EP2559110A1 - Vorrichtung zum elektrischen verbinden eines kabels, insbesondere steckverbindungsteil mit einem schirmkontaktelement - Google Patents
Vorrichtung zum elektrischen verbinden eines kabels, insbesondere steckverbindungsteil mit einem schirmkontaktelementInfo
- Publication number
- EP2559110A1 EP2559110A1 EP11714944A EP11714944A EP2559110A1 EP 2559110 A1 EP2559110 A1 EP 2559110A1 EP 11714944 A EP11714944 A EP 11714944A EP 11714944 A EP11714944 A EP 11714944A EP 2559110 A1 EP2559110 A1 EP 2559110A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- cable
- housing
- connector
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 claims description 14
- 238000009413 insulation Methods 0.000 claims description 9
- 210000002105 tongue Anatomy 0.000 description 11
- 238000003780 insertion Methods 0.000 description 9
- 230000037431 insertion Effects 0.000 description 9
- 230000013011 mating Effects 0.000 description 8
- 238000007789 sealing Methods 0.000 description 8
- 238000005452 bending Methods 0.000 description 5
- 238000004049 embossing Methods 0.000 description 5
- NMFHJNAPXOMSRX-PUPDPRJKSA-N [(1r)-3-(3,4-dimethoxyphenyl)-1-[3-(2-morpholin-4-ylethoxy)phenyl]propyl] (2s)-1-[(2s)-2-(3,4,5-trimethoxyphenyl)butanoyl]piperidine-2-carboxylate Chemical compound C([C@@H](OC(=O)[C@@H]1CCCCN1C(=O)[C@@H](CC)C=1C=C(OC)C(OC)=C(OC)C=1)C=1C=C(OCCN2CCOCC2)C=CC=1)CC1=CC=C(OC)C(OC)=C1 NMFHJNAPXOMSRX-PUPDPRJKSA-N 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0527—Connection to outer conductor by action of a resilient member, e.g. spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2101/00—One pole
Definitions
- the invention relates to a device for electrically connecting a cable, in particular a connector part with a
- Screen contact element Usually, a plug element and a socket element is plugged together in electrical connectors, wherein the contact elements of the plug element and the socket element come into electrical contact with each other and is guided over the contact surfaces thus produced the electric current.
- electric power machines or in vehicle technology for example, with a generic
- Device a power supply line or a cable connected to a motor or unit, wherein the device on the
- Cable end or cable end is mounted. If a cable with a cable shield is used for the power supply line, it is advisable or necessary to clamp the cable shield to a predeterminable potential, for example at earth potential.
- a screen contact element is used, which is also abbreviated below as a screen element.
- the invention has for its object to provide a device for
- the device has a housing in which a shielding element is arranged for electrically contacting a
- the shielding element is in several parts, wherein a first part of the shielding element is in electrically connected contact with the housing part.
- the first part can be electrically conductively connected to the cable shield via at least one further part of the shielding element.
- the first part of the shielding element can be optimized in terms of electrical contact and connection to the housing. As a result, a permanent secure contact is guaranteed.
- the multi-part of the shielding element that the electrical contacting of the cable shield even when they occur is ensured by strong vibrations or forces.
- the other parts of the screen element can be optimized.
- the first part of the screen element is in
- the first part for example, a in
- the first part is resiliently deformable in the circumferential direction with comparatively low forces.
- a secure system in particular the outside of the first part is ensured on the housing.
- the first part may be conical on the outside, wherein the cone angle may be between 0.5 ° and 10 °, in particular between 0.8 ° and 5 ° and preferably between 1 ° and 3 °.
- the first part may be resiliently deformable when inserted into a housing having a cylindrical or conical cavity.
- Umbrella element is ensured by a resilient deflection, wherein the deflection obliquely and in particular transversely to the occurrence of
- Tensile forces on the cable is, as they typically occur in shock or a vibration test. As a result, when vibrations occur, the first part experiences no load in the direction of its contact-inducing deflection, so that the shield contact provides a particularly high vibration resistance or vibration resistance.
- the first part is on its outside
- the first part has a plurality of, in particular three, in the circumferential direction preferably uniformly distributed contact means.
- the contact means may be formed integrally with the first part.
- the contact means may be formed by stamping or molding the first part.
- the first part has on its inside at least one further contact means, which is durable in an electrically connecting contact with another part of the screen element.
- the first part may have several, in particular three, in the circumferential direction preferably uniformly distributed further contact means.
- the further contact means may be formed integrally from the first part.
- the further contact means may be formed by embossing or shaping of the first part.
- the contact means on the outside and the further contact means on the inside are each arranged in pairs along a line parallel to the longitudinal axis of the screen element, in particular of the first part of the screen element. As a result, the shield current flows in the first part in a straight line and / or parallel to the cable.
- the further contact means may form a stop for the axial movement of the first part relative to a further part of the shielding element.
- the portion of the first part having the further contact means may be bent inwards relative to an adjacent or adjacent portion, the angle being more than 0.2 ° and less than 6 °, in particular more than 0.5 ° and less than 4 ° and preferably more than 0.5 ° and less than 2.5 °. This is a safe
- the first part may comprise means for avoiding or reducing eddy currents, for example longitudinal slots which are preferably parallel to the longitudinal axis of the first part or of the first part
- the shield element has a second part which connects the first part to the cable shield in an electrically conductive manner.
- the second part has a sleeve-shaped portion with which the second part is crimpable on the cable shield.
- the second part forms a bridge from the radially inner cable to the radially outer housing.
- the second part can also transmit a force in the axial direction, with which the main contact of the device is held in contact with the housing.
- the second part with an edge portion is in electrical connection with the first part. The edge portion can protrude with a radial direction component of a longitudinal axis of the second part, in particular projecting transversely to the longitudinal axis.
- the edge portion may be in abutment with an inner side of the sleeve-shaped portion of the first part. This ensures a secure contact.
- the edge portion may form a stop for an axial relative movement between the first and second part, in particular by the interaction with the further contact means of the first part.
- the shield element has a third part, which has at least one first sleeve-shaped section, with the inside of which the insulation of the cable with the cable shield lying thereon can be enclosed by the third part.
- the third part can in particular be clamped on the cable, in particular the cable shield and / or the cable sheath, fixed. This ensures a secure mechanical attachment of the third part.
- the second part of the shielding element can be applied to the outer side of the first sleeve-shaped portion of the third part, with the cable shield folded around the free end of the first sleeve-shaped section, and the cable shield can thereby be electrically contacted.
- the first sleeve-shaped section forms the
- the third part has a second sleeve-shaped section with which a jacket of the cable can be enclosed by the third part.
- the second sleeve-shaped portion is clamped to the jacket, whereby the attachment of the third part is further improved on the cable.
- the second sleeve-shaped portion has a larger inner diameter than the first sleeve-shaped portion of the third part.
- the screen element is within the
- Fixing element in contact with the shielding element, in particular in contact with the second part of the shielding element.
- the installation of a first part of the fixing element, for example an insulating sleeve, on the shielding element, for example on the second part may be radially deviating from the abutment of a second part of the fixing element, for example a sealing sleeve, on the shielding element.
- the installation of the first part of the fixing element can be located radially further inwards than the installation of the second part of the fixing element.
- the connector parts are designed for electrical voltages in the range of more than 12 V and less than 2400 V, in particular more than 24 V and less than 1000 V and preferably up to an operating voltage of 700 V. In one
- the connector parts are used in vehicle technology, especially in electric or hybrid vehicles, or electric power engines.
- FIG. 1 shows a perspective view of a first
- Fig. 2 shows a perspective view of a second
- Fig. 3 shows a perspective view of a third
- Fig. 4 is a side view of the connector system of Fig. 3;
- Fig. 5 is a perspective view of the connector system in a partially disconnected state;
- FIG. 6 shows a perspective view of an enlarged detail in FIG.
- Fig. 7 shows an enlarged section in the region of the locking elements
- Fig. 8 shows a section of a section through the housing of the
- FIG. 9 shows a perspective view of a portion of the conduit with the insulation deposited at the conductor end
- FIG. 10 is a perspective view of a portion of the conduit with an alternative embodiment of a shield member
- Fig. 1 1 shows a view from above of the first part of
- Fig. 12 shows a side view of a section through the first part of the
- Fig. 13 shows a section through a second part of the screen element
- Fig. 14 shows a section of a section through a second
- Fig. 15 shows a perspective view of a section of the second
- FIG. 1 shows a detail of a section through the housing of the first connector part
- Fig. 1 7 shows a perspective view ei nes first
- FIG. 1 8 shows a perspective view of a second
- FIG. 1 9 shows an embodiment of a plug connection element for an angle plug
- Fig. 20 shows another embodiment of a
- Plug connection element for an angle plug is
- Fig. 1 shows ei ne perspective view of a first
- the first Steckitatistei l 2 is availablebi as a three-pin plug, with the three jewei ls einpol ige electrical lines 6, which are each designed as a cable with a cable sheath, are electrically connected to the second connector part 4.
- the bush-shaped contact elements illustrated in FIGS. 17 and 18 are arranged in the bushing
- Plug connection part 4 can be brought into electrical contact.
- the second plug-in connection part 4 is arranged on a housing wall 8 of an assembly, for example on an alternator or on an electric motor.
- Steckitatistei l 2, 4 have jewei ls three load contacts 1 2, 14, 1 6, ie an electrical connection of the electrical lines 6 d ienen, and a pilot contact 18 of which in Fig. 1 only the associated pilot contact of the second connector part 4 is partially visible.
- the two connector parts 2, 4 also have components 20 for a guide of the first connector part 2 at
- Plug connection part 4 which in the exemplary embodiment on the side of the first connector part 2 has a connecting screw 26 and on the side of the second connector part 4 a threaded bore 28.
- the second connector part 4 is preferably releasably fixed by means of a terminal block 30 on the housing wall 8, screwed in the embodiment.
- Plug connection part 2 a parallel to the direction of insertion extending
- FIG. 2 shows a second embodiment of a connector system 1, wherein the first connector part 102 has an angled to the direction of insertion extending wiring of the electrical lines 6, in particular an angled by 90 ° cable routing.
- the second connector part 4 is identical to the second connector part 4 of the first embodiment of the 1, in particular, both a first connector part 2 with parallel to the direction of insertion cable routing, as shown in FIG. 1, and a first connector part 102 with angled to the direction of insertion extending wiring with the same second connector part 4 can be joined together.
- the components of a first component group with components for the pilot contact 18, and the components for the three load contacts 12, 14, 16 are independent of a number of load contacts 12, 14, 16 determined pole number of the first connector part 102, in particular, the pilot contact 18th always identical, regardless of whether it is a one-, two- or n-pin connector;
- Embodiment and the load contacts 212, 214 in the angled embodiment (Fig. 3). Also, the components 20 for a guide at
- the housing 48 of the first connector part 2 has one of the number of load contacts 12, 14, 16 certain number of poles determined number of receiving chambers for the components of the load contacts 12, 14, 16.
- the arranged within the housing 48 components of the load contacts 12, 14, 16 are constructed identically.
- Pilot contact 18 and the attachment 26 are between the left in Figs. 1 and 2 arranged first load contact 12 and the middle
- Load contact 14 is arranged. In one embodiment, this arrangement is maintained even with two- or multi-pin connectors, In particular, the arrangement of the components 20 for the guide, the pilot contact 18 and the connecting means 26 is always independent of the number of poles of the connector system 1 between two adjacent load contacts 12, 14 are arranged.
- the second connector part 4 has a contact pin 22 in the axial direction superior sleeve-shaped portion 32, the further guidance of the first connector part 2, 102 at
- the sleeve-shaped portion 32 has a plug-in direction
- Plug connection part 2, 102 is open and is formed in the embodiment by a slot.
- the first connector part 2, 102 projects with its housing 48 beyond an end 36 of the opening 34 facing the second connector part 4.
- This is followed by an annular and preferably cylindrical or conical section 38, to which a sealing means can be brought into abutment in the assembled state and thereby seals the contact elements of the connector system 1.
- the sleeve-shaped portion 32 preferably integrally formed
- Guide means 40 which extend in the embodiment in the axial direction and are formed as webs, and by the at
- the guide means or webs and the associated recesses may form a customizable coding of the connector system 1.
- Fig. 3 shows a perspective view of a third
- Plug connector 202 is an angled connector, in which the wiring runs perpendicular to the direction of insertion.
- FIG. 4 shows a side view of the connector system 201 of FIG. 3.
- FIG. 5 shows a perspective view of the connector system 201 in a partially separated state in an enlarged view relative to FIGS. 3 and 4.
- FIG. 5 shows a perspective view of the connector system 201 in a partially separated state in an enlarged view relative to FIGS. 3 and 4.
- the first connector part 202 has a bow-shaped
- Actuator 242 with which the two connector parts 202, 204 from the fully assembled in Figs. 3 and 4 state in a state shown in FIG. 5 can be transferred, in which the pilot contact 218 is either already separated, or at least one complete transfer of the actuating element 242 is separated in a relation to the illustration in Figs. 3 and 4 rotated by 90 ° position, the load contacts 212, 214 but are still electrically connected.
- the actuator 242 is about a preferably integrally formed by the first connector part 202 axle journal 244th
- a in the actuator 242 for example, introduced by a groove cam 246 is moved along a arranged on the second connector part 204 guide pin 250 that the first connector part 202 lifts from the second connector part 204.
- Plug connection element 202 are still in electrical connection with the load contacts of the second plug connection element 204.
- the actuator 242 may in its in Figs. 3 and 4
- Plug connection part 202, 204 only a small operating force
- the first plug connection part 202 and the second plug connection part 204 have mutually corresponding latching means 252, 254, wherein in the exemplary embodiment, the latching means 252 of the first connector part 202 is formed by a recess in a housing wall, in which engages the associated latching means 254 of the second plug connection part 204 when plugging while locked with the opening.
- the locking means 254 of the second connector part 204 has a run-on slope, by means of which the locking means 254 is deflected during mating and snaps back as soon as the locking means 254 engages in the opening in the first connector part 202.
- Actuator 242 has been pivoted by 90 °, the locking means 254th of the second connector part 204 in abutment with the edge of the latching means 252 forming opening of the first connector part 202. As a result, a complete removal of the first connector part 202 is prevented. Only after, for example by means of a
- Screwdriver or other suitable tool which is for example introduced into the opening and then rotatable, the locking means 254 is brought out of engagement with the locking means 252, the first connector part 202 can be completely removed.
- Plug connector 202 can be completely removed, resulting in practice a time delay of, for example, at least 0.5 or 1 second. This allows a higher-level controller the
- Load contacts 21 2, 214 to de-energize after it is signaled by disconnecting the pilot contact 218 that the connection should be disconnected.
- Pilot contact 218 is closed, whereupon a parent
- Control line can put the load lines under power.
- Load contacts 212, 214 take place without current, whereby the electrical contacts be spared and a permanently reliable electrical connection can be provided.
- FIG. 6 shows a perspective view of an enlarged detail in the region of the latching means 252, 254 in a state in which the first
- FIG. 7 shows an enlarged detail in the region of the latching elements 252, 254 in a state in which the first plug connection part 202 is so far from the second
- Plug connector 204 is solved that the pilot contact 218 is disconnected, the load contacts 212, 214 but still connected.
- the latching element 252 of the first connector part has a first opening portion 256 which is slightly larger than a first portion 258 of the second latching element 254, but smaller than a second portion 260 of the second latching element 254. This results in the position shown in FIG the second section 260 in abutment with the housing 48 of the first connector part 2 and blocks a complete removal of the first connector part 202 from the second connector part 204. Only by a deflection of the second locking element 254,
- the second portion 260 is brought into coincidence with a second, opposite the first opening portion second opening portion 262 of the first locking element 254, which is slightly larger than the second portion 260 of the second locking element 254, so that the first connector part 202th can be removed from the second connector part 204.
- 8 shows a section of a section through the housing 48 of the first connector part 2 in a region in which the electrical line 6 shown in a view with the first
- Plug connection part 2 is connected.
- the cable 6 is a cable with an inner conductor 53, which is surrounded by an insulation 55, on the outside of a metallic conductive cable shield 57 is applied.
- the inner conductor 53 is electrically and mechanically connected to an electrical plug connection element 10 (FIGS. 7, 18), which is described below.
- the connector part 2 which is a device 1 1 for electrically connecting the cable shield 57 of the electric wire 6 with the
- Housing 48 further has a three-piece fixing in the illustrated embodiment 81, 85, 87, by means of which the
- the connecting element 78 is at least partially sleeve-shaped and mechanically fixedly connected by clamping with the inner conductor 53, in particular with the inner conductor 53 pressed. The pressing takes place with the interposition of two contact plates 72, 74, which also form the contact member of the connector element 10 in one piece.
- the connecting element 78 has at least one end on a flange-like widening 84, which forms a form of a positive connection in the direction of the tensile force and preferably annular contact surface 79 for a first part 81 of the fixing.
- the first part 81 of the fixing element is sleeve-shaped and surrounds the Connecting element 78 and extends in the direction of an end facing away from the contact element of the connector element 10 beyond the connecting element 78 addition.
- the first part 81 of the fixing element with the interposition of a radially outwardly extending connecting line 83 for the cable shield 57 in contact with a second part 85 of the fixing, which is also sleeve-shaped and the line 6 receives in itself.
- the second part 85 has a contact surface for a third part 87 of the fixing element, which forms a positive connection with the housing 48 in the direction of the tensile force.
- the third part 87 of the fixing element is in the embodiment
- the device 1 1 is part of each pole associated
- the device 1 1 may be formed the same for both straight connector and angled connectors except for the formation of the contact members.
- the device 1 1 also has an intermediate element 91 which may be made of a plastic Hergestel.
- the intermediate element 91 can also be referred to as insulating sleeve.
- the intermediate element 91 comprises the connecting element 78 at least in sections and projects in the direction of the contact member of the connector element 1 0 over the
- the device 1 1 has a spring element 93, with which the
- Connecting element 78 is biased in the housing 48 in the direction of the positive engagement with the fixing element, in the exemplary embodiment, it is biased in the direction of the first part 81 of the fixing.
- the spring element 93 is in this case on the one hand in contact with a radially outwardly projecting shoulder of the intermediate element 91 and on the other hand in contact with a radially inwardly projecting shoulder of the housing 48.
- the first part 81 of the fixing element has in a section between the positive engagement with the connecting element 78 and the positive engagement with the second part 85 or the connection line 83 for the cable shield 57 a locking means 95, with which the first part 81 during assembly of the device 1 1 with the intermediate element 91 can be latched.
- the locking means 95 is formed in the embodiment by a portion with a larger radial dimension, which in a
- the intermediate element 91 may at its from the
- Run-on slope 97 may be arranged to engage the first part 81.
- the second part 85 of the fixing projecting beyond the end of the housing 48 at its end facing away from the contact member of the connector element 10, whereby a guide of the electrical line 6 is given.
- a sealing element 99 is arranged, which forms a plurality of sealing surfaces in the axial direction and in the exemplary embodiment has the cross-sectional shape of a corrugated tube.
- Sealing element 99 is also provided a guide of the line 6 in the housing 48.
- the third part 87 of the fixing element is radially outwardly in contact with the inner surface of the housing 48 by a further sealing element 77; the third part 87 can also be called
- FIG. 9 shows a perspective view of a section of the conduit 6 with the insulation 55 deposited at the conductor end and the inner conductor 53 exposed thereby.
- the cable shield 57 (FIG. 8) is electrically powered by a substantially ring-shaped shielding element 59 contacted.
- the shielding element 59 may be formed from a flat and punched sheet metal part and has in the molded State an annular portion with which the shield member 59 can be brought into abutment against the line 6 to be connected.
- the shielding element 59 in the circumferential direction preferably distributed evenly radially projecting contact tongues 61 which can be brought into abutment against the housing 48 and thereby contact the housing 48 electrically.
- the shielding element 59 has slots 63 extending in the direction of the inner conductor 53 and preferably distributed uniformly in the circumferential direction, by means of which the eddy currents occurring in the shielding element 59 are reduced.
- FIG. 10 shows a perspective view of a portion of the conduit 6 with an alternative embodiment of a shield member 1 59, which is formed in several parts.
- a first part 1 31 of the screen element 159 may be formed as a punched / bent part and have a continuous axial slot 133 through which the first part 1 31 is resiliently deformable; the first part 1 31 can also be called a shield contact.
- 1 1 shows a view from above of the first part 1 31 and
- FIG. 12 shows a side view of a section through the first part 1 31.
- the first part 1 31 forms a contact element for the cable shield 57 of the line 6.
- the second part 135 may also be called a screen crimp.
- Fig. 14 shows a section of a section through a second
- the reference to the Amount 100 relative to the reference numerals used in FIG. 8 are increased.
- a shielding element 1 59 is used, as shown in Figures 10 to 1 3.
- Shield element 1 59 comprises a third part 137 with which the cable shield 1 57 of the line 106 is mechanically fixed, in particular crimped; the third part 1 37 can also be called Stützcrimp.
- the third part 137 firmly encloses both the cable screen 157 on the insulation 155 and the cable outer jacket of the line 106.
- the portion of the third part 1 37, which encloses the insulation 1 55 and the cable shield 1 57, is axially spaced from the portion of the third part 1 37, which surrounds the outer cable sheath.
- the embodiment of the housing 148 of FIG. 14 is like the embodiment of FIG. 8 inside conical. in the
- the external shape is also cone-shaped, since the wall thickness is approximately constant.
- the protruding and shortened to a suitable length end of the cable shield 1 57 is folded over and is enclosed by the second part 135 of the shield member 1 59.
- the second part 1 35 is shaped such that its outer edge reaches almost to the inner surface of the housing 148.
- this has a stiffening means 1 39, which is formed in the embodiment by an annular recess.
- the second part 1 35 has a preferably circumferential and at right angles to the longitudinal axis extending edge portion 141, which is set back in the embodiment of the axial ends of the second part 1 35, wherein the distance to the one axial end is smaller than to the opposite other axial end.
- the second part 185 of the fixing element is supported positively in the axial direction; the second part 185 may also be referred to as a sealing sleeve.
- Fixing element in the axial direction from a form-fitting wherein the support of the first part 181 is radially inward relative to the support of the second part 185 of the fixing element; the first part 181 may also be referred to as a spacer sleeve.
- the second part 1 35 is rotationally symmetrical to its longitudinal axis. By turning over the cable shield 157, this has a defined distance from the main contact.
- the first part 131 of the shield member 159 is arranged.
- it consists of a slotted sleeve which, in the undeformed state, has a shape deviating from the cylindrical shape,
- the first part 1 31 on its outer surface preferably integrally formed by embossing and circumferentially preferably uniformly distributed contact tongues 161 or contact lugs, with which the housing 148 is electrically contacted.
- the first part 1 31 on its inside preferably integrally formed by embossing and circumferentially preferably uniformly distributed second contact tongues 143 or contact lugs with which the second part 1 35 of the shield member 1 59 is electrically contacted.
- the first part 131 is approximately in a cylindrical shape, since during assembly, the cable of the line 106 with the parts mounted thereon in the housing 148 is inserted. By the restoring force of the first part 1 31 this is in safe electrical contact on the one hand on the inner surface of the housing 148 and on the other hand on the second part 1 35 of the
- Shield element 1 59 At the end of the first part 1 31 are preferably integrally formed stop means for abutment with the second part 135 arranged, in particular for engagement with the edge portion 141 of the second part 135, by which it is ensured that the first part 131 axially in one defined position in the housing 148, in particular in a defined position relative to the second part 1 35 and thus with respect to the line 106.
- the stop means may be formed by the second contact tongues 143.
- a defined contact of the first part 131 is ensured both radially outward on the housing 148 and radially inward.
- a radially inner second contact tongue 143 is arranged, wherein the connecting line between mutually associated contact tongues 161, 143 extends parallel to the longitudinal axis of the line 106 to a corresponding
- Edge portion 141 is only slightly smaller than the clear width of the housing 148 minus the thickness of the first part 131, so that in this area a game of less than 2 mm, in particular less than 1, 2 mm and preferably less than 0.8 mm results; in the
- the distance is about 0.5 mm.
- the first part 1 31 moves at that axial position at which the first part 131 electrically contacts the second part 135, likewise, wherein the movement through the abutment of the first part 1 31 on the inside of the housing 148 undergoes a stop.
- the first part 131 experiences no movement in the radial direction, because the first part 1 31 is centered within the housing 148 by the contact tongues 161.
- the end portion of the first part 131, with which the first part 131 is in communication with the second part 135, is at an angle of more than 0.2 ° and less than 6 °, in particular more than 0.5 °, with respect to the adjacent part and less than 4 ° and preferably more than 0.5 ° and less than 2.5 ° inwardly bent so that this end portion at a
- the length of the bent portion is less than 30% of the length of the first part 131, in particular less than 20% and preferably less than 15%. In the exemplary embodiment, the length of the bent portion is up to + / - 25% equal to the length of the second contact tongues 143.
- FIG. 1 5 shows a perspective view of a section of the second connector part 4 in the region of the pilot contact 18.
- An electrically conductive, loosely applied sleeve-shaped portion 64 on the plug-in unit for the pilot contact 18 has at its the terminal block 30th facing a flange-like widening 66, on which one of the terminal block 30 preferably integrally formed
- Contact nose 65 can be brought into contact-bearing system, wherein the
- Contact nose 65 resiliently opposite the terminal block 30 can be deflected and fixed the sleeve-shaped portion 64 to the housing wall 8 and ensures the shield connection.
- the tabs 65 are downholders for the conductive and at the end
- FIG. 16 shows a detail of a section through the housing 48 of the first connector part 2 and the housing wall 8 of the unit with the second connector element 4 in the assembled state. Between the sleeve-shaped portion 32 of the second
- a seal 69 is arranged, in particular in contact with the annular portion 38 (Fig. 1) of the sleeve-shaped portion 32 on the one hand and the housing 48 on the other.
- Guide portion 75 of the first connector element 2 is in the direction of the second connector element 4 on the contact elements of the first connector element 2 addition, so that they are arranged touch-safe in the first connector element 2.
- One of the terminal block 30 preferably integrally formed dome 67 is in contact-bearing contact with the housing 48 of the first
- Connector element 2 forms the
- Terminal block 30 in the region of the passage of the load contacts 1 2, 14, 16 thereby a positive counter-holding for the housing 48th Fig. 1 7 shows a perspective view of a first
- Plug connection element 10 has two contact plates 72, 74 formed by shaped, electrically conductive sheet metal strips, each having a
- the contact plates 72, 74 a contact portion 82, for a releasable electrical Connecting the connector element 10 with a contact member of the second connector element. 4
- Terminal portion 76 and the contact portion 82 arranged
- connection section 76 In the region of the connection section 76, the two contact plates 72, 74 are bent in a part-circular manner, in particular in each case approximately
- the connecting element 78 has, at its end facing the contact section 82, a support element 84 formed by a flange-like widening, by means of which the connecting element 78 can be supported on a counter element. As described above, so that the connecting element and thus the line 6 when a tensile force occurs by positive engagement in the housing 48 of the first
- Plug connector 2 are fixed; Pulling forces or, for example, vibrations are thereby not transmitted to the contact section 82
- connection section 76 to be connected line 6 is permanently connected by crimping the sleeve 78, in particular by the molding of a hexagon, securely connected to the connector element 10.
- the support member 84 causes the forces and / or deformations occurring during crimping to be kept away from the compensating section 80.
- the support element 84 is preceded by a first spreading portion 73, so that the connecting element 78 has a two- or multi-stage widening.
- the two contact plates 72, 74 are each bent meander-shaped, starting from the
- Contact plate 74 forms a substantially equal sized U-shaped loop. Subsequently, the two contact plates 72, 74 extend further into the contact section 82. At the bending points of the meander-shaped loops, the two contact plates 72, 74 each have at least one recess 86, through which the strip width of the contact plate 72, 74 is reduced and thereby the flexural rigidity is reduced. In the two parallel legs 88 of the
- Tool engagement surfaces 90 which are formed in the embodiment by holes, by means of which the contact plates 72, 74 can be fixed during bending of the loops; alternatively or additionally, the holes may also be provided to reduce the flexural rigidity.
- the contact plates 72, 74 in the region of the parallel legs 88 stop means 92 which in Embodiment formed by the contact plates 72, 74 integrally formed and bent by 90 ° lugs.
- the two contact plates 72, 74 are bent in a V-shape and enclose an angle between 60 and 150 °, preferably between 75 and 1 20 °.
- the contact plates 72, 74 have a bending shape which deviates from the cross-sectional contour of the contact element of the second plug connection part 4, resulting in one or preferably two line contacts per contact plate 72, 74.
- On the thus bent contact sheets 72, 74 is a
- the foreign spring 94 has an annular portion 96 which the maximum expansion of
- annular portion 96 are in the axial direction spring arms 98 from which are bent or bent in the undeformed initial state inward and apply the contact force.
- two spring arms 98 are arranged on opposite sides.
- Fig. 18 shows a perspective view of a second
- the annular portion 1 15 of the foreign spring 194 is disposed on a second plug connection part 4 facing the end. Of the annular portion 1 1 5 are on opposite sides guide means 1 1 7, which are introduced when attaching the foreign spring 194 between the two lugs 1 1 1, 1 13.
- the annular portion 1 15 of the foreign spring 194 is disposed on a second plug connection part 4 facing the end. Of the annular portion 1 1 5 are on opposite sides guide means 1 1 7, which are introduced when attaching the foreign spring 194 between the two lugs 1 1 1, 1 13.
- Guide means 1 1 7 have a rounded or tapered end portion.
- the guide means 1 1 7 form alternatively or additionally spacers which prevent excessive compression of the two contact plates 1 72, 1 74.
- latching means 1 19 of the foreign spring 194 on an opening or depression, in which engage, for example, by embossing integrally formed by the contact plates 1 72, 1 74 latching means 1 21, for example, a knob latching.
- the annular portion 1 15 terminates at the end substantially flush with the contact plates 1 72, 1 74 from.
- the contact plates 1 72, 1 74 form at the end an insertion bevel 125 for the contact pin 22 (FIG. 1).
- Each of the contact sheets 1 72, 1 74 has two by its shape Line contacts 123 for the contact-making system on the contact pin 22.
- the connecting element 1 78 has, in the region of the connection section, in particular at its connecting section-side end, an adjusting means 127, by means of which the position of the connecting element with respect to the contact plates 1 72, 1 74 is adjustable.
- the adjusting means 127 may be formed by a recess, in which immediately after the
- FIG. 19 shows an exemplary embodiment of a plug connection element 210 for an angle plug. In contrast to that
- Plug connection element 10 of FIG. 1 7 is one of the contact plates 274 only cranked and does not form a complete meander loop.
- the insertion of a contact pin 22 (FIG. 1) takes place transversely to the longitudinal direction of the longitudinal direction determined by the succession of connection section 276, compensation section 280 and contact section 282
- Fig. 20 shows another embodiment of a
- Plug connection element 310 for an angle plug The foreign spring 394 has two legs, each with at least one latching means 319, which cooperate with corresponding latching means 321 of the contact plates 372, 374.
- the locking means 31 9 of the Foreign spring 394 an opening or depression, in which the
- latching means 321 engage latching.
- the contact plates 372, 374 form at the end an insertion bevel 325 for the contact pin 22 of the second connector part 4.
- At least one of the contact plates 372, 374 has a preferably integrally formed stop means 329, by means of which the
- Contact plates 372, 374 are insertable only up to a corresponding stop in the connecting element 378; the corresponding stop can be formed by the transition from the support element 384 to the first widened portion 373 on the inside of the connecting element 378.
- the compensating section 80, 280 ensures a secure contact of the contact section 82, 282 with all four contact lines, in particular a compensation of a parallel offset or an inclined position of the contact member to be contacted is ensured.
- the high current carrying capacity is due to the direct contact of a large cross-sectional area having contact plates 72, 74 on the Contact pin 22 provided; the required flexibility of the contact sheets 72, 74 is provided by the balancing section 80, 280, which is formed separately from the contact point and the connection with the line 6.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010014982A DE102010014982A1 (de) | 2010-04-14 | 2010-04-14 | Vorrichtung zum elektrischen Verbinden eines Kabels, insbesondere Steckverbindungsteil mit einem Schirmkontaktelement |
PCT/EP2011/001839 WO2011128076A1 (de) | 2010-04-14 | 2011-04-13 | Vorrichtung zum elektrischen verbinden eines kabels, insbesondere steckverbindungsteil mit einem schirmkontaktelement |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2559110A1 true EP2559110A1 (de) | 2013-02-20 |
EP2559110B1 EP2559110B1 (de) | 2020-01-22 |
Family
ID=44114398
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11714944.3A Active EP2559110B1 (de) | 2010-04-14 | 2011-04-13 | Vorrichtung zum elektrischen verbinden eines kabels, insbesondere steckverbindungsteil mit einem schirmkontaktelement |
Country Status (5)
Country | Link |
---|---|
US (1) | US8858261B2 (de) |
EP (1) | EP2559110B1 (de) |
CA (1) | CA2796073C (de) |
DE (1) | DE102010014982A1 (de) |
WO (1) | WO2011128076A1 (de) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010045780A1 (de) * | 2010-09-17 | 2012-03-22 | Rohde & Schwarz Gmbh & Co. Kg | Kalibriereinheit für ein Messgerät |
DE202013006413U1 (de) | 2013-07-17 | 2014-10-22 | Leoni Bordnetz-Systeme Gmbh | Vorrichtung zur elektrischen Kontaktierung einer Abschirmung eines elektrischen Kabels an einem Gehäuse sowie vorkonfektioniertes elektrisches Kabel |
US9722364B1 (en) * | 2016-12-24 | 2017-08-01 | Grand-Tek Technology Co., Ltd. | Outdoor external lightning arrestor |
US10992080B2 (en) | 2017-09-22 | 2021-04-27 | Harting Electric Gmbh & Co. Kg | High-current connector comprising an insulating bush |
US10790611B1 (en) * | 2019-05-08 | 2020-09-29 | Grand-Tek Technology Co., Ltd. | Telecommunication box connector with protective outer shield |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2772322B2 (ja) * | 1993-03-08 | 1998-07-02 | 矢崎総業株式会社 | シールド電線の端末接続構造 |
US5895291A (en) * | 1995-11-02 | 1999-04-20 | The Whitaker Corporation | Shielded cable connector assembly |
DE29607803U1 (de) * | 1996-05-02 | 1996-07-18 | Siemens AG, 80333 München | Vorrichtung zur elektrischen Kontaktierung eines Kabelschirms |
JP3251540B2 (ja) * | 1997-10-21 | 2002-01-28 | 矢崎総業株式会社 | シールド電線の端末処理構造及び端末処理方法 |
JP2000286016A (ja) * | 1999-04-01 | 2000-10-13 | Harness Syst Tech Res Ltd | シールドコネクタ |
DE20004019U1 (de) | 2000-02-02 | 2001-06-21 | Weidmüller Interface GmbH & Co, 32760 Detmold | Anschlußelement für Kabelschirme an Montagegestelle, insbesondere Montageschienen |
JP2006040552A (ja) * | 2004-07-22 | 2006-02-09 | Yazaki Corp | シールドコネクタ |
US7204716B1 (en) * | 2006-03-01 | 2007-04-17 | Delphi Technologies, Inc. | Shielded electrical connector and connection system |
DK200600323A (da) * | 2006-03-06 | 2006-05-18 | Ppc Denmark | Fjedrende klemme samt fremgangsmåde til fremstilling af den fjedrende klemme |
JP4797892B2 (ja) * | 2006-09-07 | 2011-10-19 | 住友電装株式会社 | シールドコネクタ |
JP5186170B2 (ja) * | 2007-10-05 | 2013-04-17 | 矢崎総業株式会社 | 導電部材、その導電部材を有するコネクタ |
-
2010
- 2010-04-14 DE DE102010014982A patent/DE102010014982A1/de not_active Withdrawn
-
2011
- 2011-04-13 EP EP11714944.3A patent/EP2559110B1/de active Active
- 2011-04-13 CA CA2796073A patent/CA2796073C/en active Active
- 2011-04-13 WO PCT/EP2011/001839 patent/WO2011128076A1/de active Application Filing
- 2011-04-13 US US13/261,452 patent/US8858261B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2011128076A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102010014982A1 (de) | 2011-10-20 |
US8858261B2 (en) | 2014-10-14 |
EP2559110B1 (de) | 2020-01-22 |
WO2011128076A1 (de) | 2011-10-20 |
CA2796073A1 (en) | 2011-10-20 |
CA2796073C (en) | 2017-01-31 |
US20130029525A1 (en) | 2013-01-31 |
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