EP2567809B1 - Method for cutting a web for the production of blanks for bottle cap skirts - Google Patents
Method for cutting a web for the production of blanks for bottle cap skirts Download PDFInfo
- Publication number
- EP2567809B1 EP2567809B1 EP20120306058 EP12306058A EP2567809B1 EP 2567809 B1 EP2567809 B1 EP 2567809B1 EP 20120306058 EP20120306058 EP 20120306058 EP 12306058 A EP12306058 A EP 12306058A EP 2567809 B1 EP2567809 B1 EP 2567809B1
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- EP
- European Patent Office
- Prior art keywords
- blanks
- cutting
- blank
- edges
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0086—Making hollow objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2301/00—Details of blanks
- B65D2301/10—Blanks mutually positioned to minimise waste material upon cutting out the individual blank from a continuous or large sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D41/00—Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
- B65D41/62—Secondary protective cap-like outer covers for closure members
Definitions
- the present invention relates to a cutting method of a strip for producing blanks for skirts of bottle caps. It has applications in the field of bottling, including champagne drinks whose neck closure device is covered with a cap.
- the caps covering the closure devices of bottles are made of relatively expensive materials in order to give a luxurious appearance to said bottles.
- Metallic materials are generally used for these caps, which furthermore comprise devices for assisting their opening / tearing, as well as various indications. In addition to their intrinsic cost, these caps must be made and arranged on the bottles in a relatively precise manner so that the devices and indications can perform their functions.
- caps are generally made by winding on itself around a conical mandrel of a shape called blank to form a skirt whose upper end, the one of smaller diameter of the two opposite ends of the skirt, is then closed either by folding of said end, or by fixing a cap, or head washer, reported.
- flank resulting from the cutting and intended to form the skirt of the cap has a contoured shape whose edges can not all adjust to the shape of the band and other blanks to be cut along the band. As a result, a significant portion of the web material is eliminated to obtain the blanks, which increases the manufacturing costs.
- the uncoiled blank has a truncated triangular general shape at its top and some of its four edges are generally curved.
- the cutting of a blank in a strip of material causes a loss of material of about 16% of the surface, or more.
- the present invention aims to optimize the realization of blanks reducing material losses.
- the blanks are arranged in pairs and head-to-tail over the width of the strip of material that is cut to form the blanks.
- this cutting of the strip is done firstly between the blanks of the pair so as to form two alignments or subbands of aligned blanks and in the same direction according to the length of the sub-band. band each of which will subsequently be used to produce the individual blanks.
- the gains in material (area) are at least 10% compared to traditional processes without counting the increase in production rate that is obtained.
- the invention relates to a method of cutting a strip sheet of simple material or complexed for producing blanks intended to form, after shaping, each a bottle cap skirt, characterized in that the blanks are cut from an arrangement of the blanks in pairs (s), the two blanks of the pair being upside-down according to the width of the web sheet and the blanks being aligned in line along the length of the web sheet according to claim 1.
- the invention may be implemented in a machine specially configured for cutting blanks and, in a particular embodiment, sub-strips of blanks aligned along the length and resulting from the cutting of a strip between the two blanks. each pair along a triangular periodic shaped cutting line along the length of the strip.
- this machine for producing blanks or subbands for aligning blanks from a web sheet of simple or complexed material comprises means specifically intended to produce at least sub-bands of alignments of blanks by the method of the invention and wherein the blanks are cut from a pairwise arrangement of the blanks, the two blanks of the pair being upside-down depending on the width of the web sheet and the blanks being aligned in line along the length of the strip sheet.
- the invention makes it possible to obtain blanks directly obtained by the method of the invention, either in the form of an alignment of blanks in a sub-band, or as individual blanks.
- the edges of the blanks have been called in order to facilitate the understanding of the invention.
- the upper edge of the blank corresponds to the edge which will be at the narrow top of the conical skirt once the blank wound.
- the lower edge of the blank corresponds to the edge which will be at the broad base of the conical skirt once the blank rolled.
- the upper and lower edges are curved, concave for the upper and convex for the inferior. This denomination is purely explanatory and can not limit the invention in any way whatsoever.
- the first side edge and the second side edge of the blank are the two opposite edges which will come into contact with each other during the winding of the blank on itself to form the conical skirt.
- the side edges are straight edges.
- the first and second lateral edges are called edges which always have the same position relative to the upper and lower edges and on the same face of the strip where the blanks are formed.
- there are two first side edges of two blanks of a head-to-tail pair across the width of the band which are common / in contact with each other.
- the two second side edges of this same pair are at opposite ends of the width of the strip and are parallel to each other and to the two lateral edges of the strip, whether or not they coincide with these borders.
- the web that is cut to form blanks typically has printed patterns as well as possibly raised patterns and / or functional embodiments such as tear lines, tear-off aids, and the like. It is therefore necessary that the cutting is carried out under precise conditions both when the format of the blanks that the position of the cutting lines on the tape.
- the strip 1 of material which can be simple, for example sheet metal, or complex, for example plastic-metal-plastic laminate sheet, and which can be stored rolled up on itself, has been unwound over a certain length and There is shown the shapes of the blanks 5a-6a, 5b-6b, 5c-6c, which will be made there.
- the strip has two lateral edges 2, 3 straight and parallel to each other along the width of the strip 1.
- a single pair 5a-6a or 5b-6b or 5c-6c blanks is provided over the width of the strip, in other modalities two or more pairs of blanks can be provided. In each pair, the blanks are upside down, so inverted.
- the blanks of each pair are in the same direction. It follows that on the Figure 1 we have a first alignment 5a-5b-5c blanks on a first lateral side of the strip along its length (along the edge 3) and a second alignment 6a-6b-6c, inverse of the previous, on the other side side of the strip along its length (along the border 2). Thus, when the two blanks of each pair are separated by a median cut along the strip, two aligned blank subbands with the same direction are obtained on said sub-band.
- Each blank has a generally trapezoidal or truncated triangular shape having four substantially opposite edges in pairs with two opposite straight edges corresponding to a first side edge 9 of the skirt and a second side edge 10 of the skirt, and two opposite curved edges of which one, the upper edge 8 of the blank, is of smaller width than the other, the lower edge 7 of the blank, said blank being intended to be folded on itself with joining and partial overlapping of the two side edges to form the skirt.
- each pair of blanks for example 5a-6a
- the two blanks 5a, 6a are inverted, head-to-tail, and their first right side edges 9 are in contact with each other and, on the other hand, their second edges side are opposed and form, directly or not, the two edges 2, 3 of the strip.
- a narrow line 4 of material separates the edge of the second lateral edge of the blank, this narrow line 4 may comprise pins being removed for producing the skirt.
- the Figure 2 allows to visualize the longitudinal cutting line 13 of the strip which splits in two each of the pairs of the band to form two sub-bands of blanks aligned in the same direction in each sub-band.
- the longitudinal cutting line has a periodic sawtooth / triangular shape. This triangular shape is asymmetrical with a long side 11 and a small side 12.
- the long side 11 of the cut passes along the first side edges 9 separating each pair of blanks.
- the small side 12 of the cut passes between two portions of the lower edges 7 of blanks of adjacent pairs along the band, for example between the lower edges of the blanks 6a and 5b.
- the two lines 14 for cutting the narrow lines 4 of material have also been represented along the two edges 2, 3 of the strip 1. In other embodiments, these narrow lines of material which are cut do not exist. or only one is provided along only one of the two borders.
- Figure 7 allows to visualize the application of the invention to the production of two pairs of blanks over the width of a strip, a longitudinal linear cutting line straight, 14 'along the strip being provided towards the middle of the strip to separate the pairs of blanks. In the course of the process, four aligned lined subbands were produced.
- the Figure 4 allows to better see the relationship of the short side 12 of the longitudinal cutting line 13 relative to the edges of the blanks of the pair 5a-6a and the pair 5b-6b of blanks.
- the cutting line in its small side 12 passes away from the parts corresponding to lower edges 7 of the blanks 6a and 5b and it follows that if it is desired to obtain a blank whose limits correspond to the different edges, it will be necessary to cut the surplus material on both sides of the small side 12 and the part of the corresponding lower edge 7.
- the small side 12 of the cutting line 13 is moved to coincide with one of the lower edges of the two corresponding blanks.
- the excess material is left on the lower edge (s) in the skirt, alternatively it can be folded under the skirt.
- connection areas between the short side 12 and the long side 11 of the longitudinal cutting line are rounded 26. In variants they are angular.
- This longitudinal cutout 13 is obtained by using a continuous cutting apparatus with rotating rollers and against rollers between which the band is circulated. At least one of the cylinder and the counter-cylinder has at least one cutting cavity. Means for synchronizing the rotation of the roll and counter roll with printed patterns of the web or other devices made on the web are implemented. For this purpose, marks may be printed or made along the two borders 2, 3 of the strip 1 as shown Figure 5 .
- the Figure 3 schematizes the transverse cutting lines 15 for separating the blanks from each other.
- the machine for manufacturing the caps receives individual blanks resulting from the longitudinal and transverse cuts of the web of material in one or more other upstream machines.
- a subband of aligned blanks is received and placed in a downstream machine (represented symbolically at 15) for transverse cutting and possible formatting of the individual blanks that arrive at 16.
- the machine for manufacturing the caps comprises a series of forming cones 22 on which the blanks are wound at 17 and the top of the skirt 23 thus obtained is formed by forming supports 18.
- a head washer removal tool is implemented and forming said head at 20 by a forming support to obtain the cap 24 which is ejected from the machine for making the caps.
- the present invention is not limited to the particular embodiments described above, but extends to all variants and equivalents according to the scope of the claims.
- the invention can be declined according to many other possibilities without departing from the scope defined by the claims.
- the small side of the periodic triangle of the longitudinal asymmetric triangular periodic cutting line is split in order to directly format the portions of the lower edges of the corresponding blanks.
- Asymmetric longitudinal is split to separate the blanks of each pair by a thin line of material.
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Description
La présente invention concerne un procédé de découpage d'une bande pour la réalisation de flans pour jupes de coiffes de bouteilles. Elle a des applications dans le domaine de l'embouteillage, notamment des boissons de type Champagne dont le dispositif de fermeture du goulot est recouvert d'une coiffe.The present invention relates to a cutting method of a strip for producing blanks for skirts of bottle caps. It has applications in the field of bottling, including champagne drinks whose neck closure device is covered with a cap.
Les coiffes recouvrant les dispositifs de fermeture de bouteilles notamment de Champagne sont réalisées dans des matériaux relativement couteux afin de donner un aspect luxueux aux dites bouteilles. On met généralement en oeuvre pour ces coiffes des matériaux métallisés qui comportent en outre des dispositifs d'aide à leur ouverture/déchirure ainsi que des indications diverses. Outre leur coût intrinsèque, ces coiffes doivent être réalisées et disposées sur les bouteilles de manière relativement précise afin que les dispositifs et indications puissent assurer leurs fonctions.The caps covering the closure devices of bottles, especially Champagne, are made of relatively expensive materials in order to give a luxurious appearance to said bottles. Metallic materials are generally used for these caps, which furthermore comprise devices for assisting their opening / tearing, as well as various indications. In addition to their intrinsic cost, these caps must be made and arranged on the bottles in a relatively precise manner so that the devices and indications can perform their functions.
Ces coiffes sont généralement réalisées par enroulement sur elle même autour d'un mandrin conique d'une forme appelée flan afin de former une jupe dont l'extrémité supérieure, celle de diamètre le plus réduit des deux extrémités opposées de la jupe, est ensuite fermée, soit par repliement de ladite extrémité, soit par fixation d'un chapeau, ou rondelle de tête, rapporté.These caps are generally made by winding on itself around a conical mandrel of a shape called blank to form a skirt whose upper end, the one of smaller diameter of the two opposite ends of the skirt, is then closed either by folding of said end, or by fixing a cap, or head washer, reported.
Ces opérations se déroulent dans un contexte industriel où les cadences et la qualité du résultat doivent être élevées. On met donc en général en oeuvre des procédés en continu à partir d'une feuille de matériau sous forme d'une bande que l'on découpe après les éventuelles réalisations antérieures du type impression de motifs, réalisation/installation d'accessoires (lignes de fragilisation, tire-fil...).These operations take place in an industrial context where the rates and the quality of the result must be high. Continuous processes are therefore generally carried out from a sheet of material in the form of a strip which is cut after any previous embodiments of the type of pattern printing, production / installation of accessories (lines of embrittlement, pull-wire ...).
Or le flanc résultant du découpage et destiné à former la jupe de la coiffe présente une forme contournée dont les bords ne peuvent pas tous s'ajuster à la forme de la bande et aux autres flans à découper le long de la bande. Il en résulte qu'une partie significative du matériau de la bande est éliminé pour l'obtention des flans, ce qui augmente les coûts de fabrication.Or the flank resulting from the cutting and intended to form the skirt of the cap has a contoured shape whose edges can not all adjust to the shape of the band and other blanks to be cut along the band. As a result, a significant portion of the web material is eliminated to obtain the blanks, which increases the manufacturing costs.
En effet, le flan non enroulé présente une forme générale triangulaire tronquée à son sommet et certains de ses quatre bords sont généralement incurvés. Il en résulte que le découpage d'un flan dans une bande de matériau entraine une perte de matière d'environ 16% de la surface, voire plus.Indeed, the uncoiled blank has a truncated triangular general shape at its top and some of its four edges are generally curved. As a result, the cutting of a blank in a strip of material causes a loss of material of about 16% of the surface, or more.
La présente invention a pour but d'optimiser la réalisation des flans en réduisant les pertes de matière. A cette fin, les flans sont disposés par paires et tête-bêche sur la largeur de la bande de matériau que l'on découpe pour former les flans. De plus, dans une modalité de réalisation, ce découpage de la bande se fait dans un premier temps entre les flans de la paire afin de former deux alignements ou sous-bandes de flans alignés et dans le même sens selon la longueur de la sous-bande dont chacune servira ultérieurement à la réalisation des flans individuels. Grace à l'invention, les gains en matière (surface) sont d'au moins 10% par rapports aux procédés traditionnels sans compter l'augmentation de cadence de production qui est obtenue. Parmi ces procédés traditionnels, on peut mentionner ceux décrits dans
Ainsi, l'invention concerne un procédé de découpage d'une feuille en bande de matériau simple ou complexé pour la réalisation de flans destinés à former, après sa mise en forme, chacun une jupe de coiffe de bouteille, caractérisé en ce que les flans sont découpés à partir d'un agencement des flans par paire(s), les deux flans de la paire étant tête-bêche suivant la largeur de la feuille en bande et les flans étant alignés à la file suivant la longueur de la feuille en bande, selon la revendication 1.Thus, the invention relates to a method of cutting a strip sheet of simple material or complexed for producing blanks intended to form, after shaping, each a bottle cap skirt, characterized in that the blanks are cut from an arrangement of the blanks in pairs (s), the two blanks of the pair being upside-down according to the width of the web sheet and the blanks being aligned in line along the length of the web sheet according to
Dans divers modes de mise en oeuvre de l'invention, les moyens suivants pouvant être utilisés seuls ou selon toutes les combinaisons techniquement possibles, sont employés :
- les deux flans tête-bêche de la paire suivant la largeur sont accolés entre eux, le long d'un bord latéral commun,
- les deux flans tête-bêche de la paire suivant la largeur sont séparés entre eux par un mince trait de matière, le long de leurs bords latéraux en correspondance, ledit trait de matière étant éliminé par la suite,
- le flan présente une forme globalement trapézoïdale comportant quatre bords sensiblement opposés deux à deux avec deux bords droits opposés correspondant à un premier bord latéral et un second bord latéral, et deux bords incurvés opposés dont l'un, le bord supérieur, est de largeur plus petite que l'autre, le bord inférieur, ledit flan étant destiné à être replié sur lui-même avec accolement et recouvrement partiel des deux bords droits latéraux pour former la jupe et, dans une paire, les flans sont inversés entres-eux, tête-bêche, de manière à ce que le premier bord latéral du premier flan soit au contact du premier bord latéral du second flan de la paire, et le second bord latéral du premier flan et le second bord latéral du second flan de la paire soient parallèles entre eux et aux bords latéraux de la bande,
- le découpage entre les deux flans des paires d'un alignement de paires le long de la bande se fait par découpage longitudinal selon un trait de découpage périodique triangulaire asymétrique, le long coté des triangles périodiques formant le premier bord latéral du premier flan et le premier bord latéral du second flan de la paire, le petit coté du triangle périodique s'étendant entre les parties des bords inférieurs en correspondance des flans alignées entre les extrémités de deux longs cotés successifs de la périodicité, afin de former le long de sous-bandes des alignements de flans de même orientation sur la longueur de la bande découpée longitudinalement en sous-bandes,
- le trait de découpage périodique triangulaire asymétrique est dédoublé au moins dans certaines de ses parties,
- en outre, par un découpage transversal, on découpe entres-eux les flans de chaque alignement de flans entre leurs bords inférieur et supérieur en correspondance, pour former des flans individuels,
- le découpage transversal est tel que les bords supérieurs et inférieurs des flans sont au format final pour réalisation de la jupe, aucun découpage ultérieur de ces bords n'étant nécessaire,
- le découpage transversal est tel que le trait de découpage transversal passe à distance d'au moins une partie d'un des bords inférieurs de chaque flan, la mise au format final du flan nécessitant un découpage de bord ultérieur du flan,
- le petit coté du triangle du découpage longitudinal est incurvé et au format de la partie correspondante du bord inférieur correspondant,
- on dispose sur la largeur de la bande au moins deux paires de flancs et on sépare les paires de flancs de la largeur par un découpage longitudinal linéaire, droit, le long de la bande et passant le long ou sensiblement le long des bords latéraux en correspondance des flans des paires,
- on enlève une mince ligne de matière entre les paires séparées,
- on met en oeuvre un système de découpe de la bande entre deux cylindres parallèles dont au moins un des cylindres comporte au moins une empreinte de découpage, la rotation des cylindres étant synchronisée avec le défilement de la bande entre les cylindres,
- l'empreinte de découpage est destinée au découpage longitudinal selon ledit trait de découpage périodique triangulaire asymétrique et, éventuellement, à au moins un découpage longitudinal linéaire, droit, le long de la bande passant le long de bords latéraux de flans,
- le découpage longitudinal linéaire, droit, le long de la bande est destiné à séparer des paires de flans en cas de multiples paires de flans disposés sur la largeur de la bande,
- le découpage longitudinal linéaire, droit, le long de la bande est destiné à enlever une mince ligne de matière entre les paires séparées en cas de multiples paires de flans disposés sur la largeur de la bande et séparées par une mince ligne de matière,
- le découpage longitudinal linéaire, droit, le long de la bande est destiné à enlever une étroite ligne de matériau le long d'une bordure de la bande,
- le système de découpe longitudinal comporte des arrondis aux jonctions des long et petit cotés du triangle périodique,
- l'empreinte de découpage longitudinal est anguleuse aux jonctions des long et petit cotés du triangle périodique,
- le système de découpe comporte en outre une empreinte de découpage transversal afin de former des flans individuels de jupes, au format (directement utilisable pour former une jupe) ou non (nécessitant une découpe ultérieure),
- le découpage transversal est ultérieur au découpage longitudinal et entre les deux découpages on réalise au moins (en pratique deux fois le nombre de paires de flans sur la largeur de la bande initiale) deux bobines de sous-bandes comportant chacune des alignements de flans et dont les enroulements de bobine sont inversés,
- le découpage longitudinal selon ledit trait de découpage périodique triangulaire asymétrique et le/les éventuels découpages longitudinaux linéaires, droits, sont effectués dans une première machine,
- le découpage transversal est effectué dans une deuxième machine,
- la mise au format est effectuée dans la deuxième machine,
- l'enroulement du flan sur lui-même pour former la jupe est effectué dans la deuxième machine,
- la mise au format est effectuée dans une troisième machine
- l'enroulement du flan sur lui-même pour former la jupe est effectué dans la troisième machine,
- on met en oeuvre des repères sur la bande afin de synchroniser la/les découpes avec des impressions et/ou des motifs et/ou des réalisations effectuées sur la bande avant son découpage.
- the two side-to-side flanks of the pair along the width are placed side by side, along a common lateral edge,
- the two side-to-side flanks of the pair along the width are separated from each other by a thin line of material, along their corresponding lateral edges, said line of material being eliminated thereafter,
- the blank has a generally trapezoidal shape having four substantially opposite edges in pairs with two opposite straight edges corresponding to a first side edge and a second side edge, and two opposite curved edges, one of which, the upper edge, is wider in width; small as the other, the lower edge, said blank being intended to be folded on itself with the partial overlap and overlap of the two side edges to form the skirt and, in one pair, the blanks are inverted between them, head -bêche, so that the first side edge of the first blank is in contact with the first side edge of the second blank of the pair, and the second side edge of the first blank and the second side edge of the second blank of the pair are parallel between them and at the side edges of the band,
- the division between the two blanks of pairs of a pair alignment along the strip is by longitudinal cutting according to an asymmetrical triangular periodic cutting line, along the side of the periodic triangles forming the first lateral edge of the first blank and the first lateral edge of the second blank of the pair, the small side of the periodic triangle extending between the portions of the lower edges in correspondence of the blanks aligned between the ends of two long successive sides of the periodicity, to form along subbands alignments of blanks of the same orientation along the length of the strip cut longitudinally in sub-strips,
- the asymmetrical triangular periodic division line is split at least in some of its parts,
- in addition, by transverse cutting, the blanks of each blank alignment are cut between their corresponding lower and upper edges in order to form individual blanks,
- the transverse cutting is such that the upper and lower edges of the blanks are in the final format for producing the skirt, no subsequent cutting of these edges being necessary,
- the transverse cutting is such that the transverse cutting line passes at a distance from at least a portion of one of the lower edges of each blank, the final formatting of the blank requiring a subsequent edge cutting of the blank,
- the small side of the triangle of the longitudinal cut is curved and in the format of the corresponding part of the corresponding lower edge,
- at least two pairs of flanks are disposed across the width of the strip and the flank pairs are separated from the width by a linear, straight longitudinal cut along the strip and passing along or substantially along the corresponding lateral edges. blanks of the pairs,
- a thin line of material is removed between the separated pairs,
- a system for cutting the strip between two parallel rolls is used, of which at least one of the rolls comprises at least one cutting cavity, the rotation of the rolls being synchronized with the running of the strip between the rolls,
- the cutting impression is intended for longitudinal cutting along said asymmetrical triangular periodic cutting line and, optionally, for at least one straight linear longitudinal cut along the strip passing along side edges of blanks,
- linear longitudinal cutting, straight along the strip is intended to separate pairs of blanks in case of multiple pairs of blanks arranged over the width of the strip,
- the linear, straight longitudinal cut along the strip is intended to remove a thin line of material between the separated pairs in the case of multiple pairs of blanks arranged along the width of the strip and separated by a thin line of material,
- the linear, straight longitudinal cut along the strip is intended to remove a narrow line of material along a border of the strip,
- the longitudinal cutting system comprises roundings at the junctions of the long and short sides of the periodic triangle,
- the longitudinal cutting impression is angular at the junctions of the long and short sides of the periodic triangle,
- the cutting system further comprises a transverse cutting impression in order to form individual skirt blanks, in the format (directly usable to form a skirt) or not (requiring a subsequent cut),
- the transverse cutting is subsequent to the longitudinal cutting and between the two cuttings at least (in practice twice the number of pairs of blanks over the width of the initial strip) is carried out two subband coils each comprising blank alignments and of which the coil windings are reversed,
- longitudinal cutting according to said asymmetrical triangular periodic cutting line and the possible linear longitudinal cuts, straight, are carried out in a first machine,
- transverse cutting is performed in a second machine,
- the formatting is done in the second machine,
- the winding of the blank on itself to form the skirt is carried out in the second machine,
- formatting is done in a third machine
- the winding of the blank on itself to form the skirt is performed in the third machine,
- markers are used on the web to synchronize the cutout (s) with prints and / or patterns and / or realizations made on the web before cutting.
L'invention peut être mise en oeuvre dans une machine spécialement configurée pour le découpage des flans et, dans une modalité particulière de réalisation, de sous-bandes de flans alignés selon la longueur et résultant du découpage d'une bande entre les deux flans de chaque paire le long d'une ligne de découpe de forme périodique triangulaire sur la longueur de la bande.The invention may be implemented in a machine specially configured for cutting blanks and, in a particular embodiment, sub-strips of blanks aligned along the length and resulting from the cutting of a strip between the two blanks. each pair along a triangular periodic shaped cutting line along the length of the strip.
En particulier, cette machine de réalisation de flans ou de sous-bandes d'alignements de flans à partir d'une feuille en bande de materiau simple ou complexé, comporte des moyens spécifiquement destinés à produire au moins des sous-bandes d'alignements de flans par le procédé de l'invention et dans lequel les flans sont découpés à partir d'un agencement des flans par paire(s), les deux flans de la paire étant tête-bêche suivant la largeur de la feuille en bande et les flans étant alignés à la file suivant la longueur de la feuille en bande.In particular, this machine for producing blanks or subbands for aligning blanks from a web sheet of simple or complexed material, comprises means specifically intended to produce at least sub-bands of alignments of blanks by the method of the invention and wherein the blanks are cut from a pairwise arrangement of the blanks, the two blanks of the pair being upside-down depending on the width of the web sheet and the blanks being aligned in line along the length of the strip sheet.
L'invention permet d'obtenir des flans directement obtenus par le procédé de l'invention, soit sous forme d'un alignement de flans dans une sous-bande, soit en tant que flans individuels.The invention makes it possible to obtain blanks directly obtained by the method of the invention, either in the form of an alignment of blanks in a sub-band, or as individual blanks.
La présente invention, sans qu'elle en soit pour autant limitée, va maintenant être exemplifiée avec la description qui suit de modes de réalisation et de mise en oeuvre en relation avec :
- la
Figure 1 qui représente une vue de face d'une bande d'un matériau sur laquelle on a représenté la forme des flans destinés à réaliser des jupes de coiffe, une seule paire de flan étant prévue en largeur, - la
Figure 2 qui représente une vue de face visualisant la forme du trait de découpe longitudinal de la bande de laFigure 1 , - la
Figure 3 qui schématise les traits de découpage transversaux séparant les flans les uns des autres, - la
Figure 4 donne un détail du trait de découpe longitudinal centré sur le petit coté de la forme triangulaire périodique dudit trait de découpe, - la
Figure 5 qui représente la bande de matériau avec des motifs et repères imprimés/réalisés à sa surface, - la
Figure 6 qui schématise une machine de fabrication de coiffes à partir de flan individuels, et - la
Figure 7 qui représente une vue de face d'une bande d'un matériau sur laquelle on a représenté la forme des flans destinés à réaliser des jupes de coiffes, deux paires de flans étant prévues en largeur.
- the
Figure 1 which represents a front view of a strip of a material on which the shape of the blanks for making cap skirts has been represented, a single pair of blank being provided in width, - the
Figure 2 which represents a front view visualizing the shape of the longitudinal cutting line of the band of theFigure 1 , - the
Figure 3 which schematizes the transverse cutting lines separating the blanks from each other, - the
Figure 4 gives a detail of the longitudinal cutting line centered on the small side of the periodic triangular shape of said cutting line, - the
Figure 5 which represents the strip of material with patterns and marks printed / made on its surface, - the
Figure 6 which schematizes a machine for making caps from individual blanks, and - the
Figure 7 which represents a front view of a strip of a material on which is represented the shape of the blanks intended to make skirts of caps, two pairs of blanks being provided in width.
Dans cette description, on a dénommé les bords des flans afin de faciliter la compréhension de l'invention. Ainsi, le bord supérieur du flan correspond au bord qui sera au sommet étroit de la jupe conique une fois le flan enroulé. Le bord inférieur du flan correspond au bord qui sera à la base large de la jupe conique une fois le flan enroulé. Les bords supérieur et inférieur sont incurvés, concave pour le supérieur et convexe pour l'inférieur. Cette dénomination est purement explicative et ne saurait limiter l'invention de quelque manière que ce soit.In this description, the edges of the blanks have been called in order to facilitate the understanding of the invention. Thus, the upper edge of the blank corresponds to the edge which will be at the narrow top of the conical skirt once the blank wound. The lower edge of the blank corresponds to the edge which will be at the broad base of the conical skirt once the blank rolled. The upper and lower edges are curved, concave for the upper and convex for the inferior. This denomination is purely explanatory and can not limit the invention in any way whatsoever.
Le premier bord latéral et le second bord latéral du flan sont les deux bords opposés qui viendront au contact l'un de l'autre lors de l'enroulement du flan sur lui même pour former la jupe conique. Les bords latéraux sont des bords droits. Toujours afin de faciliter la compréhension, on dénomme premier et second bords latéraux des bords qui ont toujours la même position par rapport aux bords supérieur et inférieur et sur une même face de la bande où sont formés les flans. Ainsi, dans ces explications, ce sont deux premiers bords latéraux de deux flans d'une paire tête-bêche sur la largeur de la bande qui sont communs/au contact l'un de l'autre. Les deux seconds bords latéraux de cette même paire sont eux aux extrémités opposées de la largeur de la bande et sont parallèles entre eux et aux deux bordures latérales de la bande, qu'ils se confondent ou pas avec ces bordures.The first side edge and the second side edge of the blank are the two opposite edges which will come into contact with each other during the winding of the blank on itself to form the conical skirt. The side edges are straight edges. Still in order to facilitate understanding, the first and second lateral edges are called edges which always have the same position relative to the upper and lower edges and on the same face of the strip where the blanks are formed. Thus, in these explanations, there are two first side edges of two blanks of a head-to-tail pair across the width of the band which are common / in contact with each other. The two second side edges of this same pair are at opposite ends of the width of the strip and are parallel to each other and to the two lateral edges of the strip, whether or not they coincide with these borders.
La bande qui est découpée pour former des flans comporte typiquement des motifs imprimés ainsi qu'éventuellement des motifs en relief et/ou des réalisations fonctionnelles comme des lignes de déchirure, des accessoires d'aide à la déchirure etc. Il est donc nécessaire que le découpage s'effectue dans des conditions précises à la fois quand au format des flans que la position des lignes de découpage sur la bande.The web that is cut to form blanks typically has printed patterns as well as possibly raised patterns and / or functional embodiments such as tear lines, tear-off aids, and the like. It is therefore necessary that the cutting is carried out under precise conditions both when the format of the blanks that the position of the cutting lines on the tape.
Ainsi, sur la
Chaque flan présente une forme globalement trapézoïdale ou triangulaire tronquée comportant quatre bords sensiblement opposés deux à deux avec deux bords droits opposés correspondant à un premier bord latéral 9 de la jupe et un second bord latéral 10 de la jupe, et deux bords incurvés opposés dont l'un, le bord supérieur 8 du flan, est de largeur plus petite que l'autre, le bord inférieur 7 du flan, ledit flan étant destiné à être replié sur lui-même avec accolement et recouvrement partiel des deux bords droits latéraux pour former la jupe.Each blank has a generally trapezoidal or truncated triangular shape having four substantially opposite edges in pairs with two opposite straight edges corresponding to a
Dans chaque paire de flan, par exemple 5a-6a, les deux flans 5a, 6a sont inversés, tête-bêche, et leurs premiers bords latéraux 9 droits sont au contact l'un de l'autre et, par contre, leurs seconds bords latéraux sont opposés et forment, directement ou non, les deux bordures 2, 3 de la bande. Sur la
La
On a en outre représenté les deux traits 14 de découpage des étroites lignes 4 de matériau le long des deux bordures 2, 3 de la bande 1. Dans d'autres modalités de réalisation, ces étroites lignes de matériau qui sont découpées n'existent pas ou une seule est prévue le long d'une seule des deux bordures.The two
A noter que la
La
De préférence et comme représenté
Cette découpe longitudinale 13 est obtenue par mise en oeuvre d'un appareil de découpage en continu avec rouleau et contre-rouleau tournants entre lesquels la bande circule. Au moins un du cylindre et du contre-cylindre comporte au moins une empreinte de découpage. Des moyens de synchronisation de la rotation des rouleau et contre-rouleau avec des motifs imprimés 25 de la bande ou autres dispositifs réalisés sur la bande sont mis en oeuvre. A cette fin, des repères peuvent être imprimés ou réalisés le long des deux bordures 2, 3 de la bande 1 comme représenté
La
Sur la
Bien entendu la présente invention n'est pas limitée aux modes de réalisation particuliers qui viennent d'être décrits, mais s'étend à toutes variantes et équivalents conformes à l'étendue des revendications. Ainsi, on comprend bien que l'invention peut être déclinée selon de nombreuses autres possibilités sans pour autant sortir du cadre défini par les revendications. Par exemple le petit coté du triangle périodique du trait de découpage périodique triangulaire asymétrique longitudinal est dédoublé pour mettre directement au format les parties des bords inférieurs des flans correspondants. Dans des variantes, le long du long coté du trait de découpage périodique triangulaire asymétrique longitudinal est dédoublé pour séparer les flans de chaque paire par une mince ligne de matière.Naturally, the present invention is not limited to the particular embodiments described above, but extends to all variants and equivalents according to the scope of the claims. Thus, it is clear that the invention can be declined according to many other possibilities without departing from the scope defined by the claims. For example, the small side of the periodic triangle of the longitudinal asymmetric triangular periodic cutting line is split in order to directly format the portions of the lower edges of the corresponding blanks. In variants, along the long side of the triangular periodic cutting line Asymmetric longitudinal is split to separate the blanks of each pair by a thin line of material.
Claims (11)
- A method for cutting a web (1) made of a simple or a complexed material for the making of blanks intended to each form, after its shaping, a bottle cap skirt, the blanks being cut from an arrangement of the blanks by pair(s), the two blanks of the pair (5a-6a) (5b-6b) (5c-6c) being arranged head to tail in the width direction of the web and the blanks being aligned one after the other in the length direction of the web, characterized in that the blank has a generally trapezoidal shape including four edges substantially opposed to each other two by two, with two opposite right edges corresponding to a first lateral edge (9) and a second lateral edge (10), and two opposite curved edges, one of which, the upper edge (8), is of smaller width than the other, the lower edge (7), said blank being intended to be folded over itself with the two right lateral edges being brought together and partially overlapping each other to form the skirt (23), and in that, in a pair, the blanks are inverted relative to each other, head to tail, so that the first lateral edge of the first blank is in contact with the first lateral edge of the second blank of the pair, and in that the second lateral edge of the first blank and the second lateral edge of the second blank of the pair are parallel to each other and to the lateral edges (2, 3) of the web.
- The method according to claim 1, characterized in that the cutting between the two blanks of the pairs of an alignment of pairs along the web is made by longitudinal cutting along an asymmetric, triangular periodic cutting line (13), the long side (11) of the periodic triangles forming the first lateral edge of the first blank and the first lateral edge of the second blank of the pair, the small side (12) of the periodic triangle extending between the opposite parts of the lower edges (7) of the blanks aligned between the ends of two successive long sides of the periodicity, so as to form along sub-webs alignments of blanks (6a-6b-6c) (5a-5b-5c) of same orientation over the length of the web longitudinally cut into sub-webs.
- The method according to claim 2, characterized in that, further, by a transverse cutting (15), the blanks of each alignment of blanks are cut from each other between their opposite lower (7) and upper (8) edges, to form individual blanks.
- The method according to claim 3, characterized in that the transversal cutting (15) is such that the upper (8) and lower (7) edges of the blanks are in the final format for the making of the skirt, no further cutting of these edges being required.
- The method according to claim 3, characterized in that the transversal cutting (15) is such that the transverse cutting line passes remote from at least one part of one of the lower edges (7) of each blank, the final formatting of the blank requiring a subsequent edge cutting of the blank.
- The method according to any one of claims 2 to 5, characterized in that the small side (12) of the triangle of the longitudinal cutting is curved and of same format as the corresponding part of the corresponding lower edge.
- The method according to any one the preceding claims, characterized in that at least two pairs of blanks are arranged over the width of the web and in that the pairs of blanks of the width are separated from each other by a right, linear longitudinal cutting (14') along the web, passing along or substantially along the opposite lateral edges of the blanks of the pairs.
- The method according to any one the preceding claims, characterized in that a system for cutting the web between two parallel cylinders is implemented, wherein one of the cylinders includes at least one cutting mark, the rotation of the cylinders being synchronized with the progression of the web between the cylinders.
- The method according to claim 8, characterized in that the cutting mark is intended for the longitudinal cutting along said asymmetric triangular periodic cutting line (13), and possibly, for at least one right, linear longitudinal cutting (14) (14'), along the band passing along the lateral edges of the blanks.
- The method according to claim 8 or 9, characterized in that the longitudinal cutting system includes round corners (26) at the junction between the long (11) and small (12) sides of the periodic triangle (13).
- The method according to any one of claims 3 to 10, characterized in that the transverse cutting (15) is subsequent to the longitudinal cutting (13) (14) (14') and in that, between the two cuts, at least two coils of sub-webs are made, each including alignments of blanks and the coil winding directions of which are inverted.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1157888A FR2979619B1 (en) | 2011-09-06 | 2011-09-06 | METHOD OF CUTTING A STRIP FOR THE PRODUCTION OF FLANKS FOR SKIRT OF BOTTLE STONES, CORRESPONDING MACHINE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2567809A1 EP2567809A1 (en) | 2013-03-13 |
EP2567809B1 true EP2567809B1 (en) | 2014-03-19 |
Family
ID=46800146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20120306058 Not-in-force EP2567809B1 (en) | 2011-09-06 | 2012-09-05 | Method for cutting a web for the production of blanks for bottle cap skirts |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2567809B1 (en) |
FR (1) | FR2979619B1 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2562423A (en) * | 1949-01-28 | 1951-07-31 | Montreal Lithographing Company | Bottle capsule |
CH440101A (en) * | 1964-08-06 | 1967-07-15 | Kustner Freres Cie Sa | Method for wrapping a previously shaped item or an item filled into the casing |
FR2825687B1 (en) * | 2001-06-08 | 2003-10-03 | Sparflex | COFFEE FOR THE COLLAR OF A BOTTLE |
-
2011
- 2011-09-06 FR FR1157888A patent/FR2979619B1/en not_active Expired - Fee Related
-
2012
- 2012-09-05 EP EP20120306058 patent/EP2567809B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
FR2979619A1 (en) | 2013-03-08 |
FR2979619B1 (en) | 2014-08-01 |
EP2567809A1 (en) | 2013-03-13 |
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