EP2603754A2 - Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air - Google Patents
Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of airInfo
- Publication number
- EP2603754A2 EP2603754A2 EP11743030.6A EP11743030A EP2603754A2 EP 2603754 A2 EP2603754 A2 EP 2603754A2 EP 11743030 A EP11743030 A EP 11743030A EP 2603754 A2 EP2603754 A2 EP 2603754A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- nitrogen
- pressure column
- stream
- oxygen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/04084—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04012—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling
- F25J3/04018—Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling of main feed air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04163—Hot end purification of the feed air
- F25J3/04169—Hot end purification of the feed air by adsorption of the impurities
- F25J3/04175—Hot end purification of the feed air by adsorption of the impurities at a pressure of substantially more than the highest pressure column
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- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/0423—Subcooling of liquid process streams
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- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04296—Claude expansion, i.e. expanded into the main or high pressure column
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- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04333—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04351—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04333—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04351—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
- F25J3/04357—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen and comprising a gas work expansion loop
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04375—Details relating to the work expansion, e.g. process parameter etc.
- F25J3/04387—Details relating to the work expansion, e.g. process parameter etc. using liquid or hydraulic turbine expansion
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04412—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
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- F25J3/04448—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using at least a triple pressure main column system in a double column flowsheet with an intermediate pressure column
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04769—Operation, control and regulation of the process; Instrumentation within the process
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- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04866—Construction and layout of air fractionation equipments, e.g. valves, machines
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- F25J2240/12—Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream the fluid being nitrogen
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- F25J2240/00—Processes or apparatus involving steps for expanding of process streams
- F25J2240/40—Expansion without extracting work, i.e. isenthalpic throttling, e.g. JT valve, regulating valve or venturi, or isentropic nozzle, e.g. Laval
- F25J2240/44—Expansion without extracting work, i.e. isenthalpic throttling, e.g. JT valve, regulating valve or venturi, or isentropic nozzle, e.g. Laval the fluid being nitrogen
Definitions
- the invention relates to a process for the production of pressure oxygen and
- the distillation column system for nitrogen-oxygen separation can be formed in the invention as a two-column system (for example, as a classic Linde double column system), or as a three- or multi-column system.
- other devices may be provided for recovering high purity products and / or other air components, particularly noble gases, for example, argon recovery and / or krypton-xenon recovery.
- High-pressure column is meant here a column which under
- the "low-pressure column” has a lower operating pressure and communicates with the high-pressure column via a common condenser-evaporator
- the "main heat exchanger” is used for cooling of feed air and can by a single heat exchanger block or by a plurality of
- Heat exchanger blocks are formed.
- the invention relates to a process for the production of gaseous
- High-pressure process stream evaporates (or - at
- Nitrogen or feed air can be used as the high-pressure process stream.
- the product pressure of the internal compression is for example 6 to 100 bar, preferably 30 to 95 bar.
- the upper cycle pressure of the nitrogen cycle is, for example, between 20 and 90 bar, preferably between 20 and 75 bar.
- JP 1 1 1 18352 A A method of the type mentioned is known from JP 1 1 1 18352 A.
- the invention has for its object to provide a method of the type mentioned above and a corresponding device, which are economically particularly favorable and in particular have a particularly low energy consumption with reasonable expenditure on equipment.
- the cycle compressor is designed as a warm compressor, that is, it is operated at an inlet temperature which is above 250 K, in particular above 270 K. In addition, it is powered by external energy, for example, with an electric motor or a steam turbine, at least not with a turbine that relaxes a process stream of air separation. Contrary to the basic idea of JP 1 1 18352 ⁇ the cycle compressor is not operated as a cold compressor and not driven by a turbine in which the circulation nitrogen flow is relaxed.
- the circulation embroidery stream can be set independently of the refrigeration requirement of the plant.
- the heating power in the bottom evaporator of High pressure column can be freely selected.
- the process can be adapted much more flexibly to current needs and thus operated energetically cheaper.
- the high-pressure column with a
- Operating pressure for example, 5 to 6.5 bar, preferably operated 5.2 to 6.2 bar.
- Operating pressure for example, 5 to 6.5 bar, preferably operated 5.2 to 6.2 bar.
- Nitrogen-oxygen separation to the cycle compressor is preferably withdrawn from the top of the high-pressure column.
- the product pressure of the pressurized nitrogen product may be equal to, lower, or higher than the pressure at which the first substream is withdrawn from the cycle compressor, for example, at the level of the operating pressure of the high pressure column or higher.
- the pressurized nitrogen product may be discharged in a plurality of sub-streams at different pressures; In this case, the entirety of the pressurized nitrogen product is referred to herein as a "second partial stream".
- Section of the low pressure column ascending steam can be adjusted by adjusting the amount of the second partial flow of the cycle nitrogen flow and the amount of reflux liquid in the upper part of the low pressure column indirectly via the adjustment of the amount of the first partial flow of the circulating nitrogen stream, so the heating power of the high-pressure column sump evaporator. This can do that
- Return ratio can be optimized both in the upper and in the lower part of the low pressure column. If the amount of the first partial flow of the cycle stream is increased or decreased and thereby more or less nitrogen condenses in the bottom evaporator, a correspondingly altered amount of liquid nitrogen is available as reflux liquid in the high-pressure column and it can be more or less high-pressure nitrogen removed; It does not matter if a part of the liquid nitrogen from the bottom evaporator is introduced directly into the low pressure column, or whether it is introduced into the high pressure column and thus correspondingly more (or less) liquid nitrogen from the high pressure column or from the main condenser can be transferred to the low pressure column. If less or more high-pressure column nitrogen is withdrawn as a "second partial flow" and thus more or less heating power is available at the main condenser, correspondingly more or less rising steam is generated for the lower part of the low-pressure column.
- the method is particularly suitable for the extraction of impure
- Pressure oxygen with a purity of less than 98 mol%, preferably of 97% or less. It can be used particularly advantageously in IGCC plants in which at least a portion of the pressure oxygen product in a coal gasification for
- Pressure nitrogen product is used for coal transport.
- Total nitrogen pressure product quantity is formed by the sum of the flow rates, the upstream and / or downstream of the cycle compressor and / or of an intermediate stage of the cycle compressor under a product pressure from the
- the method is run with variable load, wherein
- the feed air is introduced into the air compressor in a first quantity of feed air EL1,
- the feed air is introduced in a second amount of feed air EL2 in the air compressor, wherein the second feed air quantity EL2 is equal to the first feed air quantity EL1 or only slightly higher, where applicable
- Amount of air used is equal or is only slightly increased.
- “insubstantial” means that the relative change in the amount of air is at most one-fifth, preferably less than one-tenth of the relative change in the amount of pressurized nitrogen product.
- the second feed air quantity EL2 is increased by less than 10%, preferably remaining the same.
- Recirculation compressor taken as the only pressure nitrogen product.
- Load increase from a first to a second load case is the
- Feed air quantity remains unchanged.
- the change of the first partial flow is linearly related to the pressure nitrogen product change.
- the amount of UN2 is reduced by 10,000 Nm 3 / h.
- the load on the main condenser is therefore directly proportional to the pressure nitrogen removal. If, for example, 10,000 Nn more Vh are removed, 10,000 Nm / h less nitrogen is liquefied at the main condenser.
- the regulation of the first partial flow can be carried out by means of an AIC controller (for example, keeping the oxygen product purity constant).
- a third partial stream of the nitrogen cycle stream is taken as a turbine stream from the cycle compressor, work expanded and at least partially introduced into the distillation column system for nitrogen-oxygen separation. The at the work performing relaxation of the
- Turbine power generated energy is preferably mechanically to a
- Post-compressor in which, for example, the turbine stream upstream of the work-performing expansion and / or the first part of the flow
- Circulating nitrogen flow upstream of its introduction into the main heat exchanger are recompressed.
- process cooling can be obtained by work-performing expansion of a partial flow of the feed air.
- the mechanical energy obtained is preferably transferred to a compressor for the turbine air.
- Condenser-evaporator introduced and there in indirect heat exchange with At least a portion of the work performed relaxing turbine stream is at least partially evaporated, wherein the steam generated thereby is at least partially returned to the high-pressure column.
- the boil up of the high pressure column improves their release effect.
- a heating means in the invention is not used to be specially compressed stream, but the already existing at a suitable pressure level turbine flow. The cycle compressor is thus used for a further purpose, the heating of the high-pressure column.
- the "condenser-evaporator” in which a liquid fraction is boiled from the high-pressure column is designed as a heat exchanger separate from the main heat exchanger, in particular as at least one plate heat exchanger block, most preferably as a single plate heat exchanger block; it may be located within the high pressure column or outside in a separate container.
- the liquid fraction to the condenser-evaporator can from the bottom of the
- High-pressure column are removed - the condenser-evaporator then represents the bottom evaporator and is preferably arranged directly in the bottom of the high-pressure column.
- the condenser-evaporator is designed as an intermediate evaporator of the high-pressure column and arranged for example at an intermediate level in the interior of the high-pressure column; the liquid fraction for the condenser-evaporator is then withdrawn at the corresponding intermediate point of the high-pressure column.
- the bottom and the intermediate evaporator are heated by different partial streams of the circulating nitrogen stream, which are removed at different suitable pressures from the cycle compressor.
- the pressure of the first partial flow of the cycle nitrogen flow is the highest pressure required in the process.
- the third partial flow of the circulating nitrogen stream (turbine stream) can also be withdrawn from the cycle compressor at this pressure level.
- the inlet pressure of the work-performing expansion is then approximately at the level of the upper intermediate pressure, but may optionally by a coupled to the expansion machine
- the first partial flow of the circulating nitrogen stream can be withdrawn from the cycle compressor at a high pressure (P4) which is higher than the intermediate pressure (P3) at which the third partial flow of the circulating nitrogen stream flows out of the circuit.
- Circulation compressor is removed; Subsequently, the first partial flow is under this high pressure or under an even higher pressure in the
- Circulation nitrogen flow can be obtained under the high pressure as a pressure nitrogen product, without additional machinery costs would be necessary.
- a fourth substream of the loop nitrogen stream is subjected to a lower intermediate pressure (P2) from an intermediate stage of the
- Turbine stream mixed upstream of the condenser-evaporator This is particularly favorable when the turbine stream for heating the
- High-pressure column is used in the first condenser-evaporator. If relatively little cooling is needed, the turbine flow can be so small that it alone can no longer apply the heat needed for the column heating. By adding the fourth partial flow, additional heat can be introduced into the condenser-evaporator. Refrigeration and column operation are thus independent. The cooling capacity provided by the turbine flow can be widely varied without affecting the operation of the distillation column system.
- part of the work can be done
- the liquid oxygen stream for internal compression is preferably taken from the lower region of the low-pressure column
- an intermediate liquid whose oxygen content is between that of the oxygen-enriched liquid and that of the nitrogen-enriched liquid can be taken out of the high-pressure column and fed to the low-pressure column at a second intermediate point located above the first intermediate point, the intermediate liquid being in particular at a height
- the invention also relates to an apparatus for recovering pressure oxygen and pressurized nitrogen by cryogenic separation of air in accordance with
- Figure 1 shows a first embodiment of the invention with two
- FIG. 2 shows a modification of the first exemplary embodiment, in which the work-performing expansion leads to the inlet pressure of the second stage of the cycle compressor
- FIG. 3 shows an exemplary embodiment with only one condenser-evaporator in the high-pressure column and re-compression of the turbine flow
- Figure 4 shows a modification of this variant with recompression of the first
- Figures 5 to 7 further embodiments with two condenser-evaporators in the high-pressure column and Figures 8 and 9 show two embodiments with only one condenser evaporator in the high pressure column and with an air turbine.
- Main heat exchanger 20 is cooled to about dew point and fed via line 7 to a distillation column system for nitrogen-oxygen separation, which consists in the example of a high-pressure column 8 and its associated column evaporators, a bottom evaporator 9 and an intermediate evaporator 10, and a low-pressure column 460th and a main condenser 461 through which the high-pressure column 8 and the low-pressure column 460 are in heat-exchanging connection by bringing the top gas of the high-pressure column into indirect heat exchange with the bottom liquid.
- the operating pressure at the top of the low-pressure column 460 is approximately 1.4 bar.
- the main heat exchanger 20 can be implemented integrated or split, Figure 1 and the following drawings show only the
- the bottom liquid 462 ("oxygen-enriched liquid") from the
- Bottom evaporator 9 is passed completely through a first subcooling countercurrent 16 and a second subcooling countercurrent 415, expanded in a throttle valve 463 to low pressure column pressure and fed via line 464 of the low pressure column at a first intermediate point.
- a portion 465 of the intermediate liquid of the high-pressure column 8, which is obtained at the liquefaction side of the intermediate evaporator 10 is withdrawn from there, also supercooled in the subcooling countercurrents 16 and 416 and fed after throttling 466 via line 467 at a second intermediate point of the high pressure column 8, the is above the first intermediate point.
- a third feed stream in the form of impure liquid nitrogen 468 is after
- Low pressure column 460 abandoned.
- the liquid oxygen is taken here from the bottom of the low-pressure column 460 or from the liquefaction side of the main condenser 461 and analogously to stream 1 1 of Figure 1 in a mecanicverdichtungsstrom ("liquid oxygen stream") 412 and a liquid product (415/417) split.
- liquid oxygen 1 1 is generated, the first part as a "liquid oxygen stream" 12 in a pump 13 of - depending on
- Liquid (IC-LOX) is introduced into the main heat exchanger 20 at this elevated pressure, vaporized or pseudo-evaporated in the main heat exchanger and warmed to about ambient temperature. Finally, the oxygen is recovered as gaseous pressure oxygen product 14.
- Another part 15 of the bottom liquid 1 1 of the low-pressure column 460 is - optionally after subcooling in the supercooling countercurrent 416 discharged via line 17 as a liquid oxygen product (LOX).
- LOX liquid oxygen product
- nitrogen is withdrawn via line 18 as a "gaseous circulating nitrogen stream", heated in the supercooling countercurrent 16 and further (line 19) in the main heat exchanger 20 and finally at least to a first part via line 21 of the first stage 23 of a cycle compressor 22 fed, which has four stages 23, 25, 560 with aftercoolers 24, 16, 561 in the example.
- the two last compressor stages 560 and aftercooler 561 are shown in simplified form and can also be regarded as an additional product compressor for the then two-stage cycle compressor 23/25) and is driven by means of an electric motor; as an alternative to 23/25 you can
- Circular compressors in the strict sense with three or more than four stages are used.
- Another part of the circulating nitrogen stream can be obtained as compressed nitrogen product 27 (PGAN) below about the operating pressure of the high pressure column.
- GPN compressed nitrogen product 27
- the cycle nitrogen flow is compressed to a first intermediate pressure (P1-GAN) of approximately 9 bar and in the second stage 25 further to a second intermediate pressure (P2-GAN) of approximately 12 bar.
- the last two stages 560 compress to a high pressure which is 1.4 to 2.5 times the oxygen pressure (P4-GAN), or a third one Intermediate pressure (P3-GAN).
- P4-GAN oxygen pressure
- P3-GAN third one Intermediate pressure
- Turbine stream 40 is cooled in the main heat exchanger to an intermediate temperature and finally expanded in a relaxation machine 41, which is preferably formed by an expansion turbine, performing work.
- the work performed relaxing turbine stream 42 is at least a first part 30 in the
- one of the pressures P2-GAN to P4-GAN for the flow 540 is selected for a specific system and corresponding piping is realized.
- the mechanical power produced in the expansion turbine 41 is transmitted to the booster 566 by mechanical coupling.
- the turbine 41 may be coupled to another compressor, a generator or to a dissipative braking device.
- liquid nitrogen 43 can be withdrawn as a further product stream (PLIN)
- At least part of the circulating nitrogen flow which is at the final pressure of the
- Circular compressor 22 is compressed, forms a "high-pressure process stream", which provides the heat in the main heat exchanger 20 for the (pseudo) evaporation of the liquid pressure oxygen.
- the cold high pressure process stream 35 is in the
- Subcooling countercurrent 16 cooled (not shown in Figure 1), expanded in a throttle valve 36 to high pressure column pressure and finally fed via line 37 to the top of the high pressure column 8.
- High-pressure column pressure can alternatively work to perform in a liquid turbine 38th be performed;
- the liquid turbine 38 is braked by a generator 39.
- impure nitrogen 50 is withdrawn as residual gas, warmed in the subcooling countercurrents 416 and 16 and further (line 51, P-UN2) in the main heat exchanger 20 and finally discharged via line 52 as a residual product; it can still be used in the process as a regeneration gas or as a dry gas in an evaporative cooler.
- Circular compressor 22 forms a "first partial flow of the circulating nitrogen stream" and is - after cooling in the main heat exchanger 20 - at least partially liquefied as intermediate pressure circulating nitrogen 46 in the bottom evaporator 9 of the high pressure column. Subsequently, the intermediate pressure circulation nitrogen flow via line 47, the subcooling countercurrent 16, and the throttle valve 48 is placed on the head of the high pressure column 8.
- a conduit 44 leading through a passage group of the main heat exchanger 20 ("intermediate passage") is operated as a shuttle in the embodiment.
- a fourth substream of the circulating nitrogen stream is withdrawn below the lower intermediate pressure (P1-GAN) from the first intermediate stage of the cycle compressor 22, in the intermediate pressure passage of the cycle
- part of the work can be done
- Circulation compressor 22 upstream of the second stage 25 are fed again. This is especially advantageous when a lot of cold is generated and the turbine flow is thus too large for the heating of the first condenser-evaporator.
- the method of Figure 2 differs from that of Figure 1 that the work-performing expansion 41 has a higher outlet pressure.
- Bottom evaporator 209 of the high-pressure column 8 to operate with the current 230.
- the "first partial flow” for heating the bottom evaporator 209 is therefore partially identical to the turbine flow, the "third partial flow”.
- the shuttle line 244 is also at the higher pressure level (P2-GAN).
- a heating means for the intermediate evaporator 210 a partial stream 246 of the circulating nitrogen stream is used, which is branched off upstream of the second stage 25 of the cycle compressor 22.
- the cycle compressor 322 can also have one stage less than in FIG.
- FIG. 4 shows a modification of FIG. 3.
- the turbine stream (“third partial stream”) 440 is not sent through the secondary compressor coupled to the turbine 41, but instead the "high-pressure process stream” 434, which subsequently flows into the
- Main heat exchanger 20 for (pseudo) evaporation of the oxygen product is used. Both the first and the third partial flow come here from the outlet of the final stage of the cycle compressor 322 (pressure level P4-GAN).
- FIGS. 1 to 3 instead of the turbine / compressor combination 41/566, a generator turbine can also be used.
- the cycle compressor 322 is formed as in Figures 3 and 4, wherein it may have only two stages 23, 25. Otherwise, the method illustrated here more closely resembles that of FIG. 1; in particular, the high-pressure column 8 has an intermediate evaporator 10.
- the circulating nitrogen stream is compressed to an intermediate pressure of about 9 bar and in the second stage 25 further to an upper circuit pressure of up to 16 bar.
- Nitrogen under the upper circuit pressure is not withdrawn via line 29 as pressure nitrogen product, he serves here exclusively as a "first partial flow" for heating the bottom evaporator.
- the refrigeration needed for the process is generated by work-in-progress expansion 541 of turbine flow 540, which in the example is nitrogen, which comes from a nitrogen compressor (for example, a separate compressor, not shown, or from an additional stage at
- Work-performing expansion 541 is mixed with one of the nitrogen streams at one of the pressure levels PGAN, P1 GAN or P2GAN.
- the mechanical power Pturb generated in the expansion turbine 41 is released into heat, in particular to a compressor, a generator or a dissipative brake.
- a nitrogen flow 534 is used, which is under a suitable pressure and comes from a nitrogen compressor (for example, a separate, not shown
- the nitrogen stream 34 can also originate from any other compressed nitrogen source, that is, the pressure levels PGAN, P1-GAN or P2-GAN. It may be depressurized to any suitable existing pressure level PGAN or P1 -GAN and then added to the appropriate cycle or pressurized product stream. Alternatively, the work-performing relaxation leads to atmospheric level and the relaxed turbine stream is finally released - after heating in the main heat exchanger 20 - without pressure.
- the cold high pressure process stream 535 is performed as in FIG.
- the method of Figure 6 differs from that of Figure 1 in that the outlet pressure of the work-performing expansion 641 (line 642) on the Level PGAN the operating pressure of the high-pressure column 8 is located. As a result, correspondingly more cold can be obtained for product liquefaction.
- the turbine stream 540 is formed by at least a portion of one of the following three streams:
- the turbine flow is expanded to approximately the operating pressure of the pressure column 8 in order to work.
- the relaxed turbine stream 642 eventually becomes the
- Circulating nitrogen stream 19 added, which comes from the head of the pressure column 8.
- the turbine power is delivered here to a nitrogen booster 666, which further increases the pressure of the turbine flow.
- the high pressure process stream 734 is not formed by nitrogen and by a substream of the feed air. This can, for example, branched off downstream of a cleaning device, not shown, and brought to the required pressure in a booster, which can be up to 90 bar. (Main air compressor, cleaning device,
- Branch and re-compressors are not shown in FIG. 7.
- the high-pressure process stream 734 in the main heat exchanger is cooled and (pseudo-) liquefied, expanded in the throttle valve 736 to high-pressure column pressure and finally via line 737 to a suitable intermediate point in the high-pressure column 8 fed.
- the expansion to the pressure column pressure can also be carried out in a work-performing manner in a liquid turbine 738, which is preferably braked by a generator 739.
- the use of air as a high-pressure process stream shown in FIG. 7 can also be applied to the process variants of FIGS. 1 to 6.
- the turbine stream 840 for the work-performing expansion 841 is formed in FIG. 7 not by nitrogen but by another part of the feed air, here in particular the remainder of the feed air which is not used as the high-pressure process stream 734.
- the total air in the air compressor to a significantly above High-pressure column pressure of up to 90 bar compressed and then divided into the turbine stream 840 and the high-pressure process stream 734.
- the expanded turbine stream is introduced at a suitable intermediate point in the high-pressure column 8.
- the second modification shown in FIG. 7 can also be used in the methods of FIGS. 1 to 6), alone or in combination with the use of air as a high-pressure process stream.
- the method of Figure 8 also uses feed air as high pressure process stream 734 and turbine stream 840.
- the total air is compressed in a main air compressor to about high pressure column pressure and then cleaned in a purifier (both not shown in the drawing).
- the compressed at high pressure column pressure and purified air 801 is divided into a total of three sub-streams, the high-pressure process stream 734, the turbine stream 840 and also in a
- the high-pressure process stream and the turbine stream are fed together via line 802 to a first externally driven booster 803 with aftercooler 804 and then further branched. While the high-pressure process stream is further compressed to a particularly high pressure in a further externally driven booster 808 with aftercooler 809, the turbine stream flows through a booster 810 which is driven by the expansion machine 841, which is formed by a turboexpander and mechanically via a common shaft is coupled to the booster 810.
- the after-compressor 810 also has an after-cooler 81 1.
- Part 865 of the liquid introduced via line 737 into the high-pressure column 8 is immediately taken out of the high-pressure column and, analogously to stream 465 in FIG. 1, fed to the low-pressure column 460 at an intermediate point.
- the "first partial stream" of the circulating nitrogen stream is formed here by the stream 845/846, which is taken off between the two stages 23, 25 of the cycle compressor 22 and led to the bottom evaporator 9 of the high-pressure column 8.
- the low-pressure column 460 is connected to a conventional argon recovery. The details of argon recovery with crude argon column are not shown here, which they are familiar to the expert.
- an additional pressurized nitrogen product stream 853 is recovered by internal compression by liquidly pressurizing a portion 850 of the liquid nitrogen recovered in the main condenser 461 to a high pressure in a pump 851, passing it to the main heat exchanger 20 via line 852 and evaporating or pseudo-evaporating and warming to ambient temperature becomes.
- Figure 9 corresponds largely to Figure 8, but has no nitrogen internal compression.
- the subcooling countercurrents not shown in Figure 8 are shown.
- the method differs by an additional medium-pressure column 900, which is operated under an operating pressure which is between the operating pressures of low-pressure column 760 and high-pressure column 8.
- the bottom liquid 462 is operated under an operating pressure which is between the operating pressures of low-pressure column 760 and high-pressure column 8.
- oxygen-enriched liquid from the high-pressure column 8 and from the liquefaction side of their bottom evaporator 9 is here not directly, but indirectly fed to the low-pressure column 460.
- supercooling 16 it is first preceded by line 964 of the medium-pressure column 900 and further there.
- the liquid air 865 is not supplied to the low-pressure column 460 here in contrast to the previous embodiments, but after flowing through the supercooling countercurrent 16 and a throttle valve via line 965 of the medium-pressure column 900 fed to an intermediate point. (A portion may be withdrawn via line 965 and fed into low pressure column 460 as shown in Figure 1 via 466 and 467.)
- the medium-pressure column 900 has two condenser evaporators, a
- the medium-pressure column bottom evaporator 901 is heated by means of a partial flow 903 of the top nitrogen of the high-pressure column 8.
- the thereby condensed nitrogen 904 is charged as reflux liquid to the head of the medium-pressure column 900.
- the medium-pressure column head condenser 902 is connected to the bottom liquid 905 of the medium-pressure column 900 or from the liquefaction side thereof Bottom evaporator 901 cooled.
- the generated vapor 906 and the liquid remaining portion 907 are introduced into the low-pressure column 460.
- the portion 908 of the liquid nitrogen recovered in the medium-pressure column overhead condenser 902, which is not introduced into the medium-pressure column 900 as reflux liquid, can be used after subcooling 16 as additional reflux liquid 909 for the low-pressure column 460.
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Abstract
Description
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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PL11743030T PL2603754T3 (en) | 2010-08-13 | 2011-08-09 | Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air |
EP11743030.6A EP2603754B1 (en) | 2010-08-13 | 2011-08-09 | Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air |
Applications Claiming Priority (5)
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EP10008480 | 2010-08-13 | ||
EP10008479 | 2010-08-13 | ||
DE102010056560A DE102010056560A1 (en) | 2010-08-13 | 2010-12-30 | Method for recovering compressed oxygen and compressed nitrogen by low temperature degradation of air in e.g. classical lime dual column system, for nitrogen-oxygen separation, involves driving circuit compressor by external energy |
PCT/EP2011/003982 WO2012019753A2 (en) | 2010-08-13 | 2011-08-09 | Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air |
EP11743030.6A EP2603754B1 (en) | 2010-08-13 | 2011-08-09 | Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air |
Publications (2)
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EP2603754A2 true EP2603754A2 (en) | 2013-06-19 |
EP2603754B1 EP2603754B1 (en) | 2016-11-30 |
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EP11743030.6A Not-in-force EP2603754B1 (en) | 2010-08-13 | 2011-08-09 | Method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air |
Country Status (6)
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US (1) | US9733014B2 (en) |
EP (1) | EP2603754B1 (en) |
CN (1) | CN103069238B (en) |
DE (1) | DE102010056560A1 (en) |
PL (1) | PL2603754T3 (en) |
WO (1) | WO2012019753A2 (en) |
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WO2019214847A1 (en) | 2018-05-07 | 2019-11-14 | Linde Aktiengesellschaft | Method for obtaining one or more air products and air separation system |
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EP2551619A1 (en) * | 2011-07-26 | 2013-01-30 | Linde Aktiengesellschaft | Method and device for extracting pressurised oxygen and pressurised nitrogen by cryogenic decomposition of air |
CN105473968B (en) * | 2013-07-11 | 2018-06-05 | 林德股份公司 | For the method and apparatus for generating oxygen by the cryogenic separation of air with variable energy expenditure |
US20160161181A1 (en) * | 2013-08-02 | 2016-06-09 | Linde Aktiengesellschaft | Method and device for producing compressed nitrogen |
TR201808162T4 (en) * | 2014-07-05 | 2018-07-23 | Linde Ag | Method and apparatus for recovering a pressurized gas product by decomposing air at low temperature. |
PL2963370T3 (en) | 2014-07-05 | 2018-11-30 | Linde Aktiengesellschaft | Method and device for the cryogenic decomposition of air |
CN112556312A (en) * | 2020-12-12 | 2021-03-26 | 镇江市恒利低温技术有限公司 | Steam-driven air separation method and steam T-stage utilization system for same |
CN113606867B (en) * | 2021-08-14 | 2022-12-02 | 张家港市东南气体灌装有限公司 | Air separation device and method capable of realizing interchange of internal and external oxygen compression processes |
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GB2079428A (en) * | 1980-06-17 | 1982-01-20 | Air Prod & Chem | A method for producing gaseous oxygen |
DE3362083D1 (en) * | 1982-07-29 | 1986-03-20 | Linde Ag | Process and apparatus for separating a gas mixture |
GB8524598D0 (en) * | 1985-10-04 | 1985-11-06 | Boc Group Plc | Liquid-vapour contact |
DE4030750A1 (en) * | 1990-09-28 | 1992-04-02 | Linde Ag | Combination triple duty compressor for prodn. of nitrogen@ and oxygen@ - has multiple shaft machine providing compression for feed air, first main stage, and coolant nitrogen streams |
US5163296A (en) | 1991-10-10 | 1992-11-17 | Praxair Technology, Inc. | Cryogenic rectification system with improved oxygen recovery |
FR2703140B1 (en) | 1993-03-23 | 1995-05-19 | Air Liquide | Method and installation for producing gaseous oxygen and / or nitrogen gas under pressure by air distillation. |
JPH11118352A (en) | 1997-10-14 | 1999-04-30 | Nippon Sanso Kk | Manufacture of low purity oxygen, and its device |
GB9726954D0 (en) * | 1997-12-19 | 1998-02-18 | Wickham Michael | Air separation |
EP1750074A1 (en) | 2005-08-02 | 2007-02-07 | Linde Aktiengesellschaft | Process and device for the cryogenic separation of air |
US20090320520A1 (en) * | 2008-06-30 | 2009-12-31 | David Ross Parsnick | Nitrogen liquefier retrofit for an air separation plant |
-
2010
- 2010-12-30 DE DE102010056560A patent/DE102010056560A1/en not_active Withdrawn
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2011
- 2011-08-09 WO PCT/EP2011/003982 patent/WO2012019753A2/en active Application Filing
- 2011-08-09 CN CN201180039066.6A patent/CN103069238B/en not_active Expired - Fee Related
- 2011-08-09 PL PL11743030T patent/PL2603754T3/en unknown
- 2011-08-09 EP EP11743030.6A patent/EP2603754B1/en not_active Not-in-force
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WO2019214847A1 (en) | 2018-05-07 | 2019-11-14 | Linde Aktiengesellschaft | Method for obtaining one or more air products and air separation system |
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WO2012019753A3 (en) | 2013-01-24 |
EP2603754B1 (en) | 2016-11-30 |
US20130205831A1 (en) | 2013-08-15 |
CN103069238A (en) | 2013-04-24 |
DE102010056560A1 (en) | 2012-02-16 |
US9733014B2 (en) | 2017-08-15 |
WO2012019753A2 (en) | 2012-02-16 |
CN103069238B (en) | 2016-06-01 |
PL2603754T3 (en) | 2017-08-31 |
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