack of electric vehicle |
US20070248807A1 (en) * | 2006-04-19 | 2007-10-25 | Kaschak David M | Impact protection structure |
US8443922B2 (en) * | 2009-10-07 | 2013-05-21 | The Boeing Company | Containment device and method for containing energy storage devices |
CN201989365U (en) * | 2010-12-24 | 2011-09-28 | 益阳祥瑞科技有限公司 | Heat-gathering and curing carbon felt for high-temperature vacuum furnace |
-
2012
- 2012-07-20 GB GB1213029.0A patent/GB2505871A/en not_active Withdrawn
-
2013
- 2013-07-19 CN CN201380047382.7A patent/CN104602902A/en active Pending
- 2013-07-19 EP EP13745703.2A patent/EP2874810A1/en not_active Withdrawn
- 2013-07-19 WO PCT/GB2013/000316 patent/WO2014013216A1/en active Application Filing
- 2013-07-19 JP JP2015522157A patent/JP2015530282A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
WO2014013216A1 (en) | 2014-01-23 |
CN104602902A (en) | 2015-05-06 |
GB2505871A (en) | 2014-03-19 |
JP2015530282A (en) | 2015-10-15 |
GB201213029D0 (en) | 2012-09-05 |
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