EP2182533B1 - Transformator - Google Patents
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- EP2182533B1 EP2182533B1 EP08018770A EP08018770A EP2182533B1 EP 2182533 B1 EP2182533 B1 EP 2182533B1 EP 08018770 A EP08018770 A EP 08018770A EP 08018770 A EP08018770 A EP 08018770A EP 2182533 B1 EP2182533 B1 EP 2182533B1
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- 238000004804 winding Methods 0.000 claims abstract description 167
- 125000006850 spacer group Chemical group 0.000 claims abstract description 20
- 239000012809 cooling fluid Substances 0.000 claims description 2
- 239000000110 cooling liquid Substances 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 5
- 238000009795 derivation Methods 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 230000010363 phase shift Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
- H01F30/12—Two-phase, three-phase or polyphase transformers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
Definitions
- the invention relates to a transformer having at least one core leg, on which three windings are arranged axially next to each other, whose derivatives are each led out isolated from each other.
- Transformers which are required for power converters, ie DC or inverter, each have a plurality of undervoltage and high-voltage winding existing windings, by means of which the respective two- or three-phase AC voltage is transformed to the desired voltage level.
- Such a rectified current regularly has a residual ripple, that is, a remaining AC component of a smoothed or regulated supply voltage after it has been rectified by a rectifier and smoothed by a capacitor and / or down regulated by a voltage regulator to a lower level.
- 12-, 18- and 24-phase rectifier circuits are often used. This often eliminates a smoothing capacitor completely.
- Another big advantage is the almost sinusoidal input current and the resulting low mains / transformer load with distortion reactive power.
- a disadvantage is the complicated transformer to be wound, the secondary has a triangular and a star winding, each with the same pole voltage. This arrangement results in a phase shift of 30 ° with 12 phases. For a phase shift of 20 ° with 18 phases or 15 ° with 24 phases, two adjacent phases must be added accordingly, whereby the required Transformer is still consuming, since for each phase in each case a complete winding, that is, low and high voltage winding, is required with separate derivative.
- a transformer for a three-phase inverter having a three-part primary winding and a nine-part secondary winding has become known, wherein the primary winding is designed such that a distortion of the primary current is reduced.
- a transformer with three single-phase transformers in three-phase configuration for powering a three phase recirculating-current drive converter with a twelve-pulse bridge arrangement, where each of the single-phase transformers has a two-arm Core and the primary windings and the secondary windings are wound on at least one of the legs of the two-legged core, so that the transformer core is constantly excited by a twelve-fold pulse and the total volume of the primary turns is reduced.
- each winding is formed by a core near low-voltage winding, which is wrapped in each case by an associated high-voltage winding, that the axial distance of the windings is minimized to each other and that the leads of the low-voltage windings are led out axially.
- the derivatives of the high-voltage windings can always be guided in the radial direction to the outside.
- the inventively provided solution of the problem of space is thus achieved by reducing the axial distance from each other by three side by side each arranged on a core leg windings to a minimum, which is determined by the required insulation distance of the windings and the resulting mutual influence due to electrical repercussions.
- the derivatives of the low-voltage windings are led out on one side parallel to the core leg, that is, all electrical connections of the low-voltage windings are arranged on one side of the thus designed transformer.
- This embodiment is particularly suitable when sufficient space is available.
- the circular winding shape is preferred.
- impurities on the circumference which in the externally wound thereon high-voltage windings inevitably lead to local deviations from the circular shape, for example to egg-shaped winding cross-sections.
- the derivatives of the low-voltage windings are led out to each other by 120 ° circumferentially offset parallel to the core leg. As a result, at least approximately equalization of the winding circumference is achieved. At the same time the risk of possible mutual electrical interference can be significantly reduced by the spatial distribution of the derivatives of the different low-voltage windings on the periphery.
- a rectangular shape or an oval shape may also be used for the design of the coil cross section. In this case, however, attention is always paid to an as uniform as possible winding geometry in an advantageous manner.
- each complete winding that is, consisting of undervoltage and high-voltage winding
- the embodiment according to the invention in the area between the partial windings, that is between the undervoltage and the high-voltage winding, evenly over distributed around the scope to arrange shell-like spacers made of insulating material.
- these spacers are used to fill the space not occupied by a winding derivation and thus to compensate for any deviation of the winding from the desired uniform shape and so not to let unwanted deviations even arise. Accordingly, the thickness of these insulating shells is such that it corresponds approximately to the thickness of a derivative.
- each of the arranged between the windings cup-shaped spacers in the circumferential direction has a width such that in each case a gap remains between circumferentially adjacent spacer shells, in which the relevant discharge can be inserted.
- a spacer shell extends at most as far beyond the circumference that results in, for example, three spacer shells an uncovered residual surface whose width corresponds to that of three discharges.
- these insulating shells can be modular or modular designed, so that when producing a winding, the respective position of the respective derivative is already specified.
- the respective position of the respective derivative is already specified.
- the spaces provided in each case are aligned with the associated spaces between the adjacent windings.
- a gas for example air or other fluid flows as coolant or circulates.
- the complete windings that is to say the windings formed from undervoltage and high-voltage winding together with the insulation of the leads with synthetic resin, so that after completion of the complete winding no damage or impairment of the individual windings to get are.
- the transformer according to the invention may have three or more core legs each provided with three or more, for example four, juxtaposed undervoltage windings and high-voltage windings wound thereon, the ends of which are each connected by means of yokes. It proves to be advantageous to arrange the individual core legs side by side in a common plane.
- the leads are also led out to the side, as already explained above, on the circumference of the respective undervoltage winding, either only to one side or, for example, symmetrically on both sides.
- a transformer 10 for example for DC or inverter use, is shown diagrammatically from the side formed with a conventional arrangement of prior art windings 1 to 9, in which three windings 12 are juxtaposed are arranged on a common core leg 22.
- a total of three core legs 22 are provided, which are each wrapped with the numbers 1 to 9 windings 12 wrapped.
- the windings 12 each consist of a low-voltage winding 14 and a high voltage winding 16 adjoining this radially.
- the core structure of the transformer is the in Fig. 1 shown example of the prior art of three mutually parallel core limbs 22, at the ends of each a continuous yoke 24 closes the magnetic circuit.
- windings 12 Each arranged on a core leg 22 windings 12 have such a distance from each other that sufficient insulation for the radial between led out leads 20 of the lower voltage windings 14 is ensured.
- the leads 18 of the high-voltage windings 16 are also led out radially on the outer circumference of each winding 12.
- the in Fig. 2 shown transformer 11 is also provided for use for DC and / or inverter and accordingly also has a total of nine windings 32, which also, that is, in the same manner as in Fig. 1 shown transformer 10, marked with numbers from 1 to 9.
- Each of the three juxtaposed windings 32 consists of a low-voltage winding 34 and a radially outwardly wound thereon high-voltage winding 36, which are penetrated centrally by a core leg 22, which is mechanically connected at both ends with a yoke 24 and thus closes the magnetic circuit.
- the leads 28 of the high-voltage winding 36 are each guided radially outward, while the leads 30 of the low-voltage winding 34 each at its periphery axially, that is parallel to its winding axis or parallel to the extension direction of the core leg 22 of the transformer 11, in the area between the Low-voltage winding 34 and the high-voltage winding 36 are each led out to one side.
- Fig. 3 is a sectional view of the cross section of a winding 32 along section line A -A in Fig. 2 shown, in which the aforementioned area between the low-voltage winding 34 and the high-voltage winding 36 can be seen as an annular gap 35.
- annular gap 35 area in which the leads 30 are led out is already for reasons of electrical isolation of the two sub-windings, namely the low-voltage winding 34 and the high-voltage winding 36, which are at different voltage levels required.
- the leads 30 must also be insulated from the other windings 32. This leads to a height of the annular gap 35 of at least 20 mm, in which run the discharge lines 30 and which is otherwise filled with insulating material as a spacer 38.
- the lateral spacing of the windings 32 to each other due to the inventive arrangement of the leads 30 axially parallel to the winding axis or to the longitudinal axis of the core leg 22 can be significantly reduced, which compared to conventional transformers 10 in the prior art, a significantly smaller width of the invention Transformers 11 has the same performance data result.
- Fig. 3 is, as already mentioned, a sectional view through a winding 32 along in FIG Fig. 2 given section line A - A reproduced. It shows around a central core 22, first an undervoltage winding 34. This is followed by the already mentioned as annular gap 35 area, in which the axially extending leads 30 of the lower voltage windings 34 are arranged at an angular offset of about 120 ° relative to the circumference.
- spacers 38 are provided in the annular gap, which serve to electrically separate the low-voltage winding 34 and the high-voltage winding 35 from each other and to obtain the circular shape of the winding 32.
- axially extending channels 40 are arranged for cooling fluid in the annular gap 35, which flows through it and thereby absorbs the heat resulting from the current load of the windings 32.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Coils Of Transformers For General Uses (AREA)
- Coils Or Transformers For Communication (AREA)
- Transformers For Measuring Instruments (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Steroid Compounds (AREA)
Abstract
Description
Die Erfindung betrifft einen Transformator mit wenigstens einem Kernschenkel, auf welchem drei Wicklungen axial nebeneinander angeordnet sind, deren Ableitungen jeweils gegeneinander isoliert herausgeführt sind.The invention relates to a transformer having at least one core leg, on which three windings are arranged axially next to each other, whose derivatives are each led out isolated from each other.
Transformatoren, die für Stromrichter, das heißt Gleich- beziehungsweise Wechselrichter, benötigt werden, weisen jeweils mehrere aus Unterspannungs- und Oberspannungswicklung bestehende Wicklungen auf, mittels welcher die jeweilige Zwei- oder Drei-Phasen-Wechselspannung auf das gewünschte Spannungsniveau transformiert wird.Transformers, which are required for power converters, ie DC or inverter, each have a plurality of undervoltage and high-voltage winding existing windings, by means of which the respective two- or three-phase AC voltage is transformed to the desired voltage level.
Ein derart gleichgerichteter Strom weist regelmäßig eine Restwelligkeit auf, das heißt einen noch verbleibenden Wechselspannungsanteil einer geglätteten oder geregelten Versorgungsspannung, nachdem diese von einem Gleichrichter gleichgerichtet und von einem Kondensator geglättet und/oder von einem Spannungsregler auf ein niedrigeres Niveau herabgeregelt wurde.Such a rectified current regularly has a residual ripple, that is, a remaining AC component of a smoothed or regulated supply voltage after it has been rectified by a rectifier and smoothed by a capacitor and / or down regulated by a voltage regulator to a lower level.
Um diese Restwelligkeit weiter zu reduzieren, werden häufig 12-, 18- und 24-Phasen-Gleichrichterschaltungen eingesetzt. Dadurch kann oftmals ein Glättungskondensator ganz entfallen. Ein weiterer großer Vorteil ist der nahezu sinusförmige Eingangsstrom und die dadurch geringe Netz-/ Trafo-Belastung mit Verzerrungsblindleistung. Von Nachteil ist der komplizierter zu wickelnde Transformator, der sekundär eine Dreieck- und eine Sternwicklung mit jeweils gleicher Polspannung besitzt. Durch diese Anordnung ergibt sich eine Phasenverschiebung von 30° mit 12 Phasen. Für eine Phasenverschiebung von 20° mit 18 Phasen oder 15° mit 24 Phasen müssen zwei benachbarte Phasen entsprechend addiert werden, wodurch der benötigte Transformator noch aufwendiger wird, da für jede Phase jeweils eine komplette Wicklung, das heißt Unter- und Oberspannungswicklung, mit separater Ableitung benötigt wird.To further reduce this ripple, 12-, 18- and 24-phase rectifier circuits are often used. This often eliminates a smoothing capacitor completely. Another big advantage is the almost sinusoidal input current and the resulting low mains / transformer load with distortion reactive power. A disadvantage is the complicated transformer to be wound, the secondary has a triangular and a star winding, each with the same pole voltage. This arrangement results in a phase shift of 30 ° with 12 phases. For a phase shift of 20 ° with 18 phases or 15 ° with 24 phases, two adjacent phases must be added accordingly, whereby the required Transformer is still consuming, since for each phase in each case a complete winding, that is, low and high voltage winding, is required with separate derivative.
Werden solche Wicklungen nebeneinander auf einem gemeinsamen Schenkel angeordnete, so ist zwischen den nebeneinander angeordneten Wicklungen ein ausreichend groß bemessener Zwischenraum vorzusehen, der für die erforderliche isolierte Herausführung der Wicklungsleiter entsprechend Raum benötigt wird. Hierdurch bedingt ergibt sich eine entsprechende räumliche Erstreckung dieser Transformatoren verbunden mit einem entsprechenden Raumbedarf.If such windings arranged side by side on a common leg, so between the juxtaposed windings to provide a sufficiently large-sized gap, which is required for the required isolated lead out of the winding conductor according to space. This results in a corresponding spatial extension of these transformers associated with a corresponding space requirement.
Oftmals steht aber der hierdurch bedingte Raum nicht zur Verfügung, was entweder zu erheblichen Platzproblemen führt oder nur einfachere Schaltungsvarianten erlaubt, die mit dem Nachteil unerwünschter Restwelligkeit, das heißt Reste von Wechselspannung, verbunden sind.Often, however, the resulting space is not available, which either leads to significant space problems or only simpler circuit variants allowed, which are associated with the disadvantage of unwanted residual ripple, that is, residues of AC voltage.
Aus der
Aus der
Ausgehend von dem vorstehend geschilderten Stand der Technik ist es Aufgabe der Erfindung, einen Transformator der eingangs genannten Art zu schaffen, der mittels technischer Maßnahmen eine bessere Raumausnutzung gestattet und so bei geringst möglichem Bauvolumen die Anordnung einer möglichst großen Anzahl von Wicklungen erlaubt.Based on the above-described prior art, it is an object of the invention to provide a transformer of the type mentioned above, which allows better use of space by means of technical measures and allows the smallest possible volume of construction, the arrangement of the largest possible number of windings.
Diese Aufgabe wird erfindungsgemäß gelöst durch die kennzeichnenden Merkmale des Anspruches 1.This object is achieved by the characterizing features of
Demgemäss ist vorgesehen, dass jede Wicklung von einer Kern nahen Unterspannungswicklung gebildet ist, welche jeweils von einer zugeordneten Oberspannungswicklung umwickelt ist, dass der axiale Abstand der Wicklungen zueinander minimiert ist und dass die Ableitungen der Unterspannungswicklungen axial herausgeführt sind. Dabei können die Ableitungen der Oberspannungswicklungen stets in radialer Richtung nach außen geführt sein.Accordingly, it is provided that each winding is formed by a core near low-voltage winding, which is wrapped in each case by an associated high-voltage winding, that the axial distance of the windings is minimized to each other and that the leads of the low-voltage windings are led out axially. The derivatives of the high-voltage windings can always be guided in the radial direction to the outside.
Die erfindungsgemäß vorgesehene Lösung des Raumproblems wird also dadurch erreicht, dass man den axialen Abstand zueinander von drei nebeneinander jeweils auf einem Kernschenkel angeordneten Wicklungen auf ein Minimum verringert, welches durch den erforderlichen Isolierabstand der Wicklungen sowie die hieraus resultierende gegenseitige Beeinflussung infolge elektrischer Rückwirkungen bestimmt ist.The inventively provided solution of the problem of space is thus achieved by reducing the axial distance from each other by three side by side each arranged on a core leg windings to a minimum, which is determined by the required insulation distance of the windings and the resulting mutual influence due to electrical repercussions.
Dies ist dadurch ermöglicht, dass die Ableitungen der Unterspannungswicklungen nicht wie seither in radialer Richtung herausgeführt sind, was den axialen Wicklungsabstand deutlich erhöht, sondern erfindungsgemäß axial, das heißt parallel zur Wickelachse, in dem Bereich zwischen Unter- und Oberspannungswicklung herausgeführt sind.This is made possible by the fact that the derivatives of the low-voltage windings are not led out in the radial direction, which significantly increases the axial winding distance, but according to the invention axially, that is parallel to the winding axis, led out in the area between low and high voltage winding.
In vorteilhafter Weise hat es sich hierbei als besonders günstig erwiesen, dass die axial, das heißt parallel zur Wickelachse beziehungsweise zum Kernschenkel, herausgeführten Ableitungen jeweils mit einem Schrumpfschlauch als Isolierung und als Schutz versehen sind. Diese Isolierung ist entsprechend den elektrischen Belastungen ausgelegt, zum Beispiel bei einer Gesamtleistung von etwa 5 MVA mit 2 kV Nennspannung, 20 kV Prüfspannung und 60 kV Stoßspannung, und hat vorzugsweise eine Isolierdicke (=Wanddicke) von wenigstens 5 mm, vorzugsweise 6 mm, das heißt insgesamt 12 mm, zu denen sich die Leiterdicke addiert.In an advantageous manner, it has proved to be particularly favorable in this case that the discharges led out axially, that is, parallel to the winding axis or to the core limb, are each provided with a heat-shrinkable tube as insulation and as protection. This insulation is designed according to the electrical loads, for example at a total power of about 5 MVA with 2 kV nominal voltage, 20 kV test voltage and 60 kV surge voltage, and preferably has an insulating thickness (= wall thickness) of at least 5 mm, preferably 6 mm is called a total of 12 mm, to which the conductor thickness adds.
Um eine einbaufreundliche Gestaltung zu erzielen, ist gemäß einer bevorzugten Ausführungsform der Erfindung vorgesehen, dass die Ableitungen der Unterspannungswicklungen einseitig parallel zum Kernschenkel herausgeführt sind, das heißt, sämtliche elektrischen Anschlüsse der Unterspannungswicklungen sind auf einer Seite des derart gestalteten Transformators angeordnet.In order to achieve an installation-friendly design, it is provided according to a preferred embodiment of the invention that the derivatives of the low-voltage windings are led out on one side parallel to the core leg, that is, all electrical connections of the low-voltage windings are arranged on one side of the thus designed transformer.
Alternativ kann gemäß einer anderen Ausführungsform der Erfindung auch vorgesehen sein, dass die Ableitungen der einen außen angeordneten Unterspannungswicklung zur einen Seite und die Ableitungen der beiden anderen Unterspannungswicklungen axial parallel zum Kernschenkel zur gegenüberliegenden Seite herausgeführt sind. Diese Ausgestaltung kommt insbesondere dann in Betracht, wenn genügend Raum zur Verfügung steht.Alternatively, according to another embodiment of the invention, provision may also be made for the leads of the one undervoltage winding arranged on the outside to be led out to one side and the leads of the other two undervoltage windings to be guided axially parallel to the core limb to the opposite side. This embodiment is particularly suitable when sufficient space is available.
Aus Symmetriegründen hinsichtlich der elektrischen wie auch der mechanischen Eigenschaften ist die kreisrunde Wicklungsform bevorzugt. Werden nun die Ableitungen der innen liegenden Unterspannungswicklungen axial, das heißt parallel zur Wicklungsachse am Umfang entlang nach außen geführt, entstehen zwangsläufig Störstellen am Umfang, die bei den außen darauf aufgewickelten Oberspannungswicklungen zwangsläufig zu örtlichen Abweichungen von der Kreisform führen, zum Beispiel zu eiförmigen Wicklungsquerschnitten.For symmetry reasons with regard to the electrical as well as the mechanical properties, the circular winding shape is preferred. Now, if the derivatives of the inner lower voltage windings axially, that is guided parallel to the winding axis along the circumference to the outside, inevitably arise impurities on the circumference, which in the externally wound thereon high-voltage windings inevitably lead to local deviations from the circular shape, for example to egg-shaped winding cross-sections.
Hier erweist es sich bereits als vorteilhaft, dass die Ableitungen der Unterspannungswicklungen zueinander um 120° am Umfang versetzt parallel zum Kemschenkel herausgeführt sind. Hierdurch wird zumindest annähernd eine Vergleichmäßigung des Wicklungsumfangs erreicht. Gleichzeitig kann durch die räumliche Aufteilung der Ableitungen der verschiedenen Unterspannungswicklungen am Umfang die Gefahr einer möglichen gegenseitigen elektrischen Beeinflussung entscheidend verringert werden.Here it already proves to be advantageous that the derivatives of the low-voltage windings are led out to each other by 120 ° circumferentially offset parallel to the core leg. As a result, at least approximately equalization of the winding circumference is achieved. At the same time the risk of possible mutual electrical interference can be significantly reduced by the spatial distribution of the derivatives of the different low-voltage windings on the periphery.
An Stelle der Kreisform kann gemäß der Erfindung selbstverständlich auch eine rechteckige Form oder eine ovale Form für die Gestaltung des Spulenquerschnitts zur Anwendung kommen. Hierbei ist jedoch in vorteilhafter Weise stets auf eine möglichst gleichförmige Wicklungsgeometrie geachtet.Of course, instead of the circular shape, according to the invention, a rectangular shape or an oval shape may also be used for the design of the coil cross section. In this case, however, attention is always paid to an as uniform as possible winding geometry in an advantageous manner.
Um eine möglichst gleichförmige Form jeder kompletten Wicklung, das heißt bestehend aus Unterspannungs- und Oberspannungswicklung, zu erhalten, ist gemäß einer vorteilhaften Weiterbildung der erfindungsgemäßen Ausgestaltung vorgesehen, in dem Bereich zwischen den Teilwicklungen, das heißt zwischen der Unterspannungs- und der Oberspannungswicklung, gleichmäßig über den Umfang verteilt schalenähnliche Abstandhalter aus Isoliermaterial anzuordnen.In order to obtain a uniform shape as possible of each complete winding, that is, consisting of undervoltage and high-voltage winding, is provided according to an advantageous development of the embodiment according to the invention, in the area between the partial windings, that is between the undervoltage and the high-voltage winding, evenly over distributed around the scope to arrange shell-like spacers made of insulating material.
Diese Abstandhalter dienen dazu, den nicht von einer Wicklungsableitung belegten Raum auszufüllen und somit jegliche Abweichung der Wicklung von der angestrebten Gleichförmigen Form auszugleichen und so unerwünschte Abweichungen gar nicht erst entstehen zu lassen. Dementsprechend ist die Dicke dieser Isolierschalen so bemessen, dass sie etwa der Dicke einer Ableitung entspricht.These spacers are used to fill the space not occupied by a winding derivation and thus to compensate for any deviation of the winding from the desired uniform shape and so not to let unwanted deviations even arise. Accordingly, the thickness of these insulating shells is such that it corresponds approximately to the thickness of a derivative.
Bevorzugterweise besitzt jeder der zwischen den Wicklungen angeordneten schalenförmigen Abstandhalter in Umfangsrichtung eine solche Breite, dass zwischen umfangsbezogen benachbarten Abstandsschalen jeweils ein Spalt verbleibt, in welchen die betreffende Ausleitung eingefügt werden kann. Hierbei erstreckt sich eine derartige Abstandsschale höchstens soweit über den Umfang, dass sich bei zum Beispiel drei Abstandsschalen eine unbedeckte Restfläche ergibt, deren Breite der von drei Ausleitungen entspricht.Preferably, each of the arranged between the windings cup-shaped spacers in the circumferential direction has a width such that in each case a gap remains between circumferentially adjacent spacer shells, in which the relevant discharge can be inserted. In this case, such a spacer shell extends at most as far beyond the circumference that results in, for example, three spacer shells an uncovered residual surface whose width corresponds to that of three discharges.
Gegebenenfalls können diese Isolierschalen modulartig oder baukastenmäßig gestaltet sein, so dass bei Herstellung einer Wicklung die jeweilige Lage der betreffenden Ableitung bereits vorgegeben ist. So kann beispielsweise für die einseitige Herausführung der jeweiligen Ableitungen vorgesehen sein, dass für die zur Anschluss-Seite entfernteste erste Wicklung der Wicklungsumfang bis auf die eigene Ableitung kein Zwischenraum, für die nächstgelegene mittlere Wicklung je ein Zwischenraum für die erste sowie für die mittlere und für die zur Anschluss-Seite nächstgelegene dritte Wicklung insgesamt drei Zwischenräume vorgesehen sind. Hierbei fluchten die jeweils vorgesehenen Zwischenräume mit den zugeordneten Zwischenräumen der benachbarten Wicklungen.Optionally, these insulating shells can be modular or modular designed, so that when producing a winding, the respective position of the respective derivative is already specified. Thus, for example, be provided for the one-sided lead out of the respective derivatives, that for the connection side farthest first winding of the winding circumference to its own derivative no gap, for the nearest middle winding ever a space for the first and for the middle and for the connection side closest to the third winding a total of three spaces are provided. In this case, the spaces provided in each case are aligned with the associated spaces between the adjacent windings.
Entsprechend einer weiteren vorteilhaften Ausgestaltung der Erfindung können parallel zu den Zwischenräumen für die jeweiligen Ableitungen der Unterspannungswicklungen in den schalenförmigen Abstandshaltern auch Spalten für Kühlkanäle vorgesehen sein, durch welche ein Gas, zum Beispiel Luft, oder ein anderes Fluid als Kühlmittel strömt beziehungsweise zirkuliert.According to a further advantageous embodiment of the invention may be provided parallel to the spaces for the respective derivatives of the undervoltage windings in the cup-shaped spacers and columns for cooling passages through which a gas, for example air or other fluid flows as coolant or circulates.
Entsprechend einer weiteren vorteilhaften Ausführungsvariante erweist es sich als zweckmäßig, die kompletten Wicklungen, das heißt die aus Unterspannungs- und Oberspannungswicklung gebildeten Wicklungen mitsamt der Isolierung der Ableitungen mit Kunstharz zu vergießen, so dass nach Fertigstellung der kompletten Wicklung keine Schäden beziehungsweise Beeinträchtigungen der Einzelwicklungen zu besorgen sind.According to a further advantageous embodiment variant, it turns out to be advantageous to cast the complete windings, that is to say the windings formed from undervoltage and high-voltage winding together with the insulation of the leads with synthetic resin, so that after completion of the complete winding no damage or impairment of the individual windings to get are.
Prinzipiell kann der erfindungsgemäße Transformator drei oder mehr jeweils mit drei oder mehr, beispielsweise vier, nebeneinander angeordneten Unterspannungswicklungen und darauf gewickelten Oberspannungswicklungen versehene Kernschenkel aufweisen, deren Enden jeweils mittels Jochen verbunden sind. Dabei erweist es sich als vorteilhaft, die einzelnen Kernschenkel nebeneinander in einer gemeinsamen Ebene anzuordnen.In principle, the transformer according to the invention may have three or more core legs each provided with three or more, for example four, juxtaposed undervoltage windings and high-voltage windings wound thereon, the ends of which are each connected by means of yokes. It proves to be advantageous to arrange the individual core legs side by side in a common plane.
Bei vier oder mehr Wicklungen je Kernschenkel sind die Ableitungen wie zuvor bereits erläutert am Umfang der jeweiligen Unterspannungswicklung ebenfalls zur Seite heraus geführt und zwar entweder nur zu einer Seite oder zum Beispiel symmetrisch zu beiden Seiten.With four or more windings per core limb, the leads are also led out to the side, as already explained above, on the circumference of the respective undervoltage winding, either only to one side or, for example, symmetrically on both sides.
Diese und weitere vorteilhafte Ausgestaltungen und Verbesserungen der Erfindung sind Gegenstand der Unteransprüche.These and other advantageous embodiments and improvements of the invention are the subject of the dependent claims.
Anhand eines in der beigefügten Zeichnung dargestellten Ausführungsbeispieles der Erfindung sollen die Erfindung, vorteilhafte Ausgestaltungen und Verbesserungen der Erfindung sowie besondere Vorteile der Erfindung näher erläutert und beschrieben werden.Reference to an embodiment of the invention shown in the accompanying drawings, the invention, advantageous embodiments and improvements of the invention and particular advantages of the invention will be explained and described in detail.
Es zeigen:
- Fig. 1
- einen Transformator mit einer herkömmlichen Wicklungsanord- nung nach dem Stand der Technik in schematischer Darstellung von der Seite;
- Fig. 2
- einen Transformator gemäß der Erfindung mit je drei nebenein- ander auf einem Kernschenkel angeordneten Wicklungen und
- Fig. 3
- einen Querschnitt durch eine Wicklung gemäß Schnittlinie A-A in
Fig. 2 mit hindurch geführten Ableitungen der Unterspan- nungswicklungen.
- Fig. 1
- a transformer with a conventional winding arrangement according to the prior art in a schematic representation from the side;
- Fig. 2
- a transformer according to the invention, each with three juxtaposed on a core leg windings and
- Fig. 3
- a cross section through a winding along section line AA in
Fig. 2 with conducted leads of the under voltage windings.
In
Die Kernstruktur des Transformators besteht in dem in
Die jeweils auf einem Kernschenkel 22 angeordneten Wicklungen 12 haben dabei einen solchen Abstand zueinander, dass eine ausreichende Isolierung für die radial dazwischen herausgeführten Ableitungen 20 der Unterspannungswicklungen 14 gewährleistet ist. Die Ableitungen 18 der Oberspannungswicklungen 16 sind ebenfalls radial am äußeren Umfang jeder Wicklung 12 herausgeführt.Each arranged on a
Allerdings ist diese Bauart nicht sehr platzsparend und man benötigt einen erheblichen Raum für einen solchen Transformator. Raum ist im allgemeinen knapp bemessen und wird oftmals gut genutzt, so dass der dringende Wunsch nach geringeren Abmessungen für solche Transformatoren besteht.However, this design is not very space efficient and it takes a considerable amount of space for such a transformer. Space is generally tight and is often used well, so there is an urgent need for smaller dimensions for such transformers.
Hier setzt die Erfindung ein, die einen in
Der in
Jede der jeweils drei nebeneinander angeordneten Wicklungen 32 besteht aus einer Unterspannungswicklung 34 und einer radial außen daraufgewickelten Oberspannungswicklung 36, welche zentral von einem Kernschenkel 22 durchgriffen sind, der jeweils an beiden Enden mechanisch mit einem Joch 24 verbunden ist und so den magnetischen Kreis schließt.Each of the three juxtaposed
Auch hier sind die Ableitungen 28 der Oberspannungswicklung 36 jeweils radial nach außen geführt, während die Ableitungen 30 der Unterspannungswicklung 34 jeweils an deren Umfang axial, das heißt parallel zu ihrer Wickelachse beziehungsweise parallel zur Erstreckungsrichtung der Kernschenkel 22 des Transformators 11, in dem Bereich zwischen der Unterspannungswicklung 34 und der Oberspannungswicklung 36 jeweils zu einer Seite herausgeführt sind.Again, the
In
Dieser als Ringspalt 35 bezeichnete Bereich, in welchem die Ableitungen 30 herausgeführt sind, ist schon aus Gründen der elektrischen Isolation der beiden Teilwicklungen, nämlich der Unterspannungswicklung 34 und der Oberspannungswicklung 36, die auf unterschiedlichen Spannungsniveaus liegen, erforderlich. Hinzukommt, dass auch die Ableitungen 30 gegenüber den anderen Wicklungen 32 isoliert sein müssen. Dies führt zu einer Höhe des Ringspalts 35 von wenigstens 20 mm, in welchem die Ableitungen 30 verlaufen und der im Übrigen mit Isoliermaterial als Abstandshalter 38 ausgefüllt ist.This designated as
Erfindungsgemäß sind In diesem in
Wie in der
In
Ferner sind in dem Ringspalt 35 Abstandhalter 38 vorgesehen, welche dazu dienen die Unterspannungswicklung 34 und die Oberspannungswicklung 35 elektrisch voneinander zu separieren sowie die Kreisform der Wicklung 32 zu erhalten. Gleichzeitig sind in dem Ringspalt 35 auch axial verlaufende Kanäle 40 für Kühlfluid angeordnet, welches hindurchströmt und dabei die aus der Strombelastung der Wicklungen 32 resultierende Wärme aufnimmt.Furthermore, 35
- 1010
- Transformatortransformer
- 1111
- Transformatortransformer
- 1212
- Wicklungwinding
- 1414
- UnterspannungswicklungLow-voltage winding
- 1616
- OberspannungswicklungHigh-voltage winding
- 1818
- OberspannungsableitungHigh-voltage discharge
- 2020
- UnterspannungsableitungUndervoltage derivation
- 2222
- Kernschenkelcore leg
- 2424
- Jochyoke
- 2828
- OberspannungsableitungHigh-voltage discharge
- 3030
- UnterspannungsableitungUndervoltage derivation
- 3232
- Wicklungwinding
- 3434
- UnterspannungswicklungLow-voltage winding
- 3535
- Ringspaltannular gap
- 3636
- OberspannungswicklungHigh-voltage winding
- 3838
- Abstandshalterspacer
- 4040
- Kühlkanalcooling channel
Claims (11)
- Transformer (11) having at least one core limb (22) on which three windings (32) are arranged axially beside one another, the outgoing lines (28, 30) of which windings are each routed out in a manner insulated from one another,
characterized in that
each winding (32) is formed by a low-voltage winding (34) which is close to the core and respectively has an associated high-voltage winding (36) wound around it, and in that the outgoing lines (30) of the low-voltage windings (34) are axially routed out, with the result that the lateral distance between the windings (32) is minimized. - Transformer according to Claim 1, characterized in that the outgoing lines (30) of the low-voltage windings (34) are each routed out parallel to the core limb (22) in the region (35) between the low-voltage winding (34) and the high-voltage winding (36).
- Transformer according to Claim 1 or 2, characterized in that the outgoing lines (30) of the low-voltage windings (34) are routed out parallel to the core limb (22) in a manner offset by 120° relative to one another based on the circumference.
- Transformer according to one of the preceding claims, characterized in that the outgoing lines (30) of the low-voltage windings (34) are routed out parallel to the core limb (22) on one side.
- Transformer according to one of the preceding claims, characterized in that the outgoing lines (30) of one low-voltage winding (34) arranged axially on the outside are routed out to one side and the outgoing lines (30) of the two other low-voltage windings (34) are routed out to the opposite side axially parallel to the core limb (22).
- Transformer according to one of the preceding claims, characterized in that the outgoing lines (30) which are routed out axially parallel to the core limb (22) are each provided with a shrink tube.
- Transformer according to one of Claims 1 to 5, characterized in that shell-like spacers (38) are interposed between the low-voltage windings (34) and the high-voltage windings (36) surrounding the latter, the radial extent of which spacers corresponds approximately to the thickness of an outgoing line (30) and which spacers thus produce an annular gap (35) between the low-voltage winding (34) and the high-voltage winding (36).
- Transformer according to Claim 7, characterized in that an axially parallel free gap remains for an outgoing line (30) between each of the shell-like spacers (38) interposed between the low-voltage and high-voltage windings (34, 36).
- Transformer according to Claim 7 or 8, characterized in that each of the shell-like spacers (38) interposed between the low-voltage and high-voltage windings (34, 36) has such a width that it extends over an angular range of < 120°.
- Transformer according to one of Claims 7 to 9, characterized in that at least one channel (40) for cooling fluid to flow through is provided in the annular gap (35).
- Transformer according to one of the preceding claims, characterized in that three core limbs (22) which are each provided with three windings (32), which are arranged beside one another and are formed from low-voltage windings (34) and high-voltage windings, are provided, the ends of which limbs are each connected on both sides by means of yokes (24).
Priority Applications (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT08018770T ATE537541T1 (en) | 2008-10-28 | 2008-10-28 | TRANSFORMER |
ES08018770T ES2378712T3 (en) | 2008-10-28 | 2008-10-28 | Transformer |
EP08018770A EP2182533B1 (en) | 2008-10-28 | 2008-10-28 | Transformator |
PL08018770T PL2182533T3 (en) | 2008-10-28 | 2008-10-28 | Transformator |
PCT/EP2009/006785 WO2010049041A1 (en) | 2008-10-28 | 2009-09-19 | Transformer |
CA2740908A CA2740908C (en) | 2008-10-28 | 2009-09-19 | Transformer |
CN2009801437681A CN102197447B (en) | 2008-10-28 | 2009-09-19 | Transformer |
UAA201105416A UA100778C2 (en) | 2008-10-28 | 2009-09-19 | Transformer |
KR1020117008296A KR101555962B1 (en) | 2008-10-28 | 2009-09-19 | Transformer |
JP2011533555A JP2012507161A (en) | 2008-10-28 | 2009-09-19 | Transformer |
BRPI0919623-4A BRPI0919623B1 (en) | 2008-10-28 | 2009-09-19 | MULTIPLE WINDING TRANSFORMER FOR USE IN POWER CONVERTER CIRCUITS |
RU2011121676/07A RU2509387C2 (en) | 2008-10-28 | 2009-09-19 | Transformer |
US13/095,360 US8344840B2 (en) | 2008-10-28 | 2011-04-27 | Transformer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08018770A EP2182533B1 (en) | 2008-10-28 | 2008-10-28 | Transformator |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2182533A1 EP2182533A1 (en) | 2010-05-05 |
EP2182533B1 true EP2182533B1 (en) | 2011-12-14 |
Family
ID=40383541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08018770A Active EP2182533B1 (en) | 2008-10-28 | 2008-10-28 | Transformator |
Country Status (13)
Country | Link |
---|---|
US (1) | US8344840B2 (en) |
EP (1) | EP2182533B1 (en) |
JP (1) | JP2012507161A (en) |
KR (1) | KR101555962B1 (en) |
CN (1) | CN102197447B (en) |
AT (1) | ATE537541T1 (en) |
BR (1) | BRPI0919623B1 (en) |
CA (1) | CA2740908C (en) |
ES (1) | ES2378712T3 (en) |
PL (1) | PL2182533T3 (en) |
RU (1) | RU2509387C2 (en) |
UA (1) | UA100778C2 (en) |
WO (1) | WO2010049041A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN205028760U (en) * | 2015-08-28 | 2016-02-10 | 光宝科技股份有限公司 | Multi -winding transformer |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3579165A (en) * | 1969-09-24 | 1971-05-18 | Gen Electric | Winding connection for single phase two leg electric transformer |
SU877633A1 (en) * | 1980-02-25 | 1981-10-30 | Предприятие П/Я М-5111 | Transformer |
SU1086469A2 (en) * | 1983-01-28 | 1984-04-15 | Производственное Объединение "Уралэлектротяжмаш" Им.В.И.Ленина | Converter transformer |
US5182535A (en) | 1989-12-19 | 1993-01-26 | Dhyanchand P John | Summing transformer core for star-delta inverter having a separate secondary winding for each primary winding |
US5177460A (en) * | 1990-01-04 | 1993-01-05 | Dhyanchand P John | Summing transformer for star-delta inverter having a single secondary winding for each group of primary windings |
US5355296A (en) * | 1992-12-10 | 1994-10-11 | Sundstrand Corporation | Switching converter and summing transformer for use therein |
JP2000133533A (en) | 1998-10-28 | 2000-05-12 | Toshiba Corp | Transformer for cyclo-converter |
JP2000243636A (en) | 1999-02-24 | 2000-09-08 | Toshiba Corp | Transformer for three-phase multilevel inverter |
CN2679812Y (en) * | 2004-02-19 | 2005-02-16 | 鞍山市华冶动力设备有限公司 | Six-splitting drying phase-shiftnig rectiformer |
KR200386286Y1 (en) | 2005-03-14 | 2005-06-10 | 부전전자부품 주식회사 | High-voltage Transformer |
CN201060727Y (en) * | 2007-06-12 | 2008-05-14 | 锦州万仕特种变压器有限公司 | Splitting type commutator transformer |
-
2008
- 2008-10-28 EP EP08018770A patent/EP2182533B1/en active Active
- 2008-10-28 ES ES08018770T patent/ES2378712T3/en active Active
- 2008-10-28 PL PL08018770T patent/PL2182533T3/en unknown
- 2008-10-28 AT AT08018770T patent/ATE537541T1/en active
-
2009
- 2009-09-19 JP JP2011533555A patent/JP2012507161A/en active Pending
- 2009-09-19 BR BRPI0919623-4A patent/BRPI0919623B1/en active IP Right Grant
- 2009-09-19 KR KR1020117008296A patent/KR101555962B1/en active IP Right Grant
- 2009-09-19 RU RU2011121676/07A patent/RU2509387C2/en active
- 2009-09-19 UA UAA201105416A patent/UA100778C2/en unknown
- 2009-09-19 CA CA2740908A patent/CA2740908C/en active Active
- 2009-09-19 CN CN2009801437681A patent/CN102197447B/en active Active
- 2009-09-19 WO PCT/EP2009/006785 patent/WO2010049041A1/en active Application Filing
-
2011
- 2011-04-27 US US13/095,360 patent/US8344840B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
ES2378712T3 (en) | 2012-04-17 |
CA2740908C (en) | 2015-12-29 |
US20110221556A1 (en) | 2011-09-15 |
CA2740908A1 (en) | 2010-05-06 |
KR20110081192A (en) | 2011-07-13 |
RU2509387C2 (en) | 2014-03-10 |
BRPI0919623A8 (en) | 2022-12-13 |
EP2182533A1 (en) | 2010-05-05 |
WO2010049041A1 (en) | 2010-05-06 |
ATE537541T1 (en) | 2011-12-15 |
JP2012507161A (en) | 2012-03-22 |
KR101555962B1 (en) | 2015-09-30 |
BRPI0919623B1 (en) | 2023-12-26 |
RU2011121676A (en) | 2012-12-10 |
CN102197447B (en) | 2013-09-18 |
BRPI0919623A2 (en) | 2015-12-01 |
CN102197447A (en) | 2011-09-21 |
PL2182533T3 (en) | 2012-05-31 |
UA100778C2 (en) | 2013-01-25 |
US8344840B2 (en) | 2013-01-01 |
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