EP2171802A1 - Cable and holder welded assembly - Google Patents
Cable and holder welded assemblyInfo
- Publication number
- EP2171802A1 EP2171802A1 EP08836316A EP08836316A EP2171802A1 EP 2171802 A1 EP2171802 A1 EP 2171802A1 EP 08836316 A EP08836316 A EP 08836316A EP 08836316 A EP08836316 A EP 08836316A EP 2171802 A1 EP2171802 A1 EP 2171802A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cable
- assembly according
- assembly
- metal
- weld
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 238000003466 welding Methods 0.000 claims abstract description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 239000010949 copper Substances 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000002739 metals Chemical class 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 25
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 14
- 230000007797 corrosion Effects 0.000 claims description 10
- 238000005260 corrosion Methods 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 abstract description 2
- 239000000956 alloy Substances 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 abstract 1
- 229910000679 solder Inorganic materials 0.000 description 4
- 230000006378 damage Effects 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
- H01R4/625—Soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
Definitions
- the present invention relates to welded joints of a multi-strand cable made of a first metal and a support made of a second metal different from the first metal.
- One of the two metals is in particular copper, aluminum or one of their alloys.
- US 2006/0292922 already known for example the fact of assembling a cable and a support by crimping the support around the cable.
- the support completely surrounds the strands of the cable. It is not planned to assemble them by welding, which moreover, considering the complete entourage by the support is not possible.
- the long-term strength of the weld between the strands and the support is improved. Indeed, it prevents an electrochemical reaction between the material constituting the one or more strands and the material of the support by placing between them a material whose electrochemical potential with respect to the electrochemical potentials of the two materials is such that it can not there is no corrosion that develops or only a small corrosion develops.
- corrosion does not attack between the strands and it turns out that fight against corrosion at the interstices has the effect of ensuring that the weld is well at the contact between the strands and the support.
- the inert material has a low viscosity, for example less than 500 mPa.s, especially less than 100 mPa.s.
- the material quickly fills the gaps before curing, so that air, favorable to corrosion can not remain in these interstices.
- the inert material is tin.
- the strands are well protected by the brought tin which has spread by capillarity between the strands.
- the protection is better than in the case of a simple external seal.
- the circulation of ions in the presence of moisture is prevented.
- the weld is a weld without adding material, that is to say it is not a solder.
- the welding is ultrasonic or friction.
- the inert material is introduced in such a way that it protrudes from the weld zone.
- the cable is made of the first metal, in particular copper and the support is made of the second metal, in particular aluminum.
- This protection can be completed by a retractable sleeve, in particular. of plastic, or a varnish or other insulating coating.
- the filling or tinning is carried out in the usual manner by covering the solder area with a deoxidizing stream, and then melting the tin on and in the desired parts.
- the assembly is raised rapidly in temperature for example by induction heating, electrical resistance or torch or by tinning to the wave or under a hot air flow greater than 230 ° C.
- FIG. 1 is a plan view of a welded assembly before tinning
- Figures 2 and 3 show the same assembly after tinning
- Figure 4 is a cross-sectional view along the line AA of Figure 3.
- the welded joint shown in FIG. 7 comprises a multi-strand wire 6 made of copper, a soldering zone of which is welded to a welding zone of a support 3 consisting of an aluminum bar, the welding of two zones performing at an interface 2.
- Figure 3 shows that the welding zones forming the interface 2 and a zone 4 of the cable adjacent to the weld zone are coated with a layer of tin.
- Zone 4 has a length, counted in the longitudinal direction of the cable 1, greater than 0.1 mm.
- this layer of tin covers an additional portion 4 of the cable and an additional portion of the bar. It could also be expected to cover the tin layer only the portion of the cable 1 above
- the tin layer could cover only the additional part 4 of the cable and no additional part of the bar.
- the interstices 7 between the strands 6 of the cable 1 and the gaps 8 between the strands of the cable and the support are filled with a material that is inert from the point of view of visible corrosion. with respect to the two metals of the cable and the support 3, that is to say that the electrochemical potential of the inert material (here tin) relative to that of each of the metals is such that corrosion can not to take place or is tiny.
- the inert material is welded (conventional tinning) in the case of a third metal such as tin, penetrating liquid tin and between the interstices and then solidifying after cooling.
- a third metal such as tin, penetrating liquid tin and between the interstices and then solidifying after cooling.
- the liquid resin flowing in the interstices is introduced at temperature and allowed to set in bulk so as to be fixed.
- the metallic inert material such as tin
- the metallic inert material has a viscosity at the solder temperature of less than or equal to 100 mPa.s.
- the anaerobic inert material has a viscosity at room temperature that is less than or equal to 500 mPa.s.
- the anaerobic resin may be LOCTITE (acrylic resin, eg monomeric mathacrylate).
- strands are in contact with the support in a straight line corresponding to the flat and flat surface of the support.
- the stand does not surround the cable. Only the strands of the lower row are in solder contact with the support. In spite of this, the attachment by welding of the two elements (cable and support) has a long life.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0705086A FR2918808B1 (en) | 2007-07-13 | 2007-07-13 | ASSEMBLY WELDING A CABLE AND A SUPPORT |
PCT/FR2008/000984 WO2009043982A1 (en) | 2007-07-13 | 2008-07-08 | Cable and holder welded assembly |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2171802A1 true EP2171802A1 (en) | 2010-04-07 |
EP2171802B1 EP2171802B1 (en) | 2010-12-01 |
Family
ID=39047638
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08836316A Active EP2171802B1 (en) | 2007-07-13 | 2008-07-08 | Cable and holder welded assembly |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2171802B1 (en) |
AT (1) | ATE490574T1 (en) |
DE (1) | DE602008003827D1 (en) |
FR (1) | FR2918808B1 (en) |
WO (1) | WO2009043982A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5913851B2 (en) * | 2011-07-20 | 2016-04-27 | 矢崎総業株式会社 | Wire connection method |
DE102012220820B4 (en) * | 2012-11-14 | 2022-05-19 | Leoni Bordnetz-Systeme Gmbh | Electrical contact connection, in particular for a motor vehicle |
CN105408963B (en) * | 2013-07-04 | 2018-06-12 | 住友电装株式会社 | The wire structures of conductor wire, the manufacturing method of conductor wire and conductor wire |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1329634A (en) * | 1972-03-21 | 1973-09-12 | Pirelli General Cable Works | Electrical connections |
FR2723483B1 (en) * | 1994-08-03 | 1996-09-06 | Commissariat Energie Atomique | METHOD FOR PROTECTING ELECTRIC TERMINALS. |
DE19727314B4 (en) * | 1997-06-27 | 2012-01-12 | Bayerische Motoren Werke Aktiengesellschaft | crimp |
DE19845098A1 (en) * | 1998-09-30 | 2000-04-06 | Grote & Hartmann | Electrical contact element, has contact point in form of connecting region with adjacent regions of insulation enveloped by protective material in which sealant adheres permanently to contact point |
ATE362203T1 (en) * | 2004-03-23 | 2007-06-15 | Gebauer & Griller | METHOD FOR CONNECTING A CONNECTION ELEMENT TO AN ELECTRICAL CONDUCTOR MADE OF ALUMINUM AND ELECTRICAL CONDUCTOR PRODUCED BY THIS METHOD |
FR2888661A1 (en) * | 2005-02-08 | 2007-01-19 | Valeo Electronique Sys Liaison | ELECTRIC CABLE. |
DE102005027327A1 (en) * | 2005-06-13 | 2007-01-04 | Man Nutzfahrzeuge Aktiengesellschaft | A method for producing an electrical connection point, as well as a connection between an electrical conductor and a metallic housing and a metallic housing, for example, formed on a cable lug |
DE102005030248B3 (en) * | 2005-06-29 | 2006-08-31 | Feindrahtwerk Adolf Edelhoff Gmbh & Co | Insulated cable contacting method for e.g. automotive engineering area, involves heating contact clamp having blind bore hole in such a manner that contact clamp is firmly connected with single conductor after cooling tin |
-
2007
- 2007-07-13 FR FR0705086A patent/FR2918808B1/en not_active Expired - Fee Related
-
2008
- 2008-07-08 DE DE602008003827T patent/DE602008003827D1/en active Active
- 2008-07-08 EP EP08836316A patent/EP2171802B1/en active Active
- 2008-07-08 WO PCT/FR2008/000984 patent/WO2009043982A1/en active Application Filing
- 2008-07-08 AT AT08836316T patent/ATE490574T1/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO2009043982A1 * |
Also Published As
Publication number | Publication date |
---|---|
FR2918808A1 (en) | 2009-01-16 |
ATE490574T1 (en) | 2010-12-15 |
EP2171802B1 (en) | 2010-12-01 |
FR2918808B1 (en) | 2012-04-13 |
DE602008003827D1 (en) | 2011-01-13 |
WO2009043982A1 (en) | 2009-04-09 |
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