EP2568079B1 - Cold asphalting device - Google Patents
Cold asphalting device Download PDFInfo
- Publication number
- EP2568079B1 EP2568079B1 EP20120006259 EP12006259A EP2568079B1 EP 2568079 B1 EP2568079 B1 EP 2568079B1 EP 20120006259 EP20120006259 EP 20120006259 EP 12006259 A EP12006259 A EP 12006259A EP 2568079 B1 EP2568079 B1 EP 2568079B1
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- European Patent Office
- Prior art keywords
- milling
- asphalt
- travel
- drum
- emulsion
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/005—Methods or materials for repairing pavings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/065—Recycling in place or on the road, i.e. hot or cold reprocessing of paving in situ or on the traffic surface, with or without adding virgin material or lifting of salvaged material; Repairs or resurfacing involving at least partial reprocessing of the existing paving
Definitions
- the invention relates to a motor-driven mobile device for cold asphalting of road surfaces, to eliminate defects in the region of the surface layer of a roadway, wherein a wheeled base chassis is provided with a reservoir for storing bitumen in the form of an emulsion, wherein the base Chassis with a milling device for removing and crushing granules of cover layer parts from the vicinity of a damaged area of a roadway and a conveyor for conveying the granules is provided in a mixing zone, in which a mixing of the granules with at least the bitumen emulsion to form a curable composition ,
- Cold Asphalt ists-devices of the type mentioned are used in the prior art, inter alia, to To repair damaged areas in road surfaces.
- raw asphalt asphalt composed of bitumen, sand and / or gravel is processed by the addition of water to a viscous mass, which is introduced into the damaged area of a roadway and then by expelling water by periodic pressure in the form of a fürrüttelung with the help of compressed air Device is solidified to cover the damaged area with hardened cold asphalt.
- the disadvantage here is that larger quantities of sand / gravel are needed to form raw cold asphalt in addition to the bitumen, which are to be transported to the damaged area for this purpose.
- a device of the type mentioned is out AT 006 869 U2 known.
- a similar device is also off EP 0 324 491 A1 known
- DE 37 88 952 T2 discloses a method for cold regeneration of the reclaimed roadway facing materials with a view to their reuse, mechanically recovering said materials and treating them in situ with a composite binder, characterized by milling the topcoat of the pavement in a manner known per se and in that the composite binder is an aqueous emulsion of at least one bituminous binder portion selected from the bitumen and at least one compatible agent selected from the aromatic oil-derived oils and / or the hydraulic binders.
- the object of the invention is to provide a cold asphalting device in which the amount of sand / gravel required for the formation of raw cold asphalt is markedly reduced compared with the known devices.
- this object is achieved in that the hardenable mass by means of at least one controllable outlet opening dosed into a created by means of the milling recess in the top layer of the roadway can be introduced, and a reservoir for additional granules above and arranged in the direction of travel behind the milling drum and granules to be added from the reservoir via a rotatably mounted metering shaft is conveyed to ensure a homogeneous distribution of the granules over the entire width of a cavity to be filled a road surface, the rotational speed of the metering shaft adjustable is to specify the amount of additional granules.
- the curable composition metered by means of at least one controllable outlet opening in a created by the milling recess in the top layer of the roadway can be introduced, and a reservoir for additional granules above and in the direction of travel behind the milling drum is arranged and granules to be added from the reservoir via a rotatably mounted metering shaft is conveyed to ensure a homogeneous distribution of the granules over the entire width of a cavity to be filled a road surface, wherein the rotational speed of the metering shaft is adjustable to the amount to specify additional granules, achieved that at least a part of the required for the formation of raw cold asphalt sand / gravel is replaced by provided by means of milling the surface layer of the road surface asphalt granules, so that the amount of sand / gravel is either greatly reduced compared to a conventional repair of damaged areas or additional sand / gravel depending on the circumstances is also completely unnecessary
- the milling device is preferably formed by a rotatable cylindrical drum whose surface is provided with a plurality of asphalt-removing milling elements.
- the milling drum is preferably arranged in the direction of travel in front of the base chassis such that the axis of the milling drum is oriented perpendicular to the direction of travel to a rotation of the drum form a hollow cuboid recess in the cover layer.
- the milling drum is operated in opposite directions to the direction of rotation of the drive wheels.
- An emulsion reservoir is also preferably disposed above and in the direction of travel behind the milling drum, with a plurality of emulsion-spraying nozzles attached to the frame to form a mixture of crushed crushed asphalt (rock plus bitumen) and added granules during introduction into To spray a cavity of a road surface to be filled continuously and homogeneously with emulsion.
- the milling drum is rotatably mounted in a frame which forms a mechanical unit containing rotary elements.
- the frame is preferably mounted to raise or lower a first end of the axis of the milling drum relative to a second end of the axis of the milling drum. Furthermore, the frame is preferably mounted horizontally displaceable transversely to the direction of travel in order to effect a lateral displacement of the milling drum, and mounted vertically displaceable via a trapezoidal threaded spindle in order to specify a cutting depth of the milling drum.
- the reservoir may be configured to contain a sand / gravel mixture, optionally one for formation a hardened cold asphalt is required to mix raw cold asphalt.
- the conveying device can be designed to convey the asphalt granules milled by the milling device into the storage device.
- the conveyor may be designed to convey the asphalt granules milled by the milling device into the mixing zone.
- a comminuting device is provided, by means of which the asphalt granulate delivered by the milling device can be further comminuted.
- the comminution device may comprise two rotatable drums arranged in parallel at a predetermined distance and forming a gap, which are arranged behind the milling device in the direction of travel and whose axes are oriented perpendicular to the direction of travel, the space between the drums being provided as comminution zone for asphalt granules.
- a pressing element is formed on the base chassis, by means of which a specifiable pressure on a introduced into a recess of a road surface layer curable composition can be applied to cure for water from the bitumen emulsion to dissipate curable mass.
- the pressing element is preferably formed by a screed, which is designed to exert a contact pressure in the range of 1 bar to 100 bar on the curable composition.
- the removed and recycled asphalt material must be brought into a defined position (length and height).
- the corresponding additives and binders are then added in a calculated amount to the granules of the removed asphalt layer in a control and regulation unit and by means of a suitable conveying device such as helix, screw conveyor or the like. to feed in a defined height of the screed.
- Another possibility is to fill the abraded and crushed asphalt layer into an overhead storage container in which a defined mixing of the asphalt granulate with the additives and the binder takes place.
- the mixed material in the calculated defined amount in the damaged area is introduced so that the damaged area is filled evenly before pressurizing and smoothing.
- a plurality of outlet openings can be used with individual controllable outlet elements below the mixing unit, which are opened over a control and regulating device so long as to introduce material in the correct amount and location in a damaged area.
- a hydrostatic steering is provided with an internal combustion engine device for generating energy for operating two separate axial piston pumps, which are each designed for operation of a respective associated, hydraulically operated radial piston motor.
- the hydrostatic steering system preferably contains in each case a closed circulation system for in each case one axial piston pump and one radial piston motor.
- a closed circulation system for in each case one axial piston pump and one radial piston motor.
- the speed of a radial piston motor is adjustable.
- an axial piston pump is preferably provided with an electrically adjustable mounted swash plate, via which the volume and thus the flow rate of the axial piston pump is adjustable. In this way is a very effective side steering given that even allows rotation on the spot.
- An axial piston pump is preferably designed to produce a maximum pressure of about 400 bar.
- a hydraulic motor is preferably arranged in the region of the center of a vehicle, wherein a chain drives a respective front and rear wheel of the relevant side of the vehicle.
- inventive mobile device 100 for cold asphalting of road surfaces is designed to eliminate damage in the area of the outer layer of a roadway and includes a motorized, mounted on wheels base chassis 110th
- the base chassis 110 is provided with a storage 120 for storing bitumen in the form of an emulsion and created granules and additional granules.
- the base chassis 110 further comprises a milling device 130 for removing and crushing of cover layer portions from the vicinity of a damaged area of a roadway, wherein by the crushing the production of a Granules are made.
- the storage 120 is designed to contain in addition to the bitumen emulsion and a sand / gravel mixture.
- the base chassis 110 includes a conveyor for conveying the granules into a mixing zone 140 in which the granules are mixed with at least the bitumen emulsion to form a hardenable mass.
- the hardenable mass is then metered by means of a controllable outlet opening 150 into a created by means of the milling device 130 recess in the top layer of the roadway introduced.
- the milling device 130 is formed by a rotatable cylindrical drum whose surface is provided with a plurality of asphalt-removing milling elements 131.
- the drum is arranged in front of the base chassis 110 in the direction of travel, and the axis of the drum is oriented perpendicular to the direction of travel in order to form a hollow cuboid recess in the cover layer upon rotation of the drum.
- the conveying device is designed to convey the asphalt granulate milled by the milling device 130 into the storage reservoir 120.
- a comminuting device 160 is provided below the mixing zone 140 on the base chassis 110, by means of which the asphalt granulate delivered by the milling device 130 can be further comminuted.
- the comminution device 160 contains two rotatable drums arranged in parallel at a predetermined spacing and forming a gap, which are arranged behind the milling device 130 in the direction of travel and whose axes are oriented perpendicular to the direction of travel, the space between the drums being provided as a comminuting zone for asphalt granules ,
- a pressing element is formed, by means of which a specifiable pressure can be applied to a curable mass introduced into a recess of a road surface layer in order to discharge water from the bitumen emulsion of the hardenable mass for hardening.
- the pressing element 170 is formed by a screed, which is designed to exert a contact pressure in the range of 1 bar to 100 bar on the curable composition.
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Description
Die Erfindung betrifft eine motorgetriebene mobile Vorrichtung zum Kalt-Asphaltieren von Fahrbahnoberflächen, zum Beseitigen von Schadstellen im Bereich der Deckschicht einer Fahrbahn, wobei ein auf Rädern gelagertes Basis-Chassis mit einem Vorratsbehälter zum Speichern von Bitumen in Form einer Emulsion vorgesehen ist, wobei das Basis-Chassis mit einer Fräseinrichtung zum Entfernen und Zerkleinern zu einem Granulat von Deckschichtteilen aus der Nachbarschaft einer Schadstelle einer Fahrbahn sowie einer Fördereinrichtung zum Fördern des Granulats in eine Mischzone versehen ist, in der ein Vermischen des Granulats mit wenigstens der Bitumenemulsion zum Bilden einer aushärtbaren Masse erfolgt.The invention relates to a motor-driven mobile device for cold asphalting of road surfaces, to eliminate defects in the region of the surface layer of a roadway, wherein a wheeled base chassis is provided with a reservoir for storing bitumen in the form of an emulsion, wherein the base Chassis with a milling device for removing and crushing granules of cover layer parts from the vicinity of a damaged area of a roadway and a conveyor for conveying the granules is provided in a mixing zone, in which a mixing of the granules with at least the bitumen emulsion to form a curable composition ,
Kalt-Asphaltierungs-Vorrichtungen der eingangs genannten Art werden im Stand der Technik unter anderem verwendet, um Schadstellen in Fahrbahnoberflächen auszubessern. Dabei wird im Wesentlichen aus Bitumen, Sand und/oder Kies zusammengesetzter Roh-Kalt-Asphalt durch Zugabe von Wasser zu einer zähflüssigen Masse verarbeitet, die in den Schadstellenbereich einer Fahrbahn eingebracht und anschließend durch Wasseraustreibung mittels periodischer Druckausübung in Form einer Durchrüttelung mit Hilfe einer Pressluft-Vorrichtung verfestigt wird, um die Schadstelle mit ausgehärtetem Kalt-Asphalt abzudecken.Cold Asphaltierungs-devices of the type mentioned are used in the prior art, inter alia, to To repair damaged areas in road surfaces. Here, raw asphalt asphalt composed of bitumen, sand and / or gravel is processed by the addition of water to a viscous mass, which is introduced into the damaged area of a roadway and then by expelling water by periodic pressure in the form of a Durchrüttelung with the help of compressed air Device is solidified to cover the damaged area with hardened cold asphalt.
Nachteilig ist dabei, dass zur Bildung von Roh-Kalt-Asphalt neben dem Bitumen größere Mengen an Sand/Kies benötigt werden, die zu diesem Zweck zu der Schadstelle zu transportieren sind.The disadvantage here is that larger quantities of sand / gravel are needed to form raw cold asphalt in addition to the bitumen, which are to be transported to the damaged area for this purpose.
Eine Vorrichtung der eingangs genannten Art ist aus
Aus
Ähnliche konzipierte Vorrichtungen sind des Weiteren aus
Aufgabe der Erfindung ist es, eine Kalt-Asphaltierungs-Vorrichtung zu schaffen, bei der die Menge an zur Bildung von Roh-Kalt-Asphalt benötigtem Sand/Kies gegenüber den bekannten Vorrichtungen deutlich reduziert ist.The object of the invention is to provide a cold asphalting device in which the amount of sand / gravel required for the formation of raw cold asphalt is markedly reduced compared with the known devices.
Für eine Asphaltierungs-Vorrichtung der eingangs genannten Art wird diese Aufgabe erfindungsgemäß dadurch gelöst, dass die aushärtbare Masse mittels mindestens einer steuerbaren Auslassöffnung dosiert in eine mittels der Fräseinrichtung geschaffene Aussparung in der Deckschicht der Fahrbahn einbringbar ist, und ein Vorratsbehälter für Zusatz-Granulat oberhalb und in Fahrtrichtung hinter der Frästrommel angeordnet ist und zuzugebendes Granulat aus dem Vorratsbehälter über eine drehbar gelagerte Dosier-Welle förderbar ist, um eine homogene Verteilung des Granulats über die gesamte Breite einer auszufüllenden Höhlung einer Fahrbahnoberfläche sicherzustellen, wobei die Rotations-Geschwindigkeit der Dosier-Welle einstellbar ist, um die Menge an Zusatz-Granulat vorzugeben.For an asphalting device of the type mentioned above, this object is achieved in that the hardenable mass by means of at least one controllable outlet opening dosed into a created by means of the milling recess in the top layer of the roadway can be introduced, and a reservoir for additional granules above and arranged in the direction of travel behind the milling drum and granules to be added from the reservoir via a rotatably mounted metering shaft is conveyed to ensure a homogeneous distribution of the granules over the entire width of a cavity to be filled a road surface, the rotational speed of the metering shaft adjustable is to specify the amount of additional granules.
Bevorzugte Ausführungsformen der Erfindung sind Gegenstand der Unteransprüche.Preferred embodiments of the invention are subject of the dependent claims.
Bei der erfindungsgemäßen Asphaltierungs-Vorrichtung wird durch die Merkmalskombination, dass die aushärtbare Masse mittels mindestens einer steuerbaren Auslassöffnung dosiert in eine mittels der Fräseinrichtung geschaffene Aussparung in der Deckschicht der Fahrbahn einbringbar ist, und ein Vorratsbehälter für Zusatz-Granulat oberhalb und in Fahrtrichtung hinter der Frästrommel angeordnet ist und zuzugebendes Granulat aus dem Vorratsbehälter über eine drehbar gelagerte Dosier-Welle förderbar ist, um eine homogene Verteilung des Granulats über die gesamte Breite einer auszufüllenden Höhlung einer Fahrbahnoberfläche sicherzustellen, wobei die Rotations-Geschwindigkeit der Dosier-Welle einstellbar ist, um die Menge an Zusatz-Granulat vorzugeben, erreicht, dass zumindest ein Teil des zur Bildung von Roh-Kalt-Asphalt benötigtem Sand/Kies durch im Wege des Ausfräsens der Deckschicht der Fahrbahnoberfläche bereitgestelltes Asphalt-Granulat ersetzbar ist, so dass die Menge an benötigtem Sand/Kies gegenüber einer herkömmlichen Schadstellenbeseitigung entweder stark reduziert ist oder aber zusätzlicher Sand/Kies je nach Gegebenheit auch vollständig entbehrlich ist.In the Asphaltierungs-device invention is characterized by the feature combination that the curable composition metered by means of at least one controllable outlet opening in a created by the milling recess in the top layer of the roadway can be introduced, and a reservoir for additional granules above and in the direction of travel behind the milling drum is arranged and granules to be added from the reservoir via a rotatably mounted metering shaft is conveyed to ensure a homogeneous distribution of the granules over the entire width of a cavity to be filled a road surface, wherein the rotational speed of the metering shaft is adjustable to the amount to specify additional granules, achieved that at least a part of the required for the formation of raw cold asphalt sand / gravel is replaced by provided by means of milling the surface layer of the road surface asphalt granules, so that the amount of sand / gravel is either greatly reduced compared to a conventional repair of damaged areas or additional sand / gravel depending on the circumstances is also completely unnecessary.
Die Fräseinrichtung ist vorzugsweise von einer rotierbaren zylindrischen Trommel gebildet, deren Oberfläche mit einer Mehrzahl von Asphalt abtragenden Fräselementen versehen ist. Insbesondere ist die Frästrommel dabei vorzugsweise in Fahrtrichtung vor dem Basis-Chassis angeordnet derart, dass die Achse der Frästrommel senkrecht zur Fahrtrichtung orientiert ist, um bei Rotation der Trommel eine hohlquaderförmige Aussparung in der Deckschicht auszubilden.The milling device is preferably formed by a rotatable cylindrical drum whose surface is provided with a plurality of asphalt-removing milling elements. In particular, the milling drum is preferably arranged in the direction of travel in front of the base chassis such that the axis of the milling drum is oriented perpendicular to the direction of travel to a rotation of the drum form a hollow cuboid recess in the cover layer.
Gemäß einer wichtigen bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung ist vorgesehen, dass die Frästrommel gegenläufig zur Drehrichtung der Antriebsräder betrieben ist.According to an important preferred embodiment of the device according to the invention it is provided that the milling drum is operated in opposite directions to the direction of rotation of the drive wheels.
Ein Vorratsbehälter für Emulsion ist vorzugsweise ebenfalls oberhalb und in Fahrtrichtung hinter der Frästrommel angeordnet, wobei an dem Rahmen eine Mehrzahl von Düsen zum Versprühen von Emulsion angebracht sind, um ein Gemisch aus zerkleinertem gebrochenem Asphalt (Gestein plus Bitumen) und zugesetztem Granulat während eines Einbringens in eine auszufüllende Höhlung einer Fahrbahnoberfläche kontinuierlich und homogen mit Emulsion zu besprühen.An emulsion reservoir is also preferably disposed above and in the direction of travel behind the milling drum, with a plurality of emulsion-spraying nozzles attached to the frame to form a mixture of crushed crushed asphalt (rock plus bitumen) and added granules during introduction into To spray a cavity of a road surface to be filled continuously and homogeneously with emulsion.
Gemäß einer weiteren wichtigen bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung ist vorgesehen, dass die Frästrommel in einem Rahmen drehbar gelagert ist, der eine rotative Elemente enthaltende mechanische Einheit bildet.According to another important preferred embodiment of the device according to the invention it is provided that the milling drum is rotatably mounted in a frame which forms a mechanical unit containing rotary elements.
Der Rahmen ist dabei vorzugsweise gelagert, um ein erstes Ende der Achse der Frästrommel gegenüber einem zweiten Ende der Achse der Frästrommel anzuheben oder abzusenken. Des Weiteren ist der Rahmen vorzugsweise quer zur Fahrtrichtung horizontal verschieblich gelagert, um eine seitliche Verschiebung der Frästrommel zu bewirken, und über eine Trapez-Gewindespindel vertikal verschiebbar gelagert, um eine Frästiefe der Frästrommel vorzugeben.The frame is preferably mounted to raise or lower a first end of the axis of the milling drum relative to a second end of the axis of the milling drum. Furthermore, the frame is preferably mounted horizontally displaceable transversely to the direction of travel in order to effect a lateral displacement of the milling drum, and mounted vertically displaceable via a trapezoidal threaded spindle in order to specify a cutting depth of the milling drum.
Der Vorratsbehälter kann ausgelegt sein, um ein Sand/Kies-Gemisch zu enthalten, das gegebenenfalls einem zur Bildung eines ausgehärteten Kalt-Asphalts benötigten Roh-Kalt-Asphalt beizumischen ist.The reservoir may be configured to contain a sand / gravel mixture, optionally one for formation a hardened cold asphalt is required to mix raw cold asphalt.
Die Fördereinrichtung kann ausgelegt sein, um das von der Fräseinrichtung gefräste Asphalt-Granulat in die Speichereinrichtung zu fördern. Alternativ kann die Fördereinrichtung ausgelegt sein, um das von der Fräseinrichtung gefräste Asphalt-Granulat in die Mischzone zu fördern.The conveying device can be designed to convey the asphalt granules milled by the milling device into the storage device. Alternatively, the conveyor may be designed to convey the asphalt granules milled by the milling device into the mixing zone.
Gemäß einer weiteren bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung ist eine Zerkleinerungseinrichtung vorgesehen, mittels derer das von der Fräseinrichtung gelieferte Asphalt-Granulat weiter zerkleinerbar ist.According to a further preferred embodiment of the device according to the invention, a comminuting device is provided, by means of which the asphalt granulate delivered by the milling device can be further comminuted.
Die Zerkleinerungseinrichtung kann zwei in vorgegebenem Abstand parallel angeordnete und dabei einen Zwischenraum bildende rotierbare Trommeln enthalten, die in Fahrtrichtung hinter der Fräseinrichtung angeordnet sind und deren Achsen senkrecht zur Fahrtrichtung orientiert sind, wobei der Zwischenraum zwischen den Trommeln als Zerkleinerungszone für Asphalt-Granulat vorgesehen ist.The comminution device may comprise two rotatable drums arranged in parallel at a predetermined distance and forming a gap, which are arranged behind the milling device in the direction of travel and whose axes are oriented perpendicular to the direction of travel, the space between the drums being provided as comminution zone for asphalt granules.
Gemäß einer weiteren wichtigen bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung ist an dem Basis-Chassis ein Anpresselement ausgebildet, mittels dessen ein vorgebbarer Druck auf eine in eine Aussparung einer Fahrbahn-Deckschicht eingebrachte aushärtbare Masse aufbringbar ist, um für ein Aushärten Wasser aus der Bitumen-Emulsion der aushärtbaren Masse auszutragen.According to another important preferred embodiment of the device according to the invention a pressing element is formed on the base chassis, by means of which a specifiable pressure on a introduced into a recess of a road surface layer curable composition can be applied to cure for water from the bitumen emulsion to dissipate curable mass.
Das Anpresselement ist vorzugsweise von einer Bohle gebildet, die ausgelegt ist, um eine Anpressdruck im Bereich von 1 bar bis 100 bar auf die aushärtbare Masse auszuüben.The pressing element is preferably formed by a screed, which is designed to exert a contact pressure in the range of 1 bar to 100 bar on the curable composition.
Grundsätzlich besteht zum einen die Möglichkeit des Vermischens der recycelten Asphaltschicht mit den Zusatzstoffen und Bindemitteln direkt am Boden, indem mittels einer rotierenden Einrichtung eine Vermischung der einzelnen Stoffe stattfindet.Basically, on the one hand there is the possibility of mixing the recycled asphalt layer with the additives and binders directly on the ground, by means of a rotating device, a mixing of the individual substances takes place.
Dazu muss das abgetragene und recycelte Asphaltmaterial in eine definierte Lage (Länge und Höhe) gebracht werden. Entsprechend der Fahrgeschwindigkeit und der Fehlmenge zum kompletten Verfüllen der Schadstelle sind dann in einer Steuer- und Regelungseinheit die entsprechenden Zusatzstoffe und Bindemittel in berechneter Menge dem Granulat der abgetragenen Asphaltschicht zuzuführen und mittels einer geeigneten Förder-Einrichtung wie Wendel, Förderschnecke o.ä. in definierter Höhe der Einbaubohle zuzuführen.For this purpose, the removed and recycled asphalt material must be brought into a defined position (length and height). Corresponding to the driving speed and the shortage for complete filling of the damaged area, the corresponding additives and binders are then added in a calculated amount to the granules of the removed asphalt layer in a control and regulation unit and by means of a suitable conveying device such as helix, screw conveyor or the like. to feed in a defined height of the screed.
Eine andere Möglichkeit besteht in einem Einfüllen der abgetragenen und zerkleinerten Asphaltschicht in einen oben liegenden Speicherbehälter, in dem dann ein definiertes Vermischen des Asphalt-Granulats mit den Zusatzstoffen und dem Bindemittel erfolgt.Another possibility is to fill the abraded and crushed asphalt layer into an overhead storage container in which a defined mixing of the asphalt granulate with the additives and the binder takes place.
Vor der Einbaubohle ist das vermischte Material in der berechneter definierter Menge in die Schadstelle einzubringen, damit die Schadstelle vor einem Druckbeaufschlagen und Glätten gleichmäßig befüllt wird.Before the screed, the mixed material in the calculated defined amount in the damaged area is introduced so that the damaged area is filled evenly before pressurizing and smoothing.
Beispielsweise kann eine in Querrichtung zur Fahrtrichtung verfahrbare mechanische Einrichtung unterhalb der Vermischungseinrichtung mit einer feststehenden Öffnung als Auslassöffnung Verwendung finden, damit immer eine definierte Materialmenge an der richtigen Stelle vor der Einbaubohle zur Verfügung steht.For example, one may be transverse to the direction of travel find movable mechanical device below the mixing device with a fixed opening as an outlet use, so that there is always a defined amount of material in the right place in front of the screed available.
Alternativ können auch eine Mehrzahl von Auslassöffnungen mit einzelnen ansteuerbaren Auslasselementen unterhalb der Vermischungseinheit Verwendung finden, welche über eine Steuer- und Regelungseinrichtung so lange geöffnet werden, um Material an der richtigen Menge und Lage in eine Schadstelle einzubringen.Alternatively, a plurality of outlet openings can be used with individual controllable outlet elements below the mixing unit, which are opened over a control and regulating device so long as to introduce material in the correct amount and location in a damaged area.
Gemäß einer weiteren wichtigen bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung ist eine hydrostatische Lenkung vorgesehen, mit einer Verbrennungsmotor-Einrichtung für eine Energieerzeugung zum Betreiben zweier separater Axialkolben-Pumpen, die jeweils für einen Betrieb eines jeweils zugeordneten, hydraulisch betriebenen Radialkolben-Motors ausgelegt sind.According to another important preferred embodiment of the device according to the invention, a hydrostatic steering is provided with an internal combustion engine device for generating energy for operating two separate axial piston pumps, which are each designed for operation of a respective associated, hydraulically operated radial piston motor.
Die hydrostatische Lenkung enthält vorzugsweise jeweils geschlossenes Kreislaufsystem für jeweils eine Axialkolben-Pumpe und einem Radialkolben-Motor. Dabei ist vorzugsweise über eine variabel einstellbare Fördermenge des Hydrauliköls einer Axialkolben-Pumpe die Drehzahl eines Radialkolben-Motors einstellbar.The hydrostatic steering system preferably contains in each case a closed circulation system for in each case one axial piston pump and one radial piston motor. In this case, preferably via a variably adjustable delivery rate of the hydraulic oil of an axial piston pump, the speed of a radial piston motor is adjustable.
Des Weiteren ist eine Axialkolben-Pumpe vorzugsweise mit einer elektrisch verstellbar gelagerten Taumelscheibe versehen, über die das Volumen und damit die Fördermenge der Axialkolben-Pumpe einstellbar ist. Auf diese weise ist eine sehr effektive Seitenlenkung gegeben, die sogar eine Drehung auf der Stelle ermöglicht.Furthermore, an axial piston pump is preferably provided with an electrically adjustable mounted swash plate, via which the volume and thus the flow rate of the axial piston pump is adjustable. In this way is a very effective side steering given that even allows rotation on the spot.
Eine Axialkolben-Pumpe ist vorzugsweise ausgelegt, um einen maximalen Druck von etwa 400 Bar zu erzeugen.An axial piston pump is preferably designed to produce a maximum pressure of about 400 bar.
Des Weiteren ist ein Hydraulikmotor vorzugsweise im Bereich der Mitte eines Fahrzeuges angeordnet, wobei eine Kette ein jeweils vorderes und hinteres Rad der betreffenden Seite des Fahrzeuges antreibt.Furthermore, a hydraulic motor is preferably arranged in the region of the center of a vehicle, wherein a chain drives a respective front and rear wheel of the relevant side of the vehicle.
Die erfindungsgemäße Vorrichtung wird im Folgenden anhand einer bevorzugten Ausführungsform erläutert, die in der Figur der Zeichnung dargestellt ist. Darin zeigt:
- Fig. 1
- eine bevorzugte Ausführungsform der erfindungsgemäßen Kalt-Asphaltier-Vorrichtung in einer Seitenansicht.
- Fig. 1
- A preferred embodiment of the cold Asphaltier device according to the invention in a side view.
Die in
Das Basis-Chassis 110 ist mit einem Vorratsspeicher 120 zum Speichern von Bitumen in Form einer Emulsion sowie erstelltem Granulat sowie Zusatz-Granulat versehen. Das Basis-Chassis 110 weist des Weiteren eine Fräseinrichtung 130 zum Entfernen und Zerkleinern von Deckschichtteilen aus der Nachbarschaft einer Schadstelle einer Fahrbahn auf, wobei im Wege der Zerkleinerung die Herstellung eines Granulats erfolgt. Der Vorratsspeicher 120 ist ausgelegt, um neben der Bitumenemulsion auch ein Sand/Kies-Gemisch zu enthalten.The
Des Weiteren enthält das Basis-Chassis 110 eine Fördereinrichtung zum Fördern des Granulats in eine Mischzone 140, in der ein Vermischen des Granulats mit wenigstens der Bitumenemulsion zum Bilden einer aushärtbaren Masse erfolgt.Furthermore, the
Die aushärtbare Masse ist dann mittels einer steuerbaren Auslassöffnung 150 dosiert in eine mittels der Fräseinrichtung 130 geschaffene Aussparung in der Deckschicht der Fahrbahn einbringbar.The hardenable mass is then metered by means of a controllable outlet opening 150 into a created by means of the
Die Fräseinrichtung 130 ist von einer rotierbaren zylindrischen Trommel gebildet, deren Oberfläche mit einer Mehrzahl von Asphalt abtragenden Fräselementen 131 versehen ist. Die Trommel ist dabei in Fahrtrichtung vor dem Basis-Chassis 110 angeordnet, und die Achse der Trommel ist senkrecht zur Fahrtrichtung orientiert, um bei Rotation der Trommel eine hohlquaderförmige Aussparung in der Deckschicht auszubilden.The
Die Fördereinrichtung ist ausgelegt, um das von der Fräseinrichtung 130 gefräste Asphalt-Granulat in den Vorratsspeicher 120 zu fördern.The conveying device is designed to convey the asphalt granulate milled by the
Des Weiteren ist unterhalb der Mischzone 140 an dem Basis-Chassis 110 eine Zerkleinerungseinrichtung 160 vorgesehen, mittels derer das von der Fräseinrichtung 130 gelieferte Asphalt-Granulat weiter zerkleinerbar ist.Furthermore, a
Die Zerkleinerungseinrichtung 160 enthält zwei in vorgegebenem Abstand parallel angeordnete und dabei einen Zwischenraum bildende rotierbare Trommeln, die in Fahrtrichtung hinter der Fräseinrichtung 130 angeordnet sind und deren Achsen senkrecht zur Fahrtrichtung orientiert sind, wobei der Zwischenraum zwischen den Trommeln als Zerkleinerungszone für Asphalt-Granulat vorgesehen ist.The
Im in Fahrtrichtung hinteren Bereich des Basis-Chassis 110 ist ein Anpresselement ausgebildet, mittels dessen ein vorgebbarer Druck auf eine in eine Aussparung einer Fahrbahn-Deckschicht eingebrachte aushärtbare Masse aufbringbar ist, um für ein Aushärten Wasser aus der Bitumen-Emulsion der aushärtbaren Masse auszutragen.In the rear direction of the
Das Anpresselement 170 ist von einer Bohle gebildet, die ausgelegt ist, um eine Anpressdruck im Bereich von 1 bar bis 100 bar auf die aushärtbare Masse auszuüben.The
Das oben erläuterte Ausführungsbeispiel der Erfindung dient lediglich dem Zweck eines besseren Verständnisses der durch die Ansprüche vorgegebenen erfindungsgemäßen Lehre, die als solche durch das Ausführungsbeispiel nicht eingeschränkt ist.The above-described embodiment of the invention is only for the purpose of better understanding of the teaching of the invention predetermined by the teaching, which is not limited as such by the embodiment.
Claims (19)
- A motor-driven mobile device (100) for cold-mix asphalt paving of road surfaces, for the elimination of damaged areas in the region of the paving of a roadway, wherein a basic chassis (110) mounted on wheels is provided with a storage unit (120) for the storage of bitumen in the form of an emulsion, wherein said basic chassis (110) is provided with a milling device (130) for removing and crushing particles from the vicinity of a damaged area to form granulated material from the paving layer of a roadway and is also provided with a conveyor for the discharge of said granulated material to a mixing unit (140), in which said granulated material is blended with at least the bitumen emulsion for the formation of a curable composition, characterized in that that said curable composition is metered through at least one controllable outlet orifice (150) to a recess formed in the paving layer of the roadway by means of said milling device (130), and a storage unit for supplementary granulated material is disposed above, and to the rear of, said milling drum (130), as regarded in the direction of travel, and said granulated material to be added is capable of being transported from said storage unit via a rotatably mounted metering shaft for the purpose of applying evenly distributed granulated material over the entire width of a road surface cavity to be filled, wherein the speed of rotation of said metering shaft is adjustable for the purpose of setting the rate of flow of said supplementary granulated material.
- The device as defined in claim 1, characterized in that said milling device (130) is formed by a rotatable cylindrical drum, whose surface is equipped with a plurality of asphalt-cutting elements (131).
- The device as defined in claim 2, characterized in that said milling drum (130) is disposed ahead of said basic chassis (110), as regarded in the direction of travel, and the axis of the drum is oriented at right angles to the direction of travel, so as to form, during rotation of the drum, a hollow rectangular recess in said paving.
- The device as defined in claim 2 or claim 3, characterized in that said milling drum (130) is operated counter-rotatory to the driving wheels.
- The device as defined in any one of the previous claims, characterized in that a storage unit (120) for said emulsion is disposed likewise above, but to the rear of, said milling drum (130), as regarded in the direction of travel, and a plurality of nozzles are mounted on the frame for the purpose of atomizing said emulsion, in order to spray emulsion continuously and evenly onto a mix of crushed asphalt (rock plus bitumen) and added granulated material while said mix is being fed to a road surface cavity to be filled.
- The device as defined in any one of claims 2 to 5, characterized in that said milling drum (130) is rotatably mounted in a frame forming a mechanical unit containing rotary elements.
- The device as defined in any one of claims 2 to 6, characterized in that said frame is mounted so as to raise or lower a first end of the axle of said milling drum (130) relatively to a second end of said axle of said milling drum (130).
- The device as defined in any one of claims 2 to 7, characterized in that said frame is horizontally displaceably mounted at right angles to the direction of travel, so as to produce a lateral shift of said milling drum (130).
- The device as defined in any one of claims 2 to 8, characterized in that said frame is mounted for vertical displacement via a trapezoidal screw-threaded spindle in order to set a milling depth of said milling drum (130).
- The device as defined in any one of the previous claims, characterized in that said conveyor is adapted to discharge said granulated asphalt material milled by said milling device (130) into said storage unit (120).
- The device as defined in any one of the previous claims, characterized in that said conveyor is adapted to discharge the granulated asphalt material milled by said milling device (130) into said mixing unit.
- The device as defined in any one of the previous claims, characterized in that comminuting equipment (160) is provided, by means of which said granulated asphalt material delivered by said milling device (130) can be further disintegrated.
- The device as defined in claim 12, characterized in that said comminuting equipment (160) comprises two rotatable parallel drums interspaced at a specified distance to form a gap therebetween, which drums are disposed to the rear of said milling device (130), as regarded in the direction of travel, with their axes oriented at right angles to the direction of travel, said gap being provided between said drums to form a crushing zone for asphalt.
- The device as defined in any one of the previous claims, characterized in that a pressure-generating element (170) is formed on said basic chassis (110), by means of which a predefined pressure can be applied to a curable composition fed to a recess in roadway paving in order to expel water from said bitumen emulsion in the curable composition to effect curing of the same.
- The device as defined in claim 14, characterized in that said pressure-generating element (170) is formed by a plank adapted to apply to the curable composition a surface pressure ranging from 1 bar to 100 bar.
- The device as defined in any one of the previous claims, characterized in that hydrostatic steering is provided comprising an internal combustion engine system for the production of energy for operating two separate axial piston pumps, each of which is adapted to operate an associated hydraulically driven radial piston engine.
- The device as defined in claim 16, characterized in that a closed loop system is provided for each axial piston pump and each radial piston engine.
- The device as defined in claim 16 or claim 17, characterized in that the rotational speed of a radial piston engine can be varied by varying the rate of flow of the hydraulic oil delivered by an axial piston pump.
- The device as defined in any one of claims 16 to 18, characterized in that an axial piston pump is provided with an electrically variably mounted swashplate, by means of which the volume and thus the delivery rate of the axial piston pump can be adjusted.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011114035 | 2011-09-08 |
Publications (2)
Publication Number | Publication Date |
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EP2568079A1 EP2568079A1 (en) | 2013-03-13 |
EP2568079B1 true EP2568079B1 (en) | 2014-01-08 |
Family
ID=46826211
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20120006259 Not-in-force EP2568079B1 (en) | 2011-09-08 | 2012-09-05 | Cold asphalting device |
Country Status (2)
Country | Link |
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EP (1) | EP2568079B1 (en) |
DE (1) | DE102012108224A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108867250B (en) * | 2018-07-19 | 2021-01-26 | 重庆文理学院 | Thermal regeneration vehicle suitable for multilayer asphalt pavement |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2606801B1 (en) * | 1986-11-18 | 1989-03-10 | Colas Sa | PROCESS FOR COLD REGENERATION OF THE UPPER LAYERS OF PAVEMENTS AND BINDERS FOR THE IMPLEMENTATION OF THIS PROCESS |
IT8819093A0 (en) * | 1988-01-15 | 1988-01-15 | Wirtgen Macchine Srl | PROCEDURE FOR REGENERATION OF A BITUMINOUS CONGLOMERATE ROAD SURFACE WITH COLD APPLICATION OF RECYCLED COVERING MATERIAL. |
GB2392190B (en) * | 2002-08-16 | 2005-12-21 | Roads Europ Ltd | Improved road repair systems |
US7004675B2 (en) * | 2003-03-06 | 2006-02-28 | Carolina P&P, Llc | Pavement recycling machine and method of recycling pavement |
AT6869U3 (en) * | 2003-12-23 | 2005-01-25 | Hermann Boeckle | DEVICE FOR CREATING STABILIZED PILLAR LAYERS ON ECONOMIC PATHS |
DE202011002005U1 (en) * | 2011-01-24 | 2011-04-28 | Schlottmann, Alfred | Compact road damage repair machine |
-
2012
- 2012-09-05 EP EP20120006259 patent/EP2568079B1/en not_active Not-in-force
- 2012-09-05 DE DE201210108224 patent/DE102012108224A1/en not_active Withdrawn
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EP2568079A1 (en) | 2013-03-13 |
DE102012108224A1 (en) | 2013-03-14 |
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