EP2810326B1 - Fuel cell module - Google Patents
Fuel cell module Download PDFInfo
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- EP2810326B1 EP2810326B1 EP12815857.3A EP12815857A EP2810326B1 EP 2810326 B1 EP2810326 B1 EP 2810326B1 EP 12815857 A EP12815857 A EP 12815857A EP 2810326 B1 EP2810326 B1 EP 2810326B1
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- European Patent Office
- Prior art keywords
- area
- gas
- fuel cell
- oxygen
- fuel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04067—Heat exchange or temperature measuring elements, thermal insulation, e.g. heat pipes, heat pumps, fins
- H01M8/04074—Heat exchange unit structures specially adapted for fuel cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04014—Heat exchange using gaseous fluids; Heat exchange by combustion of reactants
- H01M8/04022—Heating by combustion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0606—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
- H01M8/0612—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
- H01M8/0625—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material in a modular combined reactor/fuel cell structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0606—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
- H01M8/0612—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
- H01M8/0625—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material in a modular combined reactor/fuel cell structure
- H01M8/0631—Reactor construction specially adapted for combination reactor/fuel cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/241—Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes
- H01M8/2425—High-temperature cells with solid electrolytes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2457—Grouping of fuel cells, e.g. stacking of fuel cells with both reactants being gaseous or vaporised
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/12—Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
- H01M2008/1293—Fuel cells with solid oxide electrolytes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to a fuel cell module including a fuel cell stack formed by stacking a plurality of fuel cells for generating electricity by electrochemical reactions between a fuel gas and an oxygen-containing gas.
- a solid oxide fuel cell employs a solid electrolyte made of an ion-conductive oxide such as stabilized zirconia.
- the electrolyte is interposed between an anode and a cathode to form an electrolyte electrode assembly (hereinafter also referred to as an MEA).
- the electrolyte electrode assembly is interposed between separators.
- separators During use thereof, generally, a predetermined number of the electrolyte electrode assemblies and the separators are stacked together to form a fuel cell stack.
- the fuel cell battery disclosed in Japanese Laid-Open Patent Publication No. JP 2001-236980 A (hereinafter referred to as conventional technique 1) is known.
- the fuel cell battery includes a fuel cell stack 1a, and a heat insulating sleeve 2a provided at one end of the fuel cell stack 1a.
- a reaction device 4a is provided in the heat insulating sleeve 2a.
- the reaction device 4a includes a heat exchanger 3a.
- partial oxidation reforming which does not use water, is performed.
- the liquid fuel After the liquid fuel is evaporated by an exhaust gas, the liquid fuel passes through a feeding point 5a, which forms part of the heat exchanger 3a.
- the fuel contacts an oxygen carrier gas heated by the exhaust gas to induce partial oxidation reforming, and thereafter, the fuel is supplied to the fuel cell stack 1a.
- the solid oxide fuel cell disclosed in Japanese Laid-Open Patent Publication No. JP 2010-504607 A (hereinafter referred to as conventional technique 2) has a heat exchanger 2b including a cell core 1b.
- the heat exchanger 2b heats air at the cathode utilizing waste heat.
- the fuel cell system disclosed in Japanese Laid-Open Patent Publication No. JP 2004-288434 A (hereinafter referred to as conventional technique 3) representing the closest prior art includes a first area 1c having a vertically extending columnar shape, and an annular second area 2c disposed around the first area 1c, an annular third area 3c disposed around the second area 2c, and an annular fourth area 4c disposed around the third area 3c.
- JP 2004-288434 A discloses a fuel cell module comprising: a fuel cell stack formed by stacking fuel cells for generating electricity by electrochemical reactions between a fuel gas and an oxygen-containing gas; a modification/reformation pipe/tube for reforming a mixed gas of water vapor and a raw fuel chiefly containing hydrocarbon to produce the fuel gas supplied to the fuel cell stack; an evaporator for evaporating water, and supplying the water vapor to the reformer; a raw material and source gas preheater / heat exchanger for raising temperature of the oxygen-containing gas by heat exchange with combustion gas, and supplying the oxygen-containing gas to the fuel cell stack; and a start-up / exhaust gas combustor for combusting the raw fuel and the oxygen-containing gas and for combusting the fuel gas discharged from the fuel cell stack as a fuel exhaust gas and the oxygen-containing gas discharged from the fuel cell stack as an oxygen-containing exhaust gas to thereby produce the combustion gas.
- the fuel cell module further comprises a first area where the start-up / exhaust gas combustor is provided; an annular second area disposed around the first area where the modification/reformation pipe/tube is provided; an annular third area disposed around the second area where the evaporator is provided; an annular fourth area disposed around the third area where the raw material and source gas preheater / heat exchanger is provided; and heat insulating walls dividing the areas.
- the reformer includes an annular mixed gas supply chamber to which the mixed gas is supplied, an annular reformed gas discharge chamber to which the produced fuel gas is discharged and a plurality of reforming pipes connected at one end to the mixed gas supply chamber and connected at another end to the reformed gas discharge chamber, and a combustion gas channel for supplying the combustion gas to a space between the reforming pipes.
- the evaporator includes an annular water supply chamber, to which the water is supplied, an annular water vapor discharge chamber to which the water vapor is discharged, a plurality of evaporation pipes connected at one end to the water supply chamber and connected at another end to the water vapor discharge chamber, and a combustion gas channel for supplying the combustion gas to a space between the evaporation pipes.
- the heat exchanger includes an annular oxygen containing gas supply chamber to which the oxygen containing gas is supplied, an annular oxygen-containing gas discharge chamber to which the heated oxygen containing gas is discharged, a plurality of heat exchange pipes connected at one end to the oxygen-containing gas supply chamber and connected at another end to the oxygen-containing gas discharge chamber, and a combustion gas channel for supplying the combustion gas to a space between the heat exchange pipes.
- the first area 1c where the burner 5c is provided, the second area 2c where the reforming pipe 6c is provided, the third area 3c where the water evaporator 7c is provided, and the fourth area 4c where the CO shift converter 8c is provided are formed concentrically around the center.
- the temperature distribution in the fuel cell tends to be non-uniform.
- a large temperature difference is produced in a vertical direction (axially) or in a lateral direction (radially).
- heat stress is produced, and the durability is degraded.
- the present invention has been made to solve the aforementioned problems of this type, and has the object of providing a fuel cell module having a simple and compact structure in which improvement in the heat efficiency is achieved, thermally self-sustaining operation is facilitated, and improvement in the durability is achieved.
- the fuel cell module comprises a fuel cell stack formed by stacking fuel cells for generating electricity by electrochemical reactions between a fuel gas and an oxygen-containing gas, a reformer for reforming a mixed gas of water vapor and a raw fuel chiefly containing hydrocarbon to produce the fuel gas supplied to the fuel cell stack, an evaporator for evaporating water, and supplying the water vapor to the reformer, a heat exchanger for raising temperature of the oxygen-containing gas by heat exchange with combustion gas, and supplying the oxygen-containing gas to the fuel cell stack, an exhaust gas combustor for combusting the fuel gas discharged from the fuel cell stack as a fuel exhaust gas and the oxygen-containing gas discharged from the fuel cell stack as an oxygen-containing exhaust gas to thereby produce the combustion gas, and a start-up combustor for combusting the raw fuel and the oxygen-containing gas to thereby produce the combustion gas.
- the fuel cell module further comprises a first area where the exhaust gas combustor and the start-up combustor are provided, an annular second area disposed around the first area where one of the reformer and the heat exchanger is provided, an annular third area disposed around the second area where another of the reformer and the heat exchanger is provided, an annular fourth area disposed around the third area where the evaporator is provided, a first partition plate provided between the first area and the second area, a second partition plate provided between the second area and the third area, and a third partition plate provided between the third area and the fourth area.
- a stress absorber for absorbing heat stress is provided in at least one of the first area, the second area, the third area, and the fourth area.
- the annular second area is disposed at the center around the first area where the exhaust gas combustor and the start-up combustor are provided, the annular third area is disposed around the second area, and the annular fourth area is disposed around the third area.
- hot temperature equipment with a large heat demand can be provided on the inside, and low temperature equipment with a small heat demand can be provided on the outside. Accordingly, an improvement in heat efficiency is achieved, and a thermally self-sustaining operation is facilitated. Further, a simple and compact structure is achieved.
- the stress absorber for absorbing heat stress is provided in at least one of the first area, the second area, the third area, and the fourth area.
- the stress absorber absorbs the heat stress in a radial direction and an axial direction. Accordingly, it becomes possible to suitably suppress degradation of the durability in the FC peripheral equipment due to the heat stress.
- a fuel cell system 10 includes a fuel cell module 12 according to a first embodiment of the present invention.
- the fuel cell system 10 is used in various applications, including stationary and mobile applications.
- the fuel cell system 10 may be mounted on a vehicle.
- the fuel cell system 10 includes the fuel cell module (SOFC module) 12 for generating electrical energy used for power generation by electrochemical reactions between a fuel gas (a gas produced by mixing hydrogen gas, methane, and carbon monoxide) and an oxygen-containing gas (air), a raw fuel supply apparatus (including a fuel gas pump) 14 for supplying a raw fuel (e.g., city gas) to the fuel cell module 12, an oxygen-containing gas supply apparatus (including an air pump) 16 for supplying the oxygen-containing gas to the fuel cell module 12, a water supply apparatus (including a water pump) 18 for supplying water to the fuel cell module 12, and a control device 20 for controlling the amount of electrical energy generated in the fuel cell module 12.
- SOFC module fuel cell module
- the fuel cell module 12 includes a fuel cell stack 24 formed by stacking a plurality of solid oxide fuel cells 22 in a vertical direction (or a horizontal direction).
- the fuel cell 22 includes an electrolyte electrode assembly (MEA) 32.
- the electrolyte electrode assembly 32 includes a cathode 28, an anode 30, and an electrolyte 26 interposed between the cathode 28 and the anode 30.
- the electrolyte 26 is made of an ion-conductive oxide such as stabilized zirconia.
- a cathode side separator 34 and an anode side separator 36 are provided on both sides of the electrolyte electrode assembly 32.
- An oxygen-containing gas flow field 38 for supplying the oxygen-containing gas to the cathode 28 is formed in the cathode side separator 34, and a fuel gas flow field 40 for supplying the fuel gas to the anode 30 is formed in the anode side separator 36.
- Various types of conventional SOFCs can be adopted as the fuel cell 22.
- the operating temperature of the fuel cell 22 is high, on the order of several hundred °C. Methane in the fuel gas is reformed at the anode 30 to obtain hydrogen and CO, and hydrogen and CO are supplied to a portion of the electrolyte 26 adjacent to the anode 30.
- An oxygen-containing gas supply passage 42a, an oxygen-containing gas discharge passage 42b, a fuel gas supply passage 44a, and a fuel gas discharge passage 44b extend through the fuel cell stack 24.
- the oxygen-containing gas supply passage 42a is connected to an inlet of each oxygen-containing gas flow field 38
- the oxygen-containing gas discharge passage 42b is connected to an outlet of each oxygen-containing gas flow field 38
- the fuel gas supply passage 44a is connected to an inlet of each fuel gas flow field 40
- the fuel gas discharge passage 44b is connected to an outlet of each fuel gas flow field 40.
- the fuel cell module 12 includes a reformer 46 for reforming a mixed gas of water vapor and raw fuel which chiefly contains hydrocarbon (e.g., city gas) to thereby produce a fuel gas that is supplied to the fuel cell stack 24, an evaporator 48 for evaporating water and supplying water vapor to the reformer 46, a heat exchanger 50 for raising the temperature of the oxygen-containing gas through heat exchange with a combustion gas, and supplying the oxygen-containing gas to the fuel cell stack 24, an exhaust gas combustor 52 for combusting the fuel gas, which is discharged as a fuel exhaust gas from the fuel cell stack 24, and the oxygen-containing gas, which is discharged as an oxygen-containing exhaust gas from the fuel cell stack 24, to thereby produce the combustion gas, and a start-up combustor 54 for combusting the raw fuel and the oxygen-containing gas to thereby produce the combustion gas.
- hydrocarbon e.g., city gas
- the fuel cell module 12 is made up of the fuel cell stack 24 and FC (fuel cell) peripheral equipment 56.
- FC peripheral equipment 56 includes the reformer 46, the evaporator 48, the heat exchanger 50, the exhaust gas combustor 52, and the start-up combustor 54.
- the FC peripheral equipment 56 includes a first area R1 comprising, e.g., a circular opening where the exhaust gas combustor 52 and the start-up combustor 54 are provided, an annular second area R2 formed around the first area R1 where the heat exchanger 50 is provided, an annular third area R3 formed around the second area R2 where the reformer 46 is provided, and an annular fourth area R4 formed around the third area R3 where the evaporator 48 is provided.
- a first area R1 comprising, e.g., a circular opening where the exhaust gas combustor 52 and the start-up combustor 54 are provided
- an annular second area R2 formed around the first area R1 where the heat exchanger 50 is provided
- an annular third area R3 formed around the second area R2 where the reformer 46 is provided
- an annular fourth area R4 formed around the third area R3 where the evaporator 48 is provided.
- the start-up combustor 54 includes an air supply pipe 57 and a raw fuel supply pipe 58.
- the start-up combustor 54 includes an ejector function for generating a negative pressure for sucking raw fuel in the raw fuel supply pipe 58 by flow of air supplied from the air supply pipe 57.
- the FC peripheral equipment 56 includes a first partition plate 60a provided between the first area R1 and the second area R2, a second partition plate 60b provided between the second area R2 and the third area R3, and a third partition plate 60c provided between the third area R3 and the fourth area R4.
- a fourth partition plate 60d is disposed around the fourth area R4 as an outer plate.
- the first partition plate 60a to the fourth partition plate 60d are made of stainless steel plates.
- the exhaust gas combustor 52 is provided inside the first partition plate 60a that contains the start-up combustor 54.
- the first partition plate 60a has a cylindrical shape.
- a plurality of first combustion gas holes 62a are formed along an outer circumferential portion of the first partition plate 60a, adjacent to an end of the first partition plate 60a close to the fuel cell stack 24.
- a plurality of second combustion gas holes 62b are formed adjacent to an end of the second partition plate 60b opposite from the fuel cell stack 24.
- a plurality of third combustion gas holes 62c are formed adjacent to an end of the third partition plate 60c close to the fuel cell stack 24.
- a plurality of fourth combustion gas holes 62d are formed adjacent to an end of the fourth partition plate 60d opposite from the fuel cell stack 24. The combustion gas is discharged to the exterior through the fourth combustion gas holes 62d.
- One end of an oxygen-containing exhaust gas channel 63a and one end of an fuel exhaust gas channel 63b are provided respectively on the first partition plate 60a.
- Combustion gas is produced inside the first partition plate 60a by a combustion reaction between the fuel gas (more specifically, a fuel exhaust gas) and the oxygen-containing gas (more specifically, an oxygen-containing exhaust gas).
- the other end of the oxygen-containing exhaust gas channel 63a is connected to the oxygen-containing gas discharge passage 42b of the fuel cell stack 24, and the other end of the fuel exhaust gas channel 63b is connected to the fuel gas discharge passage 44b of the fuel cell stack 24.
- the heat exchanger 50 includes a plurality of heat exchange pipes (heat transmission pipes) 64 disposed around the first partition plate 60a.
- the heat exchange pipes 64 are fixed to a first inner ring 66a at one end (i.e., the other end opposite from the fuel cell stack 24; hereinafter, in the same manner, the other end opposite from the fuel cell stack 24 is referred to as "one end”).
- the heat exchange pipes 64 are fixed to a first inner ring 66b at the other end (i.e., one end closer to the fuel cell stack 24; hereinafter, in the same manner, the one end closer to the fuel cell stack 24 is referred to as an "other end").
- a first outer ring 68a is provided on the outside of the first inner ring 66a, and a first outer ring 68b is provided on the outside of the first inner ring 66b.
- the first inner rings 66a, 66b and the first outer rings 68a, 68b are fixed respectively to the outer circumferential surface of the first partition plate 60a, and to the inner circumferential surface of the second partition plate 60b.
- An annular oxygen-containing gas supply chamber 70a is formed between the first inner ring 66a and the first outer ring 68a, and oxygen-containing gas is supplied to the oxygen-containing gas supply chamber 70a.
- An annular oxygen-containing gas discharge chamber 70b is formed between the first inner ring 66b and the first outer ring 68b, and heated oxygen-containing gas is discharged into the oxygen-containing gas discharge chamber 70b (see FIGS. 2 to 4 ).
- Opposite ends of each of the heat exchange pipes 64 open respectively into the oxygen-containing gas supply chamber 70a and the oxygen-containing gas discharge chamber 70b.
- An oxygen-containing gas supply pipe 72 is connected to the oxygen-containing gas supply chamber 70a.
- One end of an oxygen-containing gas channel 74 is connected to the oxygen-containing gas discharge chamber 70b, whereas the other end of the oxygen-containing gas channel 74 is connected to the oxygen-containing gas supply passage 42a of the fuel cell stack 24 (see FIG. 1 ).
- the reformer 46 is a preliminary reformer for reforming higher hydrocarbon (C 2+ ) such as ethane (C 2 H 6 ), propane (C 3 H 8 ), and butane (C 4 H 10 ) in the city gas (raw fuel), to thereby produce by steam reforming a fuel gas chiefly containing methane (CH 4 ), hydrogen, and CO.
- C 2+ hydrocarbon
- ethane C 2 H 6
- propane C 3 H 8
- butane C 4 H 10
- the operating temperature of the reformer 46 is several hundred °C.
- the reformer 46 includes a plurality of reforming pipes (heat transmission pipes) 76 disposed around the heat exchanger 50.
- the reforming pipes 76 are fixed to a second inner ring 78a at one end thereof, and are fixed to a second inner ring 78b at the other end thereof.
- a second outer ring 80a is provided outside of the second inner ring 78a, and a second outer ring 80b is provided outside of the second inner ring 78b.
- the second inner rings 78a, 78b and the second outer rings 80a, 80b are fixed respectively to the outer circumferential surface of the second partition plate 60b, and to the inner circumferential surface of the third partition plate 60c.
- An annular mixed gas supply chamber 82a is formed between the second inner ring 78a and the second outer ring 80a.
- a mixed gas of raw fuel and water vapor is supplied to the mixed gas supply chamber 82a.
- An annular reformed gas discharge chamber 82b is formed between the second inner ring 78b and the second outer ring 80b. The produced fuel gas (reformed gas) is discharged to the reformed gas discharge chamber 82b.
- each of the reforming pipes 76 open respectively into the mixed gas supply chamber 82a and the reformed gas discharge chamber 82b. Reforming catalyst pellets 84 fill inside of each of the reforming pipes 76. Metal meshes 86 are disposed on opposite ends of the reforming pipes 76 for supporting and maintaining the catalyst pellets 84 inside the reforming pipes 76.
- a raw fuel supply channel 88 is connected to the mixed gas supply chamber 82a, and a later-described evaporation return pipe 102 is connected to a middle position of the raw fuel supply channel 88.
- One end of a fuel gas channel 90 is connected to the reformed gas discharge chamber 82b, whereas the other end of the fuel gas channel 90 is connected to the fuel gas supply passage 44a of the fuel cell stack 24 (see FIG. 1 ).
- the evaporator 48 includes evaporation pipes (heat transmission pipes) 92 disposed outside of and around the reformer 46.
- the evaporation pipes 92 are fixed to a third inner ring 94a at one end thereof, and are fixed to a third inner ring 94b at the other end thereof.
- a third outer ring 96a is provided outside of the third inner ring 94a, and a third outer ring 96b is provided outside of the third inner ring 94b.
- the third inner rings 94a, 94b and the third outer rings 96a, 96b are fixed to the outer circumferential surface of the third partition plate 60c, and to the inner circumferential surface of the fourth partition plate 60d.
- An annular water supply chamber 98a is formed between the third inner ring 94a and the third outer ring 96a. Water is supplied to the water supply chamber 98a.
- An annular water vapor discharge chamber 98b is formed between the third inner ring 94b and the third outer ring 96b. Water vapor is discharged to the water vapor discharge chamber 98b. Opposite ends of the evaporation pipes 92 open into the water supply chamber 98a and the water vapor discharge chamber 98b, respectively.
- a water channel 100 is connected to the water supply chamber 98a.
- One end of the evaporation return pipe 102 which includes at least one evaporation pipe 92, is provided in the water vapor discharge chamber 98b, whereas the other end of the evaporation return pipe 102 is connected to a middle position of the raw fuel supply channel 88 (see FIG. 1 ).
- the raw fuel supply channel 88 has an ejector function for generating a negative pressure as a result of the raw fuel flowing therein, for thereby sucking the water vapor.
- a stress absorber 103 for absorbing heat stress is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4 (in particular, an area which is likely to be exposed to high heat).
- the stress absorber 103 is provided in at least one of the oxygen-containing gas discharge chamber 70b, the reformed gas discharge chamber 82b, and the water vapor discharge chamber 98b.
- the stress absorber 103 is provided in each of the inner ring 66b and the outer ring 68b of the oxygen-containing gas discharge chamber 70b, the inner ring 78b and the outer ring 80b of the reformed gas discharge chamber 82b, and the inner ring 94b and the outer ring 96b of the water vapor discharge chamber 98b (see FIG. 4 ).
- the stress absorber 103 is provided in at least one of the oxygen-containing gas supply chamber 70a, the mixed gas supply chamber 82a, and the water supply chamber 98a.
- the stress absorber 103 is provided in each of the inner ring 66a and the outer ring 68a of the oxygen-containing gas supply chamber 70a, the inner ring 78a and the outer ring 80a of the mixed gas supply chamber 82a, and the inner ring 94a and the outer ring 96a of the water supply chamber 98a (see FIG. 2 ).
- the inner rings 66a, 66b, 78a, 78b, 94a, and 94b and the outer rings 68a, 68b, 80a, 80b, 96a, 96b are made of stainless steel plates.
- an inner curved portion 103ai and an outer curved portion 103ao each having a semicircular shape in cross section are formed at inner and outer positions of the inner ring 66b.
- an inner curved portion 103bi and an outer curved portion 103bo each having a semicircular shape in cross section are formed at inner and outer positions of the outer ring 68b.
- the inner curved portions 103ai, 103bi and the outer curved portions 103ao, 103bo function as springs with low rigidity capable of absorbing displacement to form the stress absorber 103. Only the inner curved portions 103ai, 103bi or the outer curved portions 103ao, 103bo may be provided.
- the other inner rings 66a, 78a, 78b, 94a, 94b and the other outer rings 68a, 80a, 80b, 96a, 96b have the same structure as the inner ring 66b and the outer ring 68b, and the detailed descriptions thereof are omitted.
- the raw fuel supply apparatus 14 includes a raw fuel channel 104.
- the raw fuel channel 104 branches through a raw fuel regulator valve 106 into the raw fuel supply channel 88 and the raw fuel supply pipe 58.
- a desulfurizer 108 for removing sulfur compounds in the city gas (raw fuel) is provided in the raw fuel supply channel 88.
- the oxygen-containing gas supply apparatus 16 includes an oxygen-containing gas channel 110.
- the oxygen-containing gas channel 110 branches through an oxygen-containing gas regulator valve 112 into the oxygen-containing gas supply pipe 72 and the air supply pipe 57.
- the water supply apparatus 18 is connected to the evaporator 48 through the water channel 100.
- a first combustion gas channel 116a which serves as a passage for the combustion gas, is formed in the first area R1
- a second combustion gas channel 116b which serves as a passage for the combustion gas in the direction of the arrow A1
- a third combustion gas channel 116c which serves as a passage for the combustion gas in the direction of the arrow A2
- a fourth combustion gas channel 116d which serves as a passage for the combustion gas in the direction of the arrow A1 is formed in the fourth area R4.
- air oxygen-containing gas
- raw fuel are supplied to the start-up combustor 54.
- air is supplied to the oxygen-containing gas channel 110 by the operation of the air pump of the oxygen-containing gas supply apparatus 16. More specifically, air is supplied to the air supply pipe 57 by adjusting the opening angle of the oxygen-containing gas regulator valve 112.
- raw fuel such as city gas (containing CH 4 , C 2 H 6 , C 3 H 8 , and C 4 H 10 ) is supplied to the raw fuel channel 104.
- raw fuel is supplied into the raw fuel supply pipe 58 by regulating the opening angle of the raw fuel regulator valve 106.
- the raw fuel is mixed with air, and is supplied into the start-up combustor 54 (see FIG. 2 ).
- the plurality of first combustion gas holes 62a are formed at the end of the first partition plate 60a close to the fuel cell stack 24.
- combustion gas supplied into the first partition plate 60a passes through the first combustion gas holes 62a, whereupon the combustion gas flows from the first area R1 into the second area R2.
- the combustion gas flows in the direction of the arrow A1, and then the combustion gas flows through the second combustion gas holes 62b formed in the second partition plate 60b and into the third area R3.
- the combustion gas flows in the direction of the arrow A2, and then the combustion gas flows through the third combustion gas holes 62c formed in the third partition plate 60c and into the fourth area R4.
- the combustion gas flows in the direction of the arrow A1, and then the combustion gas is discharged to the exterior through the fourth combustion gas holes 62d formed in the fourth partition plate 60d.
- the heat exchanger 50 is provided in the second area R2, the reformer 46 is provided in the third area R3, and the evaporator 48 is provided in the fourth area R4.
- combustion gas which is discharged from the first area R1, heats the heat exchanger 50, then heats the reformer 46, and then heats the evaporator 48.
- the oxygen-containing gas is supplied into the heat exchanger 50, and the mixed gas of raw fuel and water vapor is supplied into the reformer 46.
- the opening angle of the oxygen-containing gas regulator valve 112 is adjusted such that the flow rate of air supplied to the oxygen-containing gas supply pipe 72 is increased.
- the opening angle of the raw fuel regulator valve 106 is adjusted such that the flow rate of the raw fuel supplied to the raw fuel supply channel 88 is increased. Further, by operation of the water supply apparatus 18, water is supplied to the water channel 100.
- air that has flowed into the heat exchanger 50 is temporarily supplied to the oxygen-containing gas supply chamber 70a. While air moves inside the heat exchange pipes 64, the air is heated by means of heat exchange with the combustion gas supplied into the second area R2. After the heated air has temporarily been supplied to the oxygen-containing gas discharge chamber 70b, the air is supplied to the oxygen-containing gas supply passage 42a of the fuel cell stack 24 through the oxygen-containing gas channel 74 (see FIG. 1 ).
- the oxygen-containing gas is discharged from the oxygen-containing gas discharge passage 42b and into the oxygen-containing exhaust gas channel 63a.
- the oxygen-containing exhaust gas channel 63a opens toward the inside of the first partition plate 60a of the exhaust gas combustor 52, so that the oxygen-containing exhaust gas can flow into the first partition plate 60a.
- water from the water supply apparatus 18 is supplied to the evaporator 48. After sulfur has been removed from the raw fuel at the desulfurizer 108, the raw fuel flows through the raw fuel supply channel 88 and moves toward the reformer 46.
- the evaporator 48 After water has temporarily been supplied to the water supply chamber 98a, while the water moves inside the evaporation pipes 92, the water is heated by means of the combustion gas that flows through the fourth area R4, and the water is vaporized. After water vapor has flowed into the water vapor discharge chamber 98b, the water vapor is supplied to the evaporation return pipe 102, which is connected to the water vapor discharge chamber 98b. Thus, water vapor flows inside the evaporation return pipe 102, and further flows into the raw fuel supply channel 88. Then, the water vapor becomes mixed with the raw fuel to produce the mixed gas.
- the mixed gas from the raw fuel supply channel 88 is temporarily supplied to the mixed gas supply chamber 82a of the reformer 46.
- the mixed gas moves inside the reforming pipes 76.
- the mixed gas is heated by means of the combustion gas that flows through the third area R3.
- Steam reforming is performed by the catalyst pellets 84. After removal (reforming) of C 2+ hydrocarbons, a reformed gas chiefly containing methane is obtained.
- the reformed gas After the reformed gas is heated, the reformed gas is temporarily supplied as a fuel gas to the reformed gas discharge chamber 82b. Thereafter, the fuel gas is supplied to the fuel gas supply passage 44a of the fuel cell stack 24 through the fuel gas channel 90 (see FIG. 1 ).
- the fuel gas is discharged from the fuel gas discharge passage 44b and into the fuel exhaust gas channel 63b.
- the fuel exhaust gas channel 63b opens toward the inside of the first partition plate 60a of the exhaust gas combustor 52, so that the fuel exhaust gas can be supplied into the first partition plate 60a.
- the FC peripheral equipment 56 includes the first area R1 where the exhaust gas combustor 52 and the start-up combustor 54 are provided, the annular second area R2 disposed around the first area R1 where the heat exchanger 50 is provided, the annular third area R3 disposed around the second area R2 where the reformer 46 is provided, and the annular fourth area R4 disposed around the third area R3 where the evaporator 48 is provided.
- the annular second area R2 is disposed in the center around the first area R1
- the annular third area R3 is disposed around the second area R2
- the annular fourth area R4 is disposed around the third area R3.
- hot temperature equipment with a large heat demand such as the heat exchanger 50 (and the reformer 46) can be provided on the inside
- low temperature equipment with a small heat demand such as the evaporator 48 can be provided on the outside.
- the heat exchanger 50 requires a temperature in a range of 550 °C to 650 °C
- the reformer 46 requires a temperature in a range of 550 °C to 600 °C
- the evaporator 48 requires a temperature in a range of 150 °C to 200 °C.
- thermoly self-sustaining operation implies an operation in which the operating temperature of the fuel cell 22 is maintained using only heat generated in the fuel cell 22 itself, without supplying additional heat from the exterior.
- the stress absorber 103 for absorbing heat stress is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4.
- the stress absorber 103 absorbs the heat stress in a radial direction. Accordingly, it becomes possible to suitably suppress degradation of the durability in the FC peripheral equipment 56 due to the heat stress.
- the stress absorber 103 is provided in at least one of the oxygen-containing gas discharge chamber 70b, the reformed gas discharge chamber 82b, and the water vapor discharge chamber 98b.
- the stress absorber 103 is provided in each of the inner ring 66b and the outer ring 68b of the oxygen-containing gas discharge chamber 70b, the inner ring 78b and the outer ring 80b of the reformed gas discharge chamber 82b, and the inner ring 94b and the outer ring 96b of the water vapor discharge chamber 98b.
- the stress absorber 103 is provided in at least one of the oxygen-containing gas supply chamber 70a, the mixed gas supply chamber 82a, and the water supply chamber 98a.
- the stress absorber 103 is provided in each of the inner ring 66a and the outer ring 68a of the oxygen-containing gas supply chamber 70a, the inner ring 78a and the outer ring 80a of the mixed gas supply chamber 82a, and the inner ring 94a and the outer ring 96a of the water supply chamber 98a.
- the temperature tends to be decreased from the first area R1 to the fourth area R4 (in the direction indicated by the arrow B), and decreased in the direction away from the fuel cell stack 24 (in the direction indicated by the arrow A).
- the temperature difference tends to occur in the radial direction and axial direction.
- the stress absorber 103 is provided.
- the stress absorber 103 can absorb the heat stress in the radial direction and the heat stress in the axial direction. Accordingly, it becomes possible to suitably suppress degradation of the durability in the FC peripheral equipment 56 due to the heat stress.
- the stress absorber 103 can reliably absorb the stress produced in the radial direction and the axial direction when the FC peripheral equipment 56 is expanded, and achieve improvement in the durability of the FC peripheral equipment 56.
- the reformer 46 includes the annular mixed gas supply chamber 82a, the annular reformed gas discharge chamber 82b, the reforming pipes 76, and the third combustion gas channel 116c.
- Mixed gas is supplied to the mixed gas supply chamber 82a, and the produced fuel gas is discharged to the reformed gas discharge chamber 82b.
- the reforming pipes 76 are connected at one end thereof to the mixed gas supply chamber 82a, and are connected at the other end thereof to the reformed gas discharge chamber 82b.
- the third combustion gas channel 116c supplies the combustion gas into the space between the reforming pipes 76.
- the evaporator 48 includes the annular water supply chamber 98a, the annular water vapor discharge chamber 98b, the evaporation pipes 92, and the fourth combustion gas channel 116d. Water is supplied to the water supply chamber 98a, and water vapor is discharged to the water vapor discharge chamber 98b.
- the evaporation pipes 92 are connected at one end thereof to the water supply chamber 98a, and are connected at the other end thereof to the water vapor discharge chamber 98b.
- the fourth combustion gas channel 116d supplies the combustion gas into the space between the evaporation pipes 92.
- the heat exchanger 50 includes the annular oxygen-containing gas supply chamber 70a, the annular oxygen-containing gas discharge chamber 70b, the heat exchange pipes 64, and the second combustion gas channel 116b.
- Oxygen-containing gas is supplied to the oxygen-containing gas supply chamber 70a, and the heated oxygen-containing gas is discharged to the oxygen-containing gas discharge chamber 70b.
- the heat exchange pipes 64 are connected at one end thereof to the oxygen-containing gas supply chamber 70a, and are connected at the other end thereof to the oxygen-containing gas discharge chamber 70b.
- the second combustion gas channel 116b supplies the combustion gas into the space between the heat exchange pipes 64.
- the annular supply chambers (mixed gas supply chamber 82a, water supply chamber 98a, and the oxygen-containing gas supply chamber 70a), the annular discharge chambers (reformed gas discharge chamber 82b, water vapor discharge chamber 98b, oxygen-containing gas discharge chamber 70b), and the pipes (reforming pipes 76, evaporation pipes 92, and heat exchange pipes 64) are provided as a basic structure.
- a simple structure can easily be achieved. Accordingly, the production cost of the entire fuel cell module 12 is reduced effectively.
- various parameters such as the volumes of the supply chambers and the discharge chambers, the length, the diameter, and the number of pipes, a desired operation can be achieved depending on various operating conditions, and a wider variety of designs becomes available.
- the combustion gas flows through the first combustion gas channel 116a in the first area R1, then, the second combustion gas channel 116b in the second area R2, then, the third combustion gas channel 116c in the third area R3, and then, the fourth combustion gas channel 116d in the fourth area R4. Thereafter, the combustion gas is discharged to the exterior of the fuel cell module 12.
- the exhaust gas combustor 52, the heat exchanger 50, the reformer 46, and the evaporator 48 of the FC peripheral equipment 56 Accordingly, improvement in the heat efficiency is achieved, and thermally self-sustaining operation can be facilitated.
- the oxygen-containing gas supply chamber 70a is formed between the first inner ring 66a to which the ends of the heat exchange pipes 64 are inserted and the first outer ring 68a spaced from the first inner ring 66a.
- the oxygen-containing gas discharge chamber 70b is formed between the first inner ring 66b to which the ends of the heat exchange pipes 64 are inserted and the first outer ring 68b spaced from the first inner ring 66b.
- the mixed gas supply chamber 82a is formed between the second inner ring 78a to which the ends of the reforming pipes 76 are inserted and the second outer ring 80a spaced from the second inner ring 78a.
- the reformed gas discharge chamber 82b is formed between the second inner ring 78b to which the ends of the reforming pipes 76 are inserted and the second outer ring 80b spaced from the second inner ring 78b.
- the water supply chamber 98a is formed between the third inner ring 94a to which the ends of the evaporation pipes 92 are inserted and the third outer ring 96a spaced from the third inner ring 94a.
- the water vapor discharge chamber 98b is formed between the third inner ring 94b to which the ends of the evaporation pipes 92 are inserted and the third outer ring 96b spaced from the third inner ring 94b.
- the oxygen-containing gas supply chamber 70a is formed between the first inner ring 66a and the first outer ring 68a
- the oxygen-containing gas discharge chamber 70b is formed between the first inner ring 66b and the first outer ring 68b
- the mixed gas supply chamber 82a is formed between the second inner ring 78a and the second outer ring 80a
- the reformed gas discharge chamber 82b is formed between the second inner ring 78b and the second outer ring 80b
- the water supply chamber 98a is formed between the third inner ring 94a and the third outer ring 96a
- the water vapor discharge chamber 98b is formed between the third inner ring 94b and the third outer ring 96b.
- the reformed gas discharge chamber 82b, the water vapor discharge chamber 98b, and the oxygen-containing gas discharge chamber 70b are provided on one end side close to the fuel cell stack 24, whereas the mixed gas supply chamber 82a, the water supply chamber 98a, and the oxygen-containing gas supply chamber 70a are provided on the other end side opposite from the fuel cell stack 24.
- reactant gases fuel gas and oxygen-containing gas
- the fuel cell stack 24 can be supplied promptly to the fuel cell stack 24.
- exhaust gas from the fuel cell stack 24 can be supplied to the reformer 46, the evaporator 48, the heat exchanger 50, and the exhaust gas combustor 52 of the FC peripheral equipment 56. Accordingly, an improvement in heat efficiency is achieved, and a thermally self-sustaining operation is facilitated.
- At least one of the evaporation pipes 92 forms an evaporation return pipe 102, which connects the water vapor discharge chamber 98b and the mixed gas supply chamber 82a of the reformer 46.
- the water vapor is mixed with the raw fuel in the mixed gas supply chamber 82a of the reformer 46 to thereby obtain the mixed gas. Accordingly, an improvement in reforming efficiency is achieved.
- the fuel cell module 12 is a solid oxide fuel cell module. Therefore, the fuel cell module 12 is applicable to high temperature type fuel cells such as SOFC.
- a fuel cell system 130 includes a fuel cell module 132 according to a second embodiment of the present invention.
- Constituent elements of the fuel cell module 132 according to the second embodiment of the present invention which are identical to those of the fuel cell module 12 according to the first embodiment, are labeled with the same reference numerals, and descriptions of such features are omitted.
- the fuel cell module 132 includes a first area R1 comprising, e.g., a circular opening where an exhaust gas combustor 52 and a start-up combustor 54 are provided, an annular second area R2 disposed around the first area R1 where the reformer 46 is provided, an annular third area R3 disposed around the second area R2 where the heat exchanger 50 is provided, and an annular fourth area R4 disposed around the third area R3 where the evaporator 48 is provided.
- a first area R1 comprising, e.g., a circular opening where an exhaust gas combustor 52 and a start-up combustor 54 are provided
- an annular second area R2 disposed around the first area R1 where the reformer 46 is provided
- an annular third area R3 disposed around the second area R2 where the heat exchanger 50 is provided
- an annular fourth area R4 disposed around the third area R3 where the evaporator 48 is provided.
- the stress absorber 103 is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4 (in particular, an area which is likely to be exposed to high heat).
- the stress absorber 103 is provided in all of the first area R1, the second area R2, the third area R3, and the fourth area R4.
- the stress absorber 103 according to the second embodiment has the same structure as the stress absorber 103 according to the first embodiment.
- the FC peripheral equipment 56 includes a first partition plate 134a provided between the first area R1 and the second area R2, a second partition plate 134b provided between the second area R2 and the third area R3, a third partition plate 134c provided between the third area R3 and the fourth area R4, and a fourth partition plate 134d disposed around the fourth area R4.
- first combustion gas holes 62a are provided adjacent to an end of the first partition plate 134a opposite from the fuel cell stack 24
- second combustion gas holes 62b are provided adjacent to an end of the second partition plate 134b close to the fuel cell stack
- third combustion gas holes 62c are provided near an end of the third partition plate 134c opposite from the fuel cell stack 24
- fourth combustion gas holes 62d are provided adjacent to an end of the fourth partition plate 134d close to the fuel cell stack 24.
- a plurality of gas extraction holes 136a are formed in the first partition plate 134a opposite from the first combustion gas holes 62a. Each of the gas extraction holes 136a has an opening area, which is smaller than each of the opening areas of the first combustion gas holes 62a.
- the gas extraction holes 136a are formed at positions confronting the second combustion gas holes 62b formed in the second partition plate 134b.
- a plurality of gas extraction holes 136b are formed in the second partition plate 134b at positions confronting the third combustion gas holes 62c formed in the third partition plate 134c.
- a plurality of gas extraction holes 136c are formed in the third partition plate 134c at positions confronting the fourth combustion gas holes 62d formed in the fourth partition plate 134d.
- the gas extraction holes 136b, 136c are not essential, and may be provided only as necessary.
- the fuel cell module 132 includes the first area R1 where the exhaust gas combustor 52 and the start-up combustor 54 are provided, the annular second area R2 disposed around the first area R1 where the reformer 46 is provided, the annular third area R3 disposed around the second area R2 where the heat exchanger 50 is provided, and the annular fourth area R4 disposed around the third area R3 where the evaporator 48 is provided.
- the stress absorber 103 is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4.
- the stress absorber 103 absorbs the heat stress in the radial direction and the heat stress in the axial direction. Accordingly, the same advantages as in the case of the first embodiment are obtained. For example, it becomes possible to suitably suppress degradation of the durability in the FC peripheral equipment 56 due to the heat stress.
- the reformer 46 since the reformer 46 is provided inside the heat exchanger 50, in an environment where the A/F (air/fuel gas) ratio is relatively high, the reformer 46, which is suitable for reforming at high temperature, can be used advantageously.
- the stress absorber 103 including the inner curved portions 103ai, 103bi and the outer curved portions 103ao, 103bo each having a semicircular shape in cross section is used.
- the present invention is not limited in this respect.
- a stress absorber 140 shown in FIG. 10 includes a decentered curved portion 142 having a semicircular shape with a center O positionally offset in cross section.
- the curved portion 142 is applicable to the inner curved portion and the outer curved portion.
- a stress absorber 144 shown in FIG. 11 includes a curved portion 146 having a partial oval shape in cross section.
- the curved portion 146 is applicable to the inner curved portion and the outer curved portion.
- a stress absorber 150 shown in FIG. 12 is provided in an inner ring 152 and an outer ring 154.
- a curved portion 150a of the stress absorber 150 is formed only in the outer position (or inner position) of the inner ring 152, and a curved portion 150b of the stress absorber 150 is formed only in the outer position (or inner position) of the outer ring 154.
- a stress absorber 160 shown in FIG. 13 is provided in an inner ring 162 and an outer ring 164.
- Inner curved portions 160ai and outer curved portions 160ao of the stress absorber 160 are formed at inner and outer positions of the inner ring 162.
- a plurality of, e.g., two inner curved portions 160ai curved against each other in a bellows shape, and a plurality of, e.g., two outer curved portions 160ao curved against each other in a bellows shape are provided.
- Inner curved portions 160bi and outer curved portions 160bo of the stress absorber 160 are formed at the inner and outer positions of the outer ring 164.
- a plurality of, e.g., two inner curved portions 160bi curved against each other in a bellows shape, and a plurality of, e.g., two outer curved portions 160bo curved against each other in a bellows shape are provided.
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Description
- The present invention relates to a fuel cell module including a fuel cell stack formed by stacking a plurality of fuel cells for generating electricity by electrochemical reactions between a fuel gas and an oxygen-containing gas.
- Typically, a solid oxide fuel cell (SOFC) employs a solid electrolyte made of an ion-conductive oxide such as stabilized zirconia. The electrolyte is interposed between an anode and a cathode to form an electrolyte electrode assembly (hereinafter also referred to as an MEA). The electrolyte electrode assembly is interposed between separators. During use thereof, generally, a predetermined number of the electrolyte electrode assemblies and the separators are stacked together to form a fuel cell stack.
- As a system including this type of fuel cell stack, for example, the fuel cell battery disclosed in Japanese Laid-Open Patent Publication No.
JP 2001-236980 A FIG. 14 , the fuel cell battery includes afuel cell stack 1a, and a heat insulating sleeve 2a provided at one end of thefuel cell stack 1a. Areaction device 4a is provided in the heat insulating sleeve 2a. Thereaction device 4a includes aheat exchanger 3a. - In the
reaction device 4a, as a treatment for a liquid fuel, partial oxidation reforming, which does not use water, is performed. After the liquid fuel is evaporated by an exhaust gas, the liquid fuel passes through afeeding point 5a, which forms part of theheat exchanger 3a. The fuel contacts an oxygen carrier gas heated by the exhaust gas to induce partial oxidation reforming, and thereafter, the fuel is supplied to thefuel cell stack 1a. - Further, as shown in
FIG. 15 , the solid oxide fuel cell disclosed in Japanese Laid-Open Patent Publication No.JP 2010-504607 A heat exchanger 2b including acell core 1b. Theheat exchanger 2b heats air at the cathode utilizing waste heat. - Further, as shown in
FIG. 16 , the fuel cell system disclosed in Japanese Laid-Open Patent Publication No.JP 2004-288434 A first area 1c having a vertically extending columnar shape, and an annularsecond area 2c disposed around thefirst area 1c, an annularthird area 3c disposed around thesecond area 2c, and an annularfourth area 4c disposed around thethird area 3c. - In particular,
JP 2004-288434 A - The fuel cell module further comprises a first area where the start-up / exhaust gas combustor is provided; an annular second area disposed around the first area where the modification/reformation pipe/tube is provided; an annular third area disposed around the second area where the evaporator is provided; an annular fourth area disposed around the third area where the raw material and source gas preheater / heat exchanger is provided; and heat insulating walls dividing the areas.
- The reformer includes an annular mixed gas supply chamber to which the mixed gas is supplied, an annular reformed gas discharge chamber to which the produced fuel gas is discharged and a plurality of reforming pipes connected at one end to the mixed gas supply chamber and connected at another end to the reformed gas discharge chamber, and a combustion gas channel for supplying the combustion gas to a space between the reforming pipes.
- The evaporator includes an annular water supply chamber, to which the water is supplied, an annular water vapor discharge chamber to which the water vapor is discharged, a plurality of evaporation pipes connected at one end to the water supply chamber and connected at another end to the water vapor discharge chamber, and a combustion gas channel for supplying the combustion gas to a space between the evaporation pipes. The heat exchanger includes an annular oxygen containing gas supply chamber to which the oxygen containing gas is supplied, an annular oxygen-containing gas discharge chamber to which the heated oxygen containing gas is discharged, a plurality of heat exchange pipes connected at one end to the oxygen-containing gas supply chamber and connected at another end to the oxygen-containing gas discharge chamber, and a combustion gas channel for supplying the combustion gas to a space between the heat exchange pipes.
- In conventional technique 1, temperature distribution in the
reaction device 4a tends to be non-uniform due to the heat of the exhaust gas. Thus, if it is attempted to improve the heat exchange efficiency, a large temperature difference is produced in a vertical direction or in a lateral direction. Thus, heat stress is provided, and the durability is degraded. - Further, in
conventional technique 2, since theheat exchanger 2b containing thecell core 1b is provided, temperature distribution in the fuel cell tends to be non-uniform. Thus, if it is attempted to improve the heat exchange efficiency, a large temperature difference is produced in a vertical direction or in a lateral direction. Thus, heat stress is provided, and the durability is degraded. - Further, in conventional technique 3, the
first area 1c where theburner 5c is provided, thesecond area 2c where the reformingpipe 6c is provided, thethird area 3c where the water evaporator 7c is provided, and thefourth area 4c where theCO shift converter 8c is provided are formed concentrically around the center. Thus, the temperature distribution in the fuel cell tends to be non-uniform. Thus, if it is attempted to improve the heat exchange efficiency, a large temperature difference is produced in a vertical direction (axially) or in a lateral direction (radially). Thus, heat stress is produced, and the durability is degraded. - The present invention has been made to solve the aforementioned problems of this type, and has the object of providing a fuel cell module having a simple and compact structure in which improvement in the heat efficiency is achieved, thermally self-sustaining operation is facilitated, and improvement in the durability is achieved.
- This object is achieved by a fuel cell module having the features of claim 1.
- The fuel cell module comprises a fuel cell stack formed by stacking fuel cells for generating electricity by electrochemical reactions between a fuel gas and an oxygen-containing gas, a reformer for reforming a mixed gas of water vapor and a raw fuel chiefly containing hydrocarbon to produce the fuel gas supplied to the fuel cell stack, an evaporator for evaporating water, and supplying the water vapor to the reformer, a heat exchanger for raising temperature of the oxygen-containing gas by heat exchange with combustion gas, and supplying the oxygen-containing gas to the fuel cell stack, an exhaust gas combustor for combusting the fuel gas discharged from the fuel cell stack as a fuel exhaust gas and the oxygen-containing gas discharged from the fuel cell stack as an oxygen-containing exhaust gas to thereby produce the combustion gas, and a start-up combustor for combusting the raw fuel and the oxygen-containing gas to thereby produce the combustion gas.
- The fuel cell module further comprises a first area where the exhaust gas combustor and the start-up combustor are provided, an annular second area disposed around the first area where one of the reformer and the heat exchanger is provided, an annular third area disposed around the second area where another of the reformer and the heat exchanger is provided, an annular fourth area disposed around the third area where the evaporator is provided, a first partition plate provided between the first area and the second area, a second partition plate provided between the second area and the third area, and a third partition plate provided between the third area and the fourth area.
- Further, a stress absorber for absorbing heat stress is provided in at least one of the first area, the second area, the third area, and the fourth area.
- In the present invention, the annular second area is disposed at the center around the first area where the exhaust gas combustor and the start-up combustor are provided, the annular third area is disposed around the second area, and the annular fourth area is disposed around the third area. In such a structure, hot temperature equipment with a large heat demand can be provided on the inside, and low temperature equipment with a small heat demand can be provided on the outside. Accordingly, an improvement in heat efficiency is achieved, and a thermally self-sustaining operation is facilitated. Further, a simple and compact structure is achieved.
- Further, the stress absorber for absorbing heat stress is provided in at least one of the first area, the second area, the third area, and the fourth area. In the structure, when the FC peripheral equipment including the reformer, the evaporator, the heat exchanger, the exhaust gas combustor, and the start-up combustor are expanded by heat, the stress absorber absorbs the heat stress in a radial direction and an axial direction. Accordingly, it becomes possible to suitably suppress degradation of the durability in the FC peripheral equipment due to the heat stress.
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FIG. 1 is a diagram schematically showing the structure of a fuel cell system including a fuel cell module according to a first embodiment of the present invention; -
FIG. 2 is a perspective view with partial omission showing FC peripheral equipment of the fuel cell module; -
FIG. 3 is an exploded perspective view showing main components of the FC peripheral equipment; -
FIG. 4 is an enlarged perspective view showing main components of the FC peripheral equipment; -
FIG. 5 is a view showing gas flows of a combustion gas in the FC peripheral equipment; -
FIG. 6 is a view illustrating temperature distribution in the FC peripheral equipment; -
FIG. 7 is a diagram schematically showing the structure of a fuel cell system including a fuel cell module according to a second embodiment of the present invention; -
FIG. 8 is a perspective view with partial omission showing FC peripheral equipment of the fuel cell module; -
FIG. 9 is a view showing gas flows of a combustion gas in the FC peripheral equipment; -
FIG. 10 is a view illustrating another shape of a stress absorber; -
FIG. 11 is a view illustrating still another shape of the stress absorber; -
FIG. 12 is a view illustrating still another shape of the stress absorber; -
FIG. 13 is a view illustrating still another shape of the stress absorber; -
FIG. 14 is a view schematically showing the fuel cell battery disclosed in conventional technique 1; -
FIG. 15 is a partially cutaway perspective view, showing the solid oxide fuel cell disclosed inconventional technique 2; and -
FIG. 16 is a view schematically showing the fuel cell system disclosed in conventional technique 3. - As shown in
FIG. 1 , afuel cell system 10 includes afuel cell module 12 according to a first embodiment of the present invention. Thefuel cell system 10 is used in various applications, including stationary and mobile applications. For example, thefuel cell system 10 may be mounted on a vehicle. - The
fuel cell system 10 includes the fuel cell module (SOFC module) 12 for generating electrical energy used for power generation by electrochemical reactions between a fuel gas (a gas produced by mixing hydrogen gas, methane, and carbon monoxide) and an oxygen-containing gas (air), a raw fuel supply apparatus (including a fuel gas pump) 14 for supplying a raw fuel (e.g., city gas) to thefuel cell module 12, an oxygen-containing gas supply apparatus (including an air pump) 16 for supplying the oxygen-containing gas to thefuel cell module 12, a water supply apparatus (including a water pump) 18 for supplying water to thefuel cell module 12, and acontrol device 20 for controlling the amount of electrical energy generated in thefuel cell module 12. - The
fuel cell module 12 includes afuel cell stack 24 formed by stacking a plurality of solidoxide fuel cells 22 in a vertical direction (or a horizontal direction). Thefuel cell 22 includes an electrolyte electrode assembly (MEA) 32. Theelectrolyte electrode assembly 32 includes acathode 28, ananode 30, and anelectrolyte 26 interposed between thecathode 28 and theanode 30. For example, theelectrolyte 26 is made of an ion-conductive oxide such as stabilized zirconia. - A
cathode side separator 34 and ananode side separator 36 are provided on both sides of theelectrolyte electrode assembly 32. An oxygen-containinggas flow field 38 for supplying the oxygen-containing gas to thecathode 28 is formed in thecathode side separator 34, and a fuelgas flow field 40 for supplying the fuel gas to theanode 30 is formed in theanode side separator 36. Various types of conventional SOFCs can be adopted as thefuel cell 22. - The operating temperature of the
fuel cell 22 is high, on the order of several hundred °C. Methane in the fuel gas is reformed at theanode 30 to obtain hydrogen and CO, and hydrogen and CO are supplied to a portion of theelectrolyte 26 adjacent to theanode 30. - An oxygen-containing
gas supply passage 42a, an oxygen-containinggas discharge passage 42b, a fuelgas supply passage 44a, and a fuelgas discharge passage 44b extend through thefuel cell stack 24. The oxygen-containinggas supply passage 42a is connected to an inlet of each oxygen-containinggas flow field 38, the oxygen-containinggas discharge passage 42b is connected to an outlet of each oxygen-containinggas flow field 38, the fuelgas supply passage 44a is connected to an inlet of each fuelgas flow field 40, and the fuelgas discharge passage 44b is connected to an outlet of each fuelgas flow field 40. - The
fuel cell module 12 includes areformer 46 for reforming a mixed gas of water vapor and raw fuel which chiefly contains hydrocarbon (e.g., city gas) to thereby produce a fuel gas that is supplied to thefuel cell stack 24, anevaporator 48 for evaporating water and supplying water vapor to thereformer 46, aheat exchanger 50 for raising the temperature of the oxygen-containing gas through heat exchange with a combustion gas, and supplying the oxygen-containing gas to thefuel cell stack 24, anexhaust gas combustor 52 for combusting the fuel gas, which is discharged as a fuel exhaust gas from thefuel cell stack 24, and the oxygen-containing gas, which is discharged as an oxygen-containing exhaust gas from thefuel cell stack 24, to thereby produce the combustion gas, and a start-upcombustor 54 for combusting the raw fuel and the oxygen-containing gas to thereby produce the combustion gas. - Basically, the
fuel cell module 12 is made up of thefuel cell stack 24 and FC (fuel cell)peripheral equipment 56. FCperipheral equipment 56 includes thereformer 46, theevaporator 48, theheat exchanger 50, theexhaust gas combustor 52, and the start-upcombustor 54. - As shown in
FIG. 2 , the FCperipheral equipment 56 includes a first area R1 comprising, e.g., a circular opening where theexhaust gas combustor 52 and the start-upcombustor 54 are provided, an annular second area R2 formed around the first area R1 where theheat exchanger 50 is provided, an annular third area R3 formed around the second area R2 where thereformer 46 is provided, and an annular fourth area R4 formed around the third area R3 where theevaporator 48 is provided. - As shown in
FIGS. 2 and3 , the start-upcombustor 54 includes anair supply pipe 57 and a rawfuel supply pipe 58. The start-upcombustor 54 includes an ejector function for generating a negative pressure for sucking raw fuel in the rawfuel supply pipe 58 by flow of air supplied from theair supply pipe 57. - As shown in
FIGS. 2 and4 , the FCperipheral equipment 56 includes afirst partition plate 60a provided between the first area R1 and the second area R2, asecond partition plate 60b provided between the second area R2 and the third area R3, and athird partition plate 60c provided between the third area R3 and the fourth area R4. Also, afourth partition plate 60d is disposed around the fourth area R4 as an outer plate. For example, thefirst partition plate 60a to thefourth partition plate 60d are made of stainless steel plates. - As shown in
FIGS. 2 and3 , theexhaust gas combustor 52 is provided inside thefirst partition plate 60a that contains the start-upcombustor 54. Thefirst partition plate 60a has a cylindrical shape. A plurality of firstcombustion gas holes 62a are formed along an outer circumferential portion of thefirst partition plate 60a, adjacent to an end of thefirst partition plate 60a close to thefuel cell stack 24. - A plurality of second
combustion gas holes 62b are formed adjacent to an end of thesecond partition plate 60b opposite from thefuel cell stack 24. A plurality of thirdcombustion gas holes 62c are formed adjacent to an end of thethird partition plate 60c close to thefuel cell stack 24. A plurality of fourthcombustion gas holes 62d are formed adjacent to an end of thefourth partition plate 60d opposite from thefuel cell stack 24. The combustion gas is discharged to the exterior through the fourthcombustion gas holes 62d. - One end of an oxygen-containing
exhaust gas channel 63a and one end of an fuelexhaust gas channel 63b are provided respectively on thefirst partition plate 60a. Combustion gas is produced inside thefirst partition plate 60a by a combustion reaction between the fuel gas (more specifically, a fuel exhaust gas) and the oxygen-containing gas (more specifically, an oxygen-containing exhaust gas). - As shown in
FIG. 1 , the other end of the oxygen-containingexhaust gas channel 63a is connected to the oxygen-containinggas discharge passage 42b of thefuel cell stack 24, and the other end of the fuelexhaust gas channel 63b is connected to the fuelgas discharge passage 44b of thefuel cell stack 24. - As shown in
FIGS. 2 and3 , theheat exchanger 50 includes a plurality of heat exchange pipes (heat transmission pipes) 64 disposed around thefirst partition plate 60a. Theheat exchange pipes 64 are fixed to a firstinner ring 66a at one end (i.e., the other end opposite from thefuel cell stack 24; hereinafter, in the same manner, the other end opposite from thefuel cell stack 24 is referred to as "one end"). Theheat exchange pipes 64 are fixed to a firstinner ring 66b at the other end (i.e., one end closer to thefuel cell stack 24; hereinafter, in the same manner, the one end closer to thefuel cell stack 24 is referred to as an "other end"). - A first
outer ring 68a is provided on the outside of the firstinner ring 66a, and a firstouter ring 68b is provided on the outside of the firstinner ring 66b. The firstinner rings outer rings first partition plate 60a, and to the inner circumferential surface of thesecond partition plate 60b. - An annular oxygen-containing
gas supply chamber 70a is formed between the firstinner ring 66a and the firstouter ring 68a, and oxygen-containing gas is supplied to the oxygen-containinggas supply chamber 70a. An annular oxygen-containinggas discharge chamber 70b is formed between the firstinner ring 66b and the firstouter ring 68b, and heated oxygen-containing gas is discharged into the oxygen-containinggas discharge chamber 70b (seeFIGS. 2 to 4 ). Opposite ends of each of theheat exchange pipes 64 open respectively into the oxygen-containinggas supply chamber 70a and the oxygen-containinggas discharge chamber 70b. - An oxygen-containing
gas supply pipe 72 is connected to the oxygen-containinggas supply chamber 70a. One end of an oxygen-containinggas channel 74 is connected to the oxygen-containinggas discharge chamber 70b, whereas the other end of the oxygen-containinggas channel 74 is connected to the oxygen-containinggas supply passage 42a of the fuel cell stack 24 (seeFIG. 1 ). - The
reformer 46 is a preliminary reformer for reforming higher hydrocarbon (C2+) such as ethane (C2H6), propane (C3H8), and butane (C4H10) in the city gas (raw fuel), to thereby produce by steam reforming a fuel gas chiefly containing methane (CH4), hydrogen, and CO. The operating temperature of thereformer 46 is several hundred °C. - As shown in
FIGS. 2 and3 , thereformer 46 includes a plurality of reforming pipes (heat transmission pipes) 76 disposed around theheat exchanger 50. The reformingpipes 76 are fixed to a secondinner ring 78a at one end thereof, and are fixed to a secondinner ring 78b at the other end thereof. - A second
outer ring 80a is provided outside of the secondinner ring 78a, and a secondouter ring 80b is provided outside of the secondinner ring 78b. The secondinner rings outer rings second partition plate 60b, and to the inner circumferential surface of thethird partition plate 60c. - An annular mixed
gas supply chamber 82a is formed between the secondinner ring 78a and the secondouter ring 80a. A mixed gas of raw fuel and water vapor is supplied to the mixedgas supply chamber 82a. An annular reformedgas discharge chamber 82b is formed between the secondinner ring 78b and the secondouter ring 80b. The produced fuel gas (reformed gas) is discharged to the reformedgas discharge chamber 82b. - Opposite ends of each of the reforming
pipes 76 open respectively into the mixedgas supply chamber 82a and the reformedgas discharge chamber 82b. Reformingcatalyst pellets 84 fill inside of each of the reformingpipes 76. Metal meshes 86 are disposed on opposite ends of the reformingpipes 76 for supporting and maintaining thecatalyst pellets 84 inside the reformingpipes 76. - A raw
fuel supply channel 88 is connected to the mixedgas supply chamber 82a, and a later-describedevaporation return pipe 102 is connected to a middle position of the rawfuel supply channel 88. One end of afuel gas channel 90 is connected to the reformedgas discharge chamber 82b, whereas the other end of thefuel gas channel 90 is connected to the fuelgas supply passage 44a of the fuel cell stack 24 (seeFIG. 1 ). - The
evaporator 48 includes evaporation pipes (heat transmission pipes) 92 disposed outside of and around thereformer 46. Theevaporation pipes 92 are fixed to a thirdinner ring 94a at one end thereof, and are fixed to a thirdinner ring 94b at the other end thereof. - A third
outer ring 96a is provided outside of the thirdinner ring 94a, and a thirdouter ring 96b is provided outside of the thirdinner ring 94b. The thirdinner rings outer rings third partition plate 60c, and to the inner circumferential surface of thefourth partition plate 60d. - An annular
water supply chamber 98a is formed between the thirdinner ring 94a and the thirdouter ring 96a. Water is supplied to thewater supply chamber 98a. An annular watervapor discharge chamber 98b is formed between the thirdinner ring 94b and the thirdouter ring 96b. Water vapor is discharged to the watervapor discharge chamber 98b. Opposite ends of theevaporation pipes 92 open into thewater supply chamber 98a and the watervapor discharge chamber 98b, respectively. - A
water channel 100 is connected to thewater supply chamber 98a. One end of theevaporation return pipe 102, which includes at least oneevaporation pipe 92, is provided in the watervapor discharge chamber 98b, whereas the other end of theevaporation return pipe 102 is connected to a middle position of the raw fuel supply channel 88 (seeFIG. 1 ). The rawfuel supply channel 88 has an ejector function for generating a negative pressure as a result of the raw fuel flowing therein, for thereby sucking the water vapor. - In the present invention, a
stress absorber 103 for absorbing heat stress is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4 (in particular, an area which is likely to be exposed to high heat). - The
stress absorber 103 is provided in at least one of the oxygen-containinggas discharge chamber 70b, the reformedgas discharge chamber 82b, and the watervapor discharge chamber 98b. In the first embodiment, thestress absorber 103 is provided in each of theinner ring 66b and theouter ring 68b of the oxygen-containinggas discharge chamber 70b, theinner ring 78b and theouter ring 80b of the reformedgas discharge chamber 82b, and theinner ring 94b and theouter ring 96b of the watervapor discharge chamber 98b (seeFIG. 4 ). - Further, the
stress absorber 103 is provided in at least one of the oxygen-containinggas supply chamber 70a, the mixedgas supply chamber 82a, and thewater supply chamber 98a. In the first embodiment, thestress absorber 103 is provided in each of theinner ring 66a and theouter ring 68a of the oxygen-containinggas supply chamber 70a, theinner ring 78a and theouter ring 80a of the mixedgas supply chamber 82a, and theinner ring 94a and theouter ring 96a of thewater supply chamber 98a (seeFIG. 2 ). For example, theinner rings outer rings - In particular, as shown in
FIG. 4 , in the oxygen-containinggas discharge chamber 70b exposed to the hot combustion gas, an inner curved portion 103ai and an outer curved portion 103ao each having a semicircular shape in cross section are formed at inner and outer positions of theinner ring 66b. Likewise, in the oxygen-containinggas discharge chamber 70b, an inner curved portion 103bi and an outer curved portion 103bo each having a semicircular shape in cross section are formed at inner and outer positions of theouter ring 68b. - The inner curved portions 103ai, 103bi and the outer curved portions 103ao, 103bo function as springs with low rigidity capable of absorbing displacement to form the
stress absorber 103. Only the inner curved portions 103ai, 103bi or the outer curved portions 103ao, 103bo may be provided. The otherinner rings outer rings inner ring 66b and theouter ring 68b, and the detailed descriptions thereof are omitted. - As shown in
FIG. 1 , the rawfuel supply apparatus 14 includes araw fuel channel 104. Theraw fuel channel 104 branches through a rawfuel regulator valve 106 into the rawfuel supply channel 88 and the rawfuel supply pipe 58. Adesulfurizer 108 for removing sulfur compounds in the city gas (raw fuel) is provided in the rawfuel supply channel 88. - The oxygen-containing
gas supply apparatus 16 includes an oxygen-containinggas channel 110. The oxygen-containinggas channel 110 branches through an oxygen-containinggas regulator valve 112 into the oxygen-containinggas supply pipe 72 and theair supply pipe 57. Thewater supply apparatus 18 is connected to theevaporator 48 through thewater channel 100. - In the first embodiment, as schematically shown in
FIG. 5 , a firstcombustion gas channel 116a, which serves as a passage for the combustion gas, is formed in the first area R1, a secondcombustion gas channel 116b, which serves as a passage for the combustion gas in the direction of the arrow A1, is formed in the second area R2, a thirdcombustion gas channel 116c, which serves as a passage for the combustion gas in the direction of the arrow A2, is formed in the third area R3, and a fourthcombustion gas channel 116d, which serves as a passage for the combustion gas in the direction of the arrow A1, is formed in the fourth area R4. - Next, operations of the
fuel cell system 10 will be described below. - At the time of starting operation of the
fuel cell system 10, air (oxygen-containing gas) and raw fuel are supplied to the start-upcombustor 54. Specifically, air is supplied to the oxygen-containinggas channel 110 by the operation of the air pump of the oxygen-containinggas supply apparatus 16. More specifically, air is supplied to theair supply pipe 57 by adjusting the opening angle of the oxygen-containinggas regulator valve 112. - In the meantime, in the raw
fuel supply apparatus 14, by operation of the fuel gas pump, for example, raw fuel such as city gas (containing CH4, C2H6, C3H8, and C4H10) is supplied to theraw fuel channel 104. Raw fuel is supplied into the rawfuel supply pipe 58 by regulating the opening angle of the rawfuel regulator valve 106. The raw fuel is mixed with air, and is supplied into the start-up combustor 54 (seeFIG. 2 ). - Thus, mixed gas of raw fuel and air is supplied into the start-up
combustor 54, and the mixed gas is ignited to start combustion. Therefore, in theexhaust gas combustor 52, which is connected directly to the start-upcombustor 54, the combustion gas from the start-upcombustor 54 flows into thefirst partition plate 60a. - As shown in
FIG. 5 , the plurality of firstcombustion gas holes 62a are formed at the end of thefirst partition plate 60a close to thefuel cell stack 24. Thus, combustion gas supplied into thefirst partition plate 60a passes through the firstcombustion gas holes 62a, whereupon the combustion gas flows from the first area R1 into the second area R2. - In the second area R2, the combustion gas flows in the direction of the arrow A1, and then the combustion gas flows through the second
combustion gas holes 62b formed in thesecond partition plate 60b and into the third area R3. In the third area R3, the combustion gas flows in the direction of the arrow A2, and then the combustion gas flows through the thirdcombustion gas holes 62c formed in thethird partition plate 60c and into the fourth area R4. In the fourth area R4, the combustion gas flows in the direction of the arrow A1, and then the combustion gas is discharged to the exterior through the fourthcombustion gas holes 62d formed in thefourth partition plate 60d. - The
heat exchanger 50 is provided in the second area R2, thereformer 46 is provided in the third area R3, and theevaporator 48 is provided in the fourth area R4. Thus, combustion gas, which is discharged from the first area R1, heats theheat exchanger 50, then heats thereformer 46, and then heats theevaporator 48. - After the temperature of the
fuel cell module 12 has been raised to a predetermined temperature, the oxygen-containing gas is supplied into theheat exchanger 50, and the mixed gas of raw fuel and water vapor is supplied into thereformer 46. - More specifically, the opening angle of the oxygen-containing
gas regulator valve 112 is adjusted such that the flow rate of air supplied to the oxygen-containinggas supply pipe 72 is increased. In addition, the opening angle of the rawfuel regulator valve 106 is adjusted such that the flow rate of the raw fuel supplied to the rawfuel supply channel 88 is increased. Further, by operation of thewater supply apparatus 18, water is supplied to thewater channel 100. - Thus, as shown in
FIGS. 2 and3 , air that has flowed into theheat exchanger 50 is temporarily supplied to the oxygen-containinggas supply chamber 70a. While air moves inside theheat exchange pipes 64, the air is heated by means of heat exchange with the combustion gas supplied into the second area R2. After the heated air has temporarily been supplied to the oxygen-containinggas discharge chamber 70b, the air is supplied to the oxygen-containinggas supply passage 42a of thefuel cell stack 24 through the oxygen-containing gas channel 74 (seeFIG. 1 ). - In the
fuel cell stack 24, after the heated air has flowed through the oxygen-containinggas flow field 38, the oxygen-containing gas is discharged from the oxygen-containinggas discharge passage 42b and into the oxygen-containingexhaust gas channel 63a. The oxygen-containingexhaust gas channel 63a opens toward the inside of thefirst partition plate 60a of theexhaust gas combustor 52, so that the oxygen-containing exhaust gas can flow into thefirst partition plate 60a. - Further, as shown in
FIG. 1 , water from thewater supply apparatus 18 is supplied to theevaporator 48. After sulfur has been removed from the raw fuel at thedesulfurizer 108, the raw fuel flows through the rawfuel supply channel 88 and moves toward thereformer 46. - In the
evaporator 48, after water has temporarily been supplied to thewater supply chamber 98a, while the water moves inside theevaporation pipes 92, the water is heated by means of the combustion gas that flows through the fourth area R4, and the water is vaporized. After water vapor has flowed into the watervapor discharge chamber 98b, the water vapor is supplied to theevaporation return pipe 102, which is connected to the watervapor discharge chamber 98b. Thus, water vapor flows inside theevaporation return pipe 102, and further flows into the rawfuel supply channel 88. Then, the water vapor becomes mixed with the raw fuel to produce the mixed gas. - The mixed gas from the raw
fuel supply channel 88 is temporarily supplied to the mixedgas supply chamber 82a of thereformer 46. The mixed gas moves inside the reformingpipes 76. In the meantime, the mixed gas is heated by means of the combustion gas that flows through the third area R3. Steam reforming is performed by thecatalyst pellets 84. After removal (reforming) of C2+ hydrocarbons, a reformed gas chiefly containing methane is obtained. - After the reformed gas is heated, the reformed gas is temporarily supplied as a fuel gas to the reformed
gas discharge chamber 82b. Thereafter, the fuel gas is supplied to the fuelgas supply passage 44a of thefuel cell stack 24 through the fuel gas channel 90 (seeFIG. 1 ). - In the
fuel cell stack 24, after the heated fuel gas has flowed through the fuelgas flow field 40, the fuel gas is discharged from the fuelgas discharge passage 44b and into the fuelexhaust gas channel 63b. The fuelexhaust gas channel 63b opens toward the inside of thefirst partition plate 60a of theexhaust gas combustor 52, so that the fuel exhaust gas can be supplied into thefirst partition plate 60a. - Under a heating operation of the start-up
combustor 54, when the temperature of the fuel gas in theexhaust gas combustor 52 exceeds the self-ignition temperature, combustion is initiated in thefirst partition plate 60a between the oxygen-containing exhaust gas and the fuel exhaust gas. - In the first embodiment, the FC
peripheral equipment 56 includes the first area R1 where theexhaust gas combustor 52 and the start-upcombustor 54 are provided, the annular second area R2 disposed around the first area R1 where theheat exchanger 50 is provided, the annular third area R3 disposed around the second area R2 where thereformer 46 is provided, and the annular fourth area R4 disposed around the third area R3 where theevaporator 48 is provided. - More specifically, the annular second area R2 is disposed in the center around the first area R1, the annular third area R3 is disposed around the second area R2, and the annular fourth area R4 is disposed around the third area R3. In such a structure, hot temperature equipment with a large heat demand such as the heat exchanger 50 (and the reformer 46) can be provided on the inside, whereas low temperature equipment with a small heat demand such as the
evaporator 48 can be provided on the outside. - For example, the
heat exchanger 50 requires a temperature in a range of 550 °C to 650 °C, and thereformer 46 requires a temperature in a range of 550 °C to 600 °C. Further, theevaporator 48 requires a temperature in a range of 150 °C to 200 °C. - Thus, an improvement in heat efficiency is achieved, and a thermally self-sustaining operation is facilitated. Further, a simple and compact structure can be achieved. In particular, since the
heat exchanger 50 is provided inside thereformer 46 in an environment where the A/F (air/fuel gas) ratio is relatively low, thereformer 46, which is suitable for carrying out reforming at low temperatures, can be used advantageously. The phrase "thermally self-sustaining operation" herein implies an operation in which the operating temperature of thefuel cell 22 is maintained using only heat generated in thefuel cell 22 itself, without supplying additional heat from the exterior. - Further, the
stress absorber 103 for absorbing heat stress is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4. In the structure, when the FCperipheral equipment 56 including thereformer 46, theevaporator 48, theheat exchanger 50, theexhaust gas combustor 52, and the start-upcombustor 54 is expanded by heat, thestress absorber 103 absorbs the heat stress in a radial direction. Accordingly, it becomes possible to suitably suppress degradation of the durability in the FCperipheral equipment 56 due to the heat stress. - In particular, the
stress absorber 103 is provided in at least one of the oxygen-containinggas discharge chamber 70b, the reformedgas discharge chamber 82b, and the watervapor discharge chamber 98b. In the first embodiment, thestress absorber 103 is provided in each of theinner ring 66b and theouter ring 68b of the oxygen-containinggas discharge chamber 70b, theinner ring 78b and theouter ring 80b of the reformedgas discharge chamber 82b, and theinner ring 94b and theouter ring 96b of the watervapor discharge chamber 98b. Further, thestress absorber 103 is provided in at least one of the oxygen-containinggas supply chamber 70a, the mixedgas supply chamber 82a, and thewater supply chamber 98a. In the first embodiment, thestress absorber 103 is provided in each of theinner ring 66a and theouter ring 68a of the oxygen-containinggas supply chamber 70a, theinner ring 78a and theouter ring 80a of the mixedgas supply chamber 82a, and theinner ring 94a and theouter ring 96a of thewater supply chamber 98a. - As shown in
FIG. 6 , in the FCperipheral equipment 56, the temperature tends to be decreased from the first area R1 to the fourth area R4 (in the direction indicated by the arrow B), and decreased in the direction away from the fuel cell stack 24 (in the direction indicated by the arrow A). Thus, in the FCperipheral equipment 56, the temperature difference tends to occur in the radial direction and axial direction. - Due to the temperature difference in the radial direction, the heat expansion becomes small toward the outside, and stress is generated between both sides of partitions (the first to
fourth partition plates 60a to 60d). Due to the temperature difference in the axial direction, pipes (theheat exchange pipe 64, the reformingpipe 76, and the evaporation pipe 92) are inclined to produce stress at connecting potions of the pipes. - Further, at least in correspondence with the position exposed to the hot exhaust gas, the
stress absorber 103 is provided. Thus, when the FCperipheral equipment 56 is expanded by heat, thestress absorber 103 can absorb the heat stress in the radial direction and the heat stress in the axial direction. Accordingly, it becomes possible to suitably suppress degradation of the durability in the FCperipheral equipment 56 due to the heat stress. - Further, in the oxygen-containing
gas discharge chamber 70b exposed to the hot combustion gas, as shown inFIG. 4 , for thestress absorber 103, the inner curved portion 103ai and the outer curved portion 103ao each having a semicircular shape in cross section are formed at inner and outer positions of the firstinner ring 66b. Thus, with the simple and economical structure, thestress absorber 103 can reliably absorb the stress produced in the radial direction and the axial direction when the FCperipheral equipment 56 is expanded, and achieve improvement in the durability of the FCperipheral equipment 56. - Further, in the first embodiment, as shown in
FIGS. 2 ,3 and5 , thereformer 46 includes the annular mixedgas supply chamber 82a, the annular reformedgas discharge chamber 82b, the reformingpipes 76, and the thirdcombustion gas channel 116c. Mixed gas is supplied to the mixedgas supply chamber 82a, and the produced fuel gas is discharged to the reformedgas discharge chamber 82b. The reformingpipes 76 are connected at one end thereof to the mixedgas supply chamber 82a, and are connected at the other end thereof to the reformedgas discharge chamber 82b. The thirdcombustion gas channel 116c supplies the combustion gas into the space between the reformingpipes 76. - The
evaporator 48 includes the annularwater supply chamber 98a, the annular watervapor discharge chamber 98b, theevaporation pipes 92, and the fourthcombustion gas channel 116d. Water is supplied to thewater supply chamber 98a, and water vapor is discharged to the watervapor discharge chamber 98b. Theevaporation pipes 92 are connected at one end thereof to thewater supply chamber 98a, and are connected at the other end thereof to the watervapor discharge chamber 98b. The fourthcombustion gas channel 116d supplies the combustion gas into the space between theevaporation pipes 92. - The
heat exchanger 50 includes the annular oxygen-containinggas supply chamber 70a, the annular oxygen-containinggas discharge chamber 70b, theheat exchange pipes 64, and the secondcombustion gas channel 116b. Oxygen-containing gas is supplied to the oxygen-containinggas supply chamber 70a, and the heated oxygen-containing gas is discharged to the oxygen-containinggas discharge chamber 70b. Theheat exchange pipes 64 are connected at one end thereof to the oxygen-containinggas supply chamber 70a, and are connected at the other end thereof to the oxygen-containinggas discharge chamber 70b. The secondcombustion gas channel 116b supplies the combustion gas into the space between theheat exchange pipes 64. - As described above, the annular supply chambers (mixed
gas supply chamber 82a,water supply chamber 98a, and the oxygen-containinggas supply chamber 70a), the annular discharge chambers (reformedgas discharge chamber 82b, watervapor discharge chamber 98b, oxygen-containinggas discharge chamber 70b), and the pipes (reformingpipes 76,evaporation pipes 92, and heat exchange pipes 64) are provided as a basic structure. Thus, a simple structure can easily be achieved. Accordingly, the production cost of the entirefuel cell module 12 is reduced effectively. Further, by changing various parameters, such as the volumes of the supply chambers and the discharge chambers, the length, the diameter, and the number of pipes, a desired operation can be achieved depending on various operating conditions, and a wider variety of designs becomes available. - Further, the combustion gas flows through the first
combustion gas channel 116a in the first area R1, then, the secondcombustion gas channel 116b in the second area R2, then, the thirdcombustion gas channel 116c in the third area R3, and then, the fourthcombustion gas channel 116d in the fourth area R4. Thereafter, the combustion gas is discharged to the exterior of thefuel cell module 12. Thus, it becomes possible to effectively supply the heat to theexhaust gas combustor 52, theheat exchanger 50, thereformer 46, and theevaporator 48 of the FCperipheral equipment 56. Accordingly, improvement in the heat efficiency is achieved, and thermally self-sustaining operation can be facilitated. - Moreover, the oxygen-containing
gas supply chamber 70a is formed between the firstinner ring 66a to which the ends of theheat exchange pipes 64 are inserted and the firstouter ring 68a spaced from the firstinner ring 66a. The oxygen-containinggas discharge chamber 70b is formed between the firstinner ring 66b to which the ends of theheat exchange pipes 64 are inserted and the firstouter ring 68b spaced from the firstinner ring 66b. The mixedgas supply chamber 82a is formed between the secondinner ring 78a to which the ends of the reformingpipes 76 are inserted and the secondouter ring 80a spaced from the secondinner ring 78a. The reformedgas discharge chamber 82b is formed between the secondinner ring 78b to which the ends of the reformingpipes 76 are inserted and the secondouter ring 80b spaced from the secondinner ring 78b. Thewater supply chamber 98a is formed between the thirdinner ring 94a to which the ends of theevaporation pipes 92 are inserted and the thirdouter ring 96a spaced from the thirdinner ring 94a. The watervapor discharge chamber 98b is formed between the thirdinner ring 94b to which the ends of theevaporation pipes 92 are inserted and the thirdouter ring 96b spaced from the thirdinner ring 94b. - Therefore, the oxygen-containing
gas supply chamber 70a is formed between the firstinner ring 66a and the firstouter ring 68a, the oxygen-containinggas discharge chamber 70b is formed between the firstinner ring 66b and the firstouter ring 68b, the mixedgas supply chamber 82a is formed between the secondinner ring 78a and the secondouter ring 80a, the reformedgas discharge chamber 82b is formed between the secondinner ring 78b and the secondouter ring 80b, thewater supply chamber 98a is formed between the thirdinner ring 94a and the thirdouter ring 96a, and the watervapor discharge chamber 98b is formed between the thirdinner ring 94b and the thirdouter ring 96b. Thus, structure is simplified effectively. Accordingly, the production cost of thefuel cell module 12 is reduced effectively, and size reduction is achieved easily. - Further, the reformed
gas discharge chamber 82b, the watervapor discharge chamber 98b, and the oxygen-containinggas discharge chamber 70b are provided on one end side close to thefuel cell stack 24, whereas the mixedgas supply chamber 82a, thewater supply chamber 98a, and the oxygen-containinggas supply chamber 70a are provided on the other end side opposite from thefuel cell stack 24. - In such a structure, reactant gases (fuel gas and oxygen-containing gas), immediately after being raised in temperature and reforming thereof, can be supplied promptly to the
fuel cell stack 24. Further, while a decrease in temperature due to radiant heat is minimized, exhaust gas from thefuel cell stack 24 can be supplied to thereformer 46, theevaporator 48, theheat exchanger 50, and theexhaust gas combustor 52 of the FCperipheral equipment 56. Accordingly, an improvement in heat efficiency is achieved, and a thermally self-sustaining operation is facilitated. - Further, in the
evaporator 48, at least one of theevaporation pipes 92 forms anevaporation return pipe 102, which connects the watervapor discharge chamber 98b and the mixedgas supply chamber 82a of thereformer 46. Thus, in a state in which the water vapor is kept hot, the water vapor is mixed with the raw fuel in the mixedgas supply chamber 82a of thereformer 46 to thereby obtain the mixed gas. Accordingly, an improvement in reforming efficiency is achieved. - Further, the
fuel cell module 12 is a solid oxide fuel cell module. Therefore, thefuel cell module 12 is applicable to high temperature type fuel cells such as SOFC. - As shown in
FIG. 7 , afuel cell system 130 includes afuel cell module 132 according to a second embodiment of the present invention. Constituent elements of thefuel cell module 132 according to the second embodiment of the present invention, which are identical to those of thefuel cell module 12 according to the first embodiment, are labeled with the same reference numerals, and descriptions of such features are omitted. - As shown in
FIG. 8 , thefuel cell module 132 includes a first area R1 comprising, e.g., a circular opening where anexhaust gas combustor 52 and a start-upcombustor 54 are provided, an annular second area R2 disposed around the first area R1 where thereformer 46 is provided, an annular third area R3 disposed around the second area R2 where theheat exchanger 50 is provided, and an annular fourth area R4 disposed around the third area R3 where theevaporator 48 is provided. - The
stress absorber 103 is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4 (in particular, an area which is likely to be exposed to high heat). In the second embodiment, thestress absorber 103 is provided in all of the first area R1, the second area R2, the third area R3, and the fourth area R4. Thestress absorber 103 according to the second embodiment has the same structure as thestress absorber 103 according to the first embodiment. - The FC
peripheral equipment 56 includes afirst partition plate 134a provided between the first area R1 and the second area R2, asecond partition plate 134b provided between the second area R2 and the third area R3, athird partition plate 134c provided between the third area R3 and the fourth area R4, and afourth partition plate 134d disposed around the fourth area R4. - As shown in
FIGS. 8 and9 , firstcombustion gas holes 62a are provided adjacent to an end of thefirst partition plate 134a opposite from thefuel cell stack 24, secondcombustion gas holes 62b are provided adjacent to an end of thesecond partition plate 134b close to thefuel cell stack 24, thirdcombustion gas holes 62c are provided near an end of thethird partition plate 134c opposite from thefuel cell stack 24, and fourthcombustion gas holes 62d are provided adjacent to an end of thefourth partition plate 134d close to thefuel cell stack 24. - A plurality of
gas extraction holes 136a are formed in thefirst partition plate 134a opposite from the firstcombustion gas holes 62a. Each of thegas extraction holes 136a has an opening area, which is smaller than each of the opening areas of the firstcombustion gas holes 62a. Thegas extraction holes 136a are formed at positions confronting the secondcombustion gas holes 62b formed in thesecond partition plate 134b. A plurality ofgas extraction holes 136b are formed in thesecond partition plate 134b at positions confronting the thirdcombustion gas holes 62c formed in thethird partition plate 134c. A plurality ofgas extraction holes 136c are formed in thethird partition plate 134c at positions confronting the fourthcombustion gas holes 62d formed in thefourth partition plate 134d. Thegas extraction holes - In the second embodiment, the
fuel cell module 132 includes the first area R1 where theexhaust gas combustor 52 and the start-upcombustor 54 are provided, the annular second area R2 disposed around the first area R1 where thereformer 46 is provided, the annular third area R3 disposed around the second area R2 where theheat exchanger 50 is provided, and the annular fourth area R4 disposed around the third area R3 where theevaporator 48 is provided. - In this structure, hot temperature equipment with a large heat demand such as the reformer 46 (and the heat exchanger 50) are provided on the inside, and low temperature equipment with a small heat demand such as the
evaporator 48 are provided on the outside. Accordingly, an improvement in heat efficiency is achieved, and a thermally self-sustaining operation is facilitated easily. Further, a simple and compact structure is achieved. - Further, the
stress absorber 103 is provided in at least one of the first area R1, the second area R2, the third area R3, and the fourth area R4. Thus, when the FCperipheral equipment 56 including thereformer 46, theevaporator 48, theheat exchanger 50, theexhaust gas combustor 52, and the start-upcombustor 54 is expanded by heat, thestress absorber 103 absorbs the heat stress in the radial direction and the heat stress in the axial direction. Accordingly, the same advantages as in the case of the first embodiment are obtained. For example, it becomes possible to suitably suppress degradation of the durability in the FCperipheral equipment 56 due to the heat stress. - In particular, since the
reformer 46 is provided inside theheat exchanger 50, in an environment where the A/F (air/fuel gas) ratio is relatively high, thereformer 46, which is suitable for reforming at high temperature, can be used advantageously. - In the first and second embodiments, the
stress absorber 103 including the inner curved portions 103ai, 103bi and the outer curved portions 103ao, 103bo each having a semicircular shape in cross section is used. However, the present invention is not limited in this respect. - For example, a
stress absorber 140 shown inFIG. 10 includes a decenteredcurved portion 142 having a semicircular shape with a center O positionally offset in cross section. Thecurved portion 142 is applicable to the inner curved portion and the outer curved portion. - A
stress absorber 144 shown inFIG. 11 includes acurved portion 146 having a partial oval shape in cross section. Thecurved portion 146 is applicable to the inner curved portion and the outer curved portion. - A
stress absorber 150 shown inFIG. 12 is provided in aninner ring 152 and anouter ring 154. Acurved portion 150a of thestress absorber 150 is formed only in the outer position (or inner position) of theinner ring 152, and acurved portion 150b of thestress absorber 150 is formed only in the outer position (or inner position) of theouter ring 154. - A
stress absorber 160 shown inFIG. 13 is provided in aninner ring 162 and anouter ring 164. Inner curved portions 160ai and outer curved portions 160ao of thestress absorber 160 are formed at inner and outer positions of theinner ring 162. A plurality of, e.g., two inner curved portions 160ai curved against each other in a bellows shape, and a plurality of, e.g., two outer curved portions 160ao curved against each other in a bellows shape are provided. - Inner curved portions 160bi and outer curved portions 160bo of the
stress absorber 160 are formed at the inner and outer positions of theouter ring 164. A plurality of, e.g., two inner curved portions 160bi curved against each other in a bellows shape, and a plurality of, e.g., two outer curved portions 160bo curved against each other in a bellows shape are provided. - Although certain preferred embodiments of the present invention has been shown and described in detail, it should be understood that various changes and modifications may be made therein without departing from the scope of the appended claims.
Claims (10)
- A fuel cell module (12) comprising:a fuel cell stack (24) formed by stacking fuel cells (22) for generating electricity by electrochemical reactions between a fuel gas and an oxygen-containing gas;a reformer (46) for reforming a mixed gas of water vapor and a raw fuel chiefly containing hydrocarbon to produce the fuel gas supplied to the fuel cell stack (24);an evaporator (48) for evaporating water, and supplying the water vapor to the reformer (46);a heat exchanger (50) for raising temperature of the oxygen-containing gas by heat exchange with combustion gas, and supplying the oxygen-containing gas to the fuel cell stack (24);an exhaust gas combustor (52) for combusting the fuel gas discharged from the fuel cell stack (24) as a fuel exhaust gas and the oxygen-containing gas discharged from the fuel cell stack (24) as an oxygen-containing exhaust gas to thereby produce the combustion gas; anda start-up combustor (54) for combusting the raw fuel and the oxygen-containing gas to thereby produce the combustion gas,the fuel cell module (12) further comprising:a first area (R1) where the exhaust gas combustor (52) and the start-up combustor (54) are provided;an annular second area (R2) disposed around the first area (R1) where one of the reformer (46) and the heat exchanger (50) is provided;an annular third area (R3) disposed around the second area (R2) where another of the reformer (46) and the heat exchanger (50) is provided;an annular fourth area (R4) disposed around the third area (R3) where the evaporator (48) is provided;a first partition plate (60a) provided between the first area (R1) and the second area (R2);a second partition plate (60b) provided between the second area (R2) and the third area (R3); anda third partition plate (60c) provided between the third area (R3) and the fourth area (R4),wherein a stress absorber (103) for absorbing heat stress is provided in at least one of the first area (R1), the second area (R2), the third area (R3), and the fourth area (R4),wherein each of the heat exchanger (50), the reformer (46) and the evaporator (48) comprisesa plurality of heat transmission pipes (64, 76, 92) disposed between a cylindrical radially inner partition plate (60a, 60b, 60c) and a cylindrical radially outer partition plate (60b, 60c, 60d), the heat transmission pipes (64, 76, 92) being fixed at one axial end thereof to a first inner ring (66a, 78a, 94a) and at the other axial end thereof to a second inner ring (66b, 78b, 94b);a first outer ring (68a, 80a, 96a) provided on the axial outside of the first inner ring (66a, 78a, 94a); anda second outer ring (68b, 80b, 96b) provided on the axial outside of the second inner ring (66b, 78b, 94b),wherein the inner rings (66a, 66b, 78a, 78b, 94a, 94b) and outer rings (68a, 68b, 80a, 80b, 96a, 96b) are respectively fixed to an outer circumferential surface of the radially inner partition plate (60a, 60b, 60c) and to an inner circumferential surface of the radially outer partition plate (60b, 60c, 60d) so as to form an annular supply chamber (70a, 82a, 98a) between the first inner ring (66a, 78a, 94a) and the first outer ring (68a, 80a, 96a), an annular discharge chamber (70b, 82b, 98b) between the second inner ring (66b, 78b, 94b) and the second outer ring (68b, 80b, 96b), and an annular combustion gas chamber between the first inner ring (66a, 78a, 94a) and the second inner ring (66b, 78b, 94b), said annular combustion gas chamber providing a flow path for the combustion gas,wherein the annular supply chamber (70a, 82a, 98a) and the annular discharge chamber (70b, 82b, 98b) are in communication with each other through the plurality of heat transmission pipes (64, 76, 92), andwherein the stress absorber (103) comprises at least one ring-shaped inner curved portion (103ai, 103bi) formed on a radially inner side of the rings (66a, 78a, 94a, 66b, 78b, 94b, 68a, 78a, 94a, 68b, 78b, 94b) extending in a circle on the radially inner side and/or at least one ring-shaped outer curved portion (103ao, 103bo) formed on a radially outer side of the rings (66a, 78a, 94a, 66b, 78b, 94b, 68a, 78a, 94a, 68b, 78b, 94b) extending in a circle on the radially outer side, each curved portion having a semicircular or partial oval shape in cross section.
- The fuel cell module according to claim 1, wherein the reformer (46) includes an annular mixed gas supply chamber (82a) to which the mixed gas is supplied, an annular reformed gas discharge chamber (82b) to which the produced fuel gas is discharged, and a plurality of reforming pipes (76) connected at one end to the mixed gas supply chamber (82a), and connected at another end to the reformed gas discharge chamber (82b), and a combustion gas channel (116c) for supplying the combustion gas to a space between the reforming pipes (76);
the evaporator (48) includes an annular water supply chamber (98a) to which the water is supplied, an annular water vapor discharge chamber (98b) to which the water vapor is discharged, a plurality of evaporation pipes (92) connected at one end to the water supply chamber (98a), and connected at another end to the water vapor discharge chamber (98b), and a combustion gas channel (116d) for supplying the combustion gas to a space between the evaporation pipes (92); and
the heat exchanger (50) includes an annular oxygen-containing gas supply chamber (70a) to which the oxygen-containing gas is supplied, an annular oxygen-containing gas discharge chamber (70b) to which the heated oxygen-containing gas is discharged, a plurality of heat exchange pipes (64) connected at one end to the oxygen-containing gas supply chamber (70a), and connected at another end to the oxygen-containing gas discharge chamber (70b), and a combustion gas channel (116b) for supplying the combustion gas to a space between the heat exchange pipes (64). - The fuel cell module according to claim 2, wherein the combustion gas flows through a combustion gas channel (116a) in the first area (R1), then, the combustion gas channel (116b) in the second area (R2), then, the combustion gas channel (116c) in the third area (R3), and then, the combustion gas channel (116d) in the fourth area (R4), and thereafter, the combustion gas is discharged to exterior of the fuel cell module (12).
- The fuel cell module according to claim 2, wherein each of the mixed gas supply chamber (82a) and the reformed gas discharge chamber (82b) is formed between an inner ring (78a, 78b) to which ends of the reforming pipes (76) are inserted and an outer ring (80a, 80b) spaced from the inner ring (78a, 78b);
each of the water supply chamber (98a) and the water vapor discharge chamber (98b) is formed between an inner ring (94a, 94b) to which ends of the evaporation pipes (92) are inserted and an outer ring (96a, 96b) spaced from the inner ring (94a, 94b); and
each of the oxygen-containing gas supply chamber (70a) and the oxygen-containing gas discharge chamber (70b) is formed between an inner ring (66a, 66b) to which ends of the heat exchange pipes (64) are inserted and an outer ring (68a, 68b) spaced from the inner ring (66a, 66b). - The fuel cell module according to claim 4, wherein the reformed gas discharge chamber (82b), the water vapor discharge chamber (98b), and the oxygen-containing gas discharge chamber (70b) are provided on one end side close to the fuel cell stack (24); and
the mixed gas supply chamber (82a), the water supply chamber (98a), and the oxygen-containing gas supply chamber (70a) are provided on another end side opposite from the fuel cell stack (24). - The fuel cell module according to claim 5, wherein the stress absorber (103) is provided in the inner ring (78b, 66b, 94b) and the outer ring (80b, 68b, 96b) of at least one of the reformed gas discharge chamber (82b), the oxygen-containing gas discharge chamber (70b), and the water vapor discharge chamber (98b).
- The fuel cell module according to claim 5, wherein the stress absorber (103) is provided in the inner ring (78a, 94a, 66a) and the outer ring (80a, 96a, 68a) of at least one of the mixed gas supply chamber (82a), the water supply chamber (98a), and the oxygen-containing gas supply chamber (70a).
- The fuel cell module according to claim 6, wherein the stress absorber (103) comprises a curved portion (103ai, 103bi) provided at least in any of inner positions or outer positions of the inner ring (66b) and the outer ring (68b).
- The fuel cell module according to claim 2, wherein at least one of the evaporation pipes (92) forms an evaporation return pipe (102), which is connected to the water vapor discharge chamber (98b) and the mixed gas supply chamber (82a).
- The fuel cell module according to claim 1, wherein the fuel cell module (12) is a solid oxide fuel cell module.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2012017306A JP5881440B2 (en) | 2012-01-30 | 2012-01-30 | Fuel cell module |
PCT/JP2012/083758 WO2013114773A1 (en) | 2012-01-30 | 2012-12-19 | Fuel cell module |
Publications (2)
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EP2810326A1 EP2810326A1 (en) | 2014-12-10 |
EP2810326B1 true EP2810326B1 (en) | 2017-04-05 |
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EP12815857.3A Active EP2810326B1 (en) | 2012-01-30 | 2012-12-19 | Fuel cell module |
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US (1) | US9246181B2 (en) |
EP (1) | EP2810326B1 (en) |
JP (1) | JP5881440B2 (en) |
WO (1) | WO2013114773A1 (en) |
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JP5990397B2 (en) * | 2012-04-24 | 2016-09-14 | 本田技研工業株式会社 | Fuel cell module |
JP5981872B2 (en) * | 2013-04-18 | 2016-08-31 | 本田技研工業株式会社 | Fuel cell module |
JP5981871B2 (en) | 2013-04-18 | 2016-08-31 | 本田技研工業株式会社 | Fuel cell module |
JP5981873B2 (en) | 2013-04-18 | 2016-08-31 | 本田技研工業株式会社 | Fuel cell module |
JP6311865B2 (en) * | 2014-02-03 | 2018-04-18 | Toto株式会社 | Solid oxide fuel cell device |
JP6175010B2 (en) * | 2014-02-13 | 2017-08-02 | 本田技研工業株式会社 | Fuel cell module |
KR20200133214A (en) | 2018-02-16 | 2020-11-26 | 피셔 에코 솔루션즈 게엠베하 | Fuel cell system and how it works |
JP7186146B2 (en) * | 2019-08-08 | 2022-12-08 | 本田技研工業株式会社 | fuel cell module |
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JP2000223144A (en) | 1999-01-27 | 2000-08-11 | Aisin Seiki Co Ltd | Fuel cell system and its controlling method |
KR20010076243A (en) | 2000-01-25 | 2001-08-11 | 요트 루나우 | Fuel cell battery for liquid fuels |
JP2002284506A (en) * | 2001-03-23 | 2002-10-03 | Aisin Seiki Co Ltd | Support structure of fuel reforming device |
US20030096147A1 (en) * | 2001-11-21 | 2003-05-22 | Badding Michael E. | Solid oxide fuel cell stack and packet designs |
JP4056755B2 (en) * | 2002-02-05 | 2008-03-05 | 東京瓦斯株式会社 | Integrated catalytic heat exchanger for solid oxide fuel cells |
JP4161612B2 (en) * | 2002-05-15 | 2008-10-08 | 株式会社Ihi | Starting method of fuel reformer |
JP4520100B2 (en) | 2003-03-20 | 2010-08-04 | 新日本石油株式会社 | Hydrogen production apparatus and fuel cell system |
JP3961443B2 (en) * | 2003-04-08 | 2007-08-22 | 本田技研工業株式会社 | Evaporator |
JP4956882B2 (en) * | 2003-07-22 | 2012-06-20 | トヨタ自動車株式会社 | Fuel cell |
JP2005163812A (en) * | 2003-11-28 | 2005-06-23 | Nissan Motor Co Ltd | Supporting structure |
JP4458890B2 (en) * | 2004-03-23 | 2010-04-28 | 株式会社コロナ | Fuel reformer |
JP5021237B2 (en) * | 2006-05-18 | 2012-09-05 | 本田技研工業株式会社 | Fuel cell system |
US20080003472A1 (en) * | 2006-07-03 | 2008-01-03 | Casio Computer Co., Ltd. | Reaction apparatus and electronic equipment |
FR2906407B1 (en) | 2006-09-21 | 2008-11-14 | Commissariat Energie Atomique | SOLID OXIDE FUEL CELL INCORPORATING A THERMAL EXCHANGER |
JP5230958B2 (en) | 2006-09-28 | 2013-07-10 | アイシン精機株式会社 | Control method of reformer, reformer, and fuel cell system |
JP4922029B2 (en) * | 2007-03-15 | 2012-04-25 | 東芝燃料電池システム株式会社 | Hydrogen generator |
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2012
- 2012-01-30 JP JP2012017306A patent/JP5881440B2/en active Active
- 2012-12-19 EP EP12815857.3A patent/EP2810326B1/en active Active
- 2012-12-19 US US14/347,919 patent/US9246181B2/en active Active
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EP2810326A1 (en) | 2014-12-10 |
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US20140227619A1 (en) | 2014-08-14 |
WO2013114773A1 (en) | 2013-08-08 |
US9246181B2 (en) | 2016-01-26 |
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