EP2520495B1 - Metering method - Google Patents
Metering method Download PDFInfo
- Publication number
- EP2520495B1 EP2520495B1 EP12156801.8A EP12156801A EP2520495B1 EP 2520495 B1 EP2520495 B1 EP 2520495B1 EP 12156801 A EP12156801 A EP 12156801A EP 2520495 B1 EP2520495 B1 EP 2520495B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solid
- filled
- metering
- outlet pipe
- ventilation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 6
- 239000007787 solid Substances 0.000 claims description 16
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 13
- 238000009423 ventilation Methods 0.000 description 10
- 239000002245 particle Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/40—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by timing of filling operations
- B65B1/42—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by timing of filling operations and arresting flow by cut-off means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/001—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/04—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers having air-escape, or air-withdrawal, passages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/06—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers
- B65B39/08—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers by means of clamps
- B65B39/10—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers by means of clamps operating automatically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/10—Means for removing bridges formed by the material or article, e.g. anti-clogging devices
Definitions
- the invention relates to a metering method.
- Dosage organs are usually used, which allow a conditioning of the materials to be filled for volumetric and / or gravimetric dosing. For this purpose, on the one hand, they must be able to ensure a selectable flow rate of the material to be filled and, on the other hand, to ensure a desired degree of homogeneity, for example freedom from density variations, as present, for example, with clumped material.
- metering devices include for this purpose screws, vibrating troughs, vibration valves and rotary valves.
- the dosing method according to the invention comprises the steps of fluidizing a solid to be filled, controlling the flow rate of the fluidized solid using a swelling or pinch valve, buffering and breathing the fluidized solid in a pipe section, which may in particular have an outlet pipe, and taking up and depositing the solid in a force-free manner , In particular, while avoiding Crowkraft remplin stored container. It has been found that in this way a surprisingly fast and also very gentle material filling of sensitive solids is possible.
- FIG. 1 shows an external view of an embodiment of a metering 1. It can be seen a hopper 11 with a plurality of gas inlet 12, which must be connected during operation of the metering 1 via hoses or pipes, not shown, with a gas supply.
- a gas is blown from the gas supply with overpressure through the gas inlet nozzle into the interior of the hopper, so that in the hopper 11 poured in solid particles are fluidized in the resulting gas stream.
- the filling hopper 11 with gas inlet 12 thus represents a fluidizing device for solids.
- an optional holder 13 is also arranged for a knocker, not shown, with the settling of solid particles on the inner surface of the hopper 11 avoided and a possible complete Fluidization is supported.
- FIG. 1 in each case indicated by an arrow general flow direction of the material to be filled, from which the current direction of movement of a fluidized material particle may differ, downstream of a blow valve 20 is arranged.
- the inflating valve 20 is flanged to the hopper 11 in this embodiment.
- FIG. 1 can be seen particularly well ventilation valves 21 and 22 of the inflate valve 20, by means of which a particularly only in FIG. 2 to be recognized, there hatched ring hose 23 can be pressurized by gas filling.
- the inflating valve 20 Without pressure supply is the inflating valve 20, as in FIG. 2 shown, opened, closed at maximum pressure supply, by targeted pressure variation, the degree of opening of the inflation valve can be selectively varied.
- the unillustrated control of the inflation valve 20 can manually, electrically, pneumatically or mechanically realized.
- a significant advantage here is that with the expansion valve 20 a fast-reacting and precisely controllable throughput control is achieved with complete avoidance of mechanical assemblies.
- FIG. 1 recognizable ventilation device 50 In the flow direction of the material to be filled downstream closes to the inflating valve 20 a only in FIG. 2 recognizable outlet pipe 30, which via a described below, only in FIG. 1 recognizable ventilation device 50 can be ventilated and ventilated.
- the provision of a ventilated and ventable outlet pipe has proven to be essential, since the achieved buffering and ventilation of the fluidized solid significantly contributes to a precise filling that can not otherwise be achieved.
- a second important effect is that bursting of the container 60 to be filled is reliably avoided,
- the ventilation does not take place directly, so not indirectly by a directly on an opening or a nozzle of the outlet pipe 30 arranged ventilation device 50, but indirectly.
- the outlet pipe 30 is, as in FIG. 2 can be seen, concentric with a the outer tube 31 surrounding the outlet pipe 30, which projects beyond the outlet pipe 30 in the downstream direction, so that there is a free space between the outlet pipe 30 and outer tube 31, in the outgoing from the outlet pipe 30 gas with fluidized Solid can enter.
- the outer tube 31 is then only in FIG. 1 recognizable ventilation 32 arranged, to which the ventilation device 50 with manifold 51, funnel 52 and exhaust pipe 53, held together by ring clamps 54 and 55, is flanged.
- the suction nozzle 53 communicates with a suction device, not shown, for example, a suction pump, so that an active ventilation by suction is possible.
- a bag clamp 40 is attached as a holding device for a container to be filled in the form of a bag 60.
- the bag clamp 40 has clamping brackets 41, 42 which, controlled by pneumatic cylinders 43, 44, press the bag 60 against a filling nozzle 33 which is pushed onto the outer tube 31 and thus ensure that leakage of the material to be filled into the environment is largely prevented ,
- two optional touch sensors 45, 46 are provided, which only allow closing of the clamping brackets 41, 42 of the bag clamp 40 when they are actuated by an operator pushing the bags, both contact sensors 45, 46 with one hand each a closing of the bag clamp, safe to stop, as long as a hand of the operator could be in the area between the clamps 41,42.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
- Supply Of Fluid Materials To The Packaging Location (AREA)
Description
Die Erfindung betrifft ein Dosierverfahren.The invention relates to a metering method.
Zur dosierten Abgabe von Materialien, insbesondere Schüttgütern und anderen Feststoffen wie z.B. Pulvern oder Granulaten, aus einem Vorratsbehälter (siehe z.B.
Problematisch bei diesen bekannten Dosierorganen ist nicht nur, dass die erzielbaren Abfüllgeschwindigkeiten oftmals unbefriedigend sind, sondern auch, dass die Konditionierung in der Regel über eine mechanische Wechselwirkung mit dem Material erfolgt. Dies hat zwei Nachteile: Einerseits werden mechanische Bauteile im Materialstrom angeordnet, die deshalb verschmutzen und mit hohem Zeit- und Wartungsaufwand gereinigt werden müssen. Je mehr bewegliche Teile sich im Materialstrom befinden, desto schlechter sind die Reinigungsergebnisse und desto länger werden die Reinigungsstillstandszeiten. Dementsprechend hoch sind die Investitions- und Betriebskosten.The problem with these known metering is not only that the achievable filling speeds are often unsatisfactory, but also that the conditioning is usually done via a mechanical interaction with the material. This has two disadvantages: on the one hand, mechanical components are arranged in the material flow, which therefore have to be polluted and cleaned with a great deal of time and maintenance. The more moving parts in the material flow, the worse the cleaning results and the longer the cleaning downtime. The investment and operating costs are correspondingly high.
Andererseits steht die mechanische Wechselwirkung einem schonenden Umgang mit dem Produkt entgegen und birgt das Risiko, eine unerwünschte Veränderung von Materialeigenschaften zu bewirken.On the other hand, the mechanical interaction precludes gentle handling of the product and carries the risk of to cause an undesirable change in material properties.
Diese Probleme werden durch ein Dosierverfahren mit den Merkmalen des Patentanspruchs 1 gelöst.These problems are solved by a metering method having the features of
Das erfindungsgemäße Dosierverfahren weist die Schritte Fluidisieren eines abzufüllenden Feststoffs, Regeln der Flussrate des fluidisierten Feststoffs unter Verwendung eines Bläh- oder Quetschventils, Puffern und Beatmen des fluidisierten Feststoffs in einer Rohrstrecke, die insbesondere ein Auslaufrohr aufweisen kann und Aufnehmen und Ablagern des Feststoffs in einem kräftefrei, insbesondere unter Vermeidung von Nebenkraftschlüssen gelagerten Behältnis auf. Es hat sich gezeigt, dass auf diese Weise eine überraschend schnelle und darüber hinaus sehr materialschonende Abfüllung auch empfindlicher Feststoffe ermöglicht wird.The dosing method according to the invention comprises the steps of fluidizing a solid to be filled, controlling the flow rate of the fluidized solid using a swelling or pinch valve, buffering and breathing the fluidized solid in a pipe section, which may in particular have an outlet pipe, and taking up and depositing the solid in a force-free manner , In particular, while avoiding Nebenkraftschlüssen stored container. It has been found that in this way a surprisingly fast and also very gentle material filling of sensitive solids is possible.
Die Erfindung wird nun anhand von Figuren, die beispielhafte Ausgestaltungen eines zur Durchführung des erfindungsgemäßen Verfahrens besonders geeignetes Dosierorgan darstellen, näher erläutert.The invention will now be explained in more detail with reference to figures, which represent exemplary embodiments of a particularly suitable for carrying out the method according to the invention metering.
Es zeigen:
- Fig. 1:
- Eine Außenansicht eines Ausführungsbeispiel eines Dosierorgans mit daran angeordnetem zu befüllenden Behälter und
- Fig. 2:
- eine Querschnittsdarstellung des Ausführungsbeispiels aus
, geschnitten an der Linie A-A.Figur 1
- Fig. 1:
- An external view of an embodiment of a metering with arranged thereon to be filled container and
- Fig. 2:
- a cross-sectional view of the embodiment of
FIG. 1 , cut along the line AA.
Gleiche Komponenten gleicher Ausführungsbeispiele werden in allen Figuren mit denselben Bezugszeichen gekennzeichnet.Identical components of the same embodiments are identified in all figures with the same reference numerals.
In der in
Ohne Druckzuführung ist das Blähventil 20, wie in
In Fließrichtung des abzufüllenden Materials stromabwärts schließt sich an das Blähventil 20 ein nur in
In der dargestellten Ausführungsform erfolgt die Be- und Entlüftung nicht direkt, also nicht durch eine unmittelbar an einer Öffnung oder einem Stutzen des Auslaufsrohrs 30 angeordnete Be- und Entlüftungsvorrichtung 50, sondern indirekt. Das Auslaufrohr 30 ist, wie in
An dem Außenrohr 31 ist als Haltevorrichtung für einen zu befüllenden Behälter in Form eines Sackes 60 eine Sackklemme 40 befestigt. Die Sackklemme 40 weist Klemmbügel 41,42 auf, die durch Pneumatikzylinder 43,44 gesteuert den Sack 60 an einen Befüllstutzen 33, der auf das Außenrohr 31 aufgeschoben ist, andrücken und so sicherstellen, dass ein Austreten des abzufüllenden Materials in die Umgebung weitgehend verhindert wird. Aus Sicherheitsgründen sind zwei optionale Berührungssensoren 45,46 vorgesehen, die ein Schließen der Klemmbügel 41,42 der Sackklemme 40 nur dann erlauben, wenn sie von einem Bediener, der die Säcke aufschiebt, beide Berührungssensoren 45,46 mit jeweils einer Hand betätigt werden, um ein Schließen der Sackklemme, sicher zu unterbinden, solange noch eine Hand des Bedieners im Bereich zwischen den Klemmbügeln 41,42 sein könnte.On the
Wesentlich ist, dass der Sack 60 und allgemein der zu befüllende Behälter kraftentkoppelt, insbesondere unter völliger Vermeidung von Nebenkraftschlüssen mittels der Haltevorrichtung an dem Dosierorgan 1 angeordnet ist, so dass er in unbefülltem Zustand kräftefrei auf einer Waage aufliegt da sonst Fehldosierungen auftreten können.It is essential that the
- 11
- Dosierorganmetering
- 1111
- Einfülltrichterhopper
- 1212
- GaseinlassstutzenGas inlet port
- 1313
- Halterungbracket
- 2020
- BlähventilBlähventil
- 21,2221.22
- Be- und EntlüftungsventileVentilation valves
- 2323
- Ringschlauchring tube
- 3030
- Auslaufrohroutlet pipe
- 3131
- Außenrohrouter tube
- 3232
- Entlüftungsstutzenvent connection
- 3333
- Befüllstutzenfilling union
- 4040
- Sackklemmebag clamp
- 41,4241.42
- Klemmbügelclamp
- 43,4443.44
- Pneumatikzylinderpneumatic cylinder
- 45,4645.46
- Berührungssensorentouch sensors
- 5050
- Be- und EntlüftungsvorrichtungVentilation device
- 5151
- Krümmerelbow
- 5252
- Trichterfunnel
- 5353
- Absaugstutzensuction
- 54,5554.55
- Ringschellenring bells
- 6060
- Sackbag
- A-AA-A
- Schnittlinieintersection
Claims (1)
- Metering method comprising the steps: fluidizing a solid to be filled, regulating the flow rate of the fluidized solid using a bulking- or pinch valve (20), buffering and ventilating the fluidized solid in pipework, which can in particular include a discharge pipe (30), and collecting and depositing the solid in a container, mounted free of forces, in particular avoiding secondary force connections.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201110017290 DE102011017290A1 (en) | 2011-04-15 | 2011-04-15 | Dosing member and dosing method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2520495A1 EP2520495A1 (en) | 2012-11-07 |
EP2520495B1 true EP2520495B1 (en) | 2015-06-10 |
Family
ID=45656601
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12156801.8A Active EP2520495B1 (en) | 2011-04-15 | 2012-02-24 | Metering method |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2520495B1 (en) |
DE (1) | DE102011017290A1 (en) |
ES (1) | ES2546931T3 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012003686A1 (en) * | 2012-02-23 | 2013-08-29 | Ulrich Viebahn | Filling device for filling free-flowing substances or granules to manufacture molded plastic parts, has interstice arranged between outlet at distributer and intermediate chamber such that coherent suction stream is developed by openings |
CN105129433A (en) * | 2015-09-18 | 2015-12-09 | 山东钢铁股份有限公司 | Fluidifying feeding device for upward-leading type pneumatic conveying bin pump |
CN115593695B (en) * | 2022-08-31 | 2023-07-28 | 先之科半导体科技(东莞)有限公司 | Feeding assembly for diode braiding machine |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB825810A (en) * | 1956-12-27 | 1959-12-23 | African Explosives & Chem | Improved method and apparatus for controlling the flow of powdered, granulated and like discrete materials through a conduit |
NL295333A (en) * | 1962-08-11 | |||
US3964650A (en) * | 1974-10-18 | 1976-06-22 | Black Products Co. | Bag filling machine having combined inlet valve and level control |
CH647208A5 (en) * | 1980-01-11 | 1985-01-15 | Jeger M Fa | Apparatus for the decanting of flowable media |
GB8620839D0 (en) * | 1986-08-28 | 1986-10-08 | Stott L E | Powder dispensing apparatus |
GB8727425D0 (en) * | 1987-11-23 | 1987-12-23 | Portals Eng Ltd | Powder flow control valves |
DE8813375U1 (en) * | 1988-10-25 | 1988-12-08 | Greif-Werk Maschinenfabrik Gmbh, 2400 Luebeck, De | |
DE19613967A1 (en) * | 1996-04-09 | 1997-10-16 | Gema Volstatic Ag | Spraying method for object coating |
CH692143A5 (en) * | 1996-04-16 | 2002-02-28 | Lorenz Bohler | Method for avoiding dust and gas emissions when decanting fluids and solids |
DE10204370A1 (en) * | 2002-02-02 | 2003-08-14 | Itw Gema Ag | Device and method for the metered removal of coating powder from a powder bag |
DE102006041527A1 (en) * | 2006-09-05 | 2008-03-27 | Dürr Systems GmbH | Powder feed pump and associated operating method |
-
2011
- 2011-04-15 DE DE201110017290 patent/DE102011017290A1/en not_active Ceased
-
2012
- 2012-02-24 EP EP12156801.8A patent/EP2520495B1/en active Active
- 2012-02-24 ES ES12156801.8T patent/ES2546931T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
ES2546931T3 (en) | 2015-09-30 |
DE102011017290A1 (en) | 2012-10-18 |
EP2520495A1 (en) | 2012-11-07 |
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