EP2444537A1 - Non-woven fabric for acoustic applications with increased sound absorption characteristics - Google Patents

Non-woven fabric for acoustic applications with increased sound absorption characteristics Download PDF

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Publication number
EP2444537A1
EP2444537A1 EP11180322A EP11180322A EP2444537A1 EP 2444537 A1 EP2444537 A1 EP 2444537A1 EP 11180322 A EP11180322 A EP 11180322A EP 11180322 A EP11180322 A EP 11180322A EP 2444537 A1 EP2444537 A1 EP 2444537A1
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EP
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Prior art keywords
nonwoven fabric
micro hollow
hollow body
nonwoven
micro
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EP11180322A
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German (de)
French (fr)
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EP2444537B1 (en
Inventor
Stilla Rott
Hohmuth Dr. Hagen
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eswegee Vliesstoff GmbH
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eswegee Vliesstoff GmbH
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/413Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing granules other than absorbent substances
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/587Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645Impregnation followed by a solidification process

Definitions

  • the invention relates to a nonwoven fabric for acoustic applications with increased sound absorption properties, consisting of longitudinally oriented or cross-laid, in particular preconsolidated plastic fibers with a basis weight of 20g / m 2 to 100g / m 2 , preferably 30g / m 2 to 80g / m 2 , according to claim 1, a method for producing such a nonwoven fabric and the use of the nonwoven fabric material produced by the process according to the invention.
  • Known ceiling panels for sound absorption have a perforation to effect the desired sound insulation by total reflection.
  • High-quality sound absorption panels achieve a maximum absorption coefficient of 0.60.
  • Standard panels are classified according to DIN 4102 in fire protection class B1. By selecting the appropriate material, the fire protection class A2 can also be achieved.
  • the US 3,676,288 A shows a method with gas-filled microcavities, which serve to bind fibers together and perform an increase in volume.
  • Binders which consist of thermoplastic particles and wherein a foam blowing agent is supplied.
  • the nonwoven fabric for acoustic applications with increased sound absorption properties, which achieves a sound absorption coefficient of> 0.6.
  • the nonwoven material should have a high flow resistance or a low air permeability at a low weight.
  • the material should not be flammable, so that the DIN 53438 K1 is met.
  • it is necessary to form the nonwoven material so that a high tensile strength in the longitudinal and transverse direction and a high rigidity is present while maintaining the necessary flexibility of the corresponding sheet material.
  • the object of the invention is achieved by the nonwoven fabric according to combination of features according to claim 1, by the method for producing such a nonwoven material and by the inventive use of the inventively produced nonwoven fabric.
  • nonwoven fabric for acoustic applications with increased sound absorption properties, wherein the nonwoven fabric of a longitudinal or cross-laid, in particular preconsolidated plastic fiber material having a basis weight of 20g / m 2 to 100g / m 2 , preferably 30g / m 2 to 80g / m 2 consists.
  • the filler used is unexpanded hollow microbodies with a proportion of about 0.5 to 4% by weight.
  • the binder used is a high molecular weight polyester material for fixing the hollow microbodies to the nonwoven fibers and for increasing the rigidity and tear resistance.
  • any common aqueous-based polymer binder or binder mixture of acrylate, styrene butadiene or vinyl acetate polymers may be used.
  • the nonwoven fabric is dried at temperatures such that expansion of the micro-hollow bodies occurs, whereby the pores of the nonwoven fabric are sealed, resulting in the desired sound absorption properties.
  • a flame retardant of known type can readily be added to the equipment.
  • the hollow microbodies consist of thermoplastic shells filled with propellant gas.
  • unexpanded micro hollow bodies of propellant gas with a thermoplastic shell made of PVC or vinylidene chloride-acrylonitrile copolymers are used to densify the nonwoven fabric and to improve the acoustics as soon as the hollow microbodies are inflated.
  • the drying is carried out according to the invention at temperatures between 100 ° C and 200 ° C, preferably between 140 ° C and 180 ° C.
  • the amount of finish of the finishing formulation is about 20% to 50%, especially 30% to 40% of the web weight.
  • the nonwoven material produced in this way can be used as a cover fleece for acoustic cover plates, for thermal insulation and sealing or else as cover and acoustic fleece in the automotive industry.
  • the nonwoven base material is a per se known thermal nonwoven or otherwise prepared by, for example, hydroentanglement nonwoven material of longitudinal fibers, resulting in a uniform nonwoven image.
  • the fibers used are PES, CoPES or similar fiber materials.
  • the basis weight is in the range of 20 g / m 2 to 100 g / m 2 , ideally in the range between 30 g / m 2 to 80 g / m 2 with an air permeability of 1500 to 3000 l / m 2 ⁇ s (200 Pa).
  • the finishing formulation contains a high molecular weight polyester binder for the necessary stiffness and for increasing the tensile strength or elongation and for bonding micro hollow bodies used according to the invention to the nonwoven fibers.
  • a flame retardant z As red phosphorus or other commercially available flame retardants used.
  • the nonwoven fabric is formed by adding initially unexpanded micro hollow bodies of propellant gas with a thermoplastic shell of PVC or vinylidene chloride-acrylonitrile copolymers.
  • the hollow microbodies serve to densify the nonwoven material and to provide the desired improvement in acoustics after thermal treatment and consequent bloat.
  • cover fleece can be coated with thermosetting or thermosetting adhesives.
  • the coating is not applied over the entire surface in order to obtain the desired acoustic effect.
  • the equipment is e.g. with a standard foulard.
  • the drying takes place at temperatures which allow the hollow microspheres to expand into spheres to close the relatively large pores of the nonwoven material.
  • the drying temperatures are in the range between 100 ° C and 200 ° C, preferably between 140 ° C and 180 ° C.
  • the total amount of the formulation is 20% to 50% of the web weight, preferably 30% to 40% of the web weight.
  • the proportion of micro hollow bodies in the nonwoven is according to the invention only 0.5% by weight to 4% by weight.
  • the sealing of the nonwoven pores can be influenced in a wide range.
  • the proportion can be increased to up to 20 wt .-%.
  • the total amount of the capacity of the fiber structure is not overstressed in order to prevent the micro-hollow body rest on the surface and are easily abradable.
  • the amount of added flame retardant depends on the fire protection requirements.
  • a coating is made with commercially available thermoplastic or thermosetting adhesives in order to ensure a common type of further treatment for special cover fleece, which by means of pressure and temperature treatment to another medium, eg. As metal ceiling panels, glass fiber mats or polyurethane foam sheets are laminated.
  • the fleece can be produced as a longitudinal or cross-laid binder fleece.
  • the usual binder recipe here the micro hollow body are added directly. If necessary, the flame retardants are also added to the formulation. As a result, an equipment operation can be saved.
  • Both manufacturing variants may include a calendering step to enhance the optics, i. H. to optimize the surface of the nonwoven material by removing imperfections without adversely affecting the tightness and desired acoustic properties.
  • FIG. 1 shown schematic diagram shows an arrangement of synthetic fibers 1, in the already expanded micro hollow body 2 are introduced, with a large part of the fiber pores is closed by the micro hollow body 2, so that there is the desired increased sound absorption.
  • FIG. 2 illustrates the above with reference to a photographic enlarged image of an inventively realized nonwoven fabric for acoustic applications.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

Nonwoven fabric with increased sound absorption properties, comprises a longitudinally directed or crosswise pre-consolidated synthetic fiber material with a surface weight output of 20-100 g/m 2>, preferably 30-80 g/m 2>, an equipment comprising an unexpanded micro hollow body (0.5-4 wt.%) as a filler, and a high molecular weight polyester material that is applied as a binder for fixing the micro hollow body to the nonwoven fibers, and dried for increasing the stiffness and tensile strength, which leads to expansion of the micro hollow body and sealing of the pores of the fabric. An independent claim is also included for producing the nonwoven fabric, comprising adding the unexpanded micro hollow bodies to the equipment in addition to binder, where depending on the proportion of the micro hollow body in the equipment, the micro hollow body expanding into spheres during the subsequent drying, seals the nonwoven pores.

Description

Die Erfindung betrifft einen Vliesstoff für akustische Anwendungen mit erhöhten Schallabsorptionseigenschaften, bestehend aus längsgerichteten oder kreuzgelegten, insbesondere vorverfestigten Kunststofffasern mit einem Flächenausgangsgewicht von 20g/m2 bis 100g/m2, bevorzugt 30g/m2 bis 80g/m2, gemäß Patentanspruch 1, ein Verfahren zur Herstellung eines derartigen Vliesstoffes sowie die Verwendung des nach dem erfindungsgemäßen Verfahren hergestellten Vliesstoffmaterials.The invention relates to a nonwoven fabric for acoustic applications with increased sound absorption properties, consisting of longitudinally oriented or cross-laid, in particular preconsolidated plastic fibers with a basis weight of 20g / m 2 to 100g / m 2 , preferably 30g / m 2 to 80g / m 2 , according to claim 1, a method for producing such a nonwoven fabric and the use of the nonwoven fabric material produced by the process according to the invention.

Bekannte Deckenplatten zur Schallabsorption weisen eine Perforierung auf, um die gewünschte Schalldämmung durch Totalreflexion zu bewirken. Bei hochwertigen Schallabsorptions-Platten werden Schallabsorptionskoeffizienten von maximal 0,60 erreicht.Known ceiling panels for sound absorption have a perforation to effect the desired sound insulation by total reflection. High-quality sound absorption panels achieve a maximum absorption coefficient of 0.60.

Standardplatten sind nach DIN 4102 in der Brandschutzklasse B1 eingestuft. Durch eine entsprechende Materialauswahl kann auch die Brandschutzklasse A2 erreicht werden.Standard panels are classified according to DIN 4102 in fire protection class B1. By selecting the appropriate material, the fire protection class A2 can also be achieved.

Es ist ebenfalls bekannt, Deckenplattenkonstruktionen zusätzlich mit einem Vliesmaterial abzudecken oder zu beaufschlagen. Derartige Verkleidungen sollen die Akustik in Räumen verbessern, die eine entsprechende Deckenplattenkonstruktion aufweisen.It is also known to additionally cover or apply ceiling tile constructions to a nonwoven material. Such panels are intended to improve the acoustics in rooms having a corresponding ceiling panel construction.

Um die jeweiligen Brandschutzanforderungen zu erfüllen, bestehen bekannte Vliesmaterialien für derartige Abdeckanwendungen aus Glas- oder Mineralfaserstoffen mit all den hierdurch verbundenen Nachteilen bei der Handhabung und der möglicherweise hieraus folgenden Belastung der Raumluft.In order to meet the respective fire protection requirements, known nonwoven materials for such cover applications made of glass or mineral fiber materials with all the associated disadvantages in handling and possibly resulting burden of indoor air.

Die US 3,676,288 A zeigt ein Verfahren mit gasgefüllten Mikrohohlkörpern, die dazu dienen, Fasern aneinander zu binden und eine Volumenerhöhung durchzuführen.The US 3,676,288 A shows a method with gas-filled microcavities, which serve to bind fibers together and perform an increase in volume.

Aus der DE 10 2008 057 058 A1 ist ein Abdeckvlies vorbekannt, wobei auf eine spezielle Flottenzusammensetzung der Ausrüstung eingegangen wird.From the DE 10 2008 057 058 A1 a cover fleece is previously known, wherein a special fleet composition of the equipment is discussed.

Gemäß der Lehre nach DE 10 2005 044 504 A1 erfolgt eine WirkstoffFreisetzung, wobei sich die eigentlichen Wirkstoffe in Mikrokapseln befinden. Derartig realisierte Textilien werden bei der Herstellung von Funktionsbekleidungsstücken verwendet.According to the teaching DE 10 2005 044 504 A1 there is an active ingredient release, wherein the actual active ingredients are in microcapsules. Such realized textiles are used in the manufacture of functional garments.

Bei den mattenförmigen Formteilen nach DE 34 12 660 A1 kommen Bindemittel zum Einsatz, die aus thermoplastischen Partikeln bestehen und wobei ein Schaumtreibmittel zugeführt ist.At the mat-shaped parts after DE 34 12 660 A1 Binders are used which consist of thermoplastic particles and wherein a foam blowing agent is supplied.

Aus dem Vorgenannten ist es Aufgabe der Erfindung, einen Vliesstoff für akustische Anwendungen mit erhöhten Schallabsorptionseigenschaften anzugeben, der einen Schallabsorptionskoeffizienten von > 0,6 erreicht. Das Vliesstoffmaterial soll einen hohen Strömungswiderstand bzw. eine geringe Luftdurchlässigkeit bei einem geringen Gewicht aufweisen. Darüber hinaus soll das Material nicht brennbar sein, so dass die DIN 53438 K1 erfüllt ist. Ergänzend gilt es, das Vliesstoffmaterial so auszubilden, dass eine hohe Reißfestigkeit in Längs- und Querrichtung besteht und eine hohe Steifigkeit vorhanden ist bei gleichzeitigem Erhalt der notwendigen Flexibilität des entsprechenden bahnförmigen Materials.From the foregoing, it is an object of the invention to provide a nonwoven fabric for acoustic applications with increased sound absorption properties, which achieves a sound absorption coefficient of> 0.6. The nonwoven material should have a high flow resistance or a low air permeability at a low weight. In addition, the material should not be flammable, so that the DIN 53438 K1 is met. In addition, it is necessary to form the nonwoven material so that a high tensile strength in the longitudinal and transverse direction and a high rigidity is present while maintaining the necessary flexibility of the corresponding sheet material.

Die Lösung der Aufgabe der Erfindung erfolgt durch den Vliesstoff gemäß Merkmalskombination nach Patentanspruch 1, durch das Verfahren zur Herstellung eines solchen Vliesstoffmaterials und durch die erfindungsgemäße Verwendung des erfindungsgemäß produzierten Vliesstoffes.The object of the invention is achieved by the nonwoven fabric according to combination of features according to claim 1, by the method for producing such a nonwoven material and by the inventive use of the inventively produced nonwoven fabric.

Es wird demnach von einem Vliesstoff für akustische Anwendungen mit erhöhten Schallabsorptionseigenschaften ausgegangen, wobei der Vliesstoff aus einem längsgerichteten oder kreuzgelegten, insbesondere vorverfestigten Kunststofffasermaterial mit einem Flächenausgangsgewicht von 20g/m2 bis 100g/m2, bevorzugt 30g/m2 bis 80g/m2 besteht.It is therefore assumed that a nonwoven fabric for acoustic applications with increased sound absorption properties, wherein the nonwoven fabric of a longitudinal or cross-laid, in particular preconsolidated plastic fiber material having a basis weight of 20g / m 2 to 100g / m 2 , preferably 30g / m 2 to 80g / m 2 consists.

Bei der Ausrüstung des Vliesstoffes werden als Füllstoff ungeblähte Mikrohohlkörper mit einem Anteil von ca. 0,5 bis 4 Gew.-% eingesetzt. Als Binder kommt ein hochmolekulares Polyestermaterial zum Fixieren der Mikrohohlkörper an den Vliesfasern sowie zur Erhöhung der Steifigkeit und Reißfestigkeit zur Anwendung. Es kann jedoch grundsätzlich jeder übliche Polymerbinder oder Bindermischung auf wässriger Basis, aus Acrylat, Styrolbutatien oder Vinylacetat-Polymeren verwendet werden. Der Vliesstoff wird bei solchen Temperaturen getrocknet, dass es zu einem Expandieren der Mikrohohlkörper kommt, wodurch die Poren des Vlieses verschlossen werden mit der Folge der gewünschten Schallabsorptionseigenschaften.In the finishing of the nonwoven fabric, the filler used is unexpanded hollow microbodies with a proportion of about 0.5 to 4% by weight. The binder used is a high molecular weight polyester material for fixing the hollow microbodies to the nonwoven fibers and for increasing the rigidity and tear resistance. However, in principle, any common aqueous-based polymer binder or binder mixture of acrylate, styrene butadiene or vinyl acetate polymers may be used. The nonwoven fabric is dried at temperatures such that expansion of the micro-hollow bodies occurs, whereby the pores of the nonwoven fabric are sealed, resulting in the desired sound absorption properties.

Erfindungsgemäß kann der Ausrüstung ohne weiteres ein Flammschutzmittel bekannter Art zugegeben werden.According to the invention, a flame retardant of known type can readily be added to the equipment.

Die Mikrohohlkörper bestehen aus thermoplastischen Schalen, gefüllt mit Treibgas. Insbesondere kommen ungeblähte Mikrohohlkörper aus Treibgas mit einer thermoplastischen Schale aus PVC oder Vinylidenchlorid-Acrylnitril-Copolymeren zur Verdichtung des Vlieses und zur Verbesserung der Akustik, sobald die Mikrohohlkörper aufgebläht werden, zum Einsatz.The hollow microbodies consist of thermoplastic shells filled with propellant gas. In particular, unexpanded micro hollow bodies of propellant gas with a thermoplastic shell made of PVC or vinylidene chloride-acrylonitrile copolymers are used to densify the nonwoven fabric and to improve the acoustics as soon as the hollow microbodies are inflated.

Die Trocknung erfolgt erfindungsgemäß bei Temperaturen zwischen 100°C und 200°C, bevorzugt zwischen 140°C und 180°C.The drying is carried out according to the invention at temperatures between 100 ° C and 200 ° C, preferably between 140 ° C and 180 ° C.

Die Auflagemenge der Ausrüstungsrezeptur beträgt etwa 20% bis 50%, insbesondere 30% bis 40% des Vliesgewichts.The amount of finish of the finishing formulation is about 20% to 50%, especially 30% to 40% of the web weight.

Bei dem erfindungsgemäßen Verfahren zur Herstellung des vorstehend erläuterten Vliesstoffes werden der Ausrüstung neben einem Bindemittel, z. B. einem hochmolekularen Polyestermaterial, ungeblähte Mikrohohlkörper zugegeben, wobei über den Anteil der Mikrohohlkörper in der Ausrüstung die bei der späteren Trocknung zu Kugeln expandierenden, diese eine Abdichtung der Vliesporen bewirken.In the method according to the invention for the preparation of the above-described nonwoven fabric of the equipment in addition to a binder, for. As a high molecular weight polyester material, unenclosed micro hollow body added, over the proportion of micro hollow body in the equipment which in the later drying to balls expanding, this effect a sealing of the non-woven pores.

Das derart hergestellte Vliesstoffmaterial kann als Abdeckvlies für Akustik-Deckplatten, zur thermischen Isolierung und Abdichtung oder aber auch als Abdeck- und Akustikvlies im Automobilbau angewendet werden.The nonwoven material produced in this way can be used as a cover fleece for acoustic cover plates, for thermal insulation and sealing or else as cover and acoustic fleece in the automotive industry.

Die Erfindung soll nachstehend anhand eines Ausführungsbeispiels näher erläutert werden.The invention will be explained below with reference to an embodiment.

Das Vliesstoffgrundmaterial ist ein an sich bekanntes Thermovlies oder ein anderweitig, z.B. durch Wasserstrahlverfestigung vorbereitetes Vliesmaterial aus längsgerichteten Fasern, wodurch sich ein gleichmäßiges Vliesbild ergibt. Als Fasern kommen PES, CoPES oder ähnliche Fasermaterialien zum Einsatz. Das Flächengewicht liegt im Bereich von 20g/m2 bis 100g/m2, idealerweise im Bereich zwischen 30g/m2 bis 80g/m2 bei einer Luftdurchlässigkeit von 1500 bis 3000 l/m2×s (200 Pa).The nonwoven base material is a per se known thermal nonwoven or otherwise prepared by, for example, hydroentanglement nonwoven material of longitudinal fibers, resulting in a uniform nonwoven image. The fibers used are PES, CoPES or similar fiber materials. The basis weight is in the range of 20 g / m 2 to 100 g / m 2 , ideally in the range between 30 g / m 2 to 80 g / m 2 with an air permeability of 1500 to 3000 l / m 2 × s (200 Pa).

Die Ausrüstungsrezeptur enthält einen hochmolekularen Polyester-Binder für die notwendige Steifheit und zur Erhöhung der Reißfestigkeit bzw. Dehnung und zur Bindung von erfindungsgemäß zur Anwendung kommenden Mikrohohlkörpern an die Vliesfasern. Als Flammschutzmittel werden z. B. roter Phosphor oder andere handelsübliche Flammschutzmittel eingesetzt.The finishing formulation contains a high molecular weight polyester binder for the necessary stiffness and for increasing the tensile strength or elongation and for bonding micro hollow bodies used according to the invention to the nonwoven fibers. As a flame retardant z. As red phosphorus or other commercially available flame retardants used.

Der Vliesstoff wird durch Beigabe von zunächst ungeblähten Mikrohohlkörpern aus Treibgas mit einer thermoplastischen Schale aus PVC oder Vinylidenchlorid-Acrylnitril-Copolymeren gebildet. Die Mikrohohlkörper dienen der Verdichtung des Vliesmaterials und der gewünschten Verbesserung der Akustik nach thermischer Behandlung und hierdurch bedingtem Aufblähen.The nonwoven fabric is formed by adding initially unexpanded micro hollow bodies of propellant gas with a thermoplastic shell of PVC or vinylidene chloride-acrylonitrile copolymers. The hollow microbodies serve to densify the nonwoven material and to provide the desired improvement in acoustics after thermal treatment and consequent bloat.

Zur weiteren Verarbeitung kann das Abdeckvlies mit thermo- oder duroplastischen Klebern beschichtet werden. Die Beschichtung wird hierbei nicht vollflächig aufgebracht, um die gewünschte akustische Wirkung zu erhalten.For further processing, the cover fleece can be coated with thermosetting or thermosetting adhesives. The coating is not applied over the entire surface in order to obtain the desired acoustic effect.

Die Ausrüstung erfolgt z.B. mit einem Standard-Foulard.The equipment is e.g. with a standard foulard.

Die Trocknung erfolgt bei Temperaturen, die die Mikrohohlkörper zu Kugeln expandieren lassen, um die relativ großen Poren des Vliesmaterials zu verschließen. Die Trocknungstemperaturen liegen im Bereich zwischen 100°C und 200°C, bevorzugt zwischen 140°C und 180°C.The drying takes place at temperatures which allow the hollow microspheres to expand into spheres to close the relatively large pores of the nonwoven material. The drying temperatures are in the range between 100 ° C and 200 ° C, preferably between 140 ° C and 180 ° C.

Durch das Aufblähen und das Verschließen der Poren verbessert sich die Akustik des Vliesmaterials. Gleichzeitig steigt die Dichtigkeit als Abdeckvlies und der sich hierdurch ergebende bessere Rieselschutz.The puffing and closing of the pores improves the acoustics of the nonwoven material. At the same time the tightness as Abdeckvlies and thereby resulting better trickle protection increases.

Die Auflagemenge der gesamten Rezeptur liegt bei 20% bis 50% des Vliesgewichts, bevorzugt bei 30% bis 40% des Vliesgewichts.The total amount of the formulation is 20% to 50% of the web weight, preferably 30% to 40% of the web weight.

Der Anteil der Mikrohohlkörper im Vlies beträgt erfindungsgemäß nur 0,5 Gew.% bis 4 Gew.-%. Durch eine erfindungsgemäße Variation der eingesetzten Menge der Mikrohohlkörper kann die Abdichtung der Vliesporen in einem weiten Bereich beeinflusst werden. Bei der Anwendung als Abdeckvlies in der Automobiltechnik kann der Anteil auf bis zu 20 Gew.-% erhöht werden.The proportion of micro hollow bodies in the nonwoven is according to the invention only 0.5% by weight to 4% by weight. By a variation of the amount of micro hollow body used according to the invention, the sealing of the nonwoven pores can be influenced in a wide range. When used as Abdeckvlies in automotive technology, the proportion can be increased to up to 20 wt .-%.

Es gilt zu beachten, dass die Gesamtmenge die Aufnahmefähigkeit der Faserstruktur nicht überbeansprucht wird, um zu verhindern, dass die Mikrohohlkörper auf der Oberfläche aufliegen und leicht abreibbar sind. Die Menge des zugegebenen Flammschutzmittels richtet sich nach den brandschutzseitigen Anforderungen.It should be noted that the total amount of the capacity of the fiber structure is not overstressed in order to prevent the micro-hollow body rest on the surface and are easily abradable. The amount of added flame retardant depends on the fire protection requirements.

Bei einer weiteren Ausführungsform wird in Weiterbildung der Erfindung eine Beschichtung mit handelsüblichen thermoplastischen oder duroplastischen Klebern vorgenommen, um eine übliche Art der Weiterbehandlung für spezielle Abdeckvliese zu gewährleisten, die mittels Druck- und Temperaturbehandlung auf ein anderes Medium, z. B. Metalldeckenplatten, Glasfasermatten oder Polyurethanschaumgebilde aufkaschiert werden.In a further embodiment of the invention, a coating is made with commercially available thermoplastic or thermosetting adhesives in order to ensure a common type of further treatment for special cover fleece, which by means of pressure and temperature treatment to another medium, eg. As metal ceiling panels, glass fiber mats or polyurethane foam sheets are laminated.

Bei einer erfindungsgemäßen Variante kann das Vlies als längs- oder kreuzgelegtes Bindervlies erzeugt werden. Der üblichen Binderrezeptur werden hier die Mikrohohlkörper direkt zugesetzt. Bei Notwendigkeit werden die Flammschutzmittel ebenfalls der Rezeptur zugegeben. Hierdurch kann ein Ausrüstungsarbeitsgang eingespart werden.In a variant according to the invention, the fleece can be produced as a longitudinal or cross-laid binder fleece. The usual binder recipe here the micro hollow body are added directly. If necessary, the flame retardants are also added to the formulation. As a result, an equipment operation can be saved.

Beide Herstellungsvarianten können einen Kalanderschritt umfassen, um die Optik, d. h. die Oberfläche des Vliesmaterials zu optimieren, indem Unebenheiten beseitigt werden, ohne dass die Dichtigkeit und die gewünschten akustischen Eigenschaften nachteilig beeinflusst sind.Both manufacturing variants may include a calendering step to enhance the optics, i. H. to optimize the surface of the nonwoven material by removing imperfections without adversely affecting the tightness and desired acoustic properties.

Die in der Figur 1 gezeigte Prinzipskizze lässt eine Anordnung von Kunstfasern 1 erkennen, in die bereits expandierte Mikrohohlkörper 2 eingebracht sind, wobei ein Großteil der Faserporen durch die Mikrohohlkörper 2 verschlossen ist, so dass sich die gewünschte erhöhte Schallabsorption ergibt.The in the FIG. 1 shown schematic diagram shows an arrangement of synthetic fibers 1, in the already expanded micro hollow body 2 are introduced, with a large part of the fiber pores is closed by the micro hollow body 2, so that there is the desired increased sound absorption.

Figur 2 illustriert das Vorstehende anhand einer fotografischen vergrößerten Abbildung eines erfindungsgemäß realisierten Vliesstoffes für akustische Anwendungen. FIG. 2 illustrates the above with reference to a photographic enlarged image of an inventively realized nonwoven fabric for acoustic applications.

Claims (7)

Vliesstoff für akustische Anwendungen mit erhöhten Schallabsorptionseigenschaften, bestehend aus einem längsgerichteten oder kreuzgelegten, insbesondere vorverfestigten Kunststofffasermaterial mit einem Flächenausgangsgewicht von 20g/m2 bis 100g/m2, bevorzugt 30g/m2 bis 80g/m2, dadurch gekennzeichnet, dass
bei der Ausrüstung als Füllstoff ungeblähte Mikrohohlkörper mit einem Anteil von ca. 0,5 bis 4 Gew.-% eingesetzt werden, wobei als Binder ein hochmolekulares Polyestermaterial zum Fixieren der Mikrohohlkörper an den Vliesfasern sowie zur Erhöhung der Steifigkeit und der Reißfestigkeit zur Anwendung kommt und eine Trocknung bei solchen Temperaturen erfolgt, die zu einem Expandieren der Mikrohohlkörper führt, um die Poren des Vlieses zu verschließen.
Nonwoven fabric for acoustic applications with improved sound absorption properties, consisting of a longitudinal or cross-layered, in particular preconsolidated synthetic fiber material having a basis starting weight of 20 g / m 2 to 100g / m 2, preferably 30g / m 2 to 80g / m 2, characterized in that
used in the equipment as a filler unexpanded micro hollow body in a proportion of about 0.5 to 4 wt .-%, being used as a binder, a high molecular weight polyester material for fixing the micro hollow body to the nonwoven fibers and to increase the rigidity and tear strength is used and a drying takes place at such temperatures, which leads to an expansion of the micro-hollow body in order to close the pores of the nonwoven fabric.
Vliesstoff nach Anspruch 1,
dadurch gekennzeichnet, dass
die Ausrüstung ein Flammschutzmittel umfasst.
Nonwoven fabric according to claim 1,
characterized in that
the equipment comprises a flame retardant.
Vliesstoff nach Anspruch 1 oder 2,
dadurch gekennzeichnet, dass
die Mikrohohlkörper aus thermoplastischen Schalen bestehen, die mit Treibgas gefüllt sind.
Nonwoven fabric according to claim 1 or 2,
characterized in that
the micro hollow body consist of thermoplastic shells filled with propellant gas.
Vliesstoff nach einem der vorangegangenen Ansprüche,
dadurch gekennzeichnet, dass
die Trocknung bei Temperaturen zwischen 100°C bis 200°C, bevorzugt zwischen 140°C und 180°C erfolgt.
Nonwoven fabric according to one of the preceding claims,
characterized in that
the drying takes place at temperatures between 100 ° C to 200 ° C, preferably between 140 ° C and 180 ° C.
Vliesstoff nach einem der vorangegangenen Ansprüche,
dadurch gekennzeichnet, dass
die Auflagemenge der Ausrüstungsrezeptur (trocken) 20% bis 50%, insbesondere 30% bis 40% des Vliesgewichts beträgt.
Nonwoven fabric according to one of the preceding claims,
characterized in that
the amount of dressing of the finishing formulation (dry) is 20% to 50%, especially 30% to 40% of the web weight.
Verfahren zur Herstellung eines Vliesstoffes für akustische Anwendungen mit erhöhten Schallabsorptionseigenschaften, bestehend aus einem längsgerichteten oder kreuzgelegten, insbesondere vorverfestigten Kunststofffasermaterial mit einem Flächenausgangsgewicht von 20g/m2 bis 100g/m2, bevorzugt 30g/m2 bis 80g/m2,
dadurch gekennzeichnet, dass
bei der Ausrüstung mit ungeblähten Mikrohohlkörpern über den Anteil der Mikrohohlkörper in der Ausrüstung die bei der späteren Trocknung zu Kugeln expandierenden Mikrohohlkörper eine Abdichtung der Vliesporen bewirken, wobei der Anteil der Mikrohohlkörper im Vlies zwischen 0,5 Gew.-% und 20 Gew.-% liegt, um eine Überbeanspruchung der Aufnahmefähigkeit der Faserstruktur und ein Aufliegen von Mikrohohlkörpern auf der Oberfläche zu verhindern.
A process for producing a nonwoven fabric for acoustic applications with improved sound absorption properties, consisting of a longitudinal or cross-layered, in particular preconsolidated synthetic fiber material having a basis starting weight of 20 g / m 2 to 100g / m 2, preferably 30g / m 2 to 80g / m 2,
characterized in that
in the case of the equipment with unexpanded micro hollow bodies over the proportion of micro hollow bodies in the equipment, the hollow microspheres expanding into spheres during the later drying effect a sealing of the non-woven pores, the proportion of micro hollow bodies in the nonwoven being between 0.5% by weight and 20% by weight is to prevent overuse of the capacity of the fiber structure and a micro-cavities on the surface to prevent.
Verwendung eines Vliesstoffes, hergestellt nach einem Verfahren gemäß Anspruch 6 als Abdeckvlies für Akustik-Deckplatten, zur thermischen Isolierung und Abdichtung oder als Abdeck- und Akustikvlies im Automobilbau.Use of a nonwoven fabric prepared by a process according to claim 6 as cover fleece for acoustic cover plates, for thermal insulation and sealing or as cover and acoustic fleece in the automotive industry.
EP11180322.7A 2010-09-13 2011-09-07 Non-woven fabric for acoustic applications with increased sound absorption characteristics Active EP2444537B1 (en)

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DE102010047533A DE102010047533A1 (en) 2010-09-13 2010-10-05 Nonwoven fabric for acoustic applications with increased sound absorption properties

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DE102016101816A1 (en) * 2016-02-02 2017-08-03 Claus Schierz layer material
DE102016207604A1 (en) 2016-05-03 2017-11-09 Volkswagen Aktiengesellschaft Process for producing a fiber composite plastic component
CN113808562B (en) * 2021-09-29 2024-06-04 哈尔滨工程大学 Three-dimensional chiral acoustic metamaterial with high bearing capacity and low-broadband vibration suppression performance

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DK2444537T3 (en) 2014-01-27
PT2444537E (en) 2014-01-03
DE102010047533A1 (en) 2012-03-15
ES2444143T3 (en) 2014-02-24
PL2444537T3 (en) 2014-04-30
DE202010017776U1 (en) 2012-08-30
EP2444537B1 (en) 2013-11-13

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