EP2131448B1 - Procédé de raccordement d'un composant électrique et d'un conducteur électrique flexible - Google Patents

Procédé de raccordement d'un composant électrique et d'un conducteur électrique flexible Download PDF

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Publication number
EP2131448B1
EP2131448B1 EP09162033A EP09162033A EP2131448B1 EP 2131448 B1 EP2131448 B1 EP 2131448B1 EP 09162033 A EP09162033 A EP 09162033A EP 09162033 A EP09162033 A EP 09162033A EP 2131448 B1 EP2131448 B1 EP 2131448B1
Authority
EP
European Patent Office
Prior art keywords
connection
contact element
electrically conductive
conductive component
connection element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09162033A
Other languages
German (de)
English (en)
Other versions
EP2131448A1 (fr
Inventor
Waldemar Ziebarth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schulte & Co GmbH
Original Assignee
Schulte & Co GmbH
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Filing date
Publication date
Application filed by Schulte & Co GmbH filed Critical Schulte & Co GmbH
Publication of EP2131448A1 publication Critical patent/EP2131448A1/fr
Application granted granted Critical
Publication of EP2131448B1 publication Critical patent/EP2131448B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/023—Soldered or welded connections between cables or wires and terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/029—Welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0214—Resistance welding

Definitions

  • the invention relates to a method for connecting an electrically conductive component, on which a tubular connecting element is provided, with a flexible electrical conductor, consisting of wires or strands of an aluminum alloy, wherein a stripped conductor end is bordered with a metallic support sleeve.
  • Electrically conductive components such as cable lugs, battery terminals, busbars or line connectors are often already fabrikatorisch connected to an electrical connection line, especially in the automotive industry, while the compact components usually consist of a copper alloy or brass, are cost reasons flexible electrical wires or strands of aluminum alloy.
  • the attachment end of the flexible electrical conductor is stripped and usually provided in this area with an outer support sleeve made of aluminum, which is pressed with the wires.
  • the electrically conductive component such as a cable lug or a battery terminal having a correspondingly shaped portion which is inserted into the support sleeve inserted.
  • corresponding electrical components such as cable lugs, battery terminals or line connectors are used in practice, which are formed from pipe sections.
  • the components usually produced by deformation or compression have a pipe section for connection to a flexible electrical conductor. In this pipe section, the stripped end of the conductor is inserted with the support sleeve and fixed by pressing in the radial direction (crimping).
  • connection method is from the WO 2004/047227 A1 according to which the preamble of the main claim was formulated.
  • the object of the invention is to propose a method of this type with which the contact of the wires of the flexible electrical conductor to the connection element of a corresponding electrical component is improved.
  • the stripped conductor end with its frontally connected contact element is either pushed into the tubular connection element and fixed electrically conductive by radial compression of the connection element, so that the contact element with the inner wall of the tubular connection element is in electrically conductive connection, or the stripped conductor end is connected with its front side Inserted contact element in the tubular connection element and fixed by an externally through the tubular connection element, such as a bore, introduced solder joint.
  • the stripped conductor element is welded with its frontally connected contact element on the front side on the tubular connection element of the electrically conductive component, preferably by resistance welding in the manner of butt welding or friction welding.
  • FIG. 1 is designated by the numeral 1 battery terminal, which is an electrically conductive member, manufactured in a pressing process, wherein the connection to a battery, the terminal lug 14 is used at the tubular connecting element 11 is formed.
  • a flexible electrical conductor 2 which consists of wires or strands 21 made of an aluminum alloy, is surrounded by a jacket 22.
  • the stripped end 23 of this conductor is surrounded by a support sleeve 4, preferably also made of an aluminum alloy.
  • a cylindrical contact element 5 is applied with a resistance welding.
  • This prepared conductor end 23 with the intermetallically connected contact element 5 is inserted into the tubular connection element 11 and fastened in the region of the correspondingly formed with an outer groove contact element 5 with a crimp 12. Due to the design of the battery terminal 1, a cavity 13 remains in front of the contact element 5. In this connection, the electrical contact essentially takes place in the region of the crimping of the contact element 5. By this type of fastening, the conductor 2 is secured with a secure electrical contact in the housing tubular connecting element 11.
  • FIG. 2 is the end face on the stripped conductor end 23, which is also enclosed with a support sleeve 11, a disc-like contact element 105 with an intermetallic compound, such as a resistance welding, applied.
  • This conductor end 23 with the support sleeve 4 and the contact element 105 is only partially inserted into the tubular connection element 11 of the battery terminal 1.
  • Solder material 6 is introduced into the chamber 3 provided for this purpose via a bore 15 in the tubular connection element 11, so that in this case the fixing and the electrical contacting of the stripped conductor end 23 via the intermetallically bonded plate 105 and the soldering material 6 with the corresponding contact surfaces of the Battery terminal 1 is done.
  • each contact elements are placed intermetallically connected to the end faces of a stripped conductor end. With these contact elements, a secure electrical contact can be made to the adjacent electrically conductive component.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Claims (4)

  1. Procédé de raccordement d'un composant électroconducteur (1) sur lequel est prévu un élément de connexion (11) de forme tubulaire et d'un conducteur électrique flexible (2), constitué de fils ou de fils de litz (21) en alliage d'aluminium, une extrémité dénudée de conducteur (23) étant sertie dans une douille support (4) métallique, caractérisé en ce que, sur la face frontale, sur l'extrémité dénudée de conducteur (23) est solidarisé par une liaison intermétallique, un élément de contact (5, 105) en alliage métallique résistant à la corrosion, lequel est électriquement raccordé, d'une manière résistante à la traction, à l'élément de connexion (11) de forme tubulaire du composant électroconducteur (1), et en ce que l'extrémité dénudée de conducteur (23) est, soit engagée par son élément de contact (5), solidarisé sur la face frontale, dans l'élément de connexion (11) de forme tubulaire, et bloquée pour assurer la conduction électrique par compression (12) radiale de l'élément de connexion (11), soit engagée par son élément de contact (105), solidarisé sur la face frontale, dans l'élément de connexion (11) de forme tubulaire, et bloquée par une liaison par brasage (6) réalisée par l'extérieur à travers l'élément de connexion (11, 15) de forme tubulaire.
  2. Procédé selon la revendication 1 caractérisé en ce que l'élément de contact (5, 105) cylindrique est un alliage de cuivre et fixé par une liaison soudée sur la face frontale, sur l'extrémité dénudée de conducteur (23).
  3. Procédé selon la revendication 1 ou 2 caractérisé en ce que l'extrémité dénudée de conducteur (23) est soudée, par son élément de contact (105) solidarisé sur la face frontale, sur la face frontale de l'élément de connexion (11) de forme tubulaire du composant électroconducteur (1).
  4. Procédé selon la revendication 3 caractérisé en ce que la liaison soudée se fait par un soudage électrique par résistance.
EP09162033A 2008-06-06 2009-06-05 Procédé de raccordement d'un composant électrique et d'un conducteur électrique flexible Active EP2131448B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008027195 2008-06-06

Publications (2)

Publication Number Publication Date
EP2131448A1 EP2131448A1 (fr) 2009-12-09
EP2131448B1 true EP2131448B1 (fr) 2012-01-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP09162033A Active EP2131448B1 (fr) 2008-06-06 2009-06-05 Procédé de raccordement d'un composant électrique et d'un conducteur électrique flexible

Country Status (2)

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EP (1) EP2131448B1 (fr)
AT (1) ATE542265T1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022156969A1 (fr) * 2021-01-21 2022-07-28 Sew-Eurodrive Gmbh & Co. Kg Procédé de fabrication d'une unité de connexion électrique, unité de connexion électrique et système de transmission d'énergie sans fil

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2410612A1 (fr) * 2010-07-22 2012-01-25 Nexans Procédé destiné à la fabrication de câbles comprenants de conducteurs en aluminium
AT510475B1 (de) * 2010-10-13 2013-02-15 Gebauer & Griller Anschlussteil für einen elektrischen leiter
DE102011017070B4 (de) * 2011-04-14 2013-10-31 Auto-Kabel Management Gmbh Herstellung eines elektrischen Kabels sowie Verfahren zur Herstellung einer Verbindung
AT512881B1 (de) * 2012-05-11 2014-03-15 Gebauer & Griller Verbindung eines elektrischen Kabels mit einem Kontaktteil und Verfahren zur Herstellung dieser Verbindung
DE102014216833A1 (de) * 2014-08-25 2016-02-25 Kuka Systems Gmbh Kabelverbindung zum Anschluss eines elektrischen Kabels
CN105490125A (zh) * 2015-12-22 2016-04-13 安徽皖新电机有限公司 电线连接方法以及专用的接线端子
EP3435483B1 (fr) * 2017-07-26 2021-04-28 Nordex Energy SE & Co. KG Connecteur pour un câble haute tension et procédé de fabrication d'un tel connecteur
JP7140797B2 (ja) * 2020-05-27 2022-09-21 矢崎総業株式会社 端子接続構造

Family Cites Families (6)

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Publication number Priority date Publication date Assignee Title
FR1432679A (fr) * 1965-02-09 1966-03-25 Amp Inc Connecteur pour former une connexion électrique avec un fil en aluminium
US3955044A (en) * 1970-12-03 1976-05-04 Amp Incorporated Corrosion proof terminal for aluminum wire
GB9118841D0 (en) * 1991-09-03 1991-10-16 Raychem Sa Nv Electrical connector
WO2004047227A1 (fr) 2002-11-19 2004-06-03 Gebauer & Griller Kabelwerke Gesellschaft M.B.H. Procede pour connecter un element de raccordement a un cable electrique
DE102006010622B3 (de) * 2006-03-08 2007-08-02 Schulte & Co. Gmbh Verfahren zur Verbindung eines aus Kupfer oder einer Kupferlegierung bestehenden Anschlusselementes, insbesondere eines Kabelschuhs, mit einem elektrischen Kabel sowie nach diesem Verfahren hergestellter Kabelschuh
AT503774B1 (de) 2006-06-02 2008-03-15 Gebauer & Griller Verfahren zum verbinden von zwei elektrisch leitenden bauteilen miteinander und elektrische leitung

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022156969A1 (fr) * 2021-01-21 2022-07-28 Sew-Eurodrive Gmbh & Co. Kg Procédé de fabrication d'une unité de connexion électrique, unité de connexion électrique et système de transmission d'énergie sans fil

Also Published As

Publication number Publication date
EP2131448A1 (fr) 2009-12-09
ATE542265T1 (de) 2012-02-15

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