EP2271840B1 - Self powered heat transfer fan - Google Patents
Self powered heat transfer fan Download PDFInfo
- Publication number
- EP2271840B1 EP2271840B1 EP08748272.5A EP08748272A EP2271840B1 EP 2271840 B1 EP2271840 B1 EP 2271840B1 EP 08748272 A EP08748272 A EP 08748272A EP 2271840 B1 EP2271840 B1 EP 2271840B1
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- EP
- European Patent Office
- Prior art keywords
- heat transfer
- fan
- module
- motor
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/04—Units comprising pumps and their driving means the pump being fluid-driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D25/0606—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B7/00—Stoves, ranges or flue-gas ducts, with additional provisions for convection heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B7/00—Stoves, ranges or flue-gas ducts, with additional provisions for convection heating
- F24B7/02—Stoves, ranges or flue-gas ducts, with additional provisions for convection heating with external air ducts
- F24B7/025—Stoves, ranges or flue-gas ducts, with additional provisions for convection heating with external air ducts with forced circulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0494—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using solid fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/07—Solid fuel burners
Definitions
- This invention relates to heat transfer fans, particularly to such fans for use in conjunction with cooled or heated surfaces, and more particularly, with fossil-fuel burning stoves.
- Heating units such as wood and other fossil-fuel combustible material burning stoves, hot water radiators and the like disseminate heat into surrounding space by radiation and by convection of thermal air currents circulating around the unit.
- Warm air distribution from the unit may be enhanced by means of an air blower or fan suitably placed on or adjacent the unit.
- air blower or fan suitably placed on or adjacent the unit.
- air circulating fans are powered by electric battery or mains power supply.
- thermoelectric couple When a direct electric current is passed through a thermoelectric couple, heat will be absorbed at one end of the couple to cause cooling thereof, while heat is rejected at the other end of the couple to cause a rise in temperature. By reversing the current flow, the direction of heat flow will be reversed.
- thermoelectric modules are forms of a thermoelectric couple and, typically, comprise an array of semiconductor couples (P and N pellets) connected electrically in series and thermally in parallel, sandwiched between metallized ceramic substrates.
- thermoelectric module behaves like a simple thermocouple in generating an electric potential across its terminals if a temperature gradient or thermocline is provided across the module when in an open circuit mode.
- electric power is generated as a function of the temperature difference between both ends of the module.
- Pertinent prior art comprises a demonstration model of a power generation module powering an air circulation fan disclosed by Tellurex Corporation, Michigan, U.S.A.
- the Tellurex Corporation self-powered fan comprises a hot end heat exchanger heated by a handheld propane torch, electric motor, fan blades, a cold end heat exchanger and a thermoelectric module sandwiched in thermal contact between the two heat exchangers and in electric contact with the electric motor.
- the module is heated by a propane torch to merely demonstrate current generation while requiring a hand held pyrometer to prevent overheating and destruction of the module.
- thermoelectric module could not be satisfactorily and reliably used to circulate heat from a hot surface, since sufficiently high temperatures of the hot surface sufficient to provide an effective air circulation effect would cause the thermoelectric module to simply overheat and be destroyed. Further, the orientation of the fan and the cool end heat sink are so located relative to the heat source as to cause passage of the hot gases on the hot side of the thermoelectric module around and through the cool end heat sink. Thus, the Tellurex Corporation demonstration model has no practical and reliable utility as a warm air circulating fan if placed on a heated surface.
- EP patent publication numbers 1669672 , 1669671 and Japanese patent number JP S56121941 also describe devices that power fans using the SeeBeck Thermocouple Effect.
- thermocouple module not only is warm air propelled forward from the unit to provide warm air circulation but that incoming cooler air pulled by the fan operates to enhance cooling of the heat sink cool end and, when appropriate, the hot end of the thermocouple module to provide reduced risk of damage through overheating of the thermocouple module.
- USP 5,544,488 teaches that an air circulation fan powered only by a thermoelectric module cooled at the cooling surface of a cooling system, such as, for example, provided by ice/water or a refrigeration system can provide useful air circulation, notwithstanding the extremely low efficiency of conversion of thermal energy to electrical energy inherent in the Seebeck Thermocouple Effect. Judicious selection of components and the physical arrangement of these components to constitute an air circulation fan suitable efficacious air circulation is reliably and safely obtained.
- the invention provides a self-powered fan for circulating air in combination with a heat source, said fan comprising a first heat transfer member having a first heat transfer surface thermally and physically connected with said heat source, electric motor, fan blades which operably create a first or warm air flow and a second or cooler air flow, a second heat transfer member having a second heat transfer surface, thermocouple structure located between said first heat transfer member and said second heat transfer member, wherein said thermocouple structure co-operable with said motor, said first heat transfer member and said second heat transfer member, wherein said first heat transfer member being of suitable material, size, mass and shape as to provide a suitable temperature gradient between said thermocouple structure and said heat source to operably allow of such sufficient heat transfer from said first heat transfer member to said thermocouple structure to generate sufficient power to effect rotation of said blades, but not to cause thermal damage to said thermocouple structure; and wherein said fan blades are constructed and arranged to cause a portion of said second air flow to be drawn past said first heat transfer surface to effect a cooling heat transfer
- the invention provides a self-powered fan for circulating air in combination with a heat source having a heated surface, said fan comprising:
- the heat transfer means comprises a base of the fan which rests upon the top of or is adjacent in contact with a heat source such as a fossil-fuel burning stove, for instance a coal fired or wood burning stove.
- the fan is a device to circulate warmed air from the hot stove surface.
- the fan uses the difference in temperature between the hot surface of the stove upon which the fan is resting and the surrounding air to power the fan.
- the power is derived by utilizing a thermoelectric module, preferably consisting of an array of thermocouples.
- the current generated is used to power a d.c. motor which operates the fan blades to circulate warm air and maintain the temperature difference across the thermocouple.
- the fan draws all of its power from the heated surface and requires no external electrical power source. Most importantly, the fan stops, starts and runs automatically and provides variable air circulation in proportion to the amount of heat provided to the hot side heat exchanger base and resultant thermocline across the thermocouple module.
- thermocouple module By suitable selection of material and the surface area, size, mass and shape of the hot end heat exchanger, suitable temperature gradients between the thermocouple module and the stove can be obtained to operably allow sufficient heat to reach the hot end of the module, without destroying it, and to generate sufficient power to effect rotation of the fan blades.
- suitable determination of material, surface area, size, mass and shape may be readily determined by the skilled person in the art.
- the hot end heat exchanger comprises a base, which operatively abuts the heat source, and a heat conductive member having a length connecting with the thermocouple for transferring heat thereto.
- the length of this member is so chosen as to be sufficient as to provide a suitable temperature gradient between the heat source and the thermocouple as to effect blade rotation without damage of the thermocouple by overheating.
- the fan blades are, preferably, so oriented relative to the hot end heat transfer base as to cause a portion of the ambient air flow to be drawn past the hot end heat transfer base in order to effect a cooling heat transfer effect upon the base.
- the greater the temperature gradient across the module caused by an increase in temperature of the heated base the greater the power generated with commensurate fan speed. Increased fan speed causes faster air flow around the fan and base to enhance cooling of the latter. Thus, this cooling effect constitutes a useful safety feature.
- the axis of rotation of the fan is angularly displaced, most preferably perpendicularly, to the hot and cold heat transfer means and module.
- the cool end heat exchanger comprises a plurality of cooling vanes dissipating heat from the module. It is highly desirable that the vanes are so disposed relative to the fan blades that the vanes extend through the cool air low stream generated by the rotation of the fan blades. In one embodiment according to the invention the cooling vanes are so disposed one vane to another as to take the form of a fan-shaped array.
- the fan blades are so shaped and located relative to the module and heat exchange means as to cause cooler air to pass adjacent to and/or through the heat sink cool end.
- the fan may have a protective wire frame or shroud to prevent physical injury, and which also is connected to the module to act as a cool end heat exchanger to dissipate heat from the module.
- the heat exchanger members of the fan may be formed of any suitable material, such as a metal or metal alloy, for example of aluminum, copper and iron.
- fans according to the invention can provide satisfactory air circulation when the fan module is operative at a temperature gradient of the order of as low as 30° C.
- fan 100 of the prior art exemplified by USP 5,544,488 comprises a TE module 112 (cpl. 0-127-08L Melcor Frigichips, U.S.A.) comprised of an array of semiconductor couples (P and N pellets) connected electrically in series and thermally in parallel sandwiched between metallized ceramic substrates 114 and 116 according to the prior art.
- This module 112 can withstand temperatures only up to about 80.degree. C.
- Module 112 has an electrical connection with motor 118, which, drives fan blades 120, shown in outline only for clarity.
- Fan 100 has a heat transfer member, shown generally as 122 having a rectangular-shaped base portion 124 having a lower surface 126 in operable contact with a heated surface of a stove or the like 125. Upstanding from rectangular base member 124 is an integrally formed vertically aligned planar heat transfer portion 128 upon which is an integrally formed heat transfer portion 130. Member 122 is, thus, constituted by integrally formed portions 124, 128 and 130 formed of aluminum. Portion 130 is in thermal communication with the lower ceramic member 114 of module 112.
- a cool end heat exchanger 132 formed of aluminum and consisting of a base 134, connected to module 112, and an array of vanes 136.
- Portion 128 is so shaped as to provide the necessary heat control of heat from portion 124 to module 112, irrespective of the temperature, within reasonable limits, of the stove 125 heat source, as hereinafter more fully explained. Stove temperatures of up to, for example, 500°C may be obtained in practice and acceptable to fans.
- the mass and shape of base 124 and the distance or length, mass and shape of 128 between base 124 and module 134 is such as to provide a suitable temperature gradient between base 124 and module 134 as to cause sufficient current generation for desired fan rotation without damage of module 134 by heat when the heated stove surface 125 is at a temperature of not greater than 500°C.
- FIGS. 3 and 4 show fan 100 on top of a stove 125.
- FIG. 3 depicts gentle air circulation created by stove 125 having a low fire and, thus, low heat transfer therefrom to module 112, via heat transfer member 122.
- low power generation occurs due to a relatively small thermocline.
- fan 100 produces a gentle air circulation that bends the superheated air from the convection stream and sends it forwards into the area in front of stove 125.
- the airflow is sufficient to bring cool room temperature air through the coolside heat exchanger to maintain a thermocline across module 112 and produce enough current to maintain an adequate air circulation.
- the superheated convection currents are allowed to pass the base, or hotside heat exchanger and maintain as large a thermocline as is necessary.
- FIG. 4 depicts air circulation created by stove 125 having a high fire.
- the increase in heat provided by the high fire provides more current for fan 100 and the resultant air passing through fan 100 increases greatly.
- the superheated air from convection is now being pushed rapidly across the stovetop and cool room temperature air flows through the coolside exchanger as in the earlier example, and is also drawn past the hotside exchanger.
- This latter process is absolutely critical to the operation of the unit as it strips heat from the hotside exchanger before it reaches module 112 and keeps module 112 well within operational tolerances with regard to temperature.
- the shape, mass, size and material composition of heat transfer member 122 is suitable selected, efficient cooling of member 122 by the rapid cool air flow will prevent excess heat transfer to and damage of module 112.
- motor 118 of fan 100 is located adjacent the cold side of heat exchanger 132 of module 112, above module 112, i.e. on the side remote from heat transfer portion 130 in the embodiment shown in Figs. 1 and 2 .
- Figs. 5 and 6 show, generally as 200, a preferred embodiment according to the invention, wherein the length of planar heat transfer stem portion 228 is integrally formed with an enlarged heat transfer portion 231 which is in thermal communication with the lower ceramic member 214 of module 212, itself in communication with upper ceramic member 216, and, thus, cool end heat exchanger 232 consisting of base 234 and an array of vanes 236.
- Lower base 224, stem 228, heat transfer portion 231, upper base 234, and vanes 236 are formed of aluminum.
- Enlarged heat transfer portion 231 has a housing portion which defines a cylindrical aperture 229, which receives and retains motor 218. This arrangement provides motor 218 to be mounted in the housing portion of the enlarged heat transfer portion 231 below lower module land 230 and, thus, below module 214.
- motor 218 is located on the side of module 214 remote from cool end heat exchanger 232.
- Cavity 229 in this embodiment is defined as a full depth cylindrical aperture, but may in less preferred embodiments be a suitably sized and shaped recess.
- Motor 218 is housed in housing portion 231 by any suitable means (not shown).
- cool heat exchanger 232 facilitates assembly and allows a greater range of shapes of the upper exchanger to be used, provided exchanger 232 has suitable surface areas for thermal conductivity and radiation.
- Fig 7 shows the front view of prior art fan 100 superimposed with a hatched area 301A that shows the most effective airflow area.
- Fig. 7a represents a side view of prior art fan 100 with arrows showing the airflow in cross section. The longer arrows show the most effective airflow area.
- Fig 8 shows improved design 302 according to the invention with the same hatched area 301B superimposed.
- Fig. 8a represents a side view of fan 200 with arrows showing the airflow in cross section. The longer arrows show the most effective airflow area.
- motor 118 blocks the most effective part of the old design upper exchanger 132 whereas the new location of motor 218 of the invention virtually unimpedes the upper air flows. Additionally, the lesser airflow in the fan 200 is drawn through and past aperture 229 of motor 218, which cools motor 218 and increases the cooling of lower exchanger 228.
- stem 228 is of a relatively longer length than heat exchanger stem portion 118 of prior art Fig. 1 embodiment, whilst other fan dimensions are substantially the same.
- the longer stem 228 creates a longer path for the heat to travel to the lower module land 230 and increases the surface area in consequence of which overheat bimetallic lifters or screws used in the embodiments of prior art of aforesaid USP 5,544,488 are no longer required.
- Such bimetallic lifters or screws are required to raise the fan base from the stove surface when the stove top exceeds the temperature range that will damage the module, if exceeded.
- With the preferred stem and motor arrangement of the present invention and base exchanger such overheat lifters are no longer required as enough heat is dissipated from the base and stem to protect the module through extreme heat.
- the motor is now shielded from the direct radiant heat from the stove top and runs much cooler and prevents the bearings lubrication from drying out as quickly.
- Motor 218, in preferred embodiments when located within aperture 229 is protected from overheating from the heat present in upper stem portion 231, by cool air flow through aperture 229 around motor 218.
- any upper heat exchanger 232 can be used without the need to redesign the lower unit 228, providing it has appropriate conductivity and sufficient swept surface area.
- unit 232 is not limited to extruded parts, but could also use cast pieces to add many more design categories. Shapes in the form of, for example, birds, flags, flowers and other sorts of known or abstract shapes is now possible to address different markets. Such embodiments are shown in Figs. 9 and 10 .
- Figure 11 represents comparative graphs of the base temperatures plotted against the temperatures of the lower module contact surface 130 according to the prior art (A) and 230 according to the invention (B). It can, surprisingly, be clearly seen that the module used in the invention fan runs much cooler. At a base temperature of 302°C the invention fan 200 showed 108°C while prior art fan 100 was at 142°C. At a base temperature of 148°C the module hot exchanger of the prior art fan reached 170°C. Fan 200 sinks much more heat from the stove surface so that the base could not be heated beyond 318°C, at which temperature the module side of the heat exchanger reached 112°C.
- Figure 12 represents comparative graphs of the base temperatures against the power output from the modules in watts. Both fans carried identical motors. Up to approximately 250°C, the output was virtually the same. However, from that point upwards, surprisingly, the curves diverge. At a base temperature of 318°C, the prior art fan 100 developed 1.145 watts, while fan 200 developed 1.385 watts, i.e. over 20% higher than the prior art fan 100. Again, while the test equipment consisted of a 10,000 BTU propane heater, the base temperature did not rise beyond 318°C in fan 200 as it was stripping the heat from the test surface. As an aside, it should be noted that the bi-metal overheat protection strip was not present in fan 100 or the comparative gains would have been much greater.
- the new fan 200 is, surprisingly, both more powerful and more durable than prior art fan 100.
Description
- This invention relates to heat transfer fans, particularly to such fans for use in conjunction with cooled or heated surfaces, and more particularly, with fossil-fuel burning stoves.
- Heating units such as wood and other fossil-fuel combustible material burning stoves, hot water radiators and the like disseminate heat into surrounding space by radiation and by convection of thermal air currents circulating around the unit. Warm air distribution from the unit may be enhanced by means of an air blower or fan suitably placed on or adjacent the unit. Presently, such air circulating fans are powered by electric battery or mains power supply.
- It is known through the so-called "Peltier Effect" that when a direct electric current is passed through a thermoelectric couple, heat will be absorbed at one end of the couple to cause cooling thereof, while heat is rejected at the other end of the couple to cause a rise in temperature. By reversing the current flow, the direction of heat flow will be reversed.
- Thermoelectric modules are forms of a thermoelectric couple and, typically, comprise an array of semiconductor couples (P and N pellets) connected electrically in series and thermally in parallel, sandwiched between metallized ceramic substrates.
- In a reverse manner, by the so-called "Seebeck Thermocouple Effect", a thermoelectric module behaves like a simple thermocouple in generating an electric potential across its terminals if a temperature gradient or thermocline is provided across the module when in an open circuit mode. Thus, electric power is generated as a function of the temperature difference between both ends of the module.
- Pertinent prior art comprises a demonstration model of a power generation module powering an air circulation fan disclosed by Tellurex Corporation, Michigan, U.S.A. The Tellurex Corporation self-powered fan comprises a hot end heat exchanger heated by a handheld propane torch, electric motor, fan blades, a cold end heat exchanger and a thermoelectric module sandwiched in thermal contact between the two heat exchangers and in electric contact with the electric motor. In this demonstration model, the module is heated by a propane torch to merely demonstrate current generation while requiring a hand held pyrometer to prevent overheating and destruction of the module. It is clear from this demonstration model that it could not be satisfactorily and reliably used to circulate heat from a hot surface, since sufficiently high temperatures of the hot surface sufficient to provide an effective air circulation effect would cause the thermoelectric module to simply overheat and be destroyed. Further, the orientation of the fan and the cool end heat sink are so located relative to the heat source as to cause passage of the hot gases on the hot side of the thermoelectric module around and through the cool end heat sink. Thus, the Tellurex Corporation demonstration model has no practical and reliable utility as a warm air circulating fan if placed on a heated surface.
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EP patent publication numbers 1669672 ,1669671 and Japanese patent numberJP S56121941 - United States Patent No.
5,544,488, issued August 13, 1996 to Reid, Randall H. describes an air circulation fan powered only by a thermoelectric module obtaining heat available at the heated surface of a heating unit, such as the top of a stove, can provide useful warm air circulation, notwithstanding the extremely low efficiency of conversion of thermal energy to electrical energy inherent in the aforesaid Seebeck Thermocouple Effect. USP5,544,488 teaches that by judicious selection of components and the physical arrangement of these components to constitute a hot air circulation fan suitable efficacious warm air circulation is reliably and safely obtained. Thus, not only is warm air propelled forward from the unit to provide warm air circulation but that incoming cooler air pulled by the fan operates to enhance cooling of the heat sink cool end and, when appropriate, the hot end of the thermocouple module to provide reduced risk of damage through overheating of the thermocouple module. - Further, USP
5,544,488 teaches that an air circulation fan powered only by a thermoelectric module cooled at the cooling surface of a cooling system, such as, for example, provided by ice/water or a refrigeration system can provide useful air circulation, notwithstanding the extremely low efficiency of conversion of thermal energy to electrical energy inherent in the Seebeck Thermocouple Effect. Judicious selection of components and the physical arrangement of these components to constitute an air circulation fan suitable efficacious air circulation is reliably and safely obtained. - There is, however, a need for such self-powered heat transfer fans having improved performance characteristics.
- It is an object of the present invention to provide an improved practical air circulation fan which generates its own electrical power from a temperature difference induced across distinct members of the fan.
- It is a further object of the present invention to provide an improved air circulation fan which generates its own electrical power from an external heat source for use with such heat source, for example a fossil-fuel burning stove.
- It is a yet further object of the present invention to provide an improved fan having heat transfer means controllable by the cooling assistance of the fan blades.
- These and other advantages and objects of the present invention will become apparent upon a reading of this specification taken in conjunction with the accompanying drawings.
- Accordingly, the invention provides a self-powered fan for circulating air in combination with a heat source, said fan comprising a first heat transfer member having a first heat transfer surface thermally and physically connected with said heat source, electric motor, fan blades which operably create a first or warm air flow and a second or cooler air flow, a second heat transfer member having a second heat transfer surface, thermocouple structure located between said first heat transfer member and said second heat transfer member, wherein said thermocouple structure co-operable with said motor, said first heat transfer member and said second heat transfer member, wherein said first heat transfer member being of suitable material, size, mass and shape as to provide a suitable temperature gradient between said thermocouple structure and said heat source to operably allow of such sufficient heat transfer from said first heat transfer member to said thermocouple structure to generate sufficient power to effect rotation of said blades, but not to cause thermal damage to said thermocouple structure; and wherein said fan blades are constructed and arranged to cause a portion of said second air flow to be drawn past said first heat transfer surface to effect a cooling heat transfer effect upon said first heat transfer member, the improvement comprising said motor located on said first transfer member adjacent a side of said thermocouple structure remote from said second transfer member, whereby said motor does not hinder said second air flow, and is suitably located as to not be operably thermally damaged by said first heat transfer member or said heat source.
- In preferred embodiments, the invention provides a self-powered fan for circulating air in combination with a heat source having a heated surface, said fan comprising:
- a base portion having a surface constructed and arranged to contact the heated surface of the heat source,
- a heat transfer portion extending from said base, said heat transfer portion having first and second ends, said first end being coupled to said base,
- a thermoelectric module having first and second end surfaces, said first end surface being mounted on said second end of said heat transfer portion such that said heat transfer portion conducts heat to said thermoelectric module,
- heat exchange structure mounted on said second end surface of said thermoelectric module so as to control an amount of heat conducted at the top said thermoelectric module,
- an electric motor electrically coupled to said thermoelectric module, and fan blades coupled to said electric motor,
- wherein said heat transfer portion is constructed and arranged to provide a suitable temperature gradient between said thermoelectric module and said heat source to allow sufficient heat transfer from said heat transfer portion to said thermoelectric module to generate sufficient power to said motor to effect rotation of said blades without causing thermal damage to said thermoelectric module, said fan blades being constructed and arranged relative to said base portion and heat transfer portion to cause a portion of ambient air flow to be drawn past said base portion and heat transfer portion effecting cooling of said base portion; the improvement comprising said motor suitably located at said second end of said heat transfer portion adjacent said first end surface of said thermoelectric module as to not be operably thermally damaged by said heat transfer portion or said heat source and remote from said second transfer member whereby said motor does not hinder said second air flow.
- The invention is of particular value when the heat transfer means comprises a base of the fan which rests upon the top of or is adjacent in contact with a heat source such as a fossil-fuel burning stove, for instance a coal fired or wood burning stove.
- The fan according to a preferred aspect of the invention is a device to circulate warmed air from the hot stove surface. The fan uses the difference in temperature between the hot surface of the stove upon which the fan is resting and the surrounding air to power the fan. The power is derived by utilizing a thermoelectric module, preferably consisting of an array of thermocouples. The current generated is used to power a d.c. motor which operates the fan blades to circulate warm air and maintain the temperature difference across the thermocouple. The fan draws all of its power from the heated surface and requires no external electrical power source. Most importantly, the fan stops, starts and runs automatically and provides variable air circulation in proportion to the amount of heat provided to the hot side heat exchanger base and resultant thermocline across the thermocouple module.
- By suitable selection of material and the surface area, size, mass and shape of the hot end heat exchanger, suitable temperature gradients between the thermocouple module and the stove can be obtained to operably allow sufficient heat to reach the hot end of the module, without destroying it, and to generate sufficient power to effect rotation of the fan blades. Such suitable determination of material, surface area, size, mass and shape may be readily determined by the skilled person in the art.
- Further, more preferably, the hot end heat exchanger comprises a base, which operatively abuts the heat source, and a heat conductive member having a length connecting with the thermocouple for transferring heat thereto. The length of this member is so chosen as to be sufficient as to provide a suitable temperature gradient between the heat source and the thermocouple as to effect blade rotation without damage of the thermocouple by overheating.
- To enhance efficiency of the fan in providing warm air circulation and enhanced safety in preventing overheating of the thermocouple module, the fan blades are, preferably, so oriented relative to the hot end heat transfer base as to cause a portion of the ambient air flow to be drawn past the hot end heat transfer base in order to effect a cooling heat transfer effect upon the base. Clearly, it can be seen that the greater the temperature gradient across the module caused by an increase in temperature of the heated base, the greater the power generated with commensurate fan speed. Increased fan speed causes faster air flow around the fan and base to enhance cooling of the latter. Thus, this cooling effect constitutes a useful safety feature.
- Preferably, the axis of rotation of the fan is angularly displaced, most preferably perpendicularly, to the hot and cold heat transfer means and module.
- Also, preferably, the cool end heat exchanger comprises a plurality of cooling vanes dissipating heat from the module. It is highly desirable that the vanes are so disposed relative to the fan blades that the vanes extend through the cool air low stream generated by the rotation of the fan blades. In one embodiment according to the invention the cooling vanes are so disposed one vane to another as to take the form of a fan-shaped array.
- Thus, the fan blades are so shaped and located relative to the module and heat exchange means as to cause cooler air to pass adjacent to and/or through the heat sink cool end. In an alternative embodiment of the invention, the fan may have a protective wire frame or shroud to prevent physical injury, and which also is connected to the module to act as a cool end heat exchanger to dissipate heat from the module.
- The heat exchanger members of the fan may be formed of any suitable material, such as a metal or metal alloy, for example of aluminum, copper and iron.
- Hence, fans according to the invention, can provide satisfactory air circulation when the fan module is operative at a temperature gradient of the order of as low as 30° C.
- In order that the invention may be better understood preferred embodiments will now be described, by way of example only, with reference to the accompanying drawings, wherein
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FIG. 1 represents a schematic isometric view of a prior art thermocouple-powered fan; -
FIG. 2 represents a schematic side view of the fan shown inFig. 1 , according to the prior art; -
FIG. 3 represents a schematic side view of the fan shown inFigs. 1 and2 according to the prior art on top of a stove with a low fire and showing expected air flows; -
FIG. 4 represents a schematic side view of the fan according to the prior art on top of a stove with a high fire and showing expected air flows; -
FIG. 5 represents a schematic isometric view of a thermocouple-powered fan, according to the invention; -
FIG. 6 represents a schematic side view of the fan shown inFig. 5 , according to the invention; -
FIGS. 7 and7A represent a schematic front view of a fan, in part without blades, superimposed with a hatched area representing the most effective airflow area and side view, respectively, according to the prior art; -
FIGS. 8 and8A represent a schematic front view of a fan superimposed with a hatched area representing the most effective airflow area and side view, respectively, according to the invention; -
FIGS. 9 and 10 represent diagrammatic front views of fans according to the invention having upper cool heat exchanger units of various shapes and sizes; -
FIG. 11 represents graphs of comparative base modular hot side temperatures of fans according to the prior art (A) and the invention (B); -
FIG. 12 represents graphs of comparative power outputs against base temperatures of fans according to the prior art (A) and the invention (B); and
wherein the same numerals denote like parts. - With reference to
Figs. 1 and2 ,fan 100 of the prior art exemplified by USP5,544,488 comprises a TE module 112 (cpl. 0-127-08L Melcor Frigichips, U.S.A.) comprised of an array of semiconductor couples (P and N pellets) connected electrically in series and thermally in parallel sandwiched between metallizedceramic substrates module 112 can withstand temperatures only up to about 80.degree.C. Module 112 has an electrical connection withmotor 118, which, drivesfan blades 120, shown in outline only for clarity. -
Fan 100 has a heat transfer member, shown generally as 122 having a rectangular-shapedbase portion 124 having alower surface 126 in operable contact with a heated surface of a stove or the like 125. Upstanding fromrectangular base member 124 is an integrally formed vertically aligned planarheat transfer portion 128 upon which is an integrally formedheat transfer portion 130.Member 122 is, thus, constituted by integrally formedportions Portion 130 is in thermal communication with the lowerceramic member 114 ofmodule 112. - Above
module 112 and in thermal communication therewith is a coolend heat exchanger 132 formed of aluminum and consisting of abase 134, connected tomodule 112, and an array ofvanes 136. -
Portion 128 is so shaped as to provide the necessary heat control of heat fromportion 124 tomodule 112, irrespective of the temperature, within reasonable limits, of thestove 125 heat source, as hereinafter more fully explained. Stove temperatures of up to, for example, 500°C may be obtained in practice and acceptable to fans. - Thus, the mass and shape of
base 124 and the distance or length, mass and shape of 128 betweenbase 124 andmodule 134 is such as to provide a suitable temperature gradient betweenbase 124 andmodule 134 as to cause sufficient current generation for desired fan rotation without damage ofmodule 134 by heat when theheated stove surface 125 is at a temperature of not greater than 500°C. - Reference is now made to
FIGS. 3 and 4 , which showfan 100 on top of astove 125. -
FIG. 3 depicts gentle air circulation created bystove 125 having a low fire and, thus, low heat transfer therefrom tomodule 112, viaheat transfer member 122. In this situation, low power generation occurs due to a relatively small thermocline. Thus,fan 100 produces a gentle air circulation that bends the superheated air from the convection stream and sends it forwards into the area in front ofstove 125. The airflow is sufficient to bring cool room temperature air through the coolside heat exchanger to maintain a thermocline acrossmodule 112 and produce enough current to maintain an adequate air circulation. The superheated convection currents are allowed to pass the base, or hotside heat exchanger and maintain as large a thermocline as is necessary. -
FIG. 4 depicts air circulation created bystove 125 having a high fire. The increase in heat provided by the high fire provides more current forfan 100 and the resultant air passing throughfan 100 increases greatly. The superheated air from convection is now being pushed rapidly across the stovetop and cool room temperature air flows through the coolside exchanger as in the earlier example, and is also drawn past the hotside exchanger. This latter process is absolutely critical to the operation of the unit as it strips heat from the hotside exchanger before it reachesmodule 112 and keepsmodule 112 well within operational tolerances with regard to temperature. Thus, provided that the shape, mass, size and material composition ofheat transfer member 122 is suitable selected, efficient cooling ofmember 122 by the rapid cool air flow will prevent excess heat transfer to and damage ofmodule 112. - It can be seen that
motor 118 offan 100 is located adjacent the cold side ofheat exchanger 132 ofmodule 112, abovemodule 112, i.e. on the side remote fromheat transfer portion 130 in the embodiment shown inFigs. 1 and2 . - In operation, when
fan 100 is placed on a hot surface, commonly awood stove 125, heat is transferred to the base 126 from the stove surface and is conducted bystem 128 to the lowermodule land portion 130 and throughthermoelectric module 112 to the uppermodule land portion 134 and is dissipated to the surrounding air byvanes 136. This creates an electrical current inmodule 112 that drivesmotor 118 and turnspropeller 120 to create the desired warm air flow into the room and to draw the cooler air from behindstove 125 throughvanes 136 to further aid the heat dissipation and increase current developed inmotor 118. - This arrangement works well enough but has several drawbacks. It is difficult to assemble as the motor mount, assembly screws, insulators (not shown) and
module 112 must all be connected and properly torqued at the same time. Additionally, the upper exchanger must be designed to maximize the vane surface area where the airflow is the greatest, which limits the design possibilities, creates a longer path for the heat to flow from theupper module land 134 to the end ofvanes 136 and thefan motor 118 blocks the airflow through the most effective area of the upper heat exchanger. - With reference now to
Figs. 5 and6 which show, generally as 200, a preferred embodiment according to the invention, wherein the length of planar heattransfer stem portion 228 is integrally formed with an enlargedheat transfer portion 231 which is in thermal communication with the lowerceramic member 214 ofmodule 212, itself in communication with upperceramic member 216, and, thus, coolend heat exchanger 232 consisting ofbase 234 and an array ofvanes 236.Lower base 224,stem 228,heat transfer portion 231,upper base 234, andvanes 236 are formed of aluminum. - Enlarged
heat transfer portion 231 has a housing portion which defines acylindrical aperture 229, which receives and retainsmotor 218. This arrangement providesmotor 218 to be mounted in the housing portion of the enlargedheat transfer portion 231 belowlower module land 230 and, thus, belowmodule 214. - Thus,
motor 218 is located on the side ofmodule 214 remote from coolend heat exchanger 232. -
Cavity 229 in this embodiment is defined as a full depth cylindrical aperture, but may in less preferred embodiments be a suitably sized and shaped recess.Motor 218 is housed inhousing portion 231 by any suitable means (not shown). - Some advantages provided by the relocation of the motor according to the invention, includes that the
cool heat exchanger 232 facilitates assembly and allows a greater range of shapes of the upper exchanger to be used, providedexchanger 232 has suitable surface areas for thermal conductivity and radiation. - Further, although the location of
motor 118 of the aforesaid prior art impedes, somewhat, the air flows seen inFigs. 3 and 4 throughvanes 136, the resultant air turbulence was thought to enhance the air/vanes heat exchange interaction, as to negate any drop off in efficiency. However, I have found that relocatingmotor 218 to the side ofmodule 214 remote from uppercool heat exchanger 232, results in the airflow through the latter to be much greater as it is now in line with the most effective area of the propeller sweep. This
has resulted in an increased temperature drop acrossmodule 214 and more power delivered tomotor 218 and enhanced rotational speed ofpropeller 236.Fig 7 shows the front view ofprior art fan 100 superimposed with a hatchedarea 301A that shows the most effective airflow area.Fig. 7a represents a side view ofprior art fan 100 with arrows showing the airflow in cross section. The longer arrows show the most effective airflow area. -
Fig 8 shows improveddesign 302 according to the invention with the same hatchedarea 301B superimposed.Fig. 8a represents a side view offan 200 with arrows showing the airflow in cross section. The longer arrows show the most effective airflow area. As can be seen,motor 118 blocks the most effective part of the old designupper exchanger 132 whereas the new location ofmotor 218 of the invention virtually unimpedes the upper air flows. Additionally, the lesser airflow in thefan 200 is drawn through andpast aperture 229 ofmotor 218, which coolsmotor 218 and increases the cooling oflower exchanger 228. - In more preferred embodiments of the invention, stem 228 is of a relatively longer length than heat
exchanger stem portion 118 of prior artFig. 1 embodiment, whilst other fan dimensions are substantially the same. The longer stem 228 creates a longer path for the heat to travel to thelower module land 230 and increases the surface area in consequence of which overheat bimetallic lifters or screws used in the embodiments of prior art of aforesaid USP5,544,488 are no longer required. Such bimetallic lifters or screws are required to raise the fan base from the stove surface when the stove top exceeds the temperature range that will damage the module, if exceeded. With the preferred stem and motor arrangement of the present invention and base exchanger, such overheat lifters are no longer required as enough heat is dissipated from the base and stem to protect the module through extreme heat. - Yet further, in preferred embodiments as shown in
Figs. 5 and6 , the motor is now shielded from the direct radiant heat from the stove top and runs much cooler and prevents the bearings lubrication from drying out as quickly.Motor 218, in preferred embodiments when located withinaperture 229 is protected from overheating from the heat present inupper stem portion 231, by cool air flow throughaperture 229 aroundmotor 218. - Another advantage of the fans of the present invention is that any
upper heat exchanger 232 can be used without the need to redesign thelower unit 228, providing it has appropriate conductivity and sufficient swept surface area. Additionally,unit 232 is not limited to extruded parts, but could also use cast pieces to add many more design categories. Shapes in the form of, for example, birds, flags, flowers and other sorts of known or abstract shapes is now possible to address different markets. Such embodiments are shown inFigs. 9 and 10 . -
Figure 11 represents comparative graphs of the base temperatures plotted against the temperatures of the lowermodule contact surface 130 according to the prior art (A) and 230 according to the invention (B). It can, surprisingly, be clearly seen that the module used in the invention fan runs much cooler. At a base temperature of 302°C theinvention fan 200 showed 108°C whileprior art fan 100 was at 142°C. At a base temperature of 148°C the module hot exchanger of the prior art fan reached 170°C. Fan 200 sinks much more heat from the stove surface so that the base could not be heated beyond 318°C, at which temperature the module side of the heat exchanger reached 112°C. -
Figure 12 represents comparative graphs of the base temperatures against the power output from the modules in watts. Both fans carried identical motors. Up to approximately 250°C, the output was virtually the same. However, from that point upwards, surprisingly, the curves diverge. At a base temperature of 318°C, theprior art fan 100 developed 1.145 watts, whilefan 200 developed 1.385 watts, i.e. over 20% higher than theprior art fan 100. Again, while the test equipment consisted of a 10,000 BTU propane heater, the base temperature did not rise beyond 318°C infan 200 as it was stripping the heat from the test surface. As an aside, it should be noted that the bi-metal overheat protection strip was not present infan 100 or the comparative gains would have been much greater. Although the current generation of TE modules from Tellurix® and Melcor® company suppliers can withstand 200°C, the motors cannot stand 80°C and the stress on connectors and the modules is much greater as the temperature rises. Accordingly, thenew fan 200 is, surprisingly, both more powerful and more durable thanprior art fan 100. - Unexpected benefits resulting from the relocation of the fan motor below the module and, in preferred embodiments, housed in an aperture in an upper portion of the fan stem, includes the following.
- 1. The fan blades are now closer to and sweep the entire cooler upper heat exchanger unit and results in enhanced cool airflow through this unit and resultant higher temperature drop across the module for improved module efficiency, more power and increased blade speed;
- 2. The heat path to the lower module is longer and swept by the full length of the blade so no lifters are required to stay within the limits of the module.
- 3. The motor is protected from the direct radiant heat of the stove and runs cooler.
- 4. The same base can be used for any upper exchanger which will lower production costs and make a more marketable product.
- Although this disclosure has described and illustrated certain preferred embodiments of the invention, it is to be understood that the invention is not restricted to those particular embodiments. Rather, the invention includes all embodiments which are functional or mechanical equivalence of the specific embodiments and features that have been described and illustrated.
Claims (9)
- A self-powered fan (200) for circulating air in combination with a heat source (225), said fan comprising:a first heat transfer member (228) having a first heat transfer surface (226) which rests upon, or adjacent to said heat source (225),an electric motor (218), with fan blades (220) which operably create a first or warm air flow and a second or cooler air flow,a second heat transfer member (232) having a second heat transfer surface (234),a thermocouple module (212) located between said first heat transfer member (228) and said second heat transfer member (232), wherein said thermocouple module (212) is co-operable with said motor (218), said first heat transfer member (228) and said second heat transfer member (232), so as to generate and provide electrical energy to said motor (218) by a Seebeck Thermocouple Effect,wherein said first heat transfer member (228) has a size, mass and shape so as to provide a temperature gradient between said thermocouple module (212) and said heat source (225) and thereby allow heat transfer from said first heat transfer member (228) to said thermocouple module (212) in order to generate electrical power for said motor (218) to be able to effect rotation of said fan blades (220), while avoiding thermal damage to said thermocouple module (212); andwherein said fan blades (220) are constructed and arranged to cause a portion of said second air flow to be drawn past said first heat transfer surface (226) to effect a cooling heat transfer effect upon said first heat transfer member (228),characterized in that said motor (218) is located on said first transfer member (228) adjacent a side of said thermocouple module (212) and remote from said second transfer member, whereby said motor (218) does not hinder said second air flow, and wherein said thermocouple module (212) provides more power delivered to said motor (218) to provide enhanced rotational speed of said fan (200) in order to avoid having said fan motor (218) being thermally damaged by said first heat transfer member (228) or said heat source (225).
- A fan (200) as claimed in claim 1 wherein said first heat transfer member (228) defines a motor- receiving cavity (229), which receives said motor (218).
- A fan (200) as claimed in claim 2 wherein said cavity (229) is an aperture.
- A fan (200) as claimed in claim 2 wherein said cavity (229) is a recess.
- A self-powered fan (200) as claimed in claim 1, wherein:said first heat transfer member (228) comprises a base portion (224) with a surface (226) constructed and arranged to contact the heated surface of the heat source (225), anda heat transfer portion (228) extending from said base (224), wherein said heat transfer portion (228) has first and second ends, said first end being coupled to said base (224),said thermocouple module (212) comprises a thermoelectric module having first and second end surfaces, said first end surface being mounted on said second end of said heat transfer portion (228) of said first heat transfer member (228) such that said heat transfer portion (228) conducts heat to said thermoelectric module,said second heat transfer member (232) comprises a heat exchange structure mounted on said second end surface of said thermoelectric module so as to control an amount of heat conducted at the top of said thermoelectric module,an electric motor (218) electrically coupled to said thermoelectric module, and fan blades (220) coupled to said electric motor (218),wherein said heat transfer portion (228) of said first heat transfer member (228) provides a temperature gradient between said thermoelectric module and said heat source (225) and allows heat transfer from said heat transfer portion (228) to said thermoelectric module (212) in order to provide power to said motor (218) to effect rotation of said blades (220), without causing thermal damage to said thermoelectric module, said fan blades (220) being constructed and arranged relative to said base portion (224) and heat transfer portion (228) to cause a portion of ambient air flow to be drawn past said base portion (224) and heat transfer portion (228) effecting cooling of said base portion (224);wherein said motor (218) is located at said second end of said heat transfer portion (228) of said first heat transfer member (228) adjacent said first end surface of said thermoelectric module (212).
- A self-powered fan (200) as claimed in claim 5, wherein said heat transfer portion (228) is constructed and arranged to limit heat transfer from said base portion (224) to said thermoelectric module (212) such that when said heated surface is at a temperature of 500°C or less, the temperature of said module will not exceed the operating temperature of the module or the motor (218).
- A fan (200) as claimed in claim 5 wherein said heat transfer portion (228) adjacent said second end defines a motor-receiving cavity (229), which receives said motor (218).
- A fan (200) as claimed in claim 7, wherein said cavity (229) is an aperture.
- A fan (200) as claimed in claim 7, wherein said cavity (229) is a recess.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/CA2008/000873 WO2009135285A1 (en) | 2008-05-08 | 2008-05-08 | Self powered heat transfer fan |
Publications (3)
Publication Number | Publication Date |
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EP2271840A1 EP2271840A1 (en) | 2011-01-12 |
EP2271840A4 EP2271840A4 (en) | 2015-04-01 |
EP2271840B1 true EP2271840B1 (en) | 2019-07-10 |
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EP08748272.5A Active EP2271840B1 (en) | 2008-05-08 | 2008-05-08 | Self powered heat transfer fan |
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WO (1) | WO2009135285A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2484954A (en) * | 2010-10-27 | 2012-05-02 | Ramiro Javier Villanueva | Combined fan, thermoelectric device and heat pipe used to circulate air that has been heated by a heating appliance |
TR201107752A2 (en) * | 2011-08-05 | 2012-07-23 | Co�Kun�Z Metal Form Mak�Na End�Str� Ve T�C. A.�. | A radiator assembly. |
LT5978B (en) | 2012-03-16 | 2013-12-27 | Uab "Trijų Artelė" | Autonomous heat distributor with legs |
CN105946076B (en) * | 2016-05-10 | 2017-09-01 | 邱禹迪 | The processing method of lazy board Miniature electric fan |
GB2551040B (en) * | 2017-05-10 | 2018-06-20 | Valiant Stoves Ltd | Flue-Pipe Fan |
RU180646U1 (en) * | 2017-10-20 | 2018-06-19 | Александр Евгеньевич Владимиров | AXIAL FAN FOR BATH AND SAUNA |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS56121941A (en) * | 1980-02-29 | 1981-09-25 | Tdk Corp | Device for generating hot air |
JPS6298149A (en) * | 1985-10-25 | 1987-05-07 | Saamobonitsuku:Kk | Hot air flow generator |
CA2103734C (en) * | 1993-08-10 | 2003-07-08 | Randall Hillis Reid | Self-powered heat transfer fan |
US6019098A (en) * | 1993-10-19 | 2000-02-01 | Hi-Z Technology, Inc. | Self powered furnace |
JP2001221508A (en) * | 2000-02-08 | 2001-08-17 | Matsushita Electric Ind Co Ltd | Hot-air blower |
US6588419B1 (en) * | 2002-06-10 | 2003-07-08 | Honeywell International Inc. | Fireplace insert thermally generating electrical power useful for operating a circulating fan |
FR2878941B1 (en) * | 2004-12-07 | 2007-03-02 | Gaz De Petrole | CONVECTION HEATING APPARATUS WITH AUTONOMOUS FAN POWER SUPPLY |
FR2878942B1 (en) * | 2004-12-07 | 2007-04-27 | Gaz De Petrole | CONVECTION HEATING DEVICE WITH AUTONOMOUS POWER SUPPLY OF THE FAN |
CA2570928C (en) | 2006-12-12 | 2014-05-13 | Randall H. Reid | Self-powered heat transfer fan |
-
2008
- 2008-05-08 WO PCT/CA2008/000873 patent/WO2009135285A1/en active Application Filing
- 2008-05-08 EP EP08748272.5A patent/EP2271840B1/en active Active
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WO2009135285A1 (en) | 2009-11-12 |
EP2271840A4 (en) | 2015-04-01 |
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