EP2591144A1 - Method for forming a metal deposit on the surface of a substrate, and uses thereof - Google Patents
Method for forming a metal deposit on the surface of a substrate, and uses thereofInfo
- Publication number
- EP2591144A1 EP2591144A1 EP11743287.2A EP11743287A EP2591144A1 EP 2591144 A1 EP2591144 A1 EP 2591144A1 EP 11743287 A EP11743287 A EP 11743287A EP 2591144 A1 EP2591144 A1 EP 2591144A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal
- substrate
- temperature
- metal oxide
- carried out
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/77—Controlling or regulating of the coating process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
Definitions
- the present invention relates to a method for depositing metals, and in particular copper, on a substrate.
- metals and in particular of copper, on substrates can be achieved by various techniques:
- PVD physical vapor deposition
- CVD chemical vapor deposition
- PVD and CVD deposition techniques require sophisticated and expensive equipment. They are not more adaptable to any type of support. They also have the disadvantage of implementing polluting solvents.
- iii) by chemical deposition by aqueous route It generally consists in carrying out an oxy-reduction reaction in an aqueous medium in the presence of a catalyst. The reaction product is adsorbed on a substrate to form a thin metal film.
- aqueous chemical deposition does not allow selective deposition of metal on certain areas of the substrate for example. The deposition performed is not always sufficiently well fixed to the substrate (simple adsorption).
- the object of the present invention is therefore to provide a process for deposition of metals, and in particular of copper, simple and inexpensive, for making selective and resistant deposits on all types of substrates. This object is achieved by the method which will be described hereinafter and which is the subject of the present invention.
- the present invention relates to a method of forming a metal deposit on the surface of a solid substrate, said method being characterized in that it comprises at least:
- step 3) a step of heat treatment of the mixture obtained above at the end of step 2), at a temperature ranging from 100 to 400 ° C; it being understood that said step 3) is carried out only when a metal is used in step 2) above, said step 3) being furthermore conducted at a temperature below the melting temperature of the metal in question and at the air for oxidizing said metal and obtaining a metal oxide;
- a reduction step under a reducing atmosphere at a temperature of between 0.1 T f and a temperature below T f , T f being the melting temperature, expressed in Kelvin, of the metal oxide obtained in step 3) or the metal oxide used in step 2), to cause the reduction of said metal oxide and the concomitant sublimation of the metal and / or the metal oxide and then the fixing of the metal atoms on the phosphorus atoms groups -OP or on the sulfur atoms of the OS groups or on the free oxygen atom of the groups OPO or -OSO bonded to the substrate.
- the chemical bonds connecting the oxygen atoms to the surface of the substrate are iono-covalent bonds.
- the functionalization step is a phosphatation or sulfurization step. It is preferably carried out by immersion of the substrate in a phosphating agent, respectively a sulphurizing agent, said agents being liquid or in solution in a solvent.
- the term "phosphating agent” means any phosphorus compound capable of leading to the formation of -O-P or -O-P-O groups on the surface of the substrate.
- the phosphating agent is preferably chosen from phosphoric acid, phosphoric esters such as the product sold under the trade name Beycostat® C213 by the company Ceca-Gerland, ethylphosphate or butylphosphate.
- sulfurizing agent is understood to mean any sulfur compound capable of leading to the formation of -O-S or -O-S-O groups on the surface of the substrate.
- the sulfurizing agent is preferably sulfuric acid.
- the solvent of the phosphating or sulfurization agent is preferably selected from water, lower alcohols such as ethanol, ketones such as 2-butanone and mixtures thereof.
- the functionalization step 1) can be carried out on the entire surface of the substrate or on certain zones only. When only a portion of the surface of the substrate is to be functionalized, then the areas on which no - ⁇ - ⁇ , -O-P-O, -O-S or -O-S-O groups should be attached are masked prior to the first step.
- This preliminary masking step can be carried out by any appropriate technique known to those skilled in the art, such as for example by applying a thermosensitive resin mask in the case of flat substrates.
- the functionalization step is generally carried out at a temperature below the thermal decomposition temperature of the substrate and preferably at a temperature below the solvent evaporation temperature. This functionalization step is preferably carried out at a temperature ranging from 60 to 200 ° C., and even more preferably from 80 to 100 ° C.
- the duration of the functionalization step generally varies from 15 minutes to 4 hours, and even more preferably from 30 minutes to 1 hour.
- the process according to the invention makes it possible to deposit a metal on any type of solid support.
- substrates that can be used according to the process of the invention, mention may be made of powder substrates such as diamond powders and silicon carbide powders, substrates in the form of microfibers and nano fibers such as carbon fibers and alumina fibers, flat substrates such as substrates made of alumina, carbon or silicon.
- the process can then be carried out further.
- a step of drying the substrate is preferably carried out in an oven, at a temperature ranging from 80 to 120 ° C.
- metal or metal oxide sublimating at low temperature metals and metal oxides sublimating at a temperature T less than or equal to 0.5 T f , T f being the melting temperature , expressed in Kelvin, of the metal or metal oxide considered.
- the metals and metal oxides which sublimate at low temperature are preferably chosen from metals and metal oxides which sublimate at a temperature generally below 1000 ° C., and even more particularly below 500 ° C.
- the particles of metal or metal oxide used in the second step preferably have a size ranging from 10 nm to 100 ⁇ m and even more preferably from 100 nm to 50 ⁇ m.
- Step 2) of mixing the substrate with the particles of the metal or of the metal oxide may for example be carried out in a powder mixer (when it is substrates in the form of powder or fibers, such as by example a rotary mixer), or by covering the substrate with a layer of particles of the metal or of the metal oxide (in the case of flat substrates).
- a powder mixer when it is substrates in the form of powder or fibers, such as by example a rotary mixer
- covering the substrate with a layer of particles of the metal or of the metal oxide (in the case of flat substrates).
- the temperature at which the mixture of the substrate is made with the particles of the metal or of the metal oxide is not critical and may vary depending on the nature of the metal or metal oxide used, between the temperature room temperature and 250 ° C.
- step 2) of mixing the substrate with the particles may vary from 30 minutes to 2 hours, and even more preferably the duration of this mixing step is about 1 hour.
- the heat treatment step 3) is carried out at a temperature ranging from 200 to 400 ° C., it being understood that this temperature is chosen according to the nature of the metal to be oxidized, so that within this temperature range it is lower than the melting temperature of the metal considered.
- This heat treatment step makes it possible to oxidize the metal when a metal is used in step 2) of mixing the substrate with the metal particles, but also to thermally decompose the organic species originating from the phosphating agent or sulfurization and solvent when a solvent is used.
- the reduction step 4) (also called “deoxidation step”) may for example be carried out by exposing the substrate to an argon atmosphere at 5% by volume of hydrogen for a period ranging from 1 to 2 hours.
- the reduction step 4) is preferably carried out at a temperature ranging from 200 to 700 ° C.
- This step makes it possible to reduce the metal oxide and / or to sublimate the metal oxide and / or the metal in order to allow the condensation of the metal atoms on the phosphorus, sulfur or oxygen atoms of the -OP groups, OPO, -OS or -OSO (germination sites). It is important to note that during the different steps of the process according to the invention, the particles of metal or metal oxide used never go into the liquid state.
- the metal oxide or the metal in question can be sublimated at a temperature below its theoretical sublimation temperature, which is why the temperatures recommended to achieve the Stage 4) may be less than the sublimation temperature of the metal or metal oxide in question, but nevertheless be sufficient to cause sublimation thereof.
- the material obtained according to the invention is a composite material consisting of a substrate comprising a metal deposit.
- the material obtained at the end of the process according to the invention is a material in powder form (powder substrate comprising a coating of metal, especially copper), that can then be densified, for example by hot uniaxial compression (650 ° C, 15 bar, 20 min, under vacuum).
- the present invention is illustrated by the following exemplary embodiments, to which it is however not limited.
- FC - milled micrometric carbon fiber
- Nanoscale carbon fibers having a diameter of about 150 nm, and a length of up to about ten microns, sold under the trade name VGCNF by Showa Denko;
- a copper deposit was made on carbon microfibers using a phosphoric ester as a phosphating agent.
- the resulting mixture was then heated at 400 ° C for 1 hour in air to cause oxidation of the dendritic copper and thermal decomposition of all organic species.
- the resulting oxidized mixture was deoxidized under a reducing atmosphere Ar / H 2 for 1 hour at 400 ° C. in order to cause the conversion of copper oxide to metallic copper and the concomitant sublimation of the copper oxide and / or metallic copper and then fixing the metallic copper on the substrate for future shaping (hot pressing type).
- FIG. 1 is a photograph taken by scanning electron microscopy of the carbon fibers after the deposition of copper (magnification ⁇ 10,000).
- Example 2
- the carbon fibers were then rinsed with distilled water and dried.
- the functionalized carbon microfibers were then mixed in a planetary mixer at room temperature for about 4 hours with 6.62 g of dendritic copper micron powder previously oxidized by calcination in air for about 1 hour at 400 ° C.
- the resulting mixture was then heated to a temperature of 400 ° C under a reducing atmosphere Ar / H 2 for 1 hour at 400 ° C.
- FIG. 2 is a photograph taken by scanning electron microscopy of the carbon fibers after the deposition of copper (magnification ⁇ 2200).
- a lead deposit was made on carbon microfibers using orthophosphoric acid as a phosphating agent.
- Second step Mixing of the functionalized substrate with the oxidized lead particles
- the functionalized carbon microfibers were then mixed in a planetary mixer for about 4 hours at room temperature with 4.29 g of oxidized lead micron powder.
- the resulting mixture was then deoxidized under a reducing atmosphere Ar / H 2 for 1 hour at 400 ° C.
- FIG. 3 is a photograph taken by scanning electron microscopy of the carbon fibers after the deposition of lead (magnification ⁇ 1120).
- a copper deposit was made on alumina fibers using a phosphoric ester as a phosphating agent.
- the resulting mixture was then heated to 400 ° C for 1 hour in air.
- the resulting oxidized mixture was deoxidized under a reducing atmosphere Ar / H 2 for 1 hour at 400 ° C.
- FIG. 4 is a photograph taken by scanning electron microscopy of the alumina fibers after the deposition of copper (magnification x 5000).
- a copper deposit was made on a silicon carbide substrate using a phosphoric ester as a phosphating agent.
- the resulting mixture was then heated to 400 ° C for 1 hour in air.
- the resulting oxidized mixture was deoxidized under a reducing atmosphere Ar / H 2 for 1 hour at 400 ° C.
- FIG. 5 is a photograph taken by scanning electron microscopy of the substrate after the deposition of copper (magnification ⁇ 10,000).
- a copper deposit was made on diamond powder using a phosphoric ester as a phosphating agent.
- the resulting mixture was then heated to 400 ° C for 1 hour in air.
- FIG. 6 is a photograph taken by scanning electron microscopy of the diamond powder after the deposition of copper (magnification x 2800).
- a copper deposit was made on a silicon substrate using a phosphoric ester as a phosphating agent.
- the resulting substrate was then heated to a temperature of 400 ° C for 1 hour in air.
- the resulting oxidized mixture was deoxidized under a reducing atmosphere Ar / H 2 for 1 hour at 400 ° C.
- FIG. 7 is a photograph taken by scanning electron microscopy of the silicon substrate after the deposition of copper (magnification ⁇ 15170).
- the copper / diamond composite material was prepared by hot uniaxial compression (650 ° C., 15 bar, 20 min, under vacuum) of the diamond powder prepared above in Example 6.
- the thermal conductivity of the copper / diamond composite produced by this technique and then densified by hot uniaxial compression was then measured with a laser flash scanner sold under the trade name LFA 457. MicroFlash® by the company Netzsch. It was found to be superior to that obtained for a conventional comparative alloy copper / diamond composite prepared by simple mechanical mixing of the diamond and copper powder and densified by hot uniaxial pressing under the same conditions for the same volume fraction: 485 W / mK (diamond copper composite according to the invention)> 400 W / mK (comparative diamond copper composite not forming part of the invention).
- Cu / D composites were prepared under the same conditions as those described above in Example 6 with MBD6 diamond powder, by varying the volume fraction of the powder. compared to copper (10%, 20%, 30% and 40%) in order to study the effect of this variation on density, thermal conductivity (measured by the LFA 457 MicroFlash® analyzer) and the thermal coefficient (measured with the aid of a horizontal dilatometer sold under the reference DIL 402C by the company Netzsch) of the corresponding materials, after uniaxial heat compression.
- FIG. 8 represents the evolution of the relative densities (in%) of the various Cu / D composites as a function of the diamond volume fraction.
- FIG. 9 represents the evolution of the thermal conductivity (in W m -1 .K -1 ) as a function of the diamond volume fraction, the curve whose points are solid squares corresponding to Maxwell's predictive model (Maxwell JC A Treatise on Electricity and Magnetism, Oxford University Press, 1873) and the curve whose points are solid triangles corresponding to the experimental data.
- Figure 10 shows the evolution of the coefficient of thermal expansion (10 -6 ° C- 1 ) as a function of the diamond volume fraction, the curve whose points are solid squares corresponds to the predictive model of Kerner (Kerner EH., The elastic and thermo-plastic properties of composite media, Proceedings of the Physical Society of London, 1956, 69 (8), 808-813) and the curve whose points are solid triangles corresponds to the experimental data.
- results of FIG. 8 show that the method of depositing copper on the functionalized diamond particles makes it possible to obtain dense composite materials, with relative densities of between 97 and 100%, which proves the efficiency of the copper deposition as a chemical bonding agent between the matrix and the reinforcements.
- results of FIG. 9 show that the thermal conductivities increase with the percentage of reinforcement (diamond powder) and follow the theoretical trend.
- a copper deposit was made on carbon microfibers using sulfuric acid as a sulfurizing agent.
- K223HG carbon microfibers were immersed in 100 ml of 20% by weight sulfuric acid (H 2 SO 4 ) in distilled water for 30 min at 80 ° C. with magnetic stirring.
- the carbon fibers were then rinsed with distilled water and dried.
- the functionalized carbon microfibers were then mixed in a planetary mixer at room temperature for about 4 hours with 4.5 g of copper micron powder.
- the resulting mixture was then heated at 400 ° C for 2 hours in air to cause oxidation of the copper.
- the resulting oxidized mixture was deoxidized under a reducing atmosphere Ar / H 2 for 2 hours at 400 ° C.
- FIG. 11 is a photograph taken by scanning electron microscopy of the carbon fibers after the deposition of copper.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1055422A FR2962140B1 (en) | 2010-07-05 | 2010-07-05 | PROCESS FOR FORMING A METAL DEPOSITION AT THE SURFACE OF A SUBSTRATE AND APPLICATIONS |
PCT/FR2011/051563 WO2012004501A1 (en) | 2010-07-05 | 2011-07-04 | Method for forming a metal deposit on the surface of a substrate, and uses thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2591144A1 true EP2591144A1 (en) | 2013-05-15 |
EP2591144B1 EP2591144B1 (en) | 2017-05-10 |
Family
ID=43448783
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11743287.2A Not-in-force EP2591144B1 (en) | 2010-07-05 | 2011-07-04 | Method for forming a metal deposit on the surface of a substrate, and uses thereof |
Country Status (6)
Country | Link |
---|---|
US (1) | US9284646B2 (en) |
EP (1) | EP2591144B1 (en) |
JP (1) | JP5774101B2 (en) |
KR (1) | KR101787025B1 (en) |
FR (1) | FR2962140B1 (en) |
WO (1) | WO2012004501A1 (en) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62252389A (en) * | 1986-04-23 | 1987-11-04 | 若松熱錬株式会社 | Method of plating chinaware |
JP3475260B2 (en) * | 1994-12-07 | 2003-12-08 | 日本リーロナール株式会社 | Method of forming functional coating on resin products |
US6495290B1 (en) * | 1999-07-19 | 2002-12-17 | Sony Corporation | Proton conductor, production method thereof, and electrochemical device using the same |
US6872681B2 (en) * | 2001-05-18 | 2005-03-29 | Hyperion Catalysis International, Inc. | Modification of nanotubes oxidation with peroxygen compounds |
JP3846331B2 (en) * | 2001-06-26 | 2006-11-15 | 奥野製薬工業株式会社 | Method for producing fine particle dispersion |
JP2004338186A (en) * | 2003-05-14 | 2004-12-02 | Fuji Photo Film Co Ltd | Substrate for lithographic printing plate and original printing plate for lithographic printing plate |
DK1828447T3 (en) | 2004-11-16 | 2011-03-21 | Hyperion Catalysis Int | Process for preparing supported catalysts from metal-applied carbon nanotubes |
US8313724B2 (en) * | 2006-02-22 | 2012-11-20 | William Marsh Rice University | Short, functionalized, soluble carbon nanotubes, methods of making same, and polymer composites made therefrom |
WO2008091402A2 (en) * | 2006-09-15 | 2008-07-31 | Eikos, Inc. | DEPOSITION OF METALS ONTO NAαOTUBE TRANSPARENT CONDUCTORS |
-
2010
- 2010-07-05 FR FR1055422A patent/FR2962140B1/en not_active Expired - Fee Related
-
2011
- 2011-07-04 KR KR1020137002861A patent/KR101787025B1/en active IP Right Grant
- 2011-07-04 JP JP2013517470A patent/JP5774101B2/en not_active Expired - Fee Related
- 2011-07-04 US US13/807,362 patent/US9284646B2/en not_active Expired - Fee Related
- 2011-07-04 WO PCT/FR2011/051563 patent/WO2012004501A1/en active Application Filing
- 2011-07-04 EP EP11743287.2A patent/EP2591144B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2012004501A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR20130124940A (en) | 2013-11-15 |
FR2962140A1 (en) | 2012-01-06 |
US9284646B2 (en) | 2016-03-15 |
US20130209679A1 (en) | 2013-08-15 |
KR101787025B1 (en) | 2017-10-18 |
EP2591144B1 (en) | 2017-05-10 |
JP5774101B2 (en) | 2015-09-02 |
JP2013535568A (en) | 2013-09-12 |
FR2962140B1 (en) | 2012-08-17 |
WO2012004501A1 (en) | 2012-01-12 |
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