EP2158027A1 - Static mixing element - Google Patents
Static mixing elementInfo
- Publication number
- EP2158027A1 EP2158027A1 EP08760786A EP08760786A EP2158027A1 EP 2158027 A1 EP2158027 A1 EP 2158027A1 EP 08760786 A EP08760786 A EP 08760786A EP 08760786 A EP08760786 A EP 08760786A EP 2158027 A1 EP2158027 A1 EP 2158027A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- arrangement
- static mixing
- mixing element
- web elements
- plane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/47—Mixing liquids with liquids; Emulsifying involving high-viscosity liquids, e.g. asphalt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4316—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod
- B01F25/43161—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod composed of consecutive sections of flat pieces of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2805—Mixing plastics, polymer material ingredients, monomers or oligomers
Definitions
- the invention relates to a static mixing element according to the preamble of claim 1.
- the invention also relates to a static mixer containing such a mixing element.
- a static mixing device which consists of a tubular housing and contains at least one mixing element arranged therein.
- the mixing element consists of intersecting webs that are at an angle to the
- Tube axis exhibit.
- the webs of the mixing elements are arranged in at least two groups.
- the ridges within each group are directed substantially parallel.
- the webs of one group intersect with the webs of the other group.
- DE 44 28 813 shows a static mixing device which, in contrast to CH 642 564, has intersecting webs which overlap in the region of the crossing points. This local broadening of the webs, which are formed in DE 44 28 813 as sheet steel bars, serves to reinforce and / or to form a positive connection of adjacent webs. In the widening a groove is cut, which receives an adjacent steel sheet bar.
- EP 0 856 353 A1 shows a module, which is part of a static mixing device, which is provided for a residence time-critical, plastically flowable mix.
- the device comprises a tubular housing in which webs are arranged. The webs are against the longitudinal axis of the
- the module comprises a sleeve which can be inserted into the housing.
- the mixed material conducting inner wall of the static Mixing device is formed by inner sides of the sleeve.
- the webs are formed like a spike, each with a pointing against the direction of movement of the mixed material vertex and attached to the sleeve inside base. Each vertex forms a gap with the interior wall of the device.
- the object of the invention is to provide for said static mixer an improvement with which a lower pressure loss can be achieved with comparable or improved mixing efficiency.
- a static mixing element has a width dimension Db and is suitable for installation in a hollow body having a substantially equal width dimension Db.
- the static mixing element includes a plurality of web elements, wherein a first array includes at least a first land element that is cross-sectioned to a second structure that includes at least one second land element.
- the first arrangement and the second arrangement include an angle not equal to 0 ° to the main flow direction.
- the first arrangement and the second arrangement include an angle greater than 0 °.
- the further features relate to advantageous embodiments of the static mixing element, as well as a static mixer, which contains the inventive mixing element.
- the main flow direction is preferably in the direction of the longitudinal axis of a hollow body, in which the mixing element is received.
- the spacing element can be designed as a local thickening or widening of at least one stake element.
- the number of web elements can be 4 to 10 in the projection plane.
- at least two web elements per arrangement are provided.
- the first and the third web element are part of a first arrangement of web elements lying in a first plane.
- the second and the fourth web element are part of a second arrangement of web elements lying in a second plane.
- At least a part of the web elements of the first arrangement may be arranged in a third plane, which is arranged offset to the first plane.
- a part of the web elements of the second arrangement may be arranged in a fourth plane, wherein the fourth plane is arranged offset to the second plane.
- the web elements have a width (H).
- the sum ( ⁇ Hi) of the widths (H) of the web elements in the projection plane in relation to the diameter (D) of the hollow body is determined by the size z defined below.
- the size z is in particular less than 95%, preferably less than 85%, in particular less than 75%, particularly preferably less than 65%.
- the static mixing device comprises a static mixing element, as well as a hollow body or a sleeve to receive the static mixing element.
- the static mixing element may be attached to the hollow body or the sleeve, wherein the static mixing element and the hollow body or the sleeve may consist of a single component.
- the static mixing element may be fastened to the inner wall of the hollow body or the sleeve in the region of the intersection of the first plane with the second plane and / or in the region of at least part of the ends of the web elements.
- the preferred use of a static mixing element according to one of the preceding embodiments is for laminar flowing media, in particular polymer melts or other highly viscous fluids.
- Fig. 2 is a view of a static mixing element according to the
- FIG. 3 shows a second embodiment of a static mixing element according to the invention
- FIG. 5 is a graphical representation of a comparison of the results of pressure drop and mixing efficiency of a mixing element according to the invention in different design variants compared to the prior art CH 642 564,
- Fig. 6 shows a detail of a crossing region with spacers with local thickening and broadening.
- Fig. 1 shows four mixing elements, which are arranged one behind the other in a hollow body 10. Successive mixing elements 2 are pivoted at an angle of 90 ° to each other about the axis of rotation acting as a hollow shaft axis 8. The main flow direction of the fluid flowing through the hollow body 10 lies in the direction of the hollow body axis 8.
- Each mixing element consists of arrangements of web elements (3, 4) arranged in two intersecting planes (5, 6).
- An arrangement of web elements refers to a number of web elements, which lying essentially in one plane.
- the first plane 5 contains a first arrangement 21 of web elements 3, a second plane 6 a second arrangement 31 of web elements 4.
- the first and the second plane (5, 6) are arranged at an angle to one another, so that the first arrangement 21 of FIG Web elements 3 with the second arrangement 31 of web elements 4 crosses.
- Adjacent web elements lie side by side in such a way that the sum of the widths (H) of the web elements is equal to the pipe diameter (D). In this case, therefore, the web elements directly adjoin one another.
- each flowing fluid molecule encounters a web element, under the idealizing assumption that the fluid molecule was flowing along the main flow direction.
- Each web element thus represents an obstacle to the flowing fluid molecule, so that a deflection of the fluid molecule takes place before it impinges on the web element. Therefore, in the interior of the static mixing element, the assumption no longer holds that a fluid molecule moves in the direction of the
- Main flow direction flows. By the deflection of the fluid molecule from the main flow direction, the fluid flow is mixed. It follows that the mixing effect should improve with increasing deflection from the main flow direction. However, increasing distraction of the fluid molecules from the main flow direction generally means an increased pressure loss.
- An inventive static mixing element 2 for installation in a Hollow body 10 includes a plurality of web elements.
- a first web element 3 and a third web element 13 are arranged crosswise relative to a second web element 4 and a fourth web element 14.
- the first web element 3 and the third web element 13 form a first arrangement 21 of web elements.
- the second web element 4 and the fourth web element 14 form a second arrangement 31 of web elements.
- a web element can be configured, for example, as a tube or as a plate, disk or bar-shaped element.
- the cross-section of the stake element may be edge-free, e.g. have a circular or elliptical cross-section.
- the cross section may include edges, that is, for example, have a rectangular or diamond-shaped cross-section.
- the connecting lines between the edges can be straight or curved, in particular convex or concave, which is realized, for example, in EP 1 305 108 B1.
- a web element can protrude at least in sections from the associated arrangement, for example, have a corrugated structure. In this case, the previously described level of the arrangement is to be understood as a middle level.
- the web elements can also be moved in the direction of an arrangement, i. in the corresponding plane or parallel to the middle plane, have an irregular structure, e.g. a wavy surface.
- the width H of the web elements is defined in this case as the width of the web elements averaged over the web length.
- the individual web elements also need not run parallel to one another, but they may have an angle relative to the other web elements of the same arrangement.
- the surprising effect of the invention occurs in each of the mentioned web element cross sections and each of the web element shapes, that is, it is largely independent of the cross section and the shape of the web element.
- FIG. 2 shows a radial section through a hollow body 10, in which exactly these projections of the web elements 3, 13 or of the web elements 4, 14 are shown.
- the web elements have in this illustration, the width (H) and have a distance (a) from each other, wherein the widths (H) and the distances (a) of adjacent web elements according to this particularly preferred embodiment are the same.
- the surprising effect of the invention also occurs when the distances (a) and / or the widths (H) differ from each other.
- a plurality of web elements forms an arrangement of web elements, when all the web elements of the arrangement lie substantially in the same plane, as shown in Fig. 3, or if all the web elements in substantially parallel, but slightly offset in the direction of the longitudinal axis planes, such as shown in Fig. 4.
- An arrangement of web elements according to the embodiment according to FIG. 3 consists of two or three web elements.
- the first arrangement 21 of web elements lying in a plane 5 comprises the two web elements 3, 13.
- the second arrangement 31 of web elements lying on a plane 6 consists of the web elements 4, 14, 24.
- the first and the second plane 5, 6 are arranged at an angle to one another, so that the web elements lying in the first plane 5 intersect with the web elements of the second plane 6, and form a cutting line 7.
- N is the sum of the ridge elements of the first array 21 and the second array 31.
- the outermost web elements of an arrangement bear on the inner wall of the hollow body, or have only a slight distance from the inner wall.
- the diameter of the hollow body is specified here in particular for hollow bodies with a circular cross-section.
- the hollow body may also have an elliptical, polygonal, in particular rectangular or square cross-section.
- a width dimension Db is then used for z for which the following relationship applies:
- the width dimension Db of the hollow body substantially corresponds to the width dimension Db of the mixing element, neglecting manufacturing and installation tolerances.
- the sum of the areas of the web elements of two intersecting arrangements projected onto a plane perpendicular to the main flow direction is in each case less than 95% of the total cross-sectional area of the plane, preferably less than 85% of the entire plane, in particular less than 75% of the total Level, and more preferably less than 65% of the total level.
- the number N of the web elements is a minimum of 4 and a maximum of 10.
- the geometric parameters describing the static mixing element were systematically varied and the resulting characteristics of the mixer were evaluated for pressure loss and mixing efficiency.
- the mixing quality in a plane A is described by means of the coefficient of variation CoV. It is defined as the standard deviation of the concentration distribution in A normalized with the mean of the concentration c in A.
- the CoV becomes smaller.
- the reduction of the coefficient of variation CoV was determined over a given mixer length with the same distribution and therefore also the same CoV before the mixers; the mixer, which has a smaller CoV after the given length, mixes more intensively or better.
- the result of this study shows that mixing elements have significantly more favorable properties, which have a distance (a) between the intersecting web elements.
- the distance (a) is preferably approximately the same size as the width (H) of the web elements.
- FIG. 5 shows the result of this study with regard to the pressure loss per mixer length and the mixing quality after a predetermined mixer length of the mixing element according to the invention in different variants in comparison with the prior art according to CH 642 564.
- the pressure loss relative to the pressure loss of the prior art and the ordinate the mixing quality after a predetermined mixer length relative to the mixing quality of the prior art applied to the same mixer length.
- the single point 19 corresponds to the value pair for relative pressure loss and mixing quality according to the prior art. In the illustration, this value pair has been normalized to (1, 1), so that the relative pressure loss according to the invention is between 20 and 80% of the pressure loss according to the prior art.
- the CoV after a given mixer length is between 75% and 125% of the value according to the prior art.
- the course of the graph 20 thus clearly shows that, despite the much lower pressure loss, even a significant improvement in the mixing quality, in particular a CoV of between 75 and 100%, can be achieved.
- a smaller CoV according to the above definition stands for a better mixing quality.
- the relative pressure loss can be reduced by more than 2/3 of the pressure loss of the prior art.
- the mixing quality after a given mixer length can be improved by up to 20% compared to the prior art according to CH 642 564, wherein at the same time a reduction of the pressure loss to over 50% over that with the mixer according to CH 642 564 can be achieved.
- the mixing element shown in FIG. 3 in the diagram corresponds to a point with approximately 60% less pressure loss than the state of the art with simultaneously a 20% better mixing quality after the same mixer length.
- at least partially spacer elements (15, 16) are arranged between adjacent web elements.
- the spacer elements By means of the spacer elements, the mounting of the web elements can be made possible or simplified.
- the spacer elements can serve to increase the stability of the static mixing element.
- Spacer elements may be separate components that can be connected to the web elements, for example by welding, or be designed in the form of local thickening or widening. An example of such a widening in the region near the wall of the bar element is shown in FIG.
- FIG. 6 shows a detail of a crossing region of two web elements 3, 4 with spacer elements 15, 16 in the form of local thickenings and broadenings. These thickenings serve to connect the two web elements together.
- the thickenings are essentially limited to the crossing area. Since the thickening 16 only a local
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08760786.7A EP2158027B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
EP10182884.6A EP2277620B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07110892 | 2007-06-22 | ||
EP08760786.7A EP2158027B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
PCT/EP2008/057226 WO2009000642A1 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
Related Child Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10182884.6A Division-Into EP2277620B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
EP10182884.6A Division EP2277620B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
EP10182884.6 Division-Into | 2010-09-29 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2158027A1 true EP2158027A1 (en) | 2010-03-03 |
EP2158027B1 EP2158027B1 (en) | 2011-11-09 |
EP2158027B2 EP2158027B2 (en) | 2016-04-27 |
Family
ID=38657846
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10182884.6A Active EP2277620B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
EP08760786.7A Active EP2158027B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10182884.6A Active EP2277620B2 (en) | 2007-06-22 | 2008-06-10 | Static mixing element |
Country Status (13)
Country | Link |
---|---|
US (1) | US8491180B2 (en) |
EP (2) | EP2277620B2 (en) |
JP (2) | JP5555622B2 (en) |
KR (1) | KR101516331B1 (en) |
CN (2) | CN102861522A (en) |
AT (2) | ATE549079T1 (en) |
BR (1) | BRPI0813433B1 (en) |
CA (1) | CA2691049C (en) |
ES (2) | ES2382230T5 (en) |
MX (1) | MX2009013424A (en) |
RU (1) | RU2470702C2 (en) |
TW (1) | TWI417135B (en) |
WO (1) | WO2009000642A1 (en) |
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US10729600B2 (en) | 2015-06-30 | 2020-08-04 | The Procter & Gamble Company | Absorbent structure |
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2008
- 2008-04-24 TW TW097115097A patent/TWI417135B/en active
- 2008-06-10 JP JP2010512638A patent/JP5555622B2/en active Active
- 2008-06-10 ES ES10182884T patent/ES2382230T5/en active Active
- 2008-06-10 CN CN2012102534536A patent/CN102861522A/en active Pending
- 2008-06-10 EP EP10182884.6A patent/EP2277620B2/en active Active
- 2008-06-10 AT AT10182884T patent/ATE549079T1/en active
- 2008-06-10 AT AT08760786T patent/ATE532579T1/en active
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2013
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See references of WO2009000642A1 * |
Also Published As
Publication number | Publication date |
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TW200906480A (en) | 2009-02-16 |
MX2009013424A (en) | 2010-01-15 |
JP2013212508A (en) | 2013-10-17 |
CN101743055B (en) | 2013-03-27 |
ES2382230T5 (en) | 2015-03-13 |
ATE532579T1 (en) | 2011-11-15 |
TWI417135B (en) | 2013-12-01 |
KR101516331B1 (en) | 2015-05-04 |
EP2158027B2 (en) | 2016-04-27 |
WO2009000642A1 (en) | 2008-12-31 |
BRPI0813433A2 (en) | 2015-08-18 |
ATE549079T1 (en) | 2012-03-15 |
ES2382230T3 (en) | 2012-06-06 |
JP2010530819A (en) | 2010-09-16 |
EP2277620B2 (en) | 2015-02-18 |
RU2470702C2 (en) | 2012-12-27 |
EP2158027B1 (en) | 2011-11-09 |
CN101743055A (en) | 2010-06-16 |
KR20100022995A (en) | 2010-03-03 |
JP5555622B2 (en) | 2014-07-23 |
RU2010101901A (en) | 2011-07-27 |
EP2277620A2 (en) | 2011-01-26 |
ES2375592T3 (en) | 2012-03-02 |
CA2691049C (en) | 2015-05-19 |
CN102861522A (en) | 2013-01-09 |
US8491180B2 (en) | 2013-07-23 |
US20100202248A1 (en) | 2010-08-12 |
EP2277620B1 (en) | 2012-03-14 |
CA2691049A1 (en) | 2008-12-31 |
ES2375592T5 (en) | 2016-06-08 |
BRPI0813433B1 (en) | 2018-12-04 |
EP2277620A3 (en) | 2011-02-16 |
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