EP2100843A1 - Crane with telescopic tower - Google Patents
Crane with telescopic tower Download PDFInfo
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- EP2100843A1 EP2100843A1 EP09003429A EP09003429A EP2100843A1 EP 2100843 A1 EP2100843 A1 EP 2100843A1 EP 09003429 A EP09003429 A EP 09003429A EP 09003429 A EP09003429 A EP 09003429A EP 2100843 A1 EP2100843 A1 EP 2100843A1
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- Prior art keywords
- tower
- tower part
- crane
- crane according
- pulley system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/26—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
- B66C23/28—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels
- B66C23/30—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels with frameworks composed of telescopic elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/26—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
- B66C23/34—Self-erecting cranes, i.e. with hoisting gear adapted for crane erection purposes
- B66C23/342—Self-erecting cranes, i.e. with hoisting gear adapted for crane erection purposes with telescopic elements
Definitions
- the present invention relates to a crane with a tower composed of a plurality of telescopically guided tower parts according to the preamble of claim 1. Furthermore, the present invention also relates to a method for extending the tower of such a crane.
- the tower consists of at least two telescopically movable tower parts.
- the tower part with the largest receiving cross-section is referred to here as the outer part and in the erected state forms the base of the tower, while the guided in the outer part of the inner part is moved with a telescoping mechanism in the outer part until the intended operating position.
- the outer part is increased by mounting an extension before the inner part is hoisted up with the same telescoping mechanism in a higher operating position.
- this extension means a considerable additional installation effort, because the extension parts must first be lifted on the construction site in the mounting position and then firmly anchored on the outer part by assembly personnel.
- the extension parts to be installed are shipped separately to the construction site, which means additional transport costs.
- the crane is provided with a Aufstockvorraum, which is referred to as a telescopic cage.
- a telescopic cage In the telescoping cage, a lifting and guiding system is integrated, with the separation of the tower, an upper tower part is completely raised by a gap, so that laterally an additional tower element can be introduced.
- a horizontal rail system is also provided on the telescoping cage.
- the telescopic tower of a fast-erecting crane is usually in two parts and consists of outer tower and inner tower, the inner tower telescopically displaceable in the outer tower and fully retracted in the street transport position in the outer tower to the maximum allowable road transport dimensions of a trailer with a load of 20.75 m length, 2.55 m width and 4 m height according to ⁇ 22 StVO not to be exceeded.
- the consequence of this is that fast-erecting cranes with an outer and an inner tower in vollteleskopierter operating position a hook height of 28 m usually do not exceed, due to the resulting from the road transport limitation of the lengths of the single tower parts.
- Object of the present invention is therefore to provide a crane according to the preamble of claim 1, which allows in a simple manner to achieve a further operating position with increased load hook height.
- the crane according to the invention has an additional third tower part, which is also referred to below as the middle tower part.
- the three tower parts are guided into each other and have a preferably rectangular cross-section with a free Internal cross-section.
- the middle part of the tower has a free inner cross section, which is larger than the outer dimensions of the other two tower parts, so that it surrounds them in cross section.
- this middle tower part acts as a sleeve that connects the lower tower part and upper tower part and thus provides an additional working height of about 8 m, without the additional third tower part also additional assembly technology, for example in the form of a separate Teleskopierantriebs with connected transmission means, would have to be added in the crane tower.
- the advantage of the present invention is therefore that an additional operating position with increased load hook height for a crane with telescopic tower is provided by an additional third tower part is integrated into the tower, which only requires a negligible additional space in the fully einteleskop elected transport state of the crane.
- this third tower part of the tower but not in a known manner three telescopically telescoping vertical structure.
- the extension of the middle and the upper tower part would first from the stationary lower tower part and then turn the extension of the upper from the middle tower part each have their own Teleskopierantrieb with associated transmission means, for example in the form of Seilflaschenzugsystemen, for the middle tower part and separately required for the upper tower section.
- Teleskopierantrieb with associated transmission means for example in the form of Seilflaschenzugsystemen
- such a triple telescoping crane would only increase significantly Manufacturing costs and also be realized only with an additional increase in weight and volume because of the addition to be integrated mounting technology.
- the third, middle tower part designed such that the crane reaches an additional operating position with increased load hook height, while continuing to make do only with the known mounting technique of a conventional double-telescopic tower.
- the extension of the upper part of the tower continues to be carried out with the known assembly technique - preferably via a montageseil pulley system - as in the conventional double-telescopic crane tower, with the only difference that the upper part of the tower is not extended from the lower but from the middle part of the tower ,
- the upper part of the middle tower part of the crane according to the invention is constructed in the same way as the upper part of the lower part of the tower of a conventional double telescopic crane tower.
- This matching design relates to the internal dimensions and guides for the inside displaceable upper tower part and the attached assembly technique, for example in the form of pulley rollers for deflecting the mounting part, so that the upper tower part can be extended to this area.
- the middle part of the tower is first moved upwards along the outer edges of the lower and upper tower part in an intermediate step.
- This shift is advantageously also not done via additionally introduced into the crane tower assembly technique but solely with the help of its own, preferably driven by a hoist pulley system, Kranlasthakens, which is hooked for the middle part of the tower.
- the last telescoping movement to reach the highest operating position is the renewed extension of the upper part of the tower from the middle part of the tower. This can again with the known assembly technology, preferably a pulley system, done.
- the hoisting rope - pulley system and the mounting part - pulley system of the crane via a common, alternately coupled, or decoupled drive is controlled.
- the crane still has only a single drive, the crane still has the advantage of being able to reach an operating position with an increased crane-load hook height.
- Fig. 1 represents a crane 1 according to the invention in the highest operating position, ie with fully telescoped tower 2.
- the crane 1 has a vertically erected telescopic tower 2, which consists of three tower parts 21, 22, 23, namely a lower tower portion 21, the on a platform 7 equipped with a central ballast, a middle tower part 22 connected in an overlapping manner to the lower tower part 21 and an upper tower part 23 overlapping with the middle tower part 22 in the upper area.
- the upper tower part 23 carries a horizontal boom 3, a equipped with counterweight horizontal counter-jib 4 and consisting of two obliquely converging rods spire 8 boom 3 and counter-jib 4 are opposite to supported upper end of the spire 8 by guy ropes.
- the spire 8 is in turn connected to the platform 7 via guy rods.
- the platform 7 is rotatably mounted.
- the platform 7 is connected to a turntable, not shown here, with a rotary drive.
- On the boom 3 is a in the Fig. 4 a to Fig. 7 d arranged along the boom longitudinal extension axis horizontally movable trolley 5, at which the crane hook 6 is articulated via a hoist rope 44.
- the boom 3 is in two parts and is unfolded during the erection process in the air in the horizontal operating position.
- Fig. 4 a to 7 d On the platform 7 are preferably in the Fig. 4 a to 7 d shown drives 50 and cable drums 31, 41 for the assembly plant for erecting and Austeleskopieren the crane 1 and for the hoist that drives the lifting and lowering movements of the crane lifting hook 6 in the operating state attached.
- the tower parts 21, 22, 23 consist of a grid-like sidewall construction with a free inner cross-section, so that the tower parts 21, 22, 23 can be telescoped into one another.
- the middle tower part 22 is the one with the largest free inner cross section of the three tower parts 21, 22, 23 and engages in the fully telescoping operating position of the crane 1 shown here, the lower tower part 21 and the upper tower part 23 in each case in cross section (see cross-sectional view Fig. 2 ) and in this way connects lower tower part 21 and upper tower part 23 with each other like a sleeve.
- the middle tower part 22 is firmly connected in its lower region by a releasable bolt lock 64 with the lower tower part 21 in its upper region. In its upper part, the middle tower part 22 is again through a releasable bolt connection 65 fixedly connected to the upper tower part 23 in its lower region.
- Fig. 2 represents a cross section along the line II - II through the crane tower Fig. 1 , So through the level of bolt locking between the middle tower portion 22 and the upper tower portion 23, is.
- Both tower parts 22, 23 have a rectangular, approximately square cross-section with mutually perpendicular side walls and a free inner cross-section.
- the upper tower part 23 is guided within the middle tower part 22.
- the middle tower part 22 at its four inner edges four in the longitudinal direction of the tower 2 extending skids 66, which are adapted to the outer geometry of the upper tower portion 23.
- skids 66 consist of a cross-sectionally L-shaped angle profile and are offset from the inner walls of the central tower portion 22 inwardly, so that the upper tower portion 23 with its four outer edges fit into the inner edges of the four skids 66 of the central tower portion 22 to form a vertical sliding guide is mounted, whereby lateral displacements between the two tower parts 22, 23 are excluded.
- Fig. 2 recognizable as by two opposing skids 66 each have a bolt 65 is latched from the middle part of the tower 22, starting in the side walls of the upper tower part 23.
- these two bolts 65 prevents the upper tower portion 23 relative to the central tower part 22 vertically, that is, in a plane perpendicular to the image plane of Fig. 2 , can move. In this way, it is thus guaranteed that the upper tower part 23 is securely locked to the middle tower part 22.
- the two pins 65 can be withdrawn again to the outside, so that they no longer engage in the upper tower part 23 and the upper tower part 23 is thus again loose relative to the central tower part 22.
- Fig. 3 a to 3 d show the four Teleskopierphasen the crane of the invention 1.
- the four representations Fig. 3 are for simplification and better visualization the essential core of the present invention is highly schematic. In addition, the representations were limited to the three tower parts 21, 22, 23 of the crane.
- FIG. 4 a to 7 b are the associated operating positions to those in the Fig. 3 a to 3 d Shown schematically yet four telescoping phases in a more detailed overall view of the crane 1 respectively.
- the Fig. 4 a . 5 a, 6 a, 7 a each show an isometric view and the Fig. 4 b, 5 b, 6 b, 7 b a corresponding smaller side view of the crane. 1
- the free inner cross section of the middle tower part 22 is in each case adapted to the lower tower part 21 and to the upper tower part 23. Beginning over the greater part of its longitudinal extent at the lower edge, the middle tower part 22 has a free inner cross-section which is adapted to the lower tower part 21. In the upper end region, the middle tower part 22 has the cross-sectional view Fig. 2 a taper to a smaller free inner cross-section, which is adapted to the upper tower portion 23, wherein the upper tower portion 23 protrudes with its end portion of the lower tower portion 21. However, the largest part of the longitudinal extent of the upper tower part 23 is still telescoped in the interior of the lower tower part 21.
- the middle tower part 22 has approximately the same length as the upper tower part 23, and the upper edge of the middle tower part 22 terminates approximately flush with the upper edge of the upper tower part 23.
- Upper and middle tower part 22, 23 are each case securely attached to the lower tower part 21. Between upper and middle tower part 22, 23 there is no fixed connection in the telescoped state.
- This mounting pulley system 30 has via a separate drive, but shares a common drive 50 with the hoist pulley system 40 of the crane 1.
- the associated mounting roller 31 or the hoist drum 41 is coupled to the drive 50. Cable drums 31, 41 and common drive 50 are advantageously located on the lower platform 7 of the crane. 1
- the pulleys 32, 33 of the mounting part pulley system 30 are mounted in the lower part of the upper tower part 23 and in the upper part of the middle tower part 22, so that the upper tower part 23 from the middle tower part 22, and thus also from the lower tower part 21, after Engagement of the mounting part pulley system 30 can be vorelusteleskopiert.
- a balance weight 9 is attached to the crane lifting hook 6 in order to set the tower 2 torque-free.
- the upper tower part 23 is moved via the mounting-part pulley system 30 from a position with great longitudinal overlap with the lower tower part 21 to a second position with little longitudinal overlap with the lower tower part 21, and therewith also with the middle tower part 22, extended.
- This middle operating position is in the Fig. 3 b as well as in the Fig. 5 a as an isometric view and Fig. 5 b shown as a side view.
- the mounting roller 31 is coupled to the drive 50 and the hoist drum 41 is decoupled from the drive 50.
- the hoist rope 44 can follow the extension of the upper tower part 23 of the hoist drum 41 freely, since with increasing crane height and the need for free Hubseilains increases.
- the upper tower portion 23 When reaching the in Fig. 5 a, b shown end position in the middle operating position, the upper tower portion 23 is latched in its lower portion via a detachable cross bolt connection 62 with the lower tower part 21 iffalls.
- the middle part of the tower 22 remains unconnected and loose relative to the upper part of the tower.
- the upper part of the tower 23 is still guided in the lower end portion of its longitudinal extent in the lower part of the tower 21 and fastened herefallicher. In a directly adjoining short region of its longitudinal extent, the upper tower part 23 continues to be guided in the tapered cross section of the upper end region of the middle tower part 22. After extension but now projects the largest part of the longitudinal extent of the upper tower part 23 from the lower and middle tower part 21, 22 upwards.
- This intermediate step is in the Fig. 3 c and in the Fig. 6 a, b shown.
- the crane lifting hook 6 is moved directly over the trolley 5 to the crane tower 2 and the crane lifting hook 6 is attached to the middle tower part 22.
- the mounting pulley system 30 is decoupled from the drive 50 and the hoist pulley system 40 is coupled to the drive 50.
- the fail-safe connection 63 of the central tower part 22 with the lower tower part 21 is released so that the middle tower part 22 only hangs on the crane hook 6.
- the middle tower part 22 is pulled upwards along the lower tower part 21 and the upper tower part 23 via the hoist rope tackle system 40 of the crane lifting hook 6, specifically from its lower position (FIG. Fig. 5 a, b ), in which the middle tower part 22 has a large longitudinal overlap with the lower tower part 21 and a slight longitudinal overlap with the upper tower part 23, into an upper position (FIG. Fig. 6 a, b ), in which the middle tower part 22 now only has a small longitudinal overlap with the lower tower part 21 and a large longitudinal overlap with the upper tower part 23.
- FIG. Fig. 5 a, b the middle tower part 22 has a large longitudinal overlap with the lower tower part 21 and a slight longitudinal overlap with the upper tower part 23, into an upper position (FIG. Fig. 6 a, b ), in which the middle tower part 22 now only has a small longitudinal overlap with the lower tower part 21 and a large longitudinal overlap with the upper tower part 23.
- middle tower part 22 in the lower operating position ( Fig. 4 a, b ) and in the middle operating position ( Fig. 5 a, b ) represents a non-supporting element which is loose from the upper tower part 23, it is in the highest operating position ( Fig. 1 and Fig. 7 a, b ) has become a load-bearing connection element which allows an additional extension height of the crane 1.
- Fig. 1 to 7 b illustrate an embodiment of the present invention, to which the present invention is by no means limited.
- the invention is also applicable to all other types of crane with a telescopic tower, such as cranes in Vollmastkonstrutation (for example, cranes), stationary cranes (for example, on foundation anchors), cranes with any boom designs (trolley boom accordingly Fig. 4 a to 7 b , but also luffing jib, cantilever etc.), flat-top cranes, etc. applicable.
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Abstract
Description
Die vorliegende Erfindung betrifft einen Kran mit einem Turm, der sich aus mehreren ineinander verschiebbar geführten Turmteilen zusammensetzt gemäß dem Oberbegriff des Patentanspruchs 1. Außerdem betrifft die vorliegende Erfindung auch ein Verfahren zum Ausfahren des Turms eines solchen Krans.The present invention relates to a crane with a tower composed of a plurality of telescopically guided tower parts according to the preamble of
Bei einem beispielsweise aus der
Der Anbau dieser Verlängerung bedeutet einen erheblichen zusätzlichen Montageaufwand, weil die Verlängerungsteile auf der Baustelle erst in Montageposition gehoben und dann am Außenteil durch Montagepersonal fest verankert werden müssen. Die zu verbauenden Verlängerungsteile werden separat an die Baustelle verfrachtet, was einen zusätzlichen Transportaufwand bedeutet.The cultivation of this extension means a considerable additional installation effort, because the extension parts must first be lifted on the construction site in the mounting position and then firmly anchored on the outer part by assembly personnel. The extension parts to be installed are shipped separately to the construction site, which means additional transport costs.
Zudem sind aus dem Stand der Technik Kräne bekannt, deren Lasthakenhöhe durch Einfügung zusätzlicher Außen- und / oder Innenturmschüsse vergrößert werden kann. In diesen Fällen spricht man von sogenannten Kletterkränen, die die Möglichkeit bieten, die Lasthakenhöhe dem Baustellenfortschritt anzupassen.In addition, cranes are known from the prior art, the load hook height can be increased by inserting additional outside and / or inside tower shots. In these cases one speaks of so-called climbing cranes, which offer the possibility to adapt the load hook height to the site progress.
So beschreibt die
In der
Solche Methoden zur sogenannten Aufstockung der Turmhöhe eines Turmkrans durch Einbringung zusätzlicher Turmschüsse sind heute weit verbreitet. Zum einen ist aber eine solche Aufstockung mit hohem zusätzlichem Montageaufwand verbunden. Die zusätzlich eingebrachten Turmschüsse müssen an Außen- und / oder Innenturmteilen angeschlossen werden, was sowohl ein zusätzliches Sicherheitsrisiko für das Montagepersonal auf der Baustelle bedeutet, die dafür den Turm besteigen müssen, als auch eine hohe zusätzliche Stillstandszeit mit sich bringt. Eine Minimierung der Stillstandszeit ist aber, insbesondere bei Schnellmontagekränen, die für schnellstmöglichen und flexiblen Einsatz auf der Baustelle entwickelt wurden, ein wichtiges wirtschaftliches Einsatzkriterium.Such methods for so-called increase the tower height of a tower crane by introducing additional tower shots are now widespread. On the one hand, however, such an increase is associated with high additional installation effort. The additionally introduced tower shots must be connected to exterior and / or interior tower parts, which means both an additional security risk for the assembly personnel on site, who have to climb the tower, as well as a high additional downtime brings with it. However, a minimization of downtime is an important economic application criterion, especially in the case of rapid assembly cranes, which have been developed for the fastest possible and flexible use on the construction site.
Zum anderen sind bedingt durch die nachteilige Methode der Aufstockung die Turmschüsse meist aus einer U-förmigen Konstruktion, die erst durch eine vertikale, schwenkbare Konstruktion um den Innenturm herum geschlossen werden müssen, oder im Außenturm sind Öffnungen gelassen, in die zusätzliche Turmschüsse seitlich eingeführt werden. Beides ist aus beanspruchungstechnischer Sicht von Nachteil, weil zusätzliche potentielle Schwachstellen in Form der schwenkbaren Verriegelung oder in Form der seitlichen Öffnungen in das Turmsystem eingebracht werden.On the other hand, due to the disadvantageous method of topping up the tower shots are usually of a U-shaped construction, which must first be closed by a vertical, pivotable construction around the inner tower around, or in the outer tower openings are left, are introduced laterally in the additional tower shots , Both aspects are disadvantageous from a stress point of view because additional potential weak points in the form of the pivotable lock or in the form of the lateral openings are introduced into the tower system.
Weiterhin werden insbesondere die Vorzüge eines kompakt transportierbaren Schnellmontagekrans in gewisser Weise aufgehoben, wenn zusätzlich zum Kran noch Turmschüsse zur Aufstockung an die Baustelle gefahren werden müssen, was nicht immer auf demselben Transportzug möglich sein wird.Furthermore, in particular the advantages of a compact transportable quick-erecting crane are lifted in some way, if in addition to the crane yet Tower shots must be driven to the top of the construction site, which will not always be possible on the same transport train.
Des Weiteren sind die bestehenden Lösungen zur Aufstockung mit Hilfe einer Aufstockvorrichtung - wie zum Beispiel eines Teleskopierkäfigs - mit dem Nachteil verbunden, dass eine zusätzliche teure Vorrichtung mit einem zusätzlichen Teleskopierantrieb an den Kran angebracht werden muss. Vor allem für kleine Baukräne - wie insbesondere Schnellmontagekräne - sind solche Aufstockvorrichtungen unwirtschaftlich.Furthermore, the existing solutions for replenishment by means of a Aufstockvorrichtung - such as a Teleskopierkäfigs - associated with the disadvantage that an additional expensive device with an additional Teleskopierantrieb must be attached to the crane. Especially for small construction cranes - in particular high-speed cranes - such Aufstockvorrichtungen are uneconomical.
Demzufolge werden zurzeit vor allem bei als Schnellmontagekränen ausgebildeten Kränen, die gestellten Forderungen hinsichtlich schneller und einfacher Montage im Falle einer notwendig werdenden zusätzlichen Erhöhung der Lasthakenhöhe durch die für Kletterkräne gängigen Methoden der Turmaufstockung nicht erfüllt.As a result, the cranes that are currently being designed, especially in the case of cranes designed as fast-erecting cranes, are not met in the event of a necessary additional increase in load hook height due to the methods of tower topping common for climbing cranes.
Der Teleskopturm eines Schnellmontagekrans ist in der Regel zweiteilig und besteht aus Außenturm und Innenturm, wobei der Innenturm im Außenturm teleskopartig verschiebbar und in der Straßentransportstellung vollständig in den Außenturm eingefahren ist, um die maximal zulässigen Straßentransportmaße eines Lastzuges samt Ladung von 20,75 m Länge, 2,55 m Breite und 4 m Höhe gemäß § 22 StVO nicht zu überschreiten. Die Folge davon ist, dass Schnellmontagekräne mit einem Außen- und einem Innenturm in voll austeleskopierter Betriebsstellung eine Hakenhöhe von 28 m zumeist nicht überschreiten, bedingt durch die vom Straßentransport herrührende Limitierung der Längen der Einzelturmteile.The telescopic tower of a fast-erecting crane is usually in two parts and consists of outer tower and inner tower, the inner tower telescopically displaceable in the outer tower and fully retracted in the street transport position in the outer tower to the maximum allowable road transport dimensions of a trailer with a load of 20.75 m length, 2.55 m width and 4 m height according to § 22 StVO not to be exceeded. The consequence of this is that fast-erecting cranes with an outer and an inner tower in vollteleskopierter operating position a hook height of 28 m usually do not exceed, due to the resulting from the road transport limitation of the lengths of the single tower parts.
Aufgabe der vorliegenden Erfindung ist es daher, einen Kran nach dem Oberbegriff des Patentanspruchs 1 zu schaffen, der in einfacher Weise das Erreichen einer weiteren Betriebsstellung mit vergrößerter Lasthakenhöhe zulässt.Object of the present invention is therefore to provide a crane according to the preamble of
Diese Aufgabe wird gelöst durch die kennzeichnenden Merkmale des Patentanspruchs 1.This object is achieved by the characterizing features of
Vorteilhafte Ausführungsformen ergeben sich aus den Unteransprüchen.Advantageous embodiments will be apparent from the dependent claims.
Der erfindungsgemäße Kran weist ein zusätzliches drittes Turmteil auf, das im Folgenden auch mittleres Turmteil genannt wird. Die drei Turmteile sind ineinander geführt und besitzen einen vorzugsweise rechteckigen Querschnitt mit einem freien Innenquerschnitt. Dabei weist das mittlere Turmteil einen freien Innenquerschnitt auf, der größer ist als die Außenabmessungen der anderen beiden Turmteile, so dass er diese im Querschnitt umgreift.The crane according to the invention has an additional third tower part, which is also referred to below as the middle tower part. The three tower parts are guided into each other and have a preferably rectangular cross-section with a free Internal cross-section. In this case, the middle part of the tower has a free inner cross section, which is larger than the outer dimensions of the other two tower parts, so that it surrounds them in cross section.
In vollständig einteleskopierter Stellung des Turms - zum Beispiel in waagerecht gekippter Straßentransportstellung - umgreift das mittlere Turmteil über seine komplette Längserstreckung in seinem Inneren die beiden anderen Turmteile und erhöht daher im demontierten Transportzustand nur unwesentlich das Transportvolumen des Krans.In completely telescoping position of the tower - for example in horizontally tilted road transport position - embraces the middle part of the tower over its entire longitudinal extent in the interior of the other two tower parts and therefore increases only slightly in the disassembled transport condition, the transport volume of the crane.
Zur Erreichung einer zusätzlichen dritten Position mit einer maximalen Lasthakenhöhe von etwa 36 m fungiert dieses mittlere Turmteil gleichsam als Muffe, die unteres Turmteil und oberes Turmteil miteinander verbindet und damit eine zusätzliche Arbeitshöhe von etwa 8 m zur Verfügung stellt, ohne das hierfür dem zusätzlichen dritten Turmteil auch noch zusätzliche Montagetechnik, zum Beispiel in Form eines separaten Teleskopierantriebs mit angeschlossenen Übertragungsmitteln, im Kranturm beigefügt werden müssten.To achieve an additional third position with a maximum load hook height of about 36 m, this middle tower part acts as a sleeve that connects the lower tower part and upper tower part and thus provides an additional working height of about 8 m, without the additional third tower part also additional assembly technology, for example in the form of a separate Teleskopierantriebs with connected transmission means, would have to be added in the crane tower.
Vielmehr erfolgt die zur Erreichung einer zusätzlichen Kranlasthakenhöhe notwendige Verschiebung des mittleren Turmteils allein über das Hubseil-Flaschenzugsystem des Kranlasthakens, der am mittleren Turmteil zu diesem Zweck eingehangen wird.Rather, the necessary to achieve an additional Kranlasthakenhöhe displacement of the central tower part is done solely on the hoist rope pulley system of Kranlasthakens, which is mounted on the middle part of the tower for this purpose.
Der Vorteil der vorliegende Erfindung liegt also darin, dass eine zusätzliche Betriebsposition mit vergrößerter Lasthakenhöhe für einen Kran mit teleskopierbarem Turm bereitgestellt wird, indem ein zusätzliches drittes Turmteil in den Turm integriert wird, das im vollständig einteleskopierten Transportzustand des Krans nur einen unwesentlichen zusätzlichen Raumbedarf erfordert.The advantage of the present invention is therefore that an additional operating position with increased load hook height for a crane with telescopic tower is provided by an additional third tower part is integrated into the tower, which only requires a negligible additional space in the fully einteleskopierten transport state of the crane.
Durch dieses dritte Turmteil wird der Turm aber nicht zu einem in bekannter Weise dreifach ineinander teleskopierbaren Vertikalgefüge. Für diesen Fall würde das Ausfahren des mittleren und des oberen Turmteils zunächst aus dem stationären unteren Turmteil und dann wiederum abschließend das Ausfahren des oberen aus dem mittleren Turmteil jeweils einen eigenen Teleskopierantrieb mit zugeordneten Übertragungsmitteln, zum Beispiel in Form von Seilflaschenzugsystemen, für das mittlere Turmteil und für das obere Turmteil separat erforderlich werden lassen. Im Vergleich zum konventionellen zweifach teleskopierbaren Kran würde ein solcher dreifach ineinander teleskopierbarer Kran nur mit signifikant gestiegenen Fertigungskosten und außerdem nur mit einem zusätzlichen Anstieg an Gewicht und Volumen wegen der zusätzlich zu integrierenden Montagetechnik zu realisieren sein.By this third tower part of the tower but not in a known manner three telescopically telescoping vertical structure. For this case, the extension of the middle and the upper tower part would first from the stationary lower tower part and then turn the extension of the upper from the middle tower part each have their own Teleskopierantrieb with associated transmission means, for example in the form of Seilflaschenzugsystemen, for the middle tower part and separately required for the upper tower section. Compared to the conventional double-telescopic crane, such a triple telescoping crane would only increase significantly Manufacturing costs and also be realized only with an additional increase in weight and volume because of the addition to be integrated mounting technology.
In vorteilhafter Weise ist bei der vorliegenden Erfindung das dritte, mittlere Turmteil derart gestaltet, dass der Kran eine zusätzliche Betriebsposition mit vergrößerter Lasthakenhöhe erreicht und dabei aber weiterhin nur mit der bekannten Montagetechnik eines konventionellen zweifach teleskopierbaren Turms auskommt.Advantageously, in the present invention, the third, middle tower part designed such that the crane reaches an additional operating position with increased load hook height, while continuing to make do only with the known mounting technique of a conventional double-telescopic tower.
Dabei erfolgt beim erfindungsgemäßen Kran das Ausfahren des oberen Turmteils weiterhin mit der bekannten Montagetechnik - vorzugsweise über ein Montageseil-Flaschenzugsystem - wie beim konventionellen zweifach teleskopierbaren Kranturm, mit dem einzigen Unterschied, dass das obere Turmteil nicht aus dem unteren sondern aus dem mittleren Turmteil ausgefahren wird. Dafür ist der obere Bereich des mittleren Turmteils beim erfindungsgemäßen Kran genauso konstruiert wie der obere Bereich des unteren Turmteils eines konventionellen zweifach teleskopierbaren Kranturms. Diese übereinstimmende Gestaltung betrifft die Innenabmessungen und Führungen für das im Inneren verschiebbare obere Turmteil und die angebrachte Montagetechnik, zum Beispiel in Form von Seilflaschenrollen zum Umlenken des Montageseils, damit das obere Turmteil bis zu diesem Bereich ausgefahren werden kann.In the crane according to the invention, the extension of the upper part of the tower continues to be carried out with the known assembly technique - preferably via a montageseil pulley system - as in the conventional double-telescopic crane tower, with the only difference that the upper part of the tower is not extended from the lower but from the middle part of the tower , For this, the upper part of the middle tower part of the crane according to the invention is constructed in the same way as the upper part of the lower part of the tower of a conventional double telescopic crane tower. This matching design relates to the internal dimensions and guides for the inside displaceable upper tower part and the attached assembly technique, for example in the form of pulley rollers for deflecting the mounting part, so that the upper tower part can be extended to this area.
Zum Erreichen einer höchsten Betriebsposition wird in einem Zwischenschritt das mittlere Turmteil zunächst entlang der Außenkanten des unteren und oberen Turmteils nach oben verschoben. Diese Verschiebung erfolgt vorteilhafterweise ebenfalls nicht über zusätzlich in den Kranturm eingebrachte Montagetechnik sondern allein mit Hilfe des eigenen, vorzugsweise über ein Hubseil-Flaschenzugsystem angetriebenen, Kranlasthakens, der dafür an das mittlere Turmteil eingehangen wird.To achieve a highest operating position, the middle part of the tower is first moved upwards along the outer edges of the lower and upper tower part in an intermediate step. This shift is advantageously also not done via additionally introduced into the crane tower assembly technique but solely with the help of its own, preferably driven by a hoist pulley system, Kranlasthakens, which is hooked for the middle part of the tower.
Dabei ist es weiterhin von Vorteil, dass keine zusätzlichen Turmschüsse von außen in den Kranturm eingefügt werden müssen. Beim erfindungsgemäßen Kran ist es nur notwendig, den bereits integrierten zusätzlichen Turmteil mit dem Kranlasthaken hochzuschieben. Diese Verschiebung kann ohne großen zusätzlichen Zeit- und Montageaufwand erfolgen.It is also advantageous that no additional tower shots must be inserted from the outside in the crane tower. When crane according to the invention, it is only necessary to move up the already integrated additional tower section with the crane hook. This shift can be done without much additional time and effort.
Die letzte Teleskopierbewegung zum Erreichen der höchsten Betriebsposition ist das neuerliche Ausfahren des oberen Turmteils aus dem mittleren Turmteil. Dies kann wiederum mit der bekannten Montagetechnik, vorzugsweise einem Seilflaschenzugsystem, geschehen.The last telescoping movement to reach the highest operating position is the renewed extension of the upper part of the tower from the middle part of the tower. This can again with the known assembly technology, preferably a pulley system, done.
In einer weiteren vorteilhaften Ausführung der vorliegenden Erfindung wird das Hubseil - Flaschenzugsystem und das Montageseil - Flaschenzugsystem des Krans über einen gemeinsamen, wechselweise koppelbaren, bzw. entkoppelbaren Antrieb gesteuert. Der Kran bietet auf diese Weise, obwohl er weiterhin nur über einen einzigen Antrieb verfügt, trotzdem den Vorteil eine Betriebsposition mit vergrößerter Kranlasthakenhöhe erreichen zu können. Die mit dem einzigen Antrieb verbundenen zusätzlichen Vorteile, was Platz-, Gewichts- und vor allem Kostenersparnis angeht, bleiben dabei erhalten.In a further advantageous embodiment of the present invention, the hoisting rope - pulley system and the mounting part - pulley system of the crane via a common, alternately coupled, or decoupled drive is controlled. In this way, although the crane still has only a single drive, the crane still has the advantage of being able to reach an operating position with an increased crane-load hook height. The additional advantages associated with the single drive, in terms of space, weight and, above all, cost savings, are retained.
Die Erfindung wird nachstehend anhand eines in den Zeichnungen dargestellten Ausführungsbeispiels näher erläutert.The invention will be explained in more detail with reference to an embodiment shown in the drawings.
Es zeigt:
- Fig. 1
- eine Seitenansicht auf einen erfindungsgemäßen Kran in seiner voll austeleskopierten Betriebsstellung,
- Fig. 2
- einen Schnitt durch den Kranturm der
Fig. 1 längs der Linie II - II, - Fig. 3 a - 3 d
- schematische Darstellungen der aufeinanderfolgenden Phasen beim Austeleskopieren des Kranturms,
- Fig. 4 a - 7 d
- Darstellungen des Krans in den vier Ausfahrstufen der
Fig. 3 a - 3 d.
- Fig. 1
- a side view of a crane according to the invention in its fully telescoped operating position,
- Fig. 2
- a section through the crane tower of
Fig. 1 along the line II - II, - Fig. 3 a - 3 d
- schematic representations of the successive phases during telescoping of the crane tower,
- Fig. 4 a - 7 d
- Representations of the crane in the four extension stages of the
Fig. 3 a - 3 d.
Bei dem untendrehenden Kran 1 ist die Plattform 7 drehbar gelagert. Dazu ist die Plattform 7 mit einem hier nicht dargestellten mit Drehantrieb versehenen Drehkranz verbunden. Auf dem Ausleger 3 ist eine in den
Als Schnellmontagekran wird der in
Der Ausleger 3 ist zweiteilig und wird während des Aufrichtvorgangs in der Luft in die horizontale Betriebsstellung ausgeklappt.The
Auf der Plattform 7 sind vorzugsweise die in den
Die Turmteile 21, 22, 23 bestehen aus einer gitterartigen Seitenwandkonstruktion mit freiem Innenquerschnitt, so dass die Turmteile 21, 22, 23 sich teleskopartig ineinander verschieben lassen. Das mittlere Turmteil 22 ist von den drei Turmteilen 21, 22, 23 dasjenige mit dem größten freien Innenquerschnitt und umgreift in der hier dargestellten voll austeleskopierten Betriebsstellung des Krans 1 das untere Turmteil 21 und das obere Turmteil 23 jeweils im Querschnitt (vergl. Querschnittsdarstellung aus
Zu diesem Zweck ist das mittlere Turmteil 22 in seinem unteren Bereich durch eine lösbare Bolzenverriegelung 64 mit dem unteren Turmteil 21 in dessen oberem Bereich fest verbunden. In seinem oberen Bereich ist das mittlere Turmteil 22 wiederum durch eine lösbare Bolzenverbindung 65 mit dem oberen Turmteil 23 in dessen unterem Bereich fest verbunden.For this purpose, the
Somit liegt im voll austeleskopierten Zustand ein Bereich entlang der Längserstreckung des Turms 2 vor, der nur aus dem mittleren Turmteil 23 gebildet ist, und zwar zwischen der Oberkante des unteren Turmteils 21 und der Unterkante des oberen Turmteils 23. Durch das zusätzliche mittlere Turmteil 22 wird also eine Verlängerung der Turmhöhe des Krans 1 und damit der maximalen Kranlasthakenhöhe erreicht.Thus, in the fully telescoping state, there is an area along the longitudinal extent of the
Des Weiteren ist aus
In den
Im Folgenden werden nun anhand der
In seiner untersten Betriebsstellung (
Der freie Innenquerschnitt des mittleren Turmteils 22 ist dabei jeweils an das untere Turmteil 21 und an das obere Turmteil 23 angepasst. Über den größten Teil seiner Längserstreckung an der Unterkante beginnend weist das mittlere Turmteil 22 einen freien Innenquerschnitt auf, der an das untere Turmteil 21 angepasst ist. Im oberen Endbereich weist das mittlere Turmteil 22 entsprechend der Querschnittsdarstellung aus
Das mittlere Turmteil 22 weist in etwa die gleiche Länge wie das obere Turmteil 23 auf und die Oberkante des mittleren Turmteils 22 schließt dabei in etwa bündig mit der Oberkante des oberen Turmteils 23 ab. Oberes und mittleres Turmteil 22, 23 sind dabei jeweils fallsicher am unteren Turmteil 21 befestigt. Zwischen oberem und mittlerem Turmteil 22, 23 besteht im einteleskopierten Zustand keine feste Verbindung.The
Die Ausfahrbewegungen des oberen Turmteils 23 erfolgen über ein eigenes Montageseil-Flaschenzugsystem 30. Dieses Montageseil-Flaschenzugsystem 30 verfügt über keinen separaten Antrieb, sondern teilt sich einen gemeinsamen Antrieb 50 mit dem Hubseil-Flaschenzugsystem 40 des Krans 1. Je nach dem, ob das Montageseil-Flaschenzugsystem 30 oder das Hubseil-Flaschenzugsystem 40 des Krans 1 angetrieben werden soll, wird die zugehörige Montageseiltrommel 31 oder die Hubseiltrommel 41 mit dem Antrieb 50 gekoppelt. Seiltrommeln 31, 41 und gemeinsamer Antrieb 50 befinden sich dabei vorteilhafterweise auf der unteren Plattform 7 des Krans 1.The extension movements of the
Die Seilrollen 32, 33 des Montageseil-Flaschenzugsystems 30 sind im unteren Bereich des oberen Turmteils 23 und im oberen Bereich des mittleren Turmteils 22 angebracht, so dass das obere Turmteil 23 aus dem mittleren Turmteil 22, und damit auch aus dem unteren Turmteil 21, nach Einschaltung des Montageseil-Flaschenzugsystems 30 herausteleskopiert werden kann.The
Zum Erreichen einer nächst höheren mittleren Betriebsstellung wird ein Ausgleichsgewicht 9 am Kranlasthaken 6 eingehangen, um den Turm 2 momentenfrei zu stellen. Nach Lösen der Verbindung 61 zwischen oberem und unterem Turmteil 23, 21 wird das obere Turmteil 23 über das Montageseil-Flaschenzugsystem 30 aus einer Position mit großer Längsüberlappung mit dem unteren Turmteil 21 in eine zweite Position mit geringer Längsüberlappung mit dem unteren Turmteil 21, und damit auch mit dem mittleren Turmteil 22, ausgefahren. Diese mittlere Betriebsstellung ist in der
Zum Ausfahren des oberen Turmteils 23 ist die Montageseiltrommel 31 mit dem Antrieb 50 gekoppelt und die Hubseiltrommel 41 vom Antrieb 50 entkoppelt. Das Hubseil 44 kann mit dem Ausfahren des oberen Turmteils 23 von der Hubseiltrommel 41 frei nachlaufen, da mit zunehmender Kranhöhe auch der Bedarf an freier Hubseillänge zunimmt.To extend the
Beim Erreichen der in
Das obere Turmteil 23 ist im unteren Endbereich seiner Längserstreckung noch im unteren Turmteil 21 geführt und hier fallsicher befestigt. In einem direkt daran anschließenden kurzen Bereich seiner Längserstreckung ist das obere Turmteil 23 weiterhin im verjüngten Querschnitt des oberen Endbereiches des mittleren Turmteils 22 geführt. Nach dem Ausfahren ragt aber nun der größte Teil der Längserstreckung des oberen Turmteils 23 aus dem unteren und mittleren Turmteil 21, 22 nach oben heraus.The upper part of the
Um das Ausfahren des oberen Turmteils 23 zur Erreichung einer noch höheren Kranlasthakenhöhe fortsetzen zu können, ist es notwendig, einen Zwischenschritt einzulegen. Dieser Zwischenschritt ist in der
Nach Einschaltung des Antriebs 50 wird über das Hubseil-Flaschenzugsystem 40 des Kranlasthakens 6 der mittlere Turmteil 22 entlang des unteren Turmteils 21 und des oberen Turmteils 23 nach oben gezogen, und zwar genauer gesagt aus seiner unteren Position (
Um nun die höchste Betriebsstellung (
Während das mittlere Turmteil 22 in der unteren Betriebsstellung (
Abschließend soll erwähnt werden, dass die
Claims (17)
und wobei das obere Turmteil (23) zur Vergrößerung der Turmhöhe aus einer ersten Position mit großer Längsüberlappung mit dem unteren Turmteil (21) in eine zweite Position mit geringer Längsüberlappung ausfahrbar ist,
gekennzeichnet durch
ein mittleres Turmteil (22), das entlang des unteren Turmteils (21) und des oberen Turmteils (23) längsverschieblich ist zum Ausfahren des mittleren Turmteils (22) aus einer unteren Position mit großer Längsüberlappung mit dem unteren Turmteil (21) in eine obere Position mit geringer Längsüberlappung,
und gegenüber dem das obere Turmteil (23) längsverschieblich ist zum Ausfahren des oberen Turmteils (23) in eine dritte Position mit einer Längsüberlappung mit dem mittleren Turmteil (22) und ohne Längsüberlappung mit dem unteren Turmteil (21).Crane (1) having a tower (2) composed of a plurality of telescopically guided tower parts (21, 22, 23) and carrying a boom (3), the tower (2) having a fixed lower tower part (21) and a comprises longitudinally displaceable upper tower part (23) at the lower tower part (21),
and wherein the upper tower portion (23) is extendable to increase the tower height from a first position with large longitudinal overlap with the lower tower portion (21) to a second position with little longitudinal overlap,
marked by
a middle tower part (22) longitudinally displaceable along the lower tower part (21) and the upper tower part (23) for extending the middle tower part (22) from a lower position with large longitudinal overlap with the lower tower part (21) to an upper position with little longitudinal overlap,
and opposite which the upper tower part (23) is longitudinally displaceable for extending the upper tower part (23) to a third position with a longitudinal overlap with the middle tower part (22) and without longitudinal overlap with the lower tower part (21).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102008013828A DE102008013828A1 (en) | 2008-03-12 | 2008-03-12 | Crane with telescopic tower |
Publications (2)
Publication Number | Publication Date |
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EP2100843A1 true EP2100843A1 (en) | 2009-09-16 |
EP2100843B1 EP2100843B1 (en) | 2010-12-29 |
Family
ID=40688370
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09003429A Active EP2100843B1 (en) | 2008-03-12 | 2009-03-10 | Crane with telescopic tower |
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EP (1) | EP2100843B1 (en) |
AT (1) | ATE493365T1 (en) |
DE (2) | DE102008013828A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3495312A1 (en) * | 2017-12-09 | 2019-06-12 | Klaus Rösel | Lifting device and method for using the lifting device |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1168617B (en) | 1961-02-14 | 1964-04-23 | Weitz S A Ets | Tower crane |
GB1247658A (en) * | 1969-04-11 | 1971-09-29 | Jean Noly | Improvements in or relating to tower cranes |
DE2730724A1 (en) | 1976-07-09 | 1978-01-12 | Potain Sa | DEVICE FOR INCREASING A VERTICAL STRUCTURE THAT CONSISTS OF ELEMENTS ARRANGED ON TOP OF OTHER |
DE2930161A1 (en) | 1978-07-28 | 1980-02-07 | Potain Sa | EXTENDING MAST CRANE |
EP0502352A2 (en) * | 1991-03-07 | 1992-09-09 | Liebherr-Werk Biberach GmbH | Telescopic tower of a mobile crane or a revolving tower crane |
-
2008
- 2008-03-12 DE DE102008013828A patent/DE102008013828A1/en not_active Withdrawn
-
2009
- 2009-03-10 AT AT09003429T patent/ATE493365T1/en active
- 2009-03-10 EP EP09003429A patent/EP2100843B1/en active Active
- 2009-03-10 DE DE502009000246T patent/DE502009000246D1/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1168617B (en) | 1961-02-14 | 1964-04-23 | Weitz S A Ets | Tower crane |
GB1247658A (en) * | 1969-04-11 | 1971-09-29 | Jean Noly | Improvements in or relating to tower cranes |
DE2730724A1 (en) | 1976-07-09 | 1978-01-12 | Potain Sa | DEVICE FOR INCREASING A VERTICAL STRUCTURE THAT CONSISTS OF ELEMENTS ARRANGED ON TOP OF OTHER |
DE2930161A1 (en) | 1978-07-28 | 1980-02-07 | Potain Sa | EXTENDING MAST CRANE |
EP0502352A2 (en) * | 1991-03-07 | 1992-09-09 | Liebherr-Werk Biberach GmbH | Telescopic tower of a mobile crane or a revolving tower crane |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3495312A1 (en) * | 2017-12-09 | 2019-06-12 | Klaus Rösel | Lifting device and method for using the lifting device |
Also Published As
Publication number | Publication date |
---|---|
DE502009000246D1 (en) | 2011-02-10 |
DE102008013828A1 (en) | 2009-09-24 |
EP2100843B1 (en) | 2010-12-29 |
ATE493365T1 (en) | 2011-01-15 |
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