EP2083106A1 - Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen - Google Patents

Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen Download PDF

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Publication number
EP2083106A1
EP2083106A1 EP08000878A EP08000878A EP2083106A1 EP 2083106 A1 EP2083106 A1 EP 2083106A1 EP 08000878 A EP08000878 A EP 08000878A EP 08000878 A EP08000878 A EP 08000878A EP 2083106 A1 EP2083106 A1 EP 2083106A1
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EP
European Patent Office
Prior art keywords
tube
dyeing
yam
ribbings
net
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08000878A
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English (en)
French (fr)
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EP2083106B1 (de
Inventor
Sema Palamutcu
Rasul Fatdakov
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Individual
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Individual
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Filing date
Publication date
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Priority to AT08000878T priority Critical patent/ATE491835T1/de
Priority to DE602008003967T priority patent/DE602008003967D1/de
Priority to EP08000878A priority patent/EP2083106B1/de
Publication of EP2083106A1 publication Critical patent/EP2083106A1/de
Application granted granted Critical
Publication of EP2083106B1 publication Critical patent/EP2083106B1/de
Not-in-force legal-status Critical Current
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D06B23/042—Perforated supports

Definitions

  • the invention concerns a plastic tubular body used during the dyeing and finishing procedure of yam packages.
  • the new tube improves dyeing quality, reduces yam waste and time requirement of dyeing and drying processes. Therefore the invention provides increased productivity, and savings on time and energy consumption of the dyeing process.
  • Useful Surface Coefficient is defined as rate of total hollow area on the surface of the tube (S H ) to the total yam winding surface area (S T ).
  • U SC S H /S T or %
  • U SK (S H /S T ) 100
  • U SC is a structural parameter to characterize the new tube designs, designating the percent of total dye transferable area to the total tube surface area.
  • dye effluent directly flows to areas of wound yam body which are befitted on the hollow areas of the tube surface, maintaining better dye pick up than areas of wound yam body which are befitted on the solid areas of the tube surface.
  • dye solution flows along the yam layers and run out at the lowest yam layer of the wound yam body through the hollow areas of tube surface.
  • contact time of dye effluent and yam layers are longer than those contact time of the hollow areas of the tube. Because of the contact time difference of the wound yam areas, color deepness differences occur along yam length. Color deepness differences may reach up to 3 % to 5 % of the defected yam in yam dye houses.
  • Another aspect of the low U SC value of the current tubes is higher time requirement for dyeing and drying processes of the yam packages. Circulation of dye effluent and hot air through surface hollows of the tube is also low resulting low U SC value of the tubes. Low dye effluent and air circulation area require longer dyeing and drying time. Therefore yam package dyeing and drying efficiency becomes lower.
  • Structural shape of currently used commercial plastic tubes is easily deformed and descended in the middle of the tube body as result of the normal pressure resulting of dyeing and drying processes. Such deformation decreases the lifetime of the tube.
  • SU1832778 A1 introduces a stainless steel conical hollowed tubular body with ribbing rings around outer surface, and screen clothing attached to the rings.
  • the tube comprises a hollowed body with rear and middle disks riveted around and screen clothing attached to the outer surfaces of the disks. Attachment of the screen clothing onto the rear disks is fixed using elastic rings and round springs.
  • Patent of TR 2006 01193Y comprises a plastic tubular body, and screen clothing fixed onto the outer surface of the circumferential disks of the plastic tubular body.
  • Plastic tubular body also comprises flanges at the right and left edges, longitudinal and circumferential ribbings attached to the main tubular body, and replaceable segmented screen clothing to cover the whole tubular body.
  • Main aims of the proposed invention are to improve dyeing quality of yam packages, to reduce yam waste of dyeing defects, to increase dyeing and finishing efficiency of the yam packages, provide energy savings.
  • the invention comprises a plastic tubular body and a plastic net placed around the tubular surface of the plastic body.
  • Surface of the plastic net has high dye flow rate (high value of U SC ) and material of the net has high rigidity property to bending and inflection.
  • Tubular body of the tube (1) shown in FIG.1, FIG.2 , FIG.5, and FIG.7 comprises left (2) and right (3) flanges having circumferential hollows (8), longitudinal (4), circumferential (5) ribbings of tubular body, hollow areas of main body (6), supporting disk (7) placed in the mediaval of flanges at equal distances, and hollow places (17) of supporting disk Plastic net (11) is fixed on to the tubular body. Fixation of the plastic net onto the tubular body is completed by the help of transverse grooves of the left flange (9), and grooves (10) of right flange inner diameter.
  • Plastic net (11) of the tube is shown in FIG.4 , FIG.5, FIG.6, and FIG.7 and comprises circumferential (12) and longitudinal (13) ribbings and rectangular hollows (14) constituted by intersections of ribbings (12) and (13).
  • Inner circumference of net left and right edges comprise notches (15) and (16).
  • Fixation of the net onto the tubular body is completed by nesting of notches (15) to the grooves (9) of left flang and notches (16) to the grooves (10) of right flange.
  • Width of the net ribbings is not wider than 1.5 mm and depth thickness of net ribbings is not more than 3 mm.
  • a regular yam package winding machine is equipped with the proposed tube, required amount of yam is wound onto the tube at desired density and wound yam package is sent to the package dyeing machine.
  • Yarn packages are placed onto the perforated cylinder of the dyeing machine tank.
  • Right flange (3) (becomes bottom edge flange) of the yam package is nested to the left flange (2) (becomes upper edge flange) of the below yam package.
  • Dye effluent is pumped through wound layers of yam packages from the inside of the tubes, starting from the hollow areas (6) of the tubular body (1), hollow areas (14) of the net (11) and bottom layers of the yam wounds.
  • collected dye liquid flows and drained to innerside of the yam package through hollow areas (14) of the net (11) to the hollow areas (6) of the main body and hollows of the flanges (8).
  • dye liquid is feed from the outside of the yam package, dye liquid moves inside of the yam layers quickly, and absorbed by the yam layers.
  • Over fed dye liquid flows through hollow areas (14) of the plastic net (11) to hollow areas (6) of the tube and hollows (17) of the supporting disk(7). Therefore effective and quick circulation of dye liquid through inner structre of yam package is completed.
  • Proposed tube minimizes contact surface of the lowest yam layers and solid parts of the tube, does not allow any dye liquid collection between the intersection surface of lowest yam layers and ribbings (12) and (13) therefore constitution possibilty of deeper color dyeing defects on the lowest yam layers is minimized. Color difference among layers of yam package is therefore eliminated.
  • Useful Surface Coefficient (U SC ) value of the proposed tube is increased to the 0.85 from the 0.28-0.55 value of current commercial tubes by the use of introduced tubular body and net structures.
  • Increased U SC value of proposed tube provides better dye effluent flow efficiency, by the help of 1.6 to 2.5 times increased dye effluent flow surface areas comparing the current commercial tubes. Enlargement of dye effleunt flow area of the tube enable to decrease dyeing and drying time and pumping presure requirements, therefore energy requirement is decreased with increased efficiency.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Reinforced Plastic Materials (AREA)
EP08000878A 2008-01-17 2008-01-17 Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen Not-in-force EP2083106B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AT08000878T ATE491835T1 (de) 2008-01-17 2008-01-17 Hochleistungskunststoffrohr für färbe- und endbearbeitungsverfahren von garnspulen
DE602008003967T DE602008003967D1 (de) 2008-01-17 2008-01-17 Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen
EP08000878A EP2083106B1 (de) 2008-01-17 2008-01-17 Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP08000878A EP2083106B1 (de) 2008-01-17 2008-01-17 Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen

Publications (2)

Publication Number Publication Date
EP2083106A1 true EP2083106A1 (de) 2009-07-29
EP2083106B1 EP2083106B1 (de) 2010-12-15

Family

ID=39512769

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08000878A Not-in-force EP2083106B1 (de) 2008-01-17 2008-01-17 Hochleistungskunststoffrohr für Färbe- und Endbearbeitungsverfahren von Garnspulen

Country Status (3)

Country Link
EP (1) EP2083106B1 (de)
AT (1) ATE491835T1 (de)
DE (1) DE602008003967D1 (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104213354A (zh) * 2014-07-11 2014-12-17 芜湖富春染织有限公司 一种实验用染色安装柱
CN105063924A (zh) * 2015-08-11 2015-11-18 吴江市元通纺织品有限公司 一种纺织用旋转式印染装置
CN116180354A (zh) * 2023-03-14 2023-05-30 湖北富春染织有限公司 一种功能性彩虹色纱分段染色工艺

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1056569B (de) 1956-10-15 1959-05-06 Jose Jungbecker Gelochter Wickeltraeger zum Nassbehandeln, insbesondere zum Faerben, von Garnen und Faeden
US3882698A (en) 1973-06-27 1975-05-13 American & Efird Thread Mills Flexible dye tube
US4181274A (en) 1976-10-22 1980-01-01 Burchette Robert L Jr Dye tube
US4997141A (en) 1988-12-28 1991-03-05 Tubettificio Europa S.P.A. Yarn dye tube
US20040016842A1 (en) 2002-07-09 2004-01-29 Couchey Brian P. Yarn dye tube having opposite end portions adapted for nested stacking
EP1473400A2 (de) 2003-04-22 2004-11-03 Tiziano Romagnoli Durchlässige halb-feste Garnspule aus formplastischem Material zur Farbbehandlung

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1056569B (de) 1956-10-15 1959-05-06 Jose Jungbecker Gelochter Wickeltraeger zum Nassbehandeln, insbesondere zum Faerben, von Garnen und Faeden
US3882698A (en) 1973-06-27 1975-05-13 American & Efird Thread Mills Flexible dye tube
US4181274A (en) 1976-10-22 1980-01-01 Burchette Robert L Jr Dye tube
US4997141A (en) 1988-12-28 1991-03-05 Tubettificio Europa S.P.A. Yarn dye tube
US20040016842A1 (en) 2002-07-09 2004-01-29 Couchey Brian P. Yarn dye tube having opposite end portions adapted for nested stacking
EP1473400A2 (de) 2003-04-22 2004-11-03 Tiziano Romagnoli Durchlässige halb-feste Garnspule aus formplastischem Material zur Farbbehandlung

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104213354A (zh) * 2014-07-11 2014-12-17 芜湖富春染织有限公司 一种实验用染色安装柱
CN104213354B (zh) * 2014-07-11 2016-04-27 芜湖富春染织有限公司 一种实验用染色安装柱
CN105063924A (zh) * 2015-08-11 2015-11-18 吴江市元通纺织品有限公司 一种纺织用旋转式印染装置
CN116180354A (zh) * 2023-03-14 2023-05-30 湖北富春染织有限公司 一种功能性彩虹色纱分段染色工艺

Also Published As

Publication number Publication date
EP2083106B1 (de) 2010-12-15
DE602008003967D1 (de) 2011-01-27
ATE491835T1 (de) 2011-01-15

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