EP2196266A2 - Method and device for monitoring the automated emptying of a centrifuge - Google Patents
Method and device for monitoring the automated emptying of a centrifuge Download PDFInfo
- Publication number
- EP2196266A2 EP2196266A2 EP09176436A EP09176436A EP2196266A2 EP 2196266 A2 EP2196266 A2 EP 2196266A2 EP 09176436 A EP09176436 A EP 09176436A EP 09176436 A EP09176436 A EP 09176436A EP 2196266 A2 EP2196266 A2 EP 2196266A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- measuring
- control unit
- emptying
- monitored
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/04—Periodical feeding or discharging; Control arrangements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
- B04B1/10—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles with discharging outlets in the plane of the maximum diameter of the bowl
- B04B1/14—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles with discharging outlets in the plane of the maximum diameter of the bowl with periodical discharge
Definitions
- the invention relates to a method according to the preamble of claim 1 and a device according to the preamble of claim 7.
- a generic method provides the DE 44 14 602 A1 in which a method for controlling a discontinuous centrifuge is disclosed.
- the solids discharge is measured by the measurement of the deposition layer thickness without contact by means of a probe. Subsequently, these values can be compared with the removal values of the filling compounds and evaluated by an external process control system.
- This method has the disadvantage that it can only be realized for certain products, for example for the separation of sugar.
- This method of measuring changes in current intensity has the disadvantage, in particular with relatively large separators (beverages, milk), that it is influenced to a greater extent by liquids in the control circuit and hood rinse water. As a result, strongly fluctuating values of the current lift were detected despite optimal emptying.
- the invention is based on the problems starting from the DE 44 14 602 A1 in the task to provide improved monitoring and / or control and simplified handling of the automation of solids discharge in discontinuous separation processes.
- the monitoring and / or control based on the speed monitoring of the engine shows a significant simplification compared to the DE 44 14 602 A1 because product-independent offers optimized automation of these separation processes.
- a speed change characterizes a mass that is extracted from the system.
- the substance components with the higher density for example solid particles, are carried to the outside under the influence of an inertia and removed via a discontinuously closable discharge opening.
- the measurement of the speed can be done for example by sensors.
- sensors for example, inductive sensors or photoelectric sensors can be used depending on the upper load limit of the motor.
- the magnetic sensors may be mentioned here.
- Claim 2 also describes a preferred method for speed monitoring.
- Magnetic and optical sensors are generally inexpensive and can be used in large-scale production.
- An advantageous method is the attachment of magnets to the drum and the measurement of the variable field strength by the relative movement of a permanent magnet.
- the measurement is only subject to slight fluctuations due to additional parameters (pre-fill water and hood rinse water).
- This is mainly used for separators of a larger type, such as those used in milk or beverage processing, for use.
- the emptying takes place by a piston valve, which can be controlled by a control valve by the measuring and control unit.
- a piston valve which can be controlled by a control valve by the measuring and control unit.
- FIG. 1 After the example of Fig. 1 the cross section of a Tellerseparators is shown with a drum 1, which rotates in operation about a center of rotation.
- the speed change as well as the operating speed of the drum is detected by a measuring and control sensor 4, which directly or indirectly the discharge system for discontinuous emptying, consisting of a spool 5 and a discharge opening 3, controls.
- a separating device 12 is also known, for example in the form of the illustrated plate separator, which is also supplemented by a solids collecting space 13.
- control valve 6 should be operated by means of a control unit 4, which responds to changing speeds of the drum.
- the drum 14 of a separator is connected and driven via a spindle 7 by means of a belt drive 8 to a motor 9.
- the feed 15 of a solid-liquid mixture of substances takes place at the top of the separator, as well as the drain 16 of the liquid phase.
- the separated solid is carried out via a discharge opening 17 laterally on the drum.
Landscapes
- Centrifugal Separators (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren nach dem Oberbegriff des Anspruchs 1 und eine Vorrichtung nach dem Oberbegriff des Anspruchs 7.The invention relates to a method according to the preamble of claim 1 and a device according to the preamble of
Ein gattungsgemäßes Verfahren stellt die
Es ist aus dem Stand der Technik ferner bekannt, dass die diskontinuierliche Entleerung über die Überwachung und/oder Steuerung der Stromstärkenschwankung während der Entleerung realisierbar ist.It is also known from the prior art that the discontinuous emptying via the monitoring and / or control of the current fluctuation during emptying is feasible.
Dieses Verfahren der Messung von Stromstärkeänderungen hat insbesonders bei relativ großen Separatoren (Getränken, Milch) den Nachteil, dass es durch Flüssigkeiten im Steuerkreislauf und Haubenspülwasser im stärkeren Maße beeinflusst wird. In Folge wurden stark schwankende Werte des Stromhubs trotz optimaler Entleerung festgestellt.This method of measuring changes in current intensity has the disadvantage, in particular with relatively large separators (beverages, milk), that it is influenced to a greater extent by liquids in the control circuit and hood rinse water. As a result, strongly fluctuating values of the current lift were detected despite optimal emptying.
Die Erfindung setzt angesichts der Probleme ausgehend von der
Die Erfindung löst diese Aufgabe durch die Merkmale der Ansprüche 1 und 7.The invention solves this problem by the features of
Dabei zeigt die Überwachung und/oder Steuerung anhand der Drehzahlüberwachung des Motors eine deutliche Vereinfachung gegenüber der
Eine Drehzahländerung charakterisiert eine Masse, die dem System entzogen wird. Zunächst werden die Stoffkomponenten mit der höheren Dichte, beispielsweise Feststoffteilchen, unter Einfluss einer Massenträgheit nach außen getragen und über eine diskontinuierlich verschließbare Austragsöffnung abgeführt.A speed change characterizes a mass that is extracted from the system. First, the substance components with the higher density, for example solid particles, are carried to the outside under the influence of an inertia and removed via a discontinuously closable discharge opening.
Es ist bekannt, die Regelung der Entleerung über eine diskontinuierlich verschließbare Austragsöffnung mittels eines Kolbenschiebers zu gewährleisten. Dieser kann zum Beispiel über einen hydraulischen Steuerkreislauf durch eine Mess- und Steuereinheit direkt angesteuert werden. Die Dosierung der Hydraulikflüssigkeit als auch anderer Komponenten, wie beispielsweise das Haubenspülwasser, bewirkt bei der Drehzahlmessung, aufgrund der relativen Trägheit der Trommelmasse deutlich geringere Schwankungen gegenüber der Messung der Stromstärke. Dadurch ist eine sehr exakte Kontrolle und Einflussname auf die Entleerung möglich.It is known to ensure the control of the emptying via a discontinuously closable discharge opening by means of a piston valve. This can be controlled directly via a hydraulic control circuit by a measuring and control unit, for example. The metering of the hydraulic fluid as well as other components, such as the hood rinsing water causes in the speed measurement, due to the relative inertia of the drum mass significantly lower fluctuations compared to the measurement of the current. This allows a very precise control and influence name on the emptying.
Die Messung der Drehzahl kann zum Beispiel durch Sensoren erfolgen. So sind unter anderem induktive Sensoren oder photoelektrische Sensoren je nach Belastungsobergrenze des Motors einsetzbar.The measurement of the speed can be done for example by sensors. For example, inductive sensors or photoelectric sensors can be used depending on the upper load limit of the motor.
Bevorzugt seien hier die magnetischen Sensoren genannt.Preferably, the magnetic sensors may be mentioned here.
Somit ist durch eine gezielte Änderung der Messparameter, d.h. Auswertung der Drehzahl der Trommel anstelle der Stromstärke des Motors oder anstelle der Ablagerungsschichtdicke an der Innenseite der Trommel eine bessere Kontrolle des Gesamtprozesses gegeben.Thus, by a targeted change of the measurement parameters, i. Evaluation of the rotational speed of the drum instead of the current strength of the motor or instead of the deposition layer thickness on the inside of the drum given a better control of the overall process.
Weitere vorteilhafte Anwendungsmöglichkeiten der exakten Steuerung über das Drehzahlsignal ergeben sich durch Kopplung mit SC (spill control) - Separatoren.Further advantageous applications of the exact control over the speed signal are obtained by coupling with SC (spill control) separators.
Anspruch 2 beschreibt darüber hinaus eine bevorzugte Methode zur Drehzahlüberwachungen. Magnetische und optische Sensoren sind in der Regel kostengünstig und in der Großproduktion einsetzbar. Eine vorteilhafte Methode ist das Anbringen von Magneten an der Trommel und die Messung der veränderlichen Feldstärke durch die Relativbewegung eines Dauermagneten.
Dadurch unterliegt die Messung nur noch geringen Schwankungen durch zusätzliche Parameter (Vorfüllwasser und Haubenspülwasser). Die findet vor allem bei Separatoren größerer Art, wie sie in der Milch oder Getränkeverarbeitung zum Einsatz kommen, eine Anwendung.As a result, the measurement is only subject to slight fluctuations due to additional parameters (pre-fill water and hood rinse water). This is mainly used for separators of a larger type, such as those used in milk or beverage processing, for use.
Nach Anspruch 3 erfolgt die Entleerung durch einen Kolbenschieber, welcher mittels eines Steuerventils durch die Mess- und Steuereinheit angesteuert werden kann. Diese vorteilhafte Ausgestaltung der Trommel mit einem Kolbenschieber vermindert das Risiko des Verstopfens der Auslasskanäle im Vergleich zu anderen Auslassregel-systemen.According to
Ein Ausführungsbeispiel der Erfindung wird anhand der beigefügten Zeichnungen erläutert. Es zeigt:
- Figur 1
- den Querschnitt eines schematisch dargestellten Separators, im diskontinuierlichen Betrieb; und
Figur 2- eine schematische Darstellung eines motorbetriebenen Separators.
- FIG. 1
- the cross section of a separator shown schematically, in discontinuous operation; and
- FIG. 2
- a schematic representation of a motor-driven separator.
Nach dem Beispiel der
Zudem ist durch den Kolbenschieber 5 mit Hilfe eines Steuerventils 6 und Hydraulikflüssigkeit 10 die diskontinuierliche Stoffentleerung über die Mess- und Steuereinheit geregelt. Es ist vorteilhaft, die Entleerung der flüssigen Stoffkomponenten mit Hilfe mindestens eines Greifers 11 zu gewährleisten.In addition, by the spool 5 with the aid of a
Bei einer fest-flüssig Trennung ist zudem eine Abscheidevorrichtung 12 bekannt, beispielsweise in Form des dargestellten Tellerseparators, welche zudem durch einen Feststoffsammelraum 13 ergänzt wird.In the case of a solid-liquid separation, a
Vorzugsweise soll das Steuerventil 6 mit Hilfe einer Steuereinheit 4 bedient werden, welche auf veränderte Drehzahlen der Trommel reagiert.Preferably, the
In der Darstellung der
Mögliche Regelungsbereiche sollen in folgendem Beispiel dargestellt werden:
- Trommeldrum
- 1, 141, 14
- ZulaufIntake
- 2, 152, 15
- Austragsöffnungdischarge
- 3, 173, 17
- Mess- und SteuereinheitMeasuring and control unit
- 44
- Kolbenschieberspool
- 55
- Steuerventilcontrol valve
- 66
- Spindelspindle
- 77
- Riemenantriebbelt drive
- 88th
- Motorengine
- 99
- Hydraulikflüssigkeithydraulic fluid
- 1010
- Greifergrab
- 1111
- Abscheidevorrichtungseparating
- 1212
- FeststoffsammelraumSolids collection chamber
- 1313
- Ablaufprocedure
- 1616
Claims (5)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008062055.6A DE102008062055B4 (en) | 2008-12-12 | 2008-12-12 | Method for monitoring the automated emptying of a centrifuge |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2196266A2 true EP2196266A2 (en) | 2010-06-16 |
EP2196266A3 EP2196266A3 (en) | 2017-01-11 |
Family
ID=41466953
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09176436.5A Pending EP2196266A3 (en) | 2008-12-12 | 2009-11-19 | Method and device for monitoring the automated emptying of a centrifuge |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2196266A3 (en) |
DE (1) | DE102008062055B4 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2830777B1 (en) | 2012-03-26 | 2018-04-25 | GEA Mechanical Equipment GmbH | Separator arrangement |
US10040076B2 (en) | 2013-10-21 | 2018-08-07 | Gea Mechanical Equipment Gmbh | Method for clarifying a flowable product with a centrifuge having discontinuously openable solid-discharge openings |
WO2018177711A1 (en) * | 2017-03-29 | 2018-10-04 | Gea Mechanical Equipment Gmbh | Method for the automated removal of solids from centrifuges |
CN108787190A (en) * | 2018-06-19 | 2018-11-13 | 南京中船绿洲机器有限公司 | A kind of disk centrifuge Slagoff method |
WO2018224400A1 (en) * | 2017-06-07 | 2018-12-13 | Gea Mechanical Equipment Gmbh | Method for emptying solids from a centrifuge |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014116404A1 (en) | 2014-11-11 | 2016-05-12 | Gea Mechanical Equipment Gmbh | Method for monitoring and / or controlling the operation of a centrifuge |
WO2021018537A1 (en) | 2019-07-26 | 2021-02-04 | Tetra Laval Holdings & Finance S.A. | Automatic discharge setting |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2955754A (en) * | 1958-07-11 | 1960-10-11 | Nyrop Aage | Centrifugal separator |
DE3409068A1 (en) * | 1984-03-13 | 1985-09-26 | Westfalia Separator Ag, 4740 Oelde | Centrifuge for cutting materials of different thickness |
DE4414602A1 (en) | 1994-04-27 | 1995-11-02 | Pfeifer & Langen | Process for controlling the degree of utilization of a discontinuous centrifuge, in particular a sugar centrifuge |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE369479B (en) * | 1973-01-08 | 1974-09-02 | Alfa Laval Ab | |
DE3813646A1 (en) | 1988-04-22 | 1989-11-02 | Heckmann Wolfgang | Drum separator |
JPH06182257A (en) * | 1992-12-21 | 1994-07-05 | Nittec Co Ltd | Centrifuge |
JP3144541B2 (en) | 1996-09-20 | 2001-03-12 | 三菱化工機株式会社 | Centrifuge sludge discharge detection method |
SE528701C2 (en) * | 2005-06-08 | 2007-01-30 | Alfa Laval Corp Ab | Centrifugal separator for purification of a gas |
-
2008
- 2008-12-12 DE DE102008062055.6A patent/DE102008062055B4/en active Active
-
2009
- 2009-11-19 EP EP09176436.5A patent/EP2196266A3/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2955754A (en) * | 1958-07-11 | 1960-10-11 | Nyrop Aage | Centrifugal separator |
DE3409068A1 (en) * | 1984-03-13 | 1985-09-26 | Westfalia Separator Ag, 4740 Oelde | Centrifuge for cutting materials of different thickness |
DE4414602A1 (en) | 1994-04-27 | 1995-11-02 | Pfeifer & Langen | Process for controlling the degree of utilization of a discontinuous centrifuge, in particular a sugar centrifuge |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2830777B1 (en) | 2012-03-26 | 2018-04-25 | GEA Mechanical Equipment GmbH | Separator arrangement |
US10040076B2 (en) | 2013-10-21 | 2018-08-07 | Gea Mechanical Equipment Gmbh | Method for clarifying a flowable product with a centrifuge having discontinuously openable solid-discharge openings |
WO2018177711A1 (en) * | 2017-03-29 | 2018-10-04 | Gea Mechanical Equipment Gmbh | Method for the automated removal of solids from centrifuges |
WO2018224400A1 (en) * | 2017-06-07 | 2018-12-13 | Gea Mechanical Equipment Gmbh | Method for emptying solids from a centrifuge |
US11420215B2 (en) * | 2017-06-07 | 2022-08-23 | Gea Mechanical Equipment Gmbh | Method for emptying solids from a centrifuge |
CN108787190A (en) * | 2018-06-19 | 2018-11-13 | 南京中船绿洲机器有限公司 | A kind of disk centrifuge Slagoff method |
Also Published As
Publication number | Publication date |
---|---|
EP2196266A3 (en) | 2017-01-11 |
DE102008062055B4 (en) | 2021-07-22 |
DE102008062055A1 (en) | 2010-06-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2196266A2 (en) | Method and device for monitoring the automated emptying of a centrifuge | |
EP3060350B1 (en) | Method for clarifying a flowable product by way of a centrifuge | |
DE102016112112B4 (en) | centrifugal filter device | |
EP3060351B1 (en) | Method for continuously clarifying a flowable suspension with a centrifuge | |
EP3600680B1 (en) | Method for the automated removal of solids from centrifuges | |
EP2348894B1 (en) | Method for reducing the pulp content of fruit juices containing pulp | |
DE102013111576A1 (en) | Process for clarifying a flowable product with a centrifuge, in particular a separator | |
EP3085452B1 (en) | Discontinuous centrifuge with a control device for controlling the operation of the centrifuge and a method for operating the centrifuge | |
WO2016008755A1 (en) | Feedback control method for the operation of a centrifuge | |
DE10361520B3 (en) | Method for preventing clogging of the flow paths of a separator | |
EP3634642B1 (en) | Method for emptying solids from a centrifuge | |
DE102015119165B4 (en) | Process for clarifying a free-flowing product using a centrifuge, in particular a separator | |
EP3485979B1 (en) | Method for detecting the operating state of a centrifuge | |
DE102006050921B3 (en) | Accurate conditioning and de-watering of sewage sludge under automatic control, measures sludge turbidity by optical reflectometry, to adjust flocculant dosage and mixer speed | |
DE102019106842A1 (en) | Process for regulating the operation of a continuously or periodically operating centrifuge and device for carrying out the process | |
EP2126041B1 (en) | Device and method for the mechanical decollation of cells from a cell composite | |
EP2643092B2 (en) | Method for processing a product in a centrifugal field | |
DE10355000B3 (en) | Filter centrifuge with sensor for determining mass of filtration residues has filter device in or on rotor with device for determining rotor imbalance, evaluation system for determining mass changes of filter device using sensor signals | |
EP0431426A1 (en) | Process and installation for operating a filter centrifuge | |
DE3317047A1 (en) | Solid bowl screw centrifuge | |
DE102010010709B3 (en) | Apparatus and method for separating particle fractions | |
DE202023100651U1 (en) | Separation system for separating a suspension | |
DE19728089A1 (en) | Cell suspension separation |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA RS |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: GEA MECHANICAL EQUIPMENT GMBH |
|
PUAL | Search report despatched |
Free format text: ORIGINAL CODE: 0009013 |
|
AK | Designated contracting states |
Kind code of ref document: A3 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA RS |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: B04B 11/04 20060101AFI20161208BHEP |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20170707 |
|
RBV | Designated contracting states (corrected) |
Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
17Q | First examination report despatched |
Effective date: 20200309 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |