EP2257748B1 - Refrigerant vapor compression system - Google Patents

Refrigerant vapor compression system Download PDF

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Publication number
EP2257748B1
EP2257748B1 EP08743495.7A EP08743495A EP2257748B1 EP 2257748 B1 EP2257748 B1 EP 2257748B1 EP 08743495 A EP08743495 A EP 08743495A EP 2257748 B1 EP2257748 B1 EP 2257748B1
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EP
European Patent Office
Prior art keywords
refrigerant
heat exchanger
compression
pass
refrigerant flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08743495.7A
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German (de)
French (fr)
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EP2257748A4 (en
EP2257748A1 (en
Inventor
Michael F. Taras
Alexander Lifson
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Carrier Corp
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Carrier Corp
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Publication of EP2257748A4 publication Critical patent/EP2257748A4/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • F25B1/10Compression machines, plants or systems with non-reversible cycle with multi-stage compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07Details of compressors or related parts
    • F25B2400/072Intercoolers therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07Details of compressors or related parts
    • F25B2400/075Details of compressors or related parts with parallel compressors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/13Economisers

Definitions

  • This invention relates generally to refrigerant vapor compression systems and, more particularly, to enhancing the performance of a refrigerant vapor compression system.
  • Refrigerant vapor compression systems are commonly used in transport refrigeration applications for refrigerating the atmosphere within a temperature-controlled cargo space of a truck, trailer, container or the like for transporting perishable or frozen items.
  • Refrigerant vapor compression systems are also commonly used in refrigerating air supplied to display cases, merchandisers, freezer cabinets, cold rooms or other perishable/frozen product storage area in commercial establishments and for conditioning air to be supplied to a climate-controlled comfort zone within a residence, office building, hospital, school, restaurant or other facility.
  • these refrigerant vapor compression systems include a compression device, a refrigerant heat rejection heat exchanger, an expansion device and a refrigerant heat absorption heat exchanger, serially interconnected by various refrigerant lines in refrigerant flow communication in a closed-loop refrigerant circuit, arranged in accord with known refrigerant vapor compression cycles.
  • the expansion device which is disposed in the refrigerant circuit upstream, with respect to refrigerant flow, of the refrigerant heat absorption heat exchanger and downstream, with respect to refrigerant flow, of the refrigerant heat rejection heat exchanger, is a fixed orifice, a capillary tube, a thermostatic expansion valve (TXV) or an electronic expansion valve (EXV).
  • TXV thermostatic expansion valve
  • EXV electronic expansion valve
  • the refrigerant heat rejection heat exchanger functions as a refrigerant vapor condenser.
  • Refrigerant vapor compression systems operating in the subcritical range are commonly charged with fluorocarbon refrigerants such as, but not limited to, hydrochlorofluorocarbons (HCFCs), such as R22, and more commonly hydrofluorocarbons (HFCs), such as R134a, R410A, R404A and R407C.
  • HCFCs hydrochlorofluorocarbons
  • HFCs hydrofluorocarbons
  • R134a R410A, R404A and R407C
  • greater interest is being shown in "natural" refrigerants, such as carbon dioxide, for use in air conditioning and refrigeration systems, including transport refrigeration systems, instead of HFC refrigerants.
  • carbon dioxide has a low critical temperature
  • most refrigerant vapor compression systems charged with carbon dioxide as the refrigerant are designed for operation in the transcritical cycle, at least for portion of the time.
  • the pressure and temperature of the refrigerant vapor discharged from the compression device and passing through the refrigerant heat rejection heat exchanger are at supercritical pressure and temperature, that is a pressure and temperature of the refrigerant are above the critical point of the specific refrigerant with which the system is charged. Therefore, the refrigerant heat rejection heat exchanger functions as a refrigerant gas cooler, rather than as a condenser. Having traversed the refrigerant heat rejection heat exchanger, the supercritical pressure refrigerant vapor is expanded to a lower subcritical pressure and lower temperature as the refrigerant vapor traverses the expansion device.
  • the refrigerant enters the refrigerant heat absorption heat exchanger as a liquid refrigerant, or more typically, as a mixture of liquid and vapor refrigerant, and the refrigerant heat absorption heat exchanger functions as an evaporator operating at a subcritical refrigerant pressure.
  • the economizer heat exchanger is generally disposed in the refrigerant circuit intermediate the heat rejection heat exchanger and the heat absorption heat exchanger, with respect to refrigerant flow.
  • the refrigerant leaving the heat rejection heat exchanger is diverted from the primary refrigerant circuit, expanded to an intermediate pressure and then passed through the economizer heat exchanger in heat exchange relationship with the main portion of the refrigerant leaving the heat rejection heat exchanger.
  • any liquid in the economized expanded refrigerant flow is typically evaporated, and then the economized refrigerant flow is typically superheated, while the refrigerant passing through the primary refrigerant circuit from the heat rejection heat exchanger to the heat absorption heat exchanger is further cooled.
  • the expanded refrigerant vapor is injected into an intermediate stage in the compression process, either through an injection port or ports opening into an intermediate pressure stage of the compression chamber (or chambers) of a single compressor or, in the case of a multi-stage compressor system, into a refrigerant line extending between the discharge outlet of the upstream compressor and the suction inlet of the downstream compressor.
  • U.S. Pat. No. 7,114,349 discloses a refrigerant vapor compression system with a refrigerant-to-refrigerant heat exchanger having a first refrigerant pass, a second refrigerant pass and a third refrigerant pass.
  • the first pass is interdisposed in the primary refrigerant circuit downstream of the condenser, with respect to refrigerant flow, and upstream of the evaporator, with respect to refrigerant flow.
  • the second pass is interdisposed in an economizer circuit refrigerant line downstream, with respect to refrigerant flow, of an economizer expansion device.
  • the third refrigerant pass is interdisposed in the primary refrigerant circuit downstream, with respect to refrigerant flow, of the evaporator and upstream, with respect to refrigerant flow, of the suction inlet to the compressor.
  • the first refrigerant pass is disposed in heat transfer relationship with each of the second refrigerant pass and the third refrigerant pass.
  • the heat transfer interaction between the first refrigerant pass and the third refrigerant pass functions as a high side-to-low side heat exchanger wherein the high pressure, high temperature refrigerant passing through the first refrigerant pass is cooled and the low pressure, lower temperature refrigerant vapor passing through the third refrigerant pass is heated.
  • the heat transfer interaction between the first refrigerant pass and the second refrigerant pass functions as an economizer heat exchanger wherein the high pressure, high temperature refrigerant passing through the first refrigerant pass is again cooled and the lower pressure, lower temperature expanded refrigerant vapor or vapor/liquid mixture passing through the second refrigerant pass is heated.
  • the expanded refrigerant After traversing the second refrigerant pass of the refrigerant-to-refrigerant heat exchanger, the expanded refrigerant is injected into an intermediate pressure stage of the compressor or returned to the primary refrigerant circuit at a point downstream, with respect to refrigerant flow, of the evaporator and upstream, with respect to refrigerant flow, of the suction inlet of the compressor.
  • WO 2006/062860 A2 discloses a refrigerant vapor compression system having the features of the preamble of claim 1.
  • the present invention provides a refrigerant vapor compression system as set forth in claim 1.
  • the second compression device comprises a single, multi-stage compressor and the outlet of the economizer refrigerant line is in refrigerant flow communication with an intermediate pressure stage of this second multi-stage compression device.
  • the second compression device comprises a first compression stage and a second compression stage disposed in serial refrigerant flow relationship, with the refrigerant discharge of the second compression stage being in refrigerant flow communication with the refrigerant suction of the first compression stage, and the economizer refrigerant line is in refrigerant flow communication with the refrigerant inlet of the second compression stage.
  • the refrigerant vapor compression system includes a pre-cooler heat exchanger interdisposed in the primary refrigerant circuit downstream, with respect to refrigerant flow, of the refrigerant outlet of the second compression device and upstream, with respect to refrigerant flow, of the third refrigerant flow pass of the refrigerant-to-refrigerant heat exchanger.
  • the pre-cooler heat exchanger may be disposed in heat transfer relationship with a secondary fluid, such as, for example, ambient air, being passed in heat transfer relationship with the refrigerant passing through the refrigerant heat rejection heat exchanger.
  • FIGS. 1-3 there are depicted therein several exemplary embodiments of a refrigerant vapor compression system 100 suitable for use in a transport refrigeration applications for refrigerating air supplied to a temperature-controlled cargo space of a truck, trailer, container or the like for transporting perishable and frozen goods; in commercial refrigeration applications for refrigerating air supplied to display cases, merchandisers, freezer cabinets, cold rooms or other perishable and frozen product storage areas in commercial establishments; and in air conditioning applications for residences, office buildings, hospitals, schools, restaurants and other facilities.
  • the refrigerant vapor compression system 100 includes a first compression device 20, a refrigerant heat rejection heat exchanger 40, a refrigerant heat absorption heat exchanger 50, and a second compression device 30 connected in serial refrigerant flow communication in a primary refrigerant circuit via refrigerant lines 2, 4, 6 and 8.
  • Each of the first and second compression devices 20, 30 has a refrigerant discharge outlet and a refrigerant suction inlet.
  • the refrigerant line 2 connects the discharge outlet 23 of the first compression device 20 in fluid communication with the inlet to the tube bank 42 of the heat rejection heat exchanger 40.
  • the refrigerant line 4 connects the outlet of the tube bank 42 of the heat rejection heat exchanger 40 in fluid communication with the inlet to the tube bank 52 of the refrigerant heat absorption heat exchanger 50.
  • the refrigerant line 6 connects the outlet of the tank tube 52 of the heat absorption heat exchanger 50 in fluid communication with the refrigerant suction inlet 31 of the second compression device 30.
  • the refrigerant line 8 connects the discharge outlet 33 of the second compression device 30 in fluid communication with the suction inlet 21 of the first compression device 20 to complete the primary refrigerant circuit.
  • the refrigerant heat rejection heat exchanger 40 functions as a gas cooler.
  • the tube bank 42 of the heat rejection heat exchanger 40 may comprise, for example, a finned round tube heat exchanger tube bank, such as for example in a plate fin and round tube heat exchanger, or a corrugated fin and multi-channel flattened tube heat exchanger tube bank, such as for example in a minichannel or microchannel heat exchanger.
  • the refrigerant In traversing the heat rejection heat exchanger 40, the refrigerant passes through the heat exchange tubes of the tube bank 42 in heat exchange relationship with a secondary fluid, typically ambient air, generally outdoor air, being drawn through the tube bank 42 by an air mover 44, such as one or more fans, operatively associated with the tube bank 42 of the heat rejection heat exchanger 40.
  • An expansion valve 55 operatively associated with the heat absorption heat exchanger 50, which functions as an evaporator, is interdisposed in the refrigerant line 4 upstream, with respect to refrigerant flow, of the heat absorption heat exchanger 50 and downstream, with respect to refrigerant flow, of the heat rejection heat exchanger 40.
  • the refrigerant leaves the heat rejection heat exchange 40 at a supercritical pressure and lower temperature and passes through the refrigerant line 4 that connects in fluid communication with the inlet to the heat absorption heat exchanger 50. In doing so, the refrigerant traverses through the expansion device 55 interdisposed in the refrigerant line 4 intermediate the heat rejection heat exchanger 40 and the heat absorption heat exchanger 50.
  • the expansion device 55 may be a restriction type expansion device, such as a capillary tube or a fixed plate orifice, a thermostatic expansion valve or an electronic expansion valve. In traversing the expansion deice 55, the high pressure refrigerant is expanded to a lower temperature and lower pressure to form a subcritical refrigerant liquid or, more commonly, a subcritical liquid/vapor refrigerant mixture.
  • the refrigerant In traversing the heat absorption heat exchanger 50, the refrigerant passes through the heat exchange tubes of the tube bank 52 in heat exchange relationship with air to be conditioned, typically air, at least partially, drawn from and to be returned to a climate-controlled environment, being drawn through the tube bank 52 by an air mover 54, such as one or more fans, operatively associated with the tube bank 52 of the heat absorption heat exchanger 50, whereby the air is cooled, and typically dehumidified, while the refrigerant is evaporated and typically superheated.
  • air mover 54 such as one or more fans
  • the tube bank 52 of the heat absorption heat exchanger 50 may comprise, for example, a finned round tube heat exchanger tube bank, such as for example in a plate fin and round tube heat exchanger, or a corrugated fin and multi-channel flattened tube heat exchanger tube bank, such as for example in a minichannel or microchannel heat exchanger.
  • the subcritical pressure refrigerant vapor leaving the heat absorption heat exchanger 50 passes through the refrigerant line 6 to the refrigerant inlet 31 of the second compression device 30.
  • the refrigerant vapor compression system 100 further includes a refrigerant-to-refrigerant heat exchanger 60 that functions as both an economizer heat exchanger and a refrigerant intercooler.
  • the refrigerant-to-refrigerant heat exchanger 60 includes a first refrigerant flow pass 62, a second refrigerant flow pass 64 and a third refrigerant flow pass 66.
  • the first refrigerant flow pass 62 is interdisposed in the refrigerant line 4 of the primary refrigerant circuit downstream, with respect to refrigerant flow, of the refrigerant outlet of the refrigerant heat rejection heat exchanger 40 and upstream, with respect to refrigerant flow, of the expansion device 55 disposed upstream, with respect to refrigerant flow, of the refrigerant inlet to the refrigerant heat absorption heat exchanger 50.
  • the third refrigerant flow pass 66 is interdisposed in the refrigerant line 8 of the primary refrigerant circuit between the refrigerant discharge outlet 33 of the second compression device 30 and the refrigerant suction inlet 21 of the first compression device 20.
  • the second refrigerant flow pass 64 is interdisposed in an economizer refrigerant line 10 of the economizer refrigerant circuit of the refrigerant vapor compression system 100.
  • the economizer refrigerant line 10 establishes refrigerant flow communication between the refrigerant line 4 of the primary refrigerant circuit and an intermediate pressure stage of the compression process.
  • An economizer circuit expansion device 65 is disposed in the refrigerant line 10 upstream, with respect to refrigerant flow therethrough, of the second pass 64 of the refrigerant-to-refrigerant heat exchanger 60.
  • the economizer refrigerant line 10 may tap a portion of refrigerant from the refrigerant line 4 at a location upstream, with respect to refrigerant flow, of the first refrigerant flow pass 62 of the refrigerant-to-refrigerant heat exchanger 60, as depicted in FIG. 1 , or at a location downstream, with respect to refrigerant flow, of the first refrigerant flow pass 62 of the refrigerant-to-refrigerant heat exchanger 60 and upstream, also with respect to refrigerant flow, of the primary expansion valve 55, as depicted in FIG. 2 .
  • the economizer refrigerant line 10 delivers refrigerant passing therethrough to an intermediate pressure stage of the compression process, that is, to a location in the compression process having a pressure above the suction inlet pressure at the second compressor 30 and below the discharge pressure at the discharge outlet of the first compressor 20.
  • the outlet of the economizer refrigerant line 10 opens in fluid flow communication with an intermediate pressure port 35 of the second compressor 30, whereby the economizer refrigerant flow will be injected back into the compression process upstream, with respect to refrigerant flow, of the intercooler circuit 8.
  • the high pressure, high temperature refrigerant tapped from the refrigerant line 4 of the primary refrigerant circuit traverses the economizer expansion device 65 as it passes through the economizer refrigerant line 10 prior to traversing the second pass 64 of the refrigerant-to-refrigerant heat exchanger 60.
  • the high pressure, high temperature refrigerant is expanded to an intermediate pressure and temperature, that is a pressure and temperature lower than the refrigerant discharge temperature and pressure, respectively, but higher than the refrigerant suction pressure and temperature, respectively.
  • the second refrigerant flow pass 64 is disposed in heat exchange relationship with each of the first refrigerant flow pass 62 and the third refrigerant flow pass 66.
  • the refrigerant tapped from the refrigerant line 4 is a single-phase refrigerant at a supercritical pressure and the expanded refrigerant flowing through the economizer refrigerant line 10 downstream of the economizer expansion device 65 is typically a refrigerant liquid/vapor mixture at a subcritical pressure.
  • the economizer expansion device 65 may be a restriction type expansion device, such as a capillary tube or a fixed plate orifice, a thermostatic expansion valve operatively associated with a temperature sensing bulb, or an electronic expansion valve.
  • the second refrigerant flow pass 64 is disposed in heat exchange relationship with each of the first refrigerant flow pass 62 and the third refrigerant flow pass 66.
  • the refrigerant tapped from the refrigerant line 4 is a liquid at a subcritical pressure and the expanded refrigerant flowing through the economizer refrigerant line 10 downstream of the economizer expansion device 65 is typically a refrigerant liquid/vapor mixture at a lower subcritical pressure.
  • refrigerant flowing through the second refrigerant flow pass 64 will always be a cooling medium with respect to the refrigerant passing through the first refrigerant flow pass 62 and also with respect to the refrigerant passing through the third refrigerant flow pass 66.
  • the second refrigerant pass 64 may be arranged so as to pass refrigerant through the refrigerant-to-refrigerant heat exchanger in a direction opposite to, i.e. in counterflow to, the flow of refrigerant through the first and third refrigerant passes 62 and 66, as depicted in FIGs. 1 and 2 , or in the same direction as, i.e.
  • the refrigerant-to-refrigerant heat exchanger 60 functions as both a refrigerant intercooler and an economizer heat exchanger.
  • the intercooler function is provided by the heat transfer interaction between the second refrigerant flow pass 64 and the third refrigerant flow pass 66 as the expanded refrigerant passing through the second refrigerant flow pass 64 cools the refrigerant passing through the third refrigerant flow pass 66 from the discharge outlet of the second compression device 30 to the suction inlet of the first compression device 20 via the refrigerant line 8.
  • the economizer function is provided by the heat transfer interaction between the second refrigerant flow pass 64 and the first refrigerant flow pass 62 as the expanded refrigerant passing through the second refrigerant flow pass 64 cools the refrigerant passing through the first refrigerant flow pass 62 from the refrigerant heat rejection heat exchanger 40 to the refrigerant heat absorption line heat exchanger 50 via the refrigerant line 4.
  • the first compression device 20 and the second compression device 30 comprise separate compressors connected in series refrigerant flow relationship with the refrigerant discharge outlet 33 of the second compressor 30 connected in refrigerant flow communication with the refrigerant suction inlet 21 of the first compressor 20, with the first compressor 20 operating at a higher pressure than the pressure at which the second compressor 30 operates.
  • the economizer refrigerant line 10 opens in refrigerant flow communication to an intermediate pressure stage of the second, i.e. lower pressure, compressor 30.
  • each of the compressors 20 and 30 generally comprises a single stage refrigerant compressor, such as, for example, a scroll compressor, a rotary compressor, a screw compressor, a reciprocating compressor, a centrifugal compressor or the like.
  • refrigerant leaving the discharge outlet 33 of the second compressor 30 transverses a heat exchange tube bank 46 in heat exchange relationship with ambient air, prior to entering the third refrigerant flow pass 66 of the refrigerant-to-refrigerant heat exchanger 60, and then returning to the suction inlet 21 of the first compressor 20.
  • Such arrangement provides pre-cooling of the refrigerant exiting the discharge outlet 33 of the compressor 30 by ambient air, prior to entering the third refrigerant flow pass 66 of the refrigerant-to-refrigerant heat exchanger 60, where it is further cooled by the economized refrigerant flow transverse the second refrigerant flow pass 64.
  • the pre-cooling heat exchange tube bank 46 can be arranged in sequential configuration or in parallel configuration, with respect to ambient airflow, in relation to the heat rejection heat exchanger tube bank 42.
  • the pre-cooler tube bank 46 can share the same heat exchanger core and/or housing structure with the heat rejection heat exchanger tube bank 42 or can be configured as a separate stand-alone heat exchanger, as well as can utilize the same air moving device 44, as shown in the FIGS. 2-4 , or can be associated with a separate dedicated air moving device.
  • the heat rejection heat exchanger tube bank 42 the heat exchange tube bank 46 may be, for instance, of a round tube and plate fin type or a corrugated fin and flattened tube type.
  • the second compression device 30 comprises a multi-stage compression device having at least a lower pressure compression stage 30a and a higher pressure compression stage 30b with refrigerant flow passing directly from the lower pressure compression stage 30a to the higher pressure compression stage 30b.
  • the economizer refrigerant line 10 opens in refrigerant flow communication to an intermediate pressure point of the compression process, such as, for example, into the refrigerant passing from the lower pressure stage 30a to the higher pressure stage 30b of the second compression device 30.
  • the second compression device 30 may comprise a single, multi-stage compressor having at least a first compression stage 30a and a second compression stage 30b, such as, for example, a scroll compressor, or a screw compressor having staged compression pockets, or a reciprocating compressor having at least a first bank of cylinders and a second bank of cylinders, or a pair of single-stage compressors 30a and 30b connected in series refrigerant flow relationship such as, for example, a pair of scroll compressors, screw compressors, centrifugal compressors, reciprocating compressors (or separate cylinders of a single reciprocating compressor) or rotary compressors, with the discharge outlet of the upstream compressor connected in serial refrigerant flow communication with the suction inlet of the downstream compressor.
  • the first compression device 20 generally comprises a single stage refrigerant compressor, such as, for example, a scroll compressor, a rotary compressor, a screw compressor, a reciprocating compressor, a centrifugal compressor or the like.
  • the refrigerant vapor compression system 100 may include a pre-cooler heat exchanger tube bank 46 interdisposed in the refrigerant line 8 of the primary refrigerant circuit upstream, with respect to refrigerant flow, of the intercooler, i.e. the third refrigerant flow pass 66 of the refrigerant-to-refrigerant heat exchanger 60.
  • the refrigerant vapor passing from the refrigerant discharge outlet 33 of the second compression device 30 through the refrigerant line 8 of the primary refrigerant circuit traverses the pre-cooler heat exchanger tube bank 46 to be initially cooled by the air, typically ambient air, also flowing through the refrigerant heat rejection heat exchanger 40, before passing through the third refrigerant flow pass 66 of the refrigerant- to-refrigerant heat exchanger 60 to be further cooled prior to passing to the refrigerant suction inlet 21 of the first compression device 20.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Other Air-Conditioning Systems (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Heat-Pump Type And Storage Water Heaters (AREA)
  • Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Description

    Field of the Invention
  • This invention relates generally to refrigerant vapor compression systems and, more particularly, to enhancing the performance of a refrigerant vapor compression system.
  • Background of the Invention
  • Refrigerant vapor compression systems are commonly used in transport refrigeration applications for refrigerating the atmosphere within a temperature-controlled cargo space of a truck, trailer, container or the like for transporting perishable or frozen items. Refrigerant vapor compression systems are also commonly used in refrigerating air supplied to display cases, merchandisers, freezer cabinets, cold rooms or other perishable/frozen product storage area in commercial establishments and for conditioning air to be supplied to a climate-controlled comfort zone within a residence, office building, hospital, school, restaurant or other facility.
  • Typically, these refrigerant vapor compression systems include a compression device, a refrigerant heat rejection heat exchanger, an expansion device and a refrigerant heat absorption heat exchanger, serially interconnected by various refrigerant lines in refrigerant flow communication in a closed-loop refrigerant circuit, arranged in accord with known refrigerant vapor compression cycles. Commonly, the expansion device, which is disposed in the refrigerant circuit upstream, with respect to refrigerant flow, of the refrigerant heat absorption heat exchanger and downstream, with respect to refrigerant flow, of the refrigerant heat rejection heat exchanger, is a fixed orifice, a capillary tube, a thermostatic expansion valve (TXV) or an electronic expansion valve (EXV).
  • In refrigerant vapor compression systems operating in a subcritical cycle, the refrigerant heat rejection heat exchanger functions as a refrigerant vapor condenser. Refrigerant vapor compression systems operating in the subcritical range are commonly charged with fluorocarbon refrigerants such as, but not limited to, hydrochlorofluorocarbons (HCFCs), such as R22, and more commonly hydrofluorocarbons (HFCs), such as R134a, R410A, R404A and R407C. However, greater interest is being shown in "natural" refrigerants, such as carbon dioxide, for use in air conditioning and refrigeration systems, including transport refrigeration systems, instead of HFC refrigerants. However, because carbon dioxide has a low critical temperature, most refrigerant vapor compression systems charged with carbon dioxide as the refrigerant are designed for operation in the transcritical cycle, at least for portion of the time.
  • In refrigerant vapor compression systems operating in a transcritical cycle, the pressure and temperature of the refrigerant vapor discharged from the compression device and passing through the refrigerant heat rejection heat exchanger are at supercritical pressure and temperature, that is a pressure and temperature of the refrigerant are above the critical point of the specific refrigerant with which the system is charged. Therefore, the refrigerant heat rejection heat exchanger functions as a refrigerant gas cooler, rather than as a condenser. Having traversed the refrigerant heat rejection heat exchanger, the supercritical pressure refrigerant vapor is expanded to a lower subcritical pressure and lower temperature as the refrigerant vapor traverses the expansion device. Therefore, the refrigerant enters the refrigerant heat absorption heat exchanger as a liquid refrigerant, or more typically, as a mixture of liquid and vapor refrigerant, and the refrigerant heat absorption heat exchanger functions as an evaporator operating at a subcritical refrigerant pressure.
  • To improve performance of the refrigerant vapor compression system and to control the temperature of the refrigerant vapor discharged from the final stage of the compressor over a wide range of operating conditions, it is known to equip such systems with an economizer cycle incorporating a refrigerant-to-refrigerant economizer heat exchanger. The economizer heat exchanger is generally disposed in the refrigerant circuit intermediate the heat rejection heat exchanger and the heat absorption heat exchanger, with respect to refrigerant flow. In the economized mode of operation, at least a portion of the refrigerant leaving the heat rejection heat exchanger is diverted from the primary refrigerant circuit, expanded to an intermediate pressure and then passed through the economizer heat exchanger in heat exchange relationship with the main portion of the refrigerant leaving the heat rejection heat exchanger. In this manner, any liquid in the economized expanded refrigerant flow is typically evaporated, and then the economized refrigerant flow is typically superheated, while the refrigerant passing through the primary refrigerant circuit from the heat rejection heat exchanger to the heat absorption heat exchanger is further cooled. Typically, the expanded refrigerant vapor is injected into an intermediate stage in the compression process, either through an injection port or ports opening into an intermediate pressure stage of the compression chamber (or chambers) of a single compressor or, in the case of a multi-stage compressor system, into a refrigerant line extending between the discharge outlet of the upstream compressor and the suction inlet of the downstream compressor.
  • U.S. Pat. No. 7,114,349 discloses a refrigerant vapor compression system with a refrigerant-to-refrigerant heat exchanger having a first refrigerant pass, a second refrigerant pass and a third refrigerant pass. The first pass is interdisposed in the primary refrigerant circuit downstream of the condenser, with respect to refrigerant flow, and upstream of the evaporator, with respect to refrigerant flow. The second pass is interdisposed in an economizer circuit refrigerant line downstream, with respect to refrigerant flow, of an economizer expansion device. The third refrigerant pass is interdisposed in the primary refrigerant circuit downstream, with respect to refrigerant flow, of the evaporator and upstream, with respect to refrigerant flow, of the suction inlet to the compressor. The first refrigerant pass is disposed in heat transfer relationship with each of the second refrigerant pass and the third refrigerant pass. The heat transfer interaction between the first refrigerant pass and the third refrigerant pass functions as a high side-to-low side heat exchanger wherein the high pressure, high temperature refrigerant passing through the first refrigerant pass is cooled and the low pressure, lower temperature refrigerant vapor passing through the third refrigerant pass is heated. Additionally, when the refrigerant system is operating in an economized mode, the heat transfer interaction between the first refrigerant pass and the second refrigerant pass functions as an economizer heat exchanger wherein the high pressure, high temperature refrigerant passing through the first refrigerant pass is again cooled and the lower pressure, lower temperature expanded refrigerant vapor or vapor/liquid mixture passing through the second refrigerant pass is heated. After traversing the second refrigerant pass of the refrigerant-to-refrigerant heat exchanger, the expanded refrigerant is injected into an intermediate pressure stage of the compressor or returned to the primary refrigerant circuit at a point downstream, with respect to refrigerant flow, of the evaporator and upstream, with respect to refrigerant flow, of the suction inlet of the compressor.
  • WO 2006/062860 A2 discloses a refrigerant vapor compression system having the features of the preamble of claim 1.
  • Summary of the Invention
  • The present invention provides a refrigerant vapor compression system as set forth in claim 1.
  • In an embodiment, the second compression device comprises a single, multi-stage compressor and the outlet of the economizer refrigerant line is in refrigerant flow communication with an intermediate pressure stage of this second multi-stage compression device. In an embodiment, the second compression device comprises a first compression stage and a second compression stage disposed in serial refrigerant flow relationship, with the refrigerant discharge of the second compression stage being in refrigerant flow communication with the refrigerant suction of the first compression stage, and the economizer refrigerant line is in refrigerant flow communication with the refrigerant inlet of the second compression stage.
  • In a further embodiment, the refrigerant vapor compression system includes a pre-cooler heat exchanger interdisposed in the primary refrigerant circuit downstream, with respect to refrigerant flow, of the refrigerant outlet of the second compression device and upstream, with respect to refrigerant flow, of the third refrigerant flow pass of the refrigerant-to-refrigerant heat exchanger. The pre-cooler heat exchanger may be disposed in heat transfer relationship with a secondary fluid, such as, for example, ambient air, being passed in heat transfer relationship with the refrigerant passing through the refrigerant heat rejection heat exchanger.
  • Brief Description of the Drawings
  • For a further understanding of the invention, reference will be made to the flowing detailed description of the invention which is to be read in connection with the accompanying drawing, wherein:
    • FIG. 1 is a schematic diagram illustrating a first exemplary embodiment of a vapor compression system in accord with the invention;
    • FIG. 2 is a schematic diagram illustrating a second exemplary embodiment of a vapor compression system in accord with the invention; and
    • FIG. 3 is a schematic diagram illustrating a third exemplary embodiment of a vapor compression system in accord with the invention.
    Detailed Description of the Invention
  • Referring now to FIGS. 1-3, there are depicted therein several exemplary embodiments of a refrigerant vapor compression system 100 suitable for use in a transport refrigeration applications for refrigerating air supplied to a temperature-controlled cargo space of a truck, trailer, container or the like for transporting perishable and frozen goods; in commercial refrigeration applications for refrigerating air supplied to display cases, merchandisers, freezer cabinets, cold rooms or other perishable and frozen product storage areas in commercial establishments; and in air conditioning applications for residences, office buildings, hospitals, schools, restaurants and other facilities.
  • The refrigerant vapor compression system 100 includes a first compression device 20, a refrigerant heat rejection heat exchanger 40, a refrigerant heat absorption heat exchanger 50, and a second compression device 30 connected in serial refrigerant flow communication in a primary refrigerant circuit via refrigerant lines 2, 4, 6 and 8. Each of the first and second compression devices 20, 30 has a refrigerant discharge outlet and a refrigerant suction inlet. The refrigerant line 2 connects the discharge outlet 23 of the first compression device 20 in fluid communication with the inlet to the tube bank 42 of the heat rejection heat exchanger 40. The refrigerant line 4 connects the outlet of the tube bank 42 of the heat rejection heat exchanger 40 in fluid communication with the inlet to the tube bank 52 of the refrigerant heat absorption heat exchanger 50. The refrigerant line 6 connects the outlet of the tank tube 52 of the heat absorption heat exchanger 50 in fluid communication with the refrigerant suction inlet 31 of the second compression device 30. The refrigerant line 8 connects the discharge outlet 33 of the second compression device 30 in fluid communication with the suction inlet 21 of the first compression device 20 to complete the primary refrigerant circuit.
  • When the refrigerant vapor compression system 100 is operated in a transcritical vapor compression cycle, the refrigerant vapor discharging from the first compression device 20 through the discharge outlet 23 thereof into the refrigerant line 2 is at a supercritical pressure and temperature. Therefore, the refrigerant heat rejection heat exchanger 40 functions as a gas cooler. The tube bank 42 of the heat rejection heat exchanger 40 may comprise, for example, a finned round tube heat exchanger tube bank, such as for example in a plate fin and round tube heat exchanger, or a corrugated fin and multi-channel flattened tube heat exchanger tube bank, such as for example in a minichannel or microchannel heat exchanger. In traversing the heat rejection heat exchanger 40, the refrigerant passes through the heat exchange tubes of the tube bank 42 in heat exchange relationship with a secondary fluid, typically ambient air, generally outdoor air, being drawn through the tube bank 42 by an air mover 44, such as one or more fans, operatively associated with the tube bank 42 of the heat rejection heat exchanger 40. An expansion valve 55, operatively associated with the heat absorption heat exchanger 50, which functions as an evaporator, is interdisposed in the refrigerant line 4 upstream, with respect to refrigerant flow, of the heat absorption heat exchanger 50 and downstream, with respect to refrigerant flow, of the heat rejection heat exchanger 40.
  • The refrigerant leaves the heat rejection heat exchange 40 at a supercritical pressure and lower temperature and passes through the refrigerant line 4 that connects in fluid communication with the inlet to the heat absorption heat exchanger 50. In doing so, the refrigerant traverses through the expansion device 55 interdisposed in the refrigerant line 4 intermediate the heat rejection heat exchanger 40 and the heat absorption heat exchanger 50. The expansion device 55 may be a restriction type expansion device, such as a capillary tube or a fixed plate orifice, a thermostatic expansion valve or an electronic expansion valve. In traversing the expansion deice 55, the high pressure refrigerant is expanded to a lower temperature and lower pressure to form a subcritical refrigerant liquid or, more commonly, a subcritical liquid/vapor refrigerant mixture.
  • In traversing the heat absorption heat exchanger 50, the refrigerant passes through the heat exchange tubes of the tube bank 52 in heat exchange relationship with air to be conditioned, typically air, at least partially, drawn from and to be returned to a climate-controlled environment, being drawn through the tube bank 52 by an air mover 54, such as one or more fans, operatively associated with the tube bank 52 of the heat absorption heat exchanger 50, whereby the air is cooled, and typically dehumidified, while the refrigerant is evaporated and typically superheated. The tube bank 52 of the heat absorption heat exchanger 50 may comprise, for example, a finned round tube heat exchanger tube bank, such as for example in a plate fin and round tube heat exchanger, or a corrugated fin and multi-channel flattened tube heat exchanger tube bank, such as for example in a minichannel or microchannel heat exchanger. The subcritical pressure refrigerant vapor leaving the heat absorption heat exchanger 50 passes through the refrigerant line 6 to the refrigerant inlet 31 of the second compression device 30.
  • The refrigerant vapor compression system 100 further includes a refrigerant-to-refrigerant heat exchanger 60 that functions as both an economizer heat exchanger and a refrigerant intercooler. The refrigerant-to-refrigerant heat exchanger 60 includes a first refrigerant flow pass 62, a second refrigerant flow pass 64 and a third refrigerant flow pass 66. The first refrigerant flow pass 62 is interdisposed in the refrigerant line 4 of the primary refrigerant circuit downstream, with respect to refrigerant flow, of the refrigerant outlet of the refrigerant heat rejection heat exchanger 40 and upstream, with respect to refrigerant flow, of the expansion device 55 disposed upstream, with respect to refrigerant flow, of the refrigerant inlet to the refrigerant heat absorption heat exchanger 50. The third refrigerant flow pass 66 is interdisposed in the refrigerant line 8 of the primary refrigerant circuit between the refrigerant discharge outlet 33 of the second compression device 30 and the refrigerant suction inlet 21 of the first compression device 20.
  • The second refrigerant flow pass 64 is interdisposed in an economizer refrigerant line 10 of the economizer refrigerant circuit of the refrigerant vapor compression system 100. The economizer refrigerant line 10 establishes refrigerant flow communication between the refrigerant line 4 of the primary refrigerant circuit and an intermediate pressure stage of the compression process. An economizer circuit expansion device 65 is disposed in the refrigerant line 10 upstream, with respect to refrigerant flow therethrough, of the second pass 64 of the refrigerant-to-refrigerant heat exchanger 60. The economizer refrigerant line 10 may tap a portion of refrigerant from the refrigerant line 4 at a location upstream, with respect to refrigerant flow, of the first refrigerant flow pass 62 of the refrigerant-to-refrigerant heat exchanger 60, as depicted in FIG. 1, or at a location downstream, with respect to refrigerant flow, of the first refrigerant flow pass 62 of the refrigerant-to-refrigerant heat exchanger 60 and upstream, also with respect to refrigerant flow, of the primary expansion valve 55, as depicted in FIG. 2. The economizer refrigerant line 10 delivers refrigerant passing therethrough to an intermediate pressure stage of the compression process, that is, to a location in the compression process having a pressure above the suction inlet pressure at the second compressor 30 and below the discharge pressure at the discharge outlet of the first compressor 20. In the embodiments depicted in FIGs. 1 and 2, the outlet of the economizer refrigerant line 10 opens in fluid flow communication with an intermediate pressure port 35 of the second compressor 30, whereby the economizer refrigerant flow will be injected back into the compression process upstream, with respect to refrigerant flow, of the intercooler circuit 8.
  • The high pressure, high temperature refrigerant tapped from the refrigerant line 4 of the primary refrigerant circuit traverses the economizer expansion device 65 as it passes through the economizer refrigerant line 10 prior to traversing the second pass 64 of the refrigerant-to-refrigerant heat exchanger 60. In traversing the economizer expansion device 65, the high pressure, high temperature refrigerant is expanded to an intermediate pressure and temperature, that is a pressure and temperature lower than the refrigerant discharge temperature and pressure, respectively, but higher than the refrigerant suction pressure and temperature, respectively. The second refrigerant flow pass 64 is disposed in heat exchange relationship with each of the first refrigerant flow pass 62 and the third refrigerant flow pass 66. When the refrigerant vapor compression system 100 is operated in a transcritical vapor compression cycle, the refrigerant tapped from the refrigerant line 4 is a single-phase refrigerant at a supercritical pressure and the expanded refrigerant flowing through the economizer refrigerant line 10 downstream of the economizer expansion device 65 is typically a refrigerant liquid/vapor mixture at a subcritical pressure. The economizer expansion device 65 may be a restriction type expansion device, such as a capillary tube or a fixed plate orifice, a thermostatic expansion valve operatively associated with a temperature sensing bulb, or an electronic expansion valve.
  • As mentioned above, the second refrigerant flow pass 64 is disposed in heat exchange relationship with each of the first refrigerant flow pass 62 and the third refrigerant flow pass 66. When the refrigerant vapor compression system 100 is operated in a subcritical vapor compression cycle, the refrigerant tapped from the refrigerant line 4 is a liquid at a subcritical pressure and the expanded refrigerant flowing through the economizer refrigerant line 10 downstream of the economizer expansion device 65 is typically a refrigerant liquid/vapor mixture at a lower subcritical pressure. Thus, refrigerant flowing through the second refrigerant flow pass 64 will always be a cooling medium with respect to the refrigerant passing through the first refrigerant flow pass 62 and also with respect to the refrigerant passing through the third refrigerant flow pass 66. It should be noted that the second refrigerant pass 64 may be arranged so as to pass refrigerant through the refrigerant-to-refrigerant heat exchanger in a direction opposite to, i.e. in counterflow to, the flow of refrigerant through the first and third refrigerant passes 62 and 66, as depicted in FIGs. 1 and 2, or in the same direction as, i.e. in parallel flow to, the flow of refrigerant through the first and third refrigerant passes 62 and 66, as depicted in FIGs. 3 and 4. However, it is to be understood that it is more desirable, from a heat transfer effectiveness perspective, to have the second refrigerant flow pass 64 arranged in a counterflow configuration with respect to the first and third refrigerant flow passes 62 and 66.
  • Therefore, when the system 100 is operating in an economized mode, the refrigerant-to-refrigerant heat exchanger 60 functions as both a refrigerant intercooler and an economizer heat exchanger. The intercooler function is provided by the heat transfer interaction between the second refrigerant flow pass 64 and the third refrigerant flow pass 66 as the expanded refrigerant passing through the second refrigerant flow pass 64 cools the refrigerant passing through the third refrigerant flow pass 66 from the discharge outlet of the second compression device 30 to the suction inlet of the first compression device 20 via the refrigerant line 8. The economizer function is provided by the heat transfer interaction between the second refrigerant flow pass 64 and the first refrigerant flow pass 62 as the expanded refrigerant passing through the second refrigerant flow pass 64 cools the refrigerant passing through the first refrigerant flow pass 62 from the refrigerant heat rejection heat exchanger 40 to the refrigerant heat absorption line heat exchanger 50 via the refrigerant line 4.
  • In the exemplary embodiments of the refrigerant vapor compression system 100 depicted in FIGs. 1 and 2, the first compression device 20 and the second compression device 30 comprise separate compressors connected in series refrigerant flow relationship with the refrigerant discharge outlet 33 of the second compressor 30 connected in refrigerant flow communication with the refrigerant suction inlet 21 of the first compressor 20, with the first compressor 20 operating at a higher pressure than the pressure at which the second compressor 30 operates. As depicted in FIGs.1 and 2, in these embodiments, the economizer refrigerant line 10 opens in refrigerant flow communication to an intermediate pressure stage of the second, i.e. lower pressure, compressor 30. In these embodiments each of the compressors 20 and 30 generally comprises a single stage refrigerant compressor, such as, for example, a scroll compressor, a rotary compressor, a screw compressor, a reciprocating compressor, a centrifugal compressor or the like.
  • In the exemplary embodiment of the refrigerant vapor compression system 100 depicted in FIG. 2, refrigerant leaving the discharge outlet 33 of the second compressor 30 transverses a heat exchange tube bank 46 in heat exchange relationship with ambient air, prior to entering the third refrigerant flow pass 66 of the refrigerant-to-refrigerant heat exchanger 60, and then returning to the suction inlet 21 of the first compressor 20. Such arrangement provides pre-cooling of the refrigerant exiting the discharge outlet 33 of the compressor 30 by ambient air, prior to entering the third refrigerant flow pass 66 of the refrigerant-to-refrigerant heat exchanger 60, where it is further cooled by the economized refrigerant flow transverse the second refrigerant flow pass 64. It has to be understood that the pre-cooling heat exchange tube bank 46 can be arranged in sequential configuration or in parallel configuration, with respect to ambient airflow, in relation to the heat rejection heat exchanger tube bank 42. Further, the pre-cooler tube bank 46 can share the same heat exchanger core and/or housing structure with the heat rejection heat exchanger tube bank 42 or can be configured as a separate stand-alone heat exchanger, as well as can utilize the same air moving device 44, as shown in the FIGS. 2-4, or can be associated with a separate dedicated air moving device. As the heat rejection heat exchanger tube bank 42, the heat exchange tube bank 46 may be, for instance, of a round tube and plate fin type or a corrugated fin and flattened tube type.
  • In the exemplary embodiment of the refrigerant vapor compression system 100 depicted in FIG. 3, the second compression device 30 comprises a multi-stage compression device having at least a lower pressure compression stage 30a and a higher pressure compression stage 30b with refrigerant flow passing directly from the lower pressure compression stage 30a to the higher pressure compression stage 30b. In this embodiment, the economizer refrigerant line 10 opens in refrigerant flow communication to an intermediate pressure point of the compression process, such as, for example, into the refrigerant passing from the lower pressure stage 30a to the higher pressure stage 30b of the second compression device 30. In this embodiment, the second compression device 30 may comprise a single, multi-stage compressor having at least a first compression stage 30a and a second compression stage 30b, such as, for example, a scroll compressor, or a screw compressor having staged compression pockets, or a reciprocating compressor having at least a first bank of cylinders and a second bank of cylinders, or a pair of single- stage compressors 30a and 30b connected in series refrigerant flow relationship such as, for example, a pair of scroll compressors, screw compressors, centrifugal compressors, reciprocating compressors (or separate cylinders of a single reciprocating compressor) or rotary compressors, with the discharge outlet of the upstream compressor connected in serial refrigerant flow communication with the suction inlet of the downstream compressor. In this embodiment, the first compression device 20 generally comprises a single stage refrigerant compressor, such as, for example, a scroll compressor, a rotary compressor, a screw compressor, a reciprocating compressor, a centrifugal compressor or the like.
  • As mentioned above, as depicted in FIGS. 2 and 3, the refrigerant vapor compression system 100 may include a pre-cooler heat exchanger tube bank 46 interdisposed in the refrigerant line 8 of the primary refrigerant circuit upstream, with respect to refrigerant flow, of the intercooler, i.e. the third refrigerant flow pass 66 of the refrigerant-to-refrigerant heat exchanger 60. In operation, the refrigerant vapor passing from the refrigerant discharge outlet 33 of the second compression device 30 through the refrigerant line 8 of the primary refrigerant circuit traverses the pre-cooler heat exchanger tube bank 46 to be initially cooled by the air, typically ambient air, also flowing through the refrigerant heat rejection heat exchanger 40, before passing through the third refrigerant flow pass 66 of the refrigerant- to-refrigerant heat exchanger 60 to be further cooled prior to passing to the refrigerant suction inlet 21 of the first compression device 20.

Claims (8)

  1. A refrigerant vapor compression system (20) comprising:
    a first compression device (20) having a refrigerant discharge outlet (23) and a refrigerant suction inlet (21), a refrigerant heat rejection heat exchanger (40), a primary expansion device (55), and a refrigerant heat absorption heat exchanger (50);
    a refrigerant-to-refrigerant heat exchanger (60) having a first refrigerant flow pass (62), a second refrigerant flow pass (64) and a third refrigerant flow pass (66), said first refrigerant flow pass (62) interdisposed in a primary refrigerant circuit between a refrigerant outlet of said refrigerant heat rejection heat exchanger (40) and a refrigerant inlet to said refrigerant heat absorption heat exchanger (50);
    said second refrigerant flow pass (64) disposed in heat exchange relationship with at least said first refrigerant flow pass (62) and said third refrigerant flow pass (66); and
    an economizer refrigerant circuit including an economizer refrigerant line (10) having an inlet in refrigerant flow communication with the primary refrigerant circuit at a location downstream of the refrigerant outlet of said refrigerant heat rejection heat exchanger (40) and upstream of the refrigerant inlet to said refrigerant heat absorption heat exchanger (50), said second refrigerant flow pass (64) interdisposed in said economizer refrigerant circuit;
    characterised in that the system further comprises a second compression device (30) connected in serial refrigerant flow communication with said first compression device (20) in the primary refrigerant circuit, said second compression device (30) having a refrigerant discharge outlet (33) and a refrigerant suction inlet (31), the refrigerant discharge outlet (33) of said second compression device (30) being connected in refrigerant flow communication with the refrigerant suction inlet (21) of said first compression device (20); in that
    said third refrigerant flow pass (66) is interdisposed in the primary refrigerant circuit between the refrigerant discharge outlet (33) of said second compression device (30) and the refrigerant suction inlet (21) of said first compression device (20); and in that
    the economizer refrigerant line (10) of said economizer circuit is in refrigerant flow communication with an intermediate pressure stage (35) of said second compression device (30).
  2. A refrigerant vapor compression system as recited in claim 1 wherein said second compression device (30) comprises a single, multi-stage compressor and the economizer refrigerant line (10) of said economizer refrigerant circuit is in refrigerant flow communication with an intermediate pressure stage of the multi-stage compressor (30).
  3. A refrigerant vapor compression system as recited in claim 1 wherein said second compression device (30) comprises a multi-stage compressor having a first compression stage (30a) and a second compression stage (30b) disposed in series refrigerant flow relationship, with a refrigerant discharge (33a) of said first compression stage (30a) in refrigerant flow communication with a refrigerant inlet (31b) of said second compression stage (30b), said second pass (64) of said refrigerant-to-refrigerant heat exchanger (60) in refrigerant flow communication with the refrigerant inlet (31b) of said second compression stage (30b), and said third pass (66) of said refrigerant-to-refrigerant heat exchanger (60) in refrigerant flow communication with the refrigerant inlet (21) of said first compression device (20).
  4. A refrigerant vapor compression system as recited in claim 1 further comprising a pre-cooler heat exchanger (46) interdisposed in the primary refrigerant circuit downstream, with respect to refrigerant flow, of the refrigerant outlet (33) of said second compression device (30) and upstream, with respect to refrigerant flow, of said third pass (66) of said refrigerant-to-refrigerant heat exchanger (60).
  5. A refrigerant vapor compression system as recited in claim 4 wherein said pre-cooler heat exchanger is disposed in heat transfer relationship with a secondary fluid being passed in heat transfer relationship with the refrigerant passing through said refrigerant heat rejection heat exchanger (40).
  6. A refrigerant vapor compression system as recited in claim 5 wherein the secondary fluid is ambient air.
  7. A refrigerant vapor compression system as recited in claim 4 wherein said pre-cooler heat exchanger (46) shares the same housing structure with the heat rejection heat exchanger (40).
  8. A refrigerant vapor compression system as recited in claim 4 wherein said pre-cooler heat exchanger shares the same heat exchanger core with the heat rejection heat exchanger (40).
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EP2257748A4 (en) 2014-06-25
CN101946137A (en) 2011-01-12
CN101946137B (en) 2013-08-28
EP2257748A1 (en) 2010-12-08
US20100326100A1 (en) 2010-12-30
DK2257748T3 (en) 2018-01-29
HK1152557A1 (en) 2012-03-02
WO2009105092A1 (en) 2009-08-27
JP2011512509A (en) 2011-04-21

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