EP2762315A1 - Device for applying rear-side adhesive material in print finishing - Google Patents

Device for applying rear-side adhesive material in print finishing Download PDF

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Publication number
EP2762315A1
EP2762315A1 EP20140000244 EP14000244A EP2762315A1 EP 2762315 A1 EP2762315 A1 EP 2762315A1 EP 20140000244 EP20140000244 EP 20140000244 EP 14000244 A EP14000244 A EP 14000244A EP 2762315 A1 EP2762315 A1 EP 2762315A1
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EP
European Patent Office
Prior art keywords
suction
suction plate
book block
sensor system
plate
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Granted
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EP20140000244
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German (de)
French (fr)
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EP2762315B1 (en
Inventor
Carsten Brommer
Simon Thielscher
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Kolbus GmbH and Co KG
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Kolbus GmbH and Co KG
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Publication of EP2762315A1 publication Critical patent/EP2762315A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/02—Applying glue or adhesive peculiar to bookbinding for securing back linings, strips, ribbons or headbands

Definitions

  • the present invention relates to a bookbinding machine with a device for joining additional parts such as Klalzel, Schuklebepapier o. The like. At the book block back according to the preamble of claim 1.
  • these devices comprise at least one processing station, which extracts the material from a supply, in particular a roll and tailed depending on the format of the product in a first position (cutting position) to a desired length and width and using a transport plate transferred to a second position and there hangs up on previously prepared with adhesive book block spine.
  • the transport plate is designed as a suction plate or suction table and connected to the vacuum supply through a suction line with a vacuum pump.
  • the suction line includes a switchable valve, which separates in the second position of the transport plate from the vacuum supply.
  • the material strip supported by brief application of compressed air to the transport plate, is deposited on the adhesive backed book block spine.
  • the presence of an additional part on the suction plate or on the book block back is detected by a sensor in the sense of a presence check.
  • a sensor in the sense of a presence check.
  • either the pressure in the suction line is monitored with a vacuum monitor or the not yet applied supernatant of the already attached to the book block back material strip on the book block back with an optical sensor, usually a light barrier detected.
  • the vacuum pumps used to provide the suction air generate a large pressure difference at a small volume flow.
  • the material strips only cover part of the suction openings in the transport plate.
  • suction air is sucked, whereby the negative pressure at the covered by the strip of material and the material strip holding suction ports is reduced. This reduces the holding capacity of the transport plate on the one hand.
  • the negative pressure changes in such a way that no working range of the vacuum guard can be found, with which this can safely determine the presence of a material strip for all format ranges.
  • the invention is thus based on the object, a device for further processing, in particular for joining an additional part such as a Klalzel, Hinterklebepapier o. The like. With a stack of sheets such as a book block to create, which eliminates the disadvantages of known devices.
  • the transport plate of a Hälzelstation in particular a Hurlzelstation in the perfect binder or a capital station of a book production line is designed as a suction plate.
  • the apparatus further includes a sensor system for detecting the presence of a filler material on the suction plate that operates independently of the suction air holding the strip of material on the transport plate.
  • the sensor system for this purpose comprises a separate opening in the suction plate, the supply of negative pressure by an air duct system, which is separated from another air duct system, which is used for fixing the additional material to the transport plate.
  • the air guidance system of the sensor system to this includes its own the necessary negative pressure providing device which is connected by a vacuum line to the separate opening in the suction plate.
  • the pressure in this vacuum line is monitored by a vacuum monitor which is connected to a controller which processes the sensor signal, preferably the control of the perfect binder or book production line.
  • the measured variable recorded by the sensor is not influenced by suction openings which are not or only partially covered by the additional part to be joined or manually taped and not separated from the suction line.
  • this separate opening is in that area of the suction plate which is covered by the strip of material, regardless of its format.
  • the function of the sensor system thus remains unaffected by the format to be processed even without setup.
  • the separate air ducts allow independent design of the two air duct systems and in particular their compressor and thus an optimization in terms of the main function.
  • a compressor is used for fixing the additional part, which provides a sufficiently large volume flow, so that the holding function is ensured, without being closed by the additional part covered suction openings or separate from the suction air.
  • a format-dependent setup of the suction plate can be omitted.
  • the compressor is a side channel compressor
  • the suction power is controlled depending on the format and the material properties of the additional part and the presence of a book block to be backed by the control of Klebebinders or book production line by setting a suitable speed, so that the energy requirement can be minimized depending on the product.
  • the release of the strip of material from the suction plate during or after the joining to the spine is supported by briefly applying the suction plate with compressed air.
  • compressed air is introduced into the suction line directly on or directly into the suction plate, whereby the losses are kept small in particular suction side.
  • Fig. 1 shows as a first embodiment of an inventive device (29) for joining additional parts (23), which is part of a book production line, in the book block (26) with upwardly facing book block spine (27), clamped between transport chains of a conveyor, not shown, in back longitudinal direction be transported intermittently with a fixed delivery stroke.
  • This joining device (29) consists essentially of a feed device (22) which rolls off the additional part (23) from a horizontally rotatably mounted roller (24) as an additional parts supply, with circular knives (33) to the desired length and with a transverse knife (34). trimmed to the desired width and this material blank (23) in a staging position (25) for the other processes makes available and from a transfer device (1), which receives the additional part (23) from this provision position (25) and by a substantially pivoting Move on the already wetted with adhesive book block spine (27) during the stoppage phase of the conveyor, not shown spews.
  • This transfer unit (1) is as in FIG. 3 shown supported in a pair of pivot arms (37) such that the spatial orientation of the suction plate (2) is maintained substantially unchanged horizontally during pivoting from the staging position (25) to the book block spine (27).
  • the suction plate (2) fixes the additional part (23) by suction air, which passes through numerous suction openings (6) through the bottom plate (4) (see. Fig. 4a ).
  • the suction plate (2) through a suction air line (8) with a compressor (36), preferably a side channel compressor is connected.
  • the suction plate (2) is designed as a hollow body, which preferably consists of a suction plate (6 and 7) containing bottom plate (4) and a bearing (21) and suction and compressed air lines (8, 15, 10) receiving cover (5 ) by a screw (20) composed.
  • the suction plate (2) by compressed air lines (10 and 12) is connected to a compressed air supply, not shown.
  • the compressed-air line (10 and 12) contains a switchable valve (13), which is connected via a signal line (14) to the control of the device (not shown).
  • the portion (10) of the compressed air line, which connects the switchable valve (13) with the suction plate (2) is very short in order to achieve a good dynamics of the transfer unit (1) with respect to the brief application of compressed air.
  • the transfer device (1) comprises a sensor system (3) as a function monitoring.
  • This sensor system (3) consists of a vacuum line (15), which, as in FIG. 4b shown connected to the separate suction port (7) of the sensor system (3) in the suction plate (2).
  • the negative pressure in this vacuum line (15) is monitored by a vacuum monitor (16) which is connected via the signal line (17) to the controller (S), not shown, of the device, preferably the bookbinding machine.
  • This control processes the signal from the vacuum guard (16) with further information to determine the presence or absence of an expected attachment (23) on the suction table (2), indicating this error to the operator in case of failure and starting an appropriate error handling procedure.
  • FIG. 2 Another embodiment of the device according to the invention is as in Fig. 2 illustrated a device (35) for joining additional material, in particular of Klazelstsammlung which is part of an adhesive binder in which the book or Broschurblöcke (26) with downwardly facing block spine (27), clamped in transport clamps of a conveyor, not shown, in back longitudinal direction be transported continuously.
  • This joining device (35) as well as the first embodiment consists essentially of a feed device (22), which rolls off the additional part (23) from a horizontally rotatably mounted roller (24) as an additional parts supply, cut with circular knives (33) to the desired length and on the suction plate (2) of a in a deployment position (25) located transfer device (1) transported.
  • the suction plate (2) of the transfer device (1) moves circumferentially in a vertical plane while maintaining the substantially horizontal spatial orientation of the suction plate.
  • the additional part is cut to the required width by the transverse knife (34) fastened to the suction plate (2) and thus separated from the additional parts supply (24).
  • the additional part (23) is fixed to the suction plate (2) by applying suction air to the suction openings (6) of the suction plate (2) (cf. Fig. 4a ).
  • the suction plate (2) is designed as a hollow body, which consists essentially of a bottom plate (4) with the suction openings (6) and a cover (5) with bearings (21) and at least one connection for the suction air line (8) via which the suction table is supplied by a compressor (36), preferably a side channel compressor, with a suction air stream.
  • the transfer device (1) comprises a sensor system (3) with which the presence of an additional part (23) on the suction plate (2) is controlled.
  • This sensor system (3) includes as in Fig. 4b illustrated at least one separate suction opening (7), which is preferably in that region of the suction plate (2), which is covered by all of the device (35) specified formats for the additional parts (23).
  • This at least one suction opening (7) of the sensor system (3) is via a vacuum line (15) from a negative pressure generating device, preferably a supplied via a compressed air line (19) ejector (18) subjected to negative pressure, which is monitored by a in the vacuum line (15) measuring vacuum monitor (16).
  • the compressed air line (19) is connected via a distributor, not shown, with the compressed air line (12) for releasing the additional part (23) of the suction plate (2).
  • the signal line (17) of the vacuum monitor (16) is connected to the controller (S) of the apparatus, preferably the bookbinding machine, not shown, so that the signal from the vacuum monitor (16) can be processed with further information to indicate the presence or absence of an expected one To determine the additional part (23) on the suction table (2). In the event of a failure, the controller displays these errors to the operator and starts an appropriate error handling procedure.

Landscapes

  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

The machine has a joining device (29) for joining accessories (23) e.g. slip-folds, at a book block back part. A supply device (22) provides the accessories in a providing position (25) spaced from the back part. A transfer device (1) includes a suction plate (2) with suction openings as a holding element for presenting the provided accessories on the back part, which is before applied with adhesive. A sensor system (3) detects the accessories. A separate opening in the suction plate is associated to the sensor system. A separate air guide system supplies vacuum into the separate opening.

Description

Die vorliegende Erfindung betrifft eine Buchbindereimaschine mit einer Vorrichtung zum Fügen von Zusatzteilen wie Fälzel, Hinterklebepapier o. dgl. am Buchblockrücken gemäß dem Oberbegriff nach Anspruch 1.The present invention relates to a bookbinding machine with a device for joining additional parts such as Fälzel, Hinterklebepapier o. The like. At the book block back according to the preamble of claim 1.

Zur Formstabilisierung klebegebundener, fadengesiegelter oder fadengehefteter Buchblocks werden im Klebebinder Fälzelstreifen bzw. in der Buchfertigungsstraße Gazestreifen und/oder Hinterklebestreifen auf den Buchblockrücken geklebt. Dazu sind Vorrichtungen bekannt, die über eine Transporteinrichtung verfügen, welche die Buchblöcke in vertikaler Ausrichtung mit entweder nach oben oder nach unten weisendem Rücken entweder kontinuierlich oder intermittierend zu den verschiedenen Bearbeitungsstationen führen.To stabilize the shape of adhesive-bound, thread-sealed or thread-stitched book blocks, felts strips or gauze strips and / or backing strips are glued to the book block back in the perfect binder. For this purpose, devices are known which have a transport device which guide the book blocks in vertical alignment with either upwardly or downwardly facing spine either continuously or intermittently to the various processing stations.

Des weiteren umfassen diese Vorrichtungen wenigstens eine Bearbeitungsstation, welche das Material von einem Vorrat, insbesondere einer Rolle abzieht und abhängig vom Format des Produktes in einer ersten Position (Schneideposition) auf eine gewünschte Länge und Breite zuschneidet und mithilfe einer Transportplatte in eine zweite Position überführt und dort auf den zuvor mit Klebstoff vorbereiteten Buchblockrücken auflegt. Für einen sicheren Transport des Materials von der ersten in die zweite Position ist die Transportplatte als Saugplatte oder Saugtisch ausgebildet und zur Unterdruckversorgung durch eine Saugleitung mit einer Vakuumpumpe verbunden. Die Saugleitung beinhaltet ein schaltbares Ventil, welches in der zweiten Position der Transportplatte diese von der Unterdruckversorgung trennt. Gleichzeitig wird der Materialstreifen, unterstützt durch kurzzeitiges Beaufschlagen der Transportplatte mit Druckluft, auf den mit Klebstoff versehenen Buchblockrücken abgelegt.Furthermore, these devices comprise at least one processing station, which extracts the material from a supply, in particular a roll and tailed depending on the format of the product in a first position (cutting position) to a desired length and width and using a transport plate transferred to a second position and there hangs up on previously prepared with adhesive book block spine. For a secure transport of the material from the first to the second position, the transport plate is designed as a suction plate or suction table and connected to the vacuum supply through a suction line with a vacuum pump. The suction line includes a switchable valve, which separates in the second position of the transport plate from the vacuum supply. At the same time, the material strip, supported by brief application of compressed air to the transport plate, is deposited on the adhesive backed book block spine.

In automatisierten Anlagen wird das Vorhandensein eines Zusatzteiles an der Saugplatte bzw. auf dem Buchblockrücken durch einen Sensor im Sinne einer Anwesenheitskontrolle erfasst. Dazu wird entweder der Druck in der Saugleitung mit einem Vakuumwächter überwacht oder der noch nicht angelegte Überstand des bereits an dem Buchblockrücken gefügten Materialstreifens am Buchblockrücken mit einem optischen Sensor, meist einer Lichtschranke erfasst.In automated systems, the presence of an additional part on the suction plate or on the book block back is detected by a sensor in the sense of a presence check. For this purpose, either the pressure in the suction line is monitored with a vacuum monitor or the not yet applied supernatant of the already attached to the book block back material strip on the book block back with an optical sensor, usually a light barrier detected.

Die zur Bereitstellung der Saugluft eingesetzten Vakuumpumpen erzeugen bei einem kleinen Volumenstrom eine große Druckdifferenz. Formatabhängig decken die Materialstreifen nur einen Teil der Saugöffnungen in der Transportplatte ab. An den nicht durch den Materialstreifen abgedeckten Saugöffnungen wird Luft angesaugt, wodurch der Unterdruck an den durch den Materialstreifen abgedeckten und den Materialstreifen haltenden Saugöffnungen reduziert wird. Dadurch reduziert sich zum einen das Haltevermögen der Transportplatte. Darüber hinaus verändert sich so der Unterdruck derart, dass kein Arbeitsbereich des Vakuumwächters gefunden werden kann, mit dem dieser für alle Formatbereiche sicher das Anliegen eines Materialstreifens feststellen kann. Um den vollen Unterdruck an denjenigen Saugöffnungen zu erhalten, die den Materialstreifen fixieren, werden die übrigen Saugöffnungen einzeln oder zu Gruppen zusammengefasst beim Rüstvorgang manuell abgeklebt oder durch manuell zu betätigende Ventile von der Saugleitung getrennt. Beide Vorgehensweisen sind aufwendig und fehleranfällig, wodurch sich die Verfügbarkeit der Vorrichtung stark reduziert.The vacuum pumps used to provide the suction air generate a large pressure difference at a small volume flow. Depending on the format, the material strips only cover part of the suction openings in the transport plate. At the suction not covered by the material strip suction air is sucked, whereby the negative pressure at the covered by the strip of material and the material strip holding suction ports is reduced. This reduces the holding capacity of the transport plate on the one hand. In addition, the negative pressure changes in such a way that no working range of the vacuum guard can be found, with which this can safely determine the presence of a material strip for all format ranges. In order to obtain the full negative pressure at those suction openings which fix the strip of material, the remaining suction openings are combined individually or in groups during the setting process manually taped or separated by manually operated valves from the suction line. Both approaches are complex and susceptible to errors, which greatly reduces the availability of the device.

Aus DE 102006044156 A1 sind eine Vorrichtung und ein Verfahren bekannt, wobei die Saugöffnungen des Fälzeltisches (der Transportplatte) einzeln oder zu Gruppen zusammengefasst durch jeweils einen Ejektor mit Unterdruck versorgt werden. Durch entsprechende Ventile in der Druckluftversorgung dieser Ejektoren können einzelne Saugöffnungen bzw. Gruppen von Saugöffnungen aktiviert oder deaktiviert werden. Die Ejektoren sind dabei bevorzugt direkt an den Saugöffnungen in der Transportplatte angeordnet oder Bestandteil der Transportplatte. Durch an das Format des Materialstreifens angepasstes Aktivieren bzw. Deaktivieren der Ejektoren und die kurzen Saugleitungen kann der Energiebedarf reduziert werden. Je feiner die Auflösung sein soll, desto mehr Ejektoren und diesen zugeordnete Ventile sind erforderlich. Damit erhöht sich wiederum der Aufwand für das Rüsten sowie die Komplexität der Vorrichtung. Durch Integration der Ejektoren und der damit erforderlichen Druckluftanschlüsse in die Transportplatte erhöht sich die bewegte Masse, wodurch aufgrund der Maschinendynamik die mechanische Leistung der Vorrichtung begrenzt ist.Out DE 102006044156 A1 a device and a method are known, wherein the suction openings of Fälzeltisches (the transport plate) individually or in groups summarized are supplied by a respective ejector with negative pressure. By means of appropriate valves in the compressed air supply of these ejectors, individual suction openings or groups of suction openings can be activated or deactivated. The ejectors are preferably arranged directly on the suction openings in the transport plate or part of the transport plate. By activating or deactivating the ejectors and the short suction lines adapted to the format of the material strip, the energy requirement can be reduced. The finer the resolution should be, the more ejectors and associated valves are required. This in turn increases the effort for setup and the complexity of the device. By integrating the ejectors and the thus required compressed air connections in the transport plate increases the moving mass, which due to the machine dynamics, the mechanical performance of the device is limited.

Der Erfindung liegt damit die Aufgabe zugrunde, eine Vorrichtung zur Druckweiterverarbeitung insbesondere zum Fügen eines Zusatzteiles wie einem Fälzel, Hinterklebepapier o. dgl. mit einem Blattstapel wie beispielsweise einem Buchblock zu schaffen, welche die genannten Nachteile bekannter Vorrichtungen beseitigt.The invention is thus based on the object, a device for further processing, in particular for joining an additional part such as a Fälzel, Hinterklebepapier o. The like. With a stack of sheets such as a book block to create, which eliminates the disadvantages of known devices.

Diese Aufgabe wird gelöst durch eine Vorrichtung nach Anspruch 1. Die abhängigen Ansprüche definieren bevorzugte Ausführungsformen der erfindungsgemäßen Vorrichtung. Nach der erfindungsgemäßen Vorrichtung ist die Transportplatte einer Hinterklebestation, insbesondere einer Fälzelstation im Klebebinder oder einer Kapitalstation einer Buchfertigungsstraße als Saugplatte gestaltet. Die Vorrichtung umfasst darüber hinaus ein Sensorsystem, um das Vorhandensein eines Zusatzmaterials an der Saugplatte zu erfassen, das unabhängig von der den Materialstreifen an der Transportplatte haltenden Saugluft arbeitet. Erfindungsgemäß umfasst das Sensorsystem dazu eine separate Öffnung in der Saugplatte, deren Versorgung mit Unterdruck durch ein Luftführungssystem erfolgt, das getrennt ist von einem weiteren Luftführungssystem, welches für das Fixieren des Zusatzmaterial an der Transportplatte genutzt wird. Dazu umfasst das Luftführungssystem des Sensorsystems dazu eine eigene den erforderlichen Unterdruck bereitstellenden Einrichtung, welche durch eine Unterdruckleitung mit der separaten Öffnung in der Saugplatte verbunden ist. Vorzugsweise wird der Druck in dieser Unterdruckleitung durch einen Vakuumwächter überwacht, der mit einer Steuerung verbunden ist, welche das Sensorsignal verarbeitet, vorzugsweise der Steuerung des Klebebinders bzw. der Buchfertigungsstraße.This object is achieved by a device according to claim 1. The dependent claims define preferred embodiments of the device according to the invention. After the device according to the invention, the transport plate of a Hinterklebestation, in particular a Fälzelstation in the perfect binder or a capital station of a book production line is designed as a suction plate. The apparatus further includes a sensor system for detecting the presence of a filler material on the suction plate that operates independently of the suction air holding the strip of material on the transport plate. According to the invention, the sensor system for this purpose comprises a separate opening in the suction plate, the supply of negative pressure by an air duct system, which is separated from another air duct system, which is used for fixing the additional material to the transport plate. For this purpose, the air guidance system of the sensor system to this includes its own the necessary negative pressure providing device which is connected by a vacuum line to the separate opening in the suction plate. Preferably, the pressure in this vacuum line is monitored by a vacuum monitor which is connected to a controller which processes the sensor signal, preferably the control of the perfect binder or book production line.

Aufgrund er getrennten Luftführungssysteme wird die vom Sensor aufgenommene Messgröße nicht durch Saugöffnungen beeinflusst, welche nicht oder nur teilweise von dem zu fügenden Zusatzteiles abgedeckt oder manuell abgeklebt und nicht von der Saugleitung getrennt sind. Vorzugweise befindet sich diese separate Öffnung in demjenigen Bereich der Saugplatte, der durch den Materialstreifen unabhängig von dessen Format bedeckt wird. Die Funktion des Sensorsystem bleibt somit von dem zu verarbeitenden Format auch ohne Rüsten unbeeinflusst. Darüber hinaus ermöglichen die getrennten Luftführungssysteme eine unabhängige Auslegung der beiden Luftführungssysteme und insbesondere deren Verdichter und damit eine Optimierung hinsichtlich der Hauptfunktion. Vorzugsweise wird für das Fixieren des Zusatzteiles ein Verdichter eingesetzt, welcher einen ausreichend großen Volumenstrom zur Verfügung stellt, sodass die Haltefunktion sichergestellt ist, ohne dazu nicht vom Zusatzteil bedeckte Saugöffnungen zu verschließen oder von der Saugluft zu trennen. Ein formatabhängiges Rüsten der Saugplatte kann so entfallen. Vorzugsweise ist der Kompressor ein Seitenkanalverdichter, dessen Saugleistung abhängig von dem Format und den Materialeigenschaften des Zusatzteiles sowie dem Vorhandensein eines zu hinterklebenden Buchblockes von der Steuerung des Klebebinders bzw. der Buchfertigungsstraße durch einstellen einer geeigneten Drehzahl gesteuert wird, sodass der Energiebedarf produktabhängig minimiert werden kann.Due to it separate air ducting systems, the measured variable recorded by the sensor is not influenced by suction openings which are not or only partially covered by the additional part to be joined or manually taped and not separated from the suction line. Preferably, this separate opening is in that area of the suction plate which is covered by the strip of material, regardless of its format. The function of the sensor system thus remains unaffected by the format to be processed even without setup. In addition, the separate air ducts allow independent design of the two air duct systems and in particular their compressor and thus an optimization in terms of the main function. Preferably, a compressor is used for fixing the additional part, which provides a sufficiently large volume flow, so that the holding function is ensured, without being closed by the additional part covered suction openings or separate from the suction air. A format-dependent setup of the suction plate can be omitted. Preferably, the compressor is a side channel compressor, the suction power is controlled depending on the format and the material properties of the additional part and the presence of a book block to be backed by the control of Klebebinders or book production line by setting a suitable speed, so that the energy requirement can be minimized depending on the product.

Das Lösen den Materialstreifens von der Saugplatte bei bzw. nach dem Fügen an den Buchrücken wird durch kurzzeitiges Beaufschlagen der Saugplatte mit Druckluft unterstützt. Vorzugweise wird dazu Druckluft in die Saugleitung unmittelbar an der oder direkt in die Saugplatte eingeleitet, wodurch die Verluste insbesondere saugseitig klein gehalten werden.The release of the strip of material from the suction plate during or after the joining to the spine is supported by briefly applying the suction plate with compressed air. Preferably, compressed air is introduced into the suction line directly on or directly into the suction plate, whereby the losses are kept small in particular suction side.

Die Verfügbarkeit der erfindungsgemäßen Vorrichtung ist im Vergleich zu Vorrichtungen gemäß dem oben beschriebenen Stand der Technik deutlich verbessert, da auf das Rüsten der Saugplatte ebenso verzichtet wird wie auf Ventile in der Saugleitung oder dem Sensorsystem, was darüber hinaus den Verschleiß sowie die Fehlerwahrscheinlichkeit reduziert.

Fig. 1
Fügevorrichtung einer Buchfertigungsstraße (Kapitalstation) in schematischer, perspektivischer Darstellung
Fig. 2
Fügevorrichtung eines Klebebinders (Fälzelstation) in schematischer, perspektivischer Darstellung
Fig. 3
Überführungseinrichtung der Kapitalstation mit Buchblock und Zusatzteil in schematischer, perspektivischer Darstellung
Fig. 4a
Schnitt durch Saugplatte der Überführungseinrichtung, geschnitten durch Saugöffnungen zum Halten
Fig. 4b
Schnitt durch Saugplatte der Überführungseinrichtung, geschnitten durch Saugöffnung zur Detektion
The availability of the device according to the invention is significantly improved compared to devices according to the above-described prior art, since it is dispensed with the setup of the suction plate as well as valves in the suction line or the sensor system, which also reduces the wear and the probability of error.
Fig. 1
Joining device of a book production line (capital station) in a schematic, perspective view
Fig. 2
Joining device of an adhesive binder (Fälzelstation) in a schematic, perspective view
Fig. 3
Transfer device of the capital station with book block and additional part in a schematic, perspective view
Fig. 4a
Section through suction plate of the transfer device, cut through suction openings for holding
Fig. 4b
Section through suction plate of the transfer device, cut through the suction port for detection

Fig. 1 zeigt als ein erstes Ausführungsbeispiel eine erfindungsgemäße Vorrichtung (29) zum Fügen von Zusatzteilen (23), die Bestandteil einer Buchfertigungsstrasse ist, in der Buchblocks (26) mit nach oben weisenden Buchblockrücken (27), zwischen Transportketten einer nicht dargestellten Fördereinrichtung eingespannt, in Rückenlängsrichtung intermittierend mit einem festgelegten Förderhub transportiert werden. Fig. 1 shows as a first embodiment of an inventive device (29) for joining additional parts (23), which is part of a book production line, in the book block (26) with upwardly facing book block spine (27), clamped between transport chains of a conveyor, not shown, in back longitudinal direction be transported intermittently with a fixed delivery stroke.

Diese Fügevorrichtung (29) besteht im Wesentlichen aus einer Zuführungseinrichtung (22), welche das Zusatzteil (23) von einer horizontal drehbar gelagerten Rolle (24) als Zusatzteilevorrat abrollt, mit Kreismessern (33) auf die gewünschte Länge und mit einem Quermesser (34) auf die gewünschte Breite zuschneidet und diesen Materialzuschnitt (23) in einer Bereitstellungsposition (25) für die weiteren Prozesse verfügbar macht und aus einer Überführungseinrichtung (1), welche das Zusatzteil (23) aus dieser Bereitstellungsposition (25) aufnimmt und durch eine im Wesentlichen schwenkende Bewegung auf den bereits mit Klebstoff benetzten Buchblockrücken (27) während der Stillstandphase der nicht dargestellten Fördereinrichtung aufspendet.This joining device (29) consists essentially of a feed device (22) which rolls off the additional part (23) from a horizontally rotatably mounted roller (24) as an additional parts supply, with circular knives (33) to the desired length and with a transverse knife (34). trimmed to the desired width and this material blank (23) in a staging position (25) for the other processes makes available and from a transfer device (1), which receives the additional part (23) from this provision position (25) and by a substantially pivoting Move on the already wetted with adhesive book block spine (27) during the stoppage phase of the conveyor, not shown spews.

Diese Überführungseinheit (1) ist wie in Figur 3 dargestellt derart in einem Paar Schwenkarme (37) gelagert, dass die räumliche Orientierung der Saugplatte (2) während des Schwenkens aus der Bereitstellungsposition (25) auf den Buchblockrücken (27) im Wesentlichen unverändert horizontal beibehalten wird. Dabei fixiert die Saugplatte (2) das Zusatzteil (23) durch Saugluft, die durch zahlreiche Saugöffnungen (6) durch die Bodenplatte (4) tritt (vgl. Fig. 4a). Um diese Saugöffnungen (6) mit Saugluft zu versorgen, ist die Saugplatte (2) durch eine Saugluftleitung (8) mit einem Kompressor (36), vorzugsweise einem Seitenkanalverdichter verbunden. Die Saugplatte (2) ist als Hohlkörper ausgebildet, der sich vorzugsweise aus einer die Saugöffnungen (6 und 7) beinhaltenden Bodenplatte (4) und einem die Lager (21) und Saug- und Druckluftleitungen (8, 15, 10) aufnehmendem Deckel (5) durch eine Verschraubung (20) verbunden zusammensetzt.This transfer unit (1) is as in FIG. 3 shown supported in a pair of pivot arms (37) such that the spatial orientation of the suction plate (2) is maintained substantially unchanged horizontally during pivoting from the staging position (25) to the book block spine (27). In this case, the suction plate (2) fixes the additional part (23) by suction air, which passes through numerous suction openings (6) through the bottom plate (4) (see. Fig. 4a ). In order to supply these suction openings (6) with suction air, the suction plate (2) through a suction air line (8) with a compressor (36), preferably a side channel compressor is connected. The suction plate (2) is designed as a hollow body, which preferably consists of a suction plate (6 and 7) containing bottom plate (4) and a bearing (21) and suction and compressed air lines (8, 15, 10) receiving cover (5 ) by a screw (20) composed.

Um das Lösen des Zusatzmaterials (23) von der Saugplatte (2) beim Aufspenden auf den Buchblockrücken (27) zu unterstützen, ist die Saugplatte (2) durch Druckluftleitungen (10 und 12) mit einer nicht dargestellten Druckluftversorgung verbunden. Um die Saugplatte (2) zeitlich gesteuert, kurzzeitig mit Druckluft beaufschlagen zu können, beinhaltet die Druckluftleitung (10 und 12) ein schaltbares Ventil (13), das über eine Signalleitung (14) mit der nicht dargestellten Steuerung der Vorrichtung verbunden ist. Vorzugsweise ist der Abschnitt (10) der Druckluftleitung, die das schaltbare Ventil (13) mit der Saugplatte (2) verbindet sehr kurz, um eine gute Dynamik der Überführungseinheit (1) hinsichtlich der kurzzeitigen Beaufschlagung mit Druckluft zu erzielen. Dazu ist es vorteilhaft, das Ventil (13) direkt an dem Saugtisch (2) zu befestigen.In order to assist the release of the additional material (23) from the suction plate (2) during dispensing on the book block back (27), the suction plate (2) by compressed air lines (10 and 12) is connected to a compressed air supply, not shown. In order to be able to apply compressed air to the suction plate (2) in a timely manner, the compressed-air line (10 and 12) contains a switchable valve (13), which is connected via a signal line (14) to the control of the device (not shown). Preferably, the portion (10) of the compressed air line, which connects the switchable valve (13) with the suction plate (2) is very short in order to achieve a good dynamics of the transfer unit (1) with respect to the brief application of compressed air. For this purpose, it is advantageous to attach the valve (13) directly to the suction table (2).

Darüber hinaus umfasst die Überführungseinrichtung (1) ein Sensorsystem (3) als Funktionsüberwachung. Dieses Sensorsystem (3) besteht aus einer Vakuumleitung (15), die wie in Figur 4b dargestellt an die separate Saugöffnung (7) des Sensorsystem (3) in der Saugplatte (2) angeschlossen ist. Der Unterdruck in dieser Vakuumleitung (15) wird durch einen Vakuumwächter (16) überwacht, der über die Signalleitung (17) mit der nicht dargestellten Steuerung (S) der Vorrichtung vorzugsweise der Buchbindereimaschine verbunden ist. Diese Steuerung verarbeitet das Signal des Vakuumwächters (16) mit weiteren Informationen, um das Vorhandensein oder Fehlen eines erwarteten Zusatzteils (23) am Saugtisch (2) festzustellen, im Falle des Fehlens diesen Fehler dem Bediener anzuzeigen und eine geeignete Prozedur zur Fehlerbehandlung zu starten. Saugseitig ist der Vakuumwächter (16) durch eine Vakuumleitung (15) mit einer Unterdruck erzeugenden Einrichtung, vorzugsweise einem Ejektor (18) verbunden, der über eine Druckluftleitung (19) mit der erforderlichen Energie versorgt wird. Diese Druckluftleitungen (19) ist über ein nicht dargestelltes Verteilerstück mit der Druckluftleitung (12) für das Lösen des Zusatzteils (23) von der Saugplatte (2) verbunden.In addition, the transfer device (1) comprises a sensor system (3) as a function monitoring. This sensor system (3) consists of a vacuum line (15), which, as in FIG. 4b shown connected to the separate suction port (7) of the sensor system (3) in the suction plate (2). The negative pressure in this vacuum line (15) is monitored by a vacuum monitor (16) which is connected via the signal line (17) to the controller (S), not shown, of the device, preferably the bookbinding machine. This control processes the signal from the vacuum guard (16) with further information to determine the presence or absence of an expected attachment (23) on the suction table (2), indicating this error to the operator in case of failure and starting an appropriate error handling procedure. The suction side of the vacuum monitor (16) through a vacuum line (15) with a negative pressure generating device, preferably connected to an ejector (18), which is supplied via a compressed air line (19) with the required energy. This compressed air lines (19) is connected via a distributor, not shown, with the compressed air line (12) for releasing the additional part (23) of the suction plate (2).

Eine weitere Ausführungsform der erfindungsgemäßen Vorrichtung ist wie in Fig. 2 dargestellt eine Vorrichtung (35) zum Fügen von Zusatzmaterial, insbesondere von Fälzelstreifen, die Bestandteil eines Klebebinders ist, in dem die Buch- oder Broschurblöcke (26) mit nach unten weisenden Blockrücken (27), in Transportklammern einer nicht dargestellten Fördereinrichtung eingespannt, in Rückenlängsrichtung kontinuierlich transportiert werden.Another embodiment of the device according to the invention is as in Fig. 2 illustrated a device (35) for joining additional material, in particular of Fälzelstreifen which is part of an adhesive binder in which the book or Broschurblöcke (26) with downwardly facing block spine (27), clamped in transport clamps of a conveyor, not shown, in back longitudinal direction be transported continuously.

Diese Fügevorrichtung (35) besteht wie auch das erste Ausführungsbeispiel im Wesentlichen aus einer Zuführungseinrichtung (22), welche das Zusatzteil (23) von einer horizontal drehbar gelagerten Rolle (24) als Zusatzteilevorrat abrollt, mit Kreismessern (33) auf die gewünschte Länge zuschneidet und auf die Saugplatte (2) einer sich in einer Bereitstellungsposition (25) befindliche Überführungseinrichtung (1) transportiert. Die Saugplatte (2) der Überführungseinrichtung (1) bewegt sich umlaufend in einer vertikalen Ebene, wobei die im wesentlichen horizontale räumliche Orientierung der Saugplatte beibehalten wird. Während des Überganges von der Bereitstellungsposition (25) an den Blockrücken (27) wird das Zusatzteil von dem an der Saugplatte (2) befestigten Quermesser (34) in der erforderlichen Breite zugeschnitten und damit von dem Zusatzteilevorrat (24) getrennt.This joining device (35) as well as the first embodiment consists essentially of a feed device (22), which rolls off the additional part (23) from a horizontally rotatably mounted roller (24) as an additional parts supply, cut with circular knives (33) to the desired length and on the suction plate (2) of a in a deployment position (25) located transfer device (1) transported. The suction plate (2) of the transfer device (1) moves circumferentially in a vertical plane while maintaining the substantially horizontal spatial orientation of the suction plate. During the transition from the provision position (25) to the block spine (27), the additional part is cut to the required width by the transverse knife (34) fastened to the suction plate (2) and thus separated from the additional parts supply (24).

Während der Überführung aus der Bereitstellungsposition (25) an den Blockrücken (27) wird das Zusatzteil (23) an der Saugplatte (2) fixiert, indem an den Saugöffnungen (6) der Saugplatte (2) Saugluft anliegt (vgl. Fig. 4a). Dazu ist die Saugplatte (2) als Hohlkörper ausgeführt, der sich im Wesentlichen aus einer Bodenplatte (4) mit den Saugöffnungen (6) und einem Deckel (5) mit Lagern (21) und wenigsten einem Anschluss für die Saugluftleitung (8) zusammensetzt, über die der Saugtisch von einem Kompressor (36), vorzugsweise einem Seitenkanalverdichter, mit einem Saugluftstrom versorgt wird.During the transfer from the ready position (25) to the block spine (27), the additional part (23) is fixed to the suction plate (2) by applying suction air to the suction openings (6) of the suction plate (2) (cf. Fig. 4a ). For this purpose, the suction plate (2) is designed as a hollow body, which consists essentially of a bottom plate (4) with the suction openings (6) and a cover (5) with bearings (21) and at least one connection for the suction air line (8) via which the suction table is supplied by a compressor (36), preferably a side channel compressor, with a suction air stream.

Darüber hinaus umfasst die Überführungseinrichtung (1) ein Sensorsystem (3), mit dem das Vorhandensein eines Zusatzteiles (23) an der Saugplatte (2) kontrolliert wird. Dieses Sensorsystem (3) beinhaltet wie in Fig. 4b dargestellt wenigstens eine separate Saugöffnung (7), die vorzugsweise in demjenigen Bereich der Saugplatte (2) liegt, der von allen für die Vorrichtung (35) spezifizierten Formate für die Zusatzteile (23) bedeckt wird. Diese wenigstens eine Saugöffnung (7) des Sensorsystems (3) wird über eine Vakuumleitung (15) von einer unterdruck erzeugenden Einrichtung, vorzugsweise einem über eine Druckluftleitung (19) versorgten Ejektor (18) mit Unterdruck beaufschlagt, der über einen in der Vakuumleitung (15) messenden Vakuumwächter (16) überwacht wird. Die Druckluftleitung (19) ist über ein nicht dargestelltes Verteilerstück mit der Druckluftleitung (12) für das Lösen des Zusatzteils (23) von der Saugplatte (2) verbunden. Die Signalleitung (17) des Vakuumwächters (16) ist mit der nicht dargestellten Steuerung (S) der Vorrichtung, vorzugsweise der Buchbindereimaschine verbunden, sodass diese das Signal des Vakuumwächters (16) mit weiteren Informationen verarbeitet werden kann, um das Vorhandensein oder Fehlen eines erwarteten Zusatzteils (23) am Saugtisch (2) festzustellen. Im Falle des Fehlens wird durch die Steuerung dieser Fehler dem Bediener zur Anzeige gebracht und eine geeignete Prozedur zur Fehlerbehandlung gestartet.In addition, the transfer device (1) comprises a sensor system (3) with which the presence of an additional part (23) on the suction plate (2) is controlled. This sensor system (3) includes as in Fig. 4b illustrated at least one separate suction opening (7), which is preferably in that region of the suction plate (2), which is covered by all of the device (35) specified formats for the additional parts (23). This at least one suction opening (7) of the sensor system (3) is via a vacuum line (15) from a negative pressure generating device, preferably a supplied via a compressed air line (19) ejector (18) subjected to negative pressure, which is monitored by a in the vacuum line (15) measuring vacuum monitor (16). The compressed air line (19) is connected via a distributor, not shown, with the compressed air line (12) for releasing the additional part (23) of the suction plate (2). The signal line (17) of the vacuum monitor (16) is connected to the controller (S) of the apparatus, preferably the bookbinding machine, not shown, so that the signal from the vacuum monitor (16) can be processed with further information to indicate the presence or absence of an expected one To determine the additional part (23) on the suction table (2). In the event of a failure, the controller displays these errors to the operator and starts an appropriate error handling procedure.

Claims (6)

Buchbindereimaschine mit einer Vorrichtung (29 oder 35) zum Fügen von Zusatzteilen (23) wie Fälzel, Hinterklebepapier o. dgl., am Buchblockrücken (27), • mit einer Zuführungseinrichtung (22), die das Zusatzteil (23) in einer vom Buchblockrücken (27) beabstandeten Bereitstellungsposition (25) bereitstellt, und • mit einer Überführungseinrichtung (1) mit einer zwischen der Bereitstellungsposition (25) und dem Buchblockrücken (27) hin und her bewegten Saugplatte (2) mit Saugöffnungen (6) als Halteelement zum Auflegen des bereitgestellten Zusatzteils (23) auf den zuvor mit Klebstoff (28) versehenen Buchblockrücken (27), • wobei die das Zusatzmaterial (23) haltenden Saugöffnungen (6) von einer ersten einen saugenden Volumenstrom bereitstellenden Einrichtung (36) mit Saugluft versorgt werden, • die Saugplatte (2) durch eine erste Saugluftleitung (8) mit der ersten einen saugenden Volumenstrom bereitstellenden Einrichtung (36) verbunden ist, • die Saugplatte (2) ein Sensorsystem (3) zur Detektion des Zusatzteils (23) beinhaltet und • dem Sensorsystem (3) wenigstens eine separate Öffnung (7) in der Saugplatte (2) zugeordnet ist,
dadurch gekennzeichnet, dass die wenigstens eine separate Öffnung (7) von einer zweiten einen Unterdruck bereitstellenden Einrichtung (18) mit Unterdruck versorgt wird, mit der sie durch eine zweite Unterdruckleitung (15) verbunden ist. Binding machine with a device (29 or 35) for the attachment of additional parts (23) such as Fälzel, Hinterklebepapier o. The like., On the book block spine (27), • supply means (22) providing the attachment (23) in a staging position (25) spaced from the book block spine (27), and With a transfer device (1) with a between the deployment position (25) and the book block back (27) reciprocating suction plate (2) with suction openings (6) as a holding element for placing the provided additional part (23) on the previously with adhesive ( 28) provided book block spine (27), Wherein the suction openings (6) holding the additional material (23) are supplied with suction air by a first device (36) providing a sucking volume flow, The suction plate (2) is connected by a first suction air line (8) to the first absorbent volume flow providing device (36), • The suction plate (2) includes a sensor system (3) for detecting the additional part (23) and The sensor system (3) is assigned at least one separate opening (7) in the suction plate (2),
characterized in that the at least one separate opening (7) is supplied with negative pressure by a second means (18) providing a vacuum, to which it is connected by a second vacuum line (15). Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die wenigstens eine separate Öffnung (7) in dem Bereich der Saugplatte angeordnet ist, der unabhängig von dem Format des Zusatzteiles (23) durch dieses bedeckt wird.Apparatus according to claim 1, characterized in that the at least one separate opening (7) is arranged in the region of the suction plate, which is covered by this regardless of the format of the additional part (23). Vorrichtung nach Anspruch 1 bis 3, dadurch gekennzeichnet, dass das Sensorsystem (3) einen Vakuumwächter (16) zur Überwachung des Unterdrucks in der Unterdruckleitung (15) umfasst.Apparatus according to claim 1 to 3, characterized in that the sensor system (3) comprises a vacuum monitor (16) for monitoring the negative pressure in the vacuum line (15). Vorrichtung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass zum Lösen des Zusatzteils (23) von der Saugplatte (2) ein Druckluftimpuls in die Saugleitung (8) nahe der Saugplatte (2) oder unmittelbar in die Saugplatte (2) eingebracht wird.Device according to one of claims 1 to 5, characterized in that for releasing the additional part (23) of the suction plate (2) a compressed air pulse in the suction line (8) near the suction plate (2) or directly into the suction plate (2) is introduced , Vorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass das Sensorsystem (3) mit der das Sensorsignal auswertenden Steuerung (S) der Fertigungsanlage (32) verbunden ist.Device according to one of claims 1 to 6, characterized in that the sensor system (3) with the sensor signal evaluating control (S) of the manufacturing plant (32) is connected. Vorrichtung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die die Saugöffnungen (6) versorgende Saugleistung abhängig von dem Format des Zusatzteils (23) und/oder abhängig von dem Vorhandensein eines Buchblocks von der Steuerung (S) der Fertigungsanlage (32) eingestellt wird.Device according to one of claims 1 to 7, characterized in that the suction openings (6) supplying suction depending on the format of the additional part (23) and / or depending on the presence of a book block of the controller (S) of the manufacturing plant (32). is set.
EP14000244.5A 2013-01-31 2014-01-23 Device for applying rear-side adhesive material in print finishing Active EP2762315B1 (en)

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DE102013001684.3A DE102013001684A1 (en) 2013-01-31 2013-01-31 Apparatus for applying back-adhesive material in post-press processing

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CN111347684A (en) * 2018-11-02 2020-06-30 北部湾大学 Feeding rod touch pressure sensor of plate-shaped workpiece edge covering device

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CN109367273A (en) * 2018-11-06 2019-02-22 潍坊鲁创机械设计有限公司 A kind of neat brush coating device of printing assembling machine

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