EP1996473A2 - Mold base for thermoplastic container manufacturing mold, and molding device equipped with same - Google Patents
Mold base for thermoplastic container manufacturing mold, and molding device equipped with sameInfo
- Publication number
- EP1996473A2 EP1996473A2 EP07730965A EP07730965A EP1996473A2 EP 1996473 A2 EP1996473 A2 EP 1996473A2 EP 07730965 A EP07730965 A EP 07730965A EP 07730965 A EP07730965 A EP 07730965A EP 1996473 A2 EP1996473 A2 EP 1996473A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- molding
- cavity
- containers
- cavities
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 229920001169 thermoplastic Polymers 0.000 title abstract description 5
- 239000004416 thermosoftening plastic Substances 0.000 title abstract description 5
- 238000000071 blow moulding Methods 0.000 claims abstract description 21
- 239000012815 thermoplastic material Substances 0.000 claims description 8
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 239000000463 material Substances 0.000 description 21
- 238000007664 blowing Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
- B65D1/0284—Bottom construction having a discontinuous contact surface, e.g. discrete feet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Definitions
- the present invention relates generally to the field of manufacturing, by blow molding or stretch-blow molding, containers, in particular bottles, made of a thermoplastic material such as PET.
- the invention relates to improvements made in the design of a mold base for a mold for manufacturing, by blow-molding or stretch-blow molding, containers, in particular bottles, made of a thermoplastic material such as PET, said containers having a body and having a bottom of the so-called petaloid type with a plurality of feet which are equidistantly distributed angularly, which extend approximately parallel to the axis of the container and which are separated from each other by radiating valleys at full depth curvilinear convex, said mold bottom having a mold cavity having, for molding the aforesaid bottom of the containers, a plurality of cavities which are angularly distributed equidistantly, which extend approximately parallel to the axis of the mold base and which are separated from each other by radiating crestal ridges extending in an arc from re of the molding cavity, the bottoms of said cavities being distributed over a substantially circular contour having a given base diameter.
- dorsal is meant a projecting portion, elongate substantially radially, of the mold base which leads, in the bottom of the molded container, to the formation of a susdite "valley".
- the part of the containers that is the most delicate to manufacture is the bottom. It is indeed the container bottom which supports the weight of the column of liquid contained in the container and, in the case where it has insufficient mechanical strength, it loses its shape and the container can no longer rest stably on a support .
- the bottom precisely so that it can have the desired strength, has a sensitive wall thickness, proportionally greater than that of the rest of the container. As a result, it requires, relatively speaking, more material than the container body whose wall currently reaches a very small thickness that becomes difficult to reduce.
- the bottom therefore constitutes the part of the container whose correct forming by the blowing or stretch-blow molding operation is the most difficult to achieve, because the substantially larger thickness of material leads to slower drawing and to a less easy form.
- the bottom usually has a complex shape, or very complex, with many reliefs hollow and projecting whose correct conformation leads to the desired strength.
- the very important angular course that the material must undergo during the deformation that leads from the hemispherical shape of the bottom of the initial preform to the wall with reversed orientation supporting on an approximately conical surface ⁇ defining the foot in the direction of the center of the finished container, depending on the locations, the material may be angularly traversed up to 90 ° or more, allied to the substantial thickness of the material in this area, can lead to insufficient plating of the material on the wall of the molding cavity and poor cooling of the material against the mold, which may result in a lower quality of the bottom or parts of the bottom of the container
- this important angular course of the material requires a certain time.
- the object of the invention is to propose an improved solution which makes it possible to manufacture petaloid-bottomed containers under improved conditions which eliminate the abovementioned drawbacks while being compatible with an increase in production rates sought by the manufacturers.
- the invention provides a mold base for a mold for manufacturing, by blow-molding or stretch-blow molding, containers, in particular bottles, made of thermoplastic material such as PET, such as mentioned in the preamble, which mold bottom is characterized, being arranged according to the invention, in that the mold base has intermediate zones which are each defined between two consecutive dorsals and the cavity situated between these two ridges and which are substantially planes in a plane substantially perpendicular to the axis of the mold bottom.
- the mold bottom structure that has just been described is remarkably simple from the point of view of its geometry compared to the very complex forms of petaloid bottoms so far manufactured.
- the stretching of the material is less than in the backgrounds and that in the central part of the Mold cavity having the planar portions of the spacer areas, the material is better pressed against the mold wall and thus better cooled.
- the angular path of at least some parts of the material of the bottom of the preform, during its course during molding, is considerably reduced compared to the previous process and therefore requires less time: this is favorable in the frame of the search for a higher manufacturing rate.
- the cavities have, in diametral section of the mold base, a substantially circular arc shape.
- the cavities of the mold bottom used for molding the feet of the receptacles are substantially elongated in a circumferential direction.
- the feet of the containers are in the form of spherical caps elongated circumferentially; these loose shapes with relatively large radii of curvature of the mold bottom make the feet of the containers more easily moldable than the narrow feet with small radii of curvature of the traditional petaloid bottoms.
- each cavity is connected with the substantially flat portion of the respective intermediate area by an arcuate fillet having substantially the same radius as the radius of the cavity considered in diametral section of the mold base.
- all the curved surfaces have large radii of curvature, which again favors a correct and rapid molding of the material.
- the radial extent of a cavity is approximately half of the radial extent of said intermediate area, so that the amount of material that is to be stretched to a maximum , which is necessary for the formation of each foot at the same time as it emerges flat portions of notable surface in the central part of the mold bottom.
- each substantially flat intermediate region is substantially proportional to the diameter of the manufactured container; in particular, the ratio of the diameter of the circular distribution contour of the bottoms of the cavities of the mold base (which corresponds to the seat diameter of the manufactured container) to this radial dimension of each substantially flat intermediate zone is between approximately 3 and 2.5. preferably between about 2.8 and 2.7.
- the material of the thick bottom of the preforms undergoes only a minimal stretching and is simply unwound on the flat portions of the intermediate areas of the molding cavity, so that the initial material thickness of the bottom of the preforms is found little stretched in the corresponding planar portions of the bottom of the containers.
- a mold base arranged in accordance with the invention makes it possible to manufacture containers having simplified shaped bottoms over a wide dimensional range and under improved conditions in terms of improving the conditions for forming the bottoms of the containers and increasing the rates. especially for the manufacture of containers of large capacity (for example from 1.5 to 3 liters), all characteristics that perfectly meet the expectations of the practice.
- I th invention also provides a molding device for manufacturing, by blow molding or stretch-blow molding, containers, in particular bottles, made of thermoplastic such as PET, said containers having a body and having a petaloid-type bottom with several feet which are distributed equidistantly angularly, which extend approximately parallel to the axis of the container and which are separated from each other by radiating valleys convex bottom, which molding device comprises at at least one mold consisting of at least three parts including a mold bottom having a mold cavity comprising, for molding the aforesaid bottom of the containers, a plurality of cavities which are angularly distributed equidistantly, which extend approximately parallel to the axis from the bottom of the mold and which are separated from each other by radiating ridge ridges s' arcuate from the center of the mold cavity, the bottoms of said cavities being distributed over a substantially circular contour, which molding device, being arranged in accordance with the invention, is characterized in that the mold base is arranged
- - Figure 1 is a top view of a mold base arranged according to the invention
- - Figure 2 is a diametrical sectional view along line II-II of the mold base of Figure 1;
- Figure 3 is a three-quarter perspective view from above of the mold bottom of Figure 1;
- Figure 4 is an isometric perspective view of three quarters from below the bottom of a molded container with a mold bottom arranged according to Figures 1 to 3.
- FIG. 1 there is shown a bottom 1 of mold for fitting a mold for manufacturing, by blow molding or stretch blow molding containers, especially bottles, thermoplastic material such as PET.
- the containers 2 to be manufactured with this mold have a body 3 and have a bottom 4 of the so-called petaloid type having a plurality of protrusions forming feet 5, generally in number between three and seven, in practice. between four and six (five in the example shown), which are angularly distributed equidistantly, which extend approximately parallel to the axis 6 of the container and which are separated from each other by valleys 7 radiating bottom 8 convex curvilinear extent. All the valleys 7 converge at the center of the bottom which is constituted in the form of a protrusion in the form of a circular, central plateau projecting outwards.
- the bottom 4 of the container is connected to the body 3 of the container by a zone 9 of substantially cylindrical connection of revolution.
- the bottom 1 of the mold is provided with a mold cavity C which comprises, for the molding of the aforesaid bottom 4 of the containers 2, a plurality of cavities 11 in number equal to the number of feet 5 of the bottom 4, generally between three and seven, in practice between four and six (five in the example illustrated in FIGS. 1 to 3), which are equidistantly distributed angularly (mutual angular spacing of 72 ° in this example), which extend approximately parallel to each other.
- axis 12 of the mold bottom 1 which is also the axis of the molding cavity C
- radiating ridges 13 that is to say protruding parts, elongated substantially radially of the molding cavity C which leads, in the bottom 4 of the molded container, to the formation of the aforesaid valleys 7).
- Each dorsal 13 has a ridge 14, of concave extension, in the form of a circular arc centered on the axis 12 of the mold base and originating on this axis 12.
- the bottoms 15 of the cavities 11 are distributed over a substantially circular contour 16 having a given base diameter D, this diameter corresponding to the diameter of the base of the bottom 4 of the containers (diameter of the circular contour on which the zones of the feet 5 are distributed. by which the containers rest on a plane support).
- the center of the molding cavity C has a shallow circular recess 17 whose dimensions are adapted to receive the projecting portion of the funds of the initial preforms, corresponding to their injection point, which facilitates the formation of the tray. 10 supra of the container bottom 4 by allowing proper centering of the preforms.
- the intermediate zones 18 which are each defined between two consecutive ridges 13 and the corresponding cavity 11 situated between these two dorsals and which are substantially flat in a plane P substantially perpendicular to the axis 12 of the mold base 1 and therefore tangent to said ridges 14 in the center of the mold bottom.
- each cavity 11 advantageously has a radial cross section substantially in the form of an arc of radius of radius r_, while it is enlarged in a circumferential direction in such a way that that on the bottom of the respective foot 5 of the container is defined a seat having a width sufficient to provide the container a stable support on a flat support.
- the height h of the cavities 11 is substantially smaller than their radius
- each cavity 11 thus shaped has approximately a spherical cap shape stretched circumferentially as shown in Figures 1 and 3.
- each cavity 11 is connected with the respective substantially flat intermediate region 18 by a fillet 19 in an arc having substantially the same radius r as the radius of the cavity considered in diametral section of the mold base, as visible in Figure 2. This avoids the connections of small radius, which facilitates a better veneer of the material against the wall of molding.
- the radial extent of a cavity 11 in a respective intermediate zone 18 is approximately half of the radial extent of said intermediate zone 18.
- the radial dimension R of each substantially flat spacer zone 18 is proportional to the diameter of the containers manufactured; in particular, if one refers to the diameter D of the circular contour on which are distributed the bottoms 15 of the cavities 11 of the mold bottom 1 as explained above (and which corresponds to the seat diameter or diameter of the distribution contour of the feet 5 of the finished container), the ratio D / R of this diameter D to said radial dimension R of the substantially planar intermediate regions 18 is between about 3 and 2.5, preferably between about 2.8 and 2.7.
- the bottom of the preform is substantially flattened perpendicularly to the axis 12 of the mold bottom 1 without being substantially radially stretched.
- the material undergoes a displacement amplitude that is less than when molding conventional petaloxid bottoms in which the corresponding areas rely on a frustoconical contour open downwards and is thus better pressed against the molding wall, which leads to its best cooling.
- the valleys 7 which extend up to the center of the bottom 4 of the The container (up to the central projecting plate 10) defines between them, behind the feet 5 towards the center of said bottom 4, portions 20 of approximately triangular shape and substantially planar, within an outline (in phantom on Figure 4) substantially circular whose radius has the value R above.
- the arrangements according to the invention find a particularly preferred application in a molding device for manufacturing, by blowing or stretch-blow molding, containers 2, especially bottles, thermoplastic material such as PET, said containers 2 having a body 3 and having a bottom 4 of the so-called petaloid type with several feet 5 which are distributed angularly equidistantly, which extend approximately parallel to the axis 6 of the container and which are separated from each other by valleys 7 radiating bottom 8 convex curvilinear extent, which molding device comprises at least one mold consisting of at least three parts of which a mold base 1 comprising, for the molding of the aforesaid bottom 4 of the containers, a plurality of cavities 11 which are angularly distributed equidistantly, which extend approximately parallel to the axis 12 of the bottom 1 of the mold and which are separated from each other; others by radially extending ridge-like ridges 14 extending in an arc from the center of the molding cavity, the bottoms 15 of said cavities 11 being distributed over a substantially circular
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention concerns a mold base (1) for a mold for blow- or stretch-blow molding thermoplastic containers with petal-shaped base; the mold base (1) comprises several cavities (11) separated by radiating ridges(13) with concave crest surface (14), the bases of the cavities (11) being distributed in a circular outline; the crests (14) of the ridges extending in an arc from the center of the molding cavity (C); each zone (18) intermediate between two consecutive ridges (13) and a corresponding cavity (11) is flat in a plane (P) perpendicular to the axis (12) of the mold base (1); advantageously the cavities (11) are arc-shaped in the diametrical cross-section of the mold base.
Description
POND DE MOULE POUR MOULE DE FABRICATION DE RECIPIENTS MOLD POND FOR MOLD OF MANUFACTURE OF CONTAINERS
THΞRMOPLASTIQUES , ET DISPOSITIF DE MOULAGE EQUIPE D'AUTHERMOPLASTICS, AND MOLDING DEVICE EQUIPPED WITH
MOINS UN MOULE POURVU D'UN TEL FONDLESS A MOLD PROVIDED WITH SUCH A FOUNDATION
La présente invention concerne, d'une manière générale, le domaine de la fabrication, par soufflage ou étirage-soufflage, de récipients, notamment de bouteilles, en matière thermoplastique telle que du PET.The present invention relates generally to the field of manufacturing, by blow molding or stretch-blow molding, containers, in particular bottles, made of a thermoplastic material such as PET.
Plus spécifiquement, l'invention concerne des perfectionnements apportés dans la conception d'un fond de moule pour un moule de fabrication, par soufflage ou étirage-soufflage, de récipients, notamment de bouteilles, en matière thermoplastique telle que du PET, lesdits récipients ayant un corps et ayant un fond du type dit pétaloide avec plusieurs pieds qui sont distribués angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe du récipient et qui sont séparés les uns des autres par des vallées rayonnantes à fond d'étendue curviligne convexe, ledit fond de moule ayant une cavité de moulage comportant, pour le moulage du susdit fond des récipients, plusieurs cavités qui sont distribuées angulairement de façon équidistante, qui s'étendent approximativement parallèlement à 1 ' axe du fond de moule et qui sont séparées les unes des autres par des dorsales rayonnantes à crête s ' étendant en arc de cercle à partir du centre de la cavité de moulage, les fonds desdites cavités étant distribués sur un contour sensiblement circulaire ayant un diamètre de base donné. Par le terme de "dorsale", on entend désigner une partie saillante, allongée sensiblement radialement, du fond de moule qui conduit, dans le fond du récipient moulé, à la formation d'une susdite "vallée".
La partie des récipients qui est la plus délicate à fabriquer est le fond. C'est en effet le fond de récipient qui supporte le poids de la colonne de liquide contenu dans le récipient et, dans le cas où il présente une résistance mécanique insuffisante, il perd sa forme et le récipient ne peut plus reposer de façon stable sur un support .More specifically, the invention relates to improvements made in the design of a mold base for a mold for manufacturing, by blow-molding or stretch-blow molding, containers, in particular bottles, made of a thermoplastic material such as PET, said containers having a body and having a bottom of the so-called petaloid type with a plurality of feet which are equidistantly distributed angularly, which extend approximately parallel to the axis of the container and which are separated from each other by radiating valleys at full depth curvilinear convex, said mold bottom having a mold cavity having, for molding the aforesaid bottom of the containers, a plurality of cavities which are angularly distributed equidistantly, which extend approximately parallel to the axis of the mold base and which are separated from each other by radiating crestal ridges extending in an arc from re of the molding cavity, the bottoms of said cavities being distributed over a substantially circular contour having a given base diameter. By the term "dorsal" is meant a projecting portion, elongate substantially radially, of the mold base which leads, in the bottom of the molded container, to the formation of a susdite "valley". The part of the containers that is the most delicate to manufacture is the bottom. It is indeed the container bottom which supports the weight of the column of liquid contained in the container and, in the case where it has insufficient mechanical strength, it loses its shape and the container can no longer rest stably on a support .
Or le fond, précisément pour qu'il puisse présenter la résistance mécanique souhaitée, possède une épaisseur de paroi sensible, proportionnellement plus grande que celle du reste du récipient . Il en résulte qu'il exige, de façon relative, plus de matière que le corps du récipient dont la paroi atteint actuellement une épaisseur très faible qu'il devient difficile de réduire. Le fond constitue donc la partie du récipient dont le formage correct par l'opération de soufflage ou d'étirage- soufflage est la plus difficile à réaliser, du fait même que l'épaisseur sensiblement plus importante de matière conduit à un étirage plus lent et à une prise de forme moins facile. Or, pour améliorer sa résistance mécanique, le fond présente habituellement une forme complexe, voire très complexe, avec de nombreux reliefs en creux et en saillie dont la conformation correcte conduit à la résistance mécanique souhaitée. Les difficultés et inconvénients exposés ci- dessus, qui sont d'ordre général, se trouvent encore aggravés dans le cas de récipients pourvus de fonds de forme complexe à pieds saillants multiples dits fonds « pétaloïdes ». En effet, ces fonds pétaloïdes présentent, périphériquement, une alternance de plots en saillie sensiblement axiale formant des pieds et de creux ou « vallées » les séparant, les fonds de ces vallées s' étendant radialement approximativement sur une enveloppe
hémisphérique : V étirage, notamment en direction axiale, de la matière au cours du processus de soufflage présente donc des amplitudes très différentes selon qu'il s'agit des plots ou des vallées. Or, en quelqu' endroit que ce soit du fond, il faut que la résistance mécanique soit suffisante pour éviter l'affaissement du fond sous l'action du poids du liquide et de la pression interne (ce type de récipient étant souvent destiné à contenir des liquides carbonates), ce qui est assuré en prévoyant une épaisseur sensiblement accrue de matière. En outre, la forme complexe des fonds pétaloïdes exige une grande maîtrise des conditions de soufflage, et notamment de la pression de soufflage, pour parvenir à la formation de fonds de récipient corrects. On soulignera aussi, pour ce qui est plus particulièrement des fond pétaloïdes, le parcours angulaire très important que doit subir la matière au cours de la déformation conduisant de la forme hémisphérique du fond de la préforme initiale vers la paroi à orientation inversée (s' appuyant sur une surface approximativement conique} définissant le pied en direction du centre du récipient achevé ; selon les emplacements, la matière peut subir un parcours angulaire pouvant aller jusqu'à 90°, voire plus. Ceci, allié à l'épaisseur notable de la matière dans cette zone, peut conduire à un plaquage insuffisant de la matière sur la paroi de la cavité de moulage et à un mauvais refroidissement de la matière contre le moule ; il peut en résulter une moindre qualité du fond ou de certaines parties du fond de récipient. En outre, ce parcours angulaire important de la matière nécessite un temps certain.But the bottom, precisely so that it can have the desired strength, has a sensitive wall thickness, proportionally greater than that of the rest of the container. As a result, it requires, relatively speaking, more material than the container body whose wall currently reaches a very small thickness that becomes difficult to reduce. The bottom therefore constitutes the part of the container whose correct forming by the blowing or stretch-blow molding operation is the most difficult to achieve, because the substantially larger thickness of material leads to slower drawing and to a less easy form. However, to improve its mechanical strength, the bottom usually has a complex shape, or very complex, with many reliefs hollow and projecting whose correct conformation leads to the desired strength. The difficulties and disadvantages described above, which are of a general nature, are further aggravated in the case of containers provided with funds of complex shape with multiple projecting feet called "petaloid" bottoms. Indeed, these petaloid bottoms present, peripherally, an alternation of substantially axial projecting pads forming feet and valleys or "valleys" separating them, the bottoms of these valleys extending radially approximately on an envelope hemispherical: V stretching, especially in axial direction, of the material during the blowing process therefore has very different amplitudes depending on whether the pads or valleys. However, at any point of the bottom, it is necessary that the mechanical strength is sufficient to prevent the collapse of the bottom under the action of the weight of the liquid and the internal pressure (this type of container is often intended to contain carbonate liquids), which is ensured by providing a substantially increased thickness of material. In addition, the complex shape of the petaloid bottoms requires a great deal of control of the blowing conditions, and in particular of the blowing pressure, to achieve the formation of correct bottoms. It will also be emphasized, more particularly with regard to the petaloid bottoms, the very important angular course that the material must undergo during the deformation that leads from the hemispherical shape of the bottom of the initial preform to the wall with reversed orientation (supporting on an approximately conical surface} defining the foot in the direction of the center of the finished container, depending on the locations, the material may be angularly traversed up to 90 ° or more, allied to the substantial thickness of the material in this area, can lead to insufficient plating of the material on the wall of the molding cavity and poor cooling of the material against the mold, which may result in a lower quality of the bottom or parts of the bottom of the container In addition, this important angular course of the material requires a certain time.
Or, les fabricants de récipients en matière thermoplastique recherchent de façon permanente à
améliorer les conditions économiques de production, en tentant de produire des récipients nécessitant une moindre quantité de matière thermoplastique, sous une pression de soufflage si possible sensiblement moindre (susceptible d'entraîner un plaquage insuffisant de la matière contre le moule) , et surtout avec des cadences de production toujours accrues (nécessitant que lors du moulage la matière se déroule plus rapidement, ce qui est difficile à obtenir pour les parties les plus épaisses du fond) . L'invention a pour objet de proposer une solution perfectionnée qui permette de fabriquer des récipients à fond pétaloïde dans des conditions améliorées écartant les inconvénients précités tout en étant compatible avec une augmentation des cadences de fabrication recherchées par les fabricants.However, manufacturers of thermoplastic containers are constantly looking to to improve the economic conditions of production, by attempting to produce containers requiring a smaller amount of thermoplastic material, under possibly considerably lower blowing pressure (which may lead to insufficient plating of the material against the mold), and especially with production rates always increased (requiring that during molding the material proceeds faster, which is difficult to obtain for the thickest parts of the bottom). The object of the invention is to propose an improved solution which makes it possible to manufacture petaloid-bottomed containers under improved conditions which eliminate the abovementioned drawbacks while being compatible with an increase in production rates sought by the manufacturers.
A ces fins, selon un premier de ses aspects, l'invention propose un fond de moule pour un moule de fabrication, par soufflage ou étirage-soufflage, de récipients, notamment de bouteilles, en matière thermo- plastique telle que du PET, comme mentionné au préambule, lequel fond de moule se caractérise, étant agencé conformément à l'invention, en ce que le fond de moule présente des zones intercalaires qui sont définies chacune entre deux dorsales consécutives et la cavité située entre ces deux dorsales et qui sont sensiblement planes dans un plan sensiblement perpendiculaire à l'axe du fond de moule .For these purposes, according to a first of its aspects, the invention provides a mold base for a mold for manufacturing, by blow-molding or stretch-blow molding, containers, in particular bottles, made of thermoplastic material such as PET, such as mentioned in the preamble, which mold bottom is characterized, being arranged according to the invention, in that the mold base has intermediate zones which are each defined between two consecutive dorsals and the cavity situated between these two ridges and which are substantially planes in a plane substantially perpendicular to the axis of the mold bottom.
La structure de fond de moule qui vient d'être décrite est remarquablement simple du point de vue de sa géométrie par comparaison avec les formes très complexes des fonds pétaloïdes fabriqués jusqu'ici. En particulier, on notera que l'étirage de la matière est moindre que dans les fonds antérieurs et que, dans la partie centrale de la
cavité de moulage comportant les portions planes des zones intercalaires, la matière est- mieux plaquée contre la paroi de moule et donc mieux refroidie. Au surplus, le parcours angulaire d'au moins certaines parties de la matière du fond de la préforme, lors de son déroulement au cours du moulage, est considérablement réduit par rapport au processus antérieur et nécessite donc un temps moindre : cela est favorable dans le cadre de la recherche d'une cadence de fabrication plus élevée. Avantageusement, les cavités possèdent, en coupe diamétrale du fond de moule, une forme sensiblement en arc de cercle. Cependant, pour obtenir un appui suffisamment stable des pieds sur un support, il est souhaitable, d'une façon qui est du reste en soi déjà connue, que les cavités du fond de moule servant au moulage des pieds des récipients soient sensiblement allongées dans une direction circonférentielle . Ainsi agencés, les pieds des récipients se présentent sous forme de calottes sphériques allongées circonférentiellement ; ces formes amples avec des rayons de courbure relativement importants du fond de moule rendent les pieds des récipients plus facilement moulables que les pieds étroits à petits rayons de courbure des fonds pétaloïdes traditionnels.The mold bottom structure that has just been described is remarkably simple from the point of view of its geometry compared to the very complex forms of petaloid bottoms so far manufactured. In particular, it should be noted that the stretching of the material is less than in the backgrounds and that in the central part of the Mold cavity having the planar portions of the spacer areas, the material is better pressed against the mold wall and thus better cooled. In addition, the angular path of at least some parts of the material of the bottom of the preform, during its course during molding, is considerably reduced compared to the previous process and therefore requires less time: this is favorable in the frame of the search for a higher manufacturing rate. Advantageously, the cavities have, in diametral section of the mold base, a substantially circular arc shape. However, in order to obtain a sufficiently stable support of the feet on a support, it is desirable, in a way that is in itself already known, that the cavities of the mold bottom used for molding the feet of the receptacles are substantially elongated in a circumferential direction. Thus arranged, the feet of the containers are in the form of spherical caps elongated circumferentially; these loose shapes with relatively large radii of curvature of the mold bottom make the feet of the containers more easily moldable than the narrow feet with small radii of curvature of the traditional petaloid bottoms.
On peut aussi prévoir avantageusement que le bord de chaque cavité se raccorde avec la portion sensiblement plane de la zone intercalaire respective par un congé en arc de cercle ayant sensiblement le même rayon que le rayon de la cavité considérée en coupe diamétrale du fond de moule. Dans le fond de moule ainsi constitué, toutes les surfaces courbes présentent des rayons de courbure importants, ce qui favorise, là encore, un moulage correct et rapide de la matière.
De façon pratique, on peut prévoir que l'étendue radiale d'une cavité est égale approximativement à la moitié de l'étendue radiale de ladite zone intercalaire, de sorte qu'on réduit ainsi la quantité de matière, ayant à subir un étirage maximum, qui est nécessaire à la formation de chaque pied en même temps qu' on dégage des portions planes de surface notable dans la partie centrale du fond de moule.It can also be advantageously provided that the edge of each cavity is connected with the substantially flat portion of the respective intermediate area by an arcuate fillet having substantially the same radius as the radius of the cavity considered in diametral section of the mold base. In the mold base thus formed, all the curved surfaces have large radii of curvature, which again favors a correct and rapid molding of the material. Conveniently, it can be provided that the radial extent of a cavity is approximately half of the radial extent of said intermediate area, so that the amount of material that is to be stretched to a maximum , which is necessary for the formation of each foot at the same time as it emerges flat portions of notable surface in the central part of the mold bottom.
Si l'on se réfère à la géométrie du fond des préformes utilisées pour la fabrication des récipients, on prévoit de préférence que la dimension radiale de chaque zone intercalaire sensiblement plane est sensiblement proportionnelle au diamètre du récipient fabriqué ; notamment le rapport du diamètre du contour circulaire de répartition des fonds des cavités du fond de moule (qui correspond au diamètre d'assise du récipient fabriqué) à cette dimension radiale de chaque zone intercalaire sensiblement plane est compris entre environ 3 .et 2,5, de préférence entre environ 2,8 et 2,7. Autrement dit, la matière du fond épais des préformes ne subit qu'un étirage minime et est simplement déroulée sur les portions planes des zones intercalaires de la cavité de moulage, de sorte que l'épaisseur initiale de matière du fond des préformes se retrouve peu étirée dans les portions planes correspondantes du fond des récipients.If one refers to the geometry of the bottom of the preforms used for the manufacture of the containers, it is preferably provided that the radial dimension of each substantially flat intermediate region is substantially proportional to the diameter of the manufactured container; in particular, the ratio of the diameter of the circular distribution contour of the bottoms of the cavities of the mold base (which corresponds to the seat diameter of the manufactured container) to this radial dimension of each substantially flat intermediate zone is between approximately 3 and 2.5. preferably between about 2.8 and 2.7. In other words, the material of the thick bottom of the preforms undergoes only a minimal stretching and is simply unwound on the flat portions of the intermediate areas of the molding cavity, so that the initial material thickness of the bottom of the preforms is found little stretched in the corresponding planar portions of the bottom of the containers.
Un fond de moule agencé conformément à l'invention permet la fabrication de récipients ayant des fonds de forme simplifiée dans une large plage dimensionnelle et dans des conditions améliorées en termes d' amélioration des conditions de formage des fonds des récipients et d'accroissement des cadences notamment pour la fabrication de récipients de grandes contenances (par exemple de 1,5 à
3 litres) , toutes caractéristiques qui répondent parfaitement aux attentes de la pratique.A mold base arranged in accordance with the invention makes it possible to manufacture containers having simplified shaped bottoms over a wide dimensional range and under improved conditions in terms of improving the conditions for forming the bottoms of the containers and increasing the rates. especially for the manufacture of containers of large capacity (for example from 1.5 to 3 liters), all characteristics that perfectly meet the expectations of the practice.
Selon un second de ses aspects, Ie invention propose également un dispositif de moulage pour la fabrication, par soufflage ou étirage-soufflage, de récipients, notamment de bouteilles, en matière thermoplastique telle que du PET, lesdits récipients ayant un corps et ayant un fond du type dit pétaloïde avec plusieurs pieds qui sont distribués angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe du récipient et qui sont séparés les uns des autres par des vallées rayonnantes à fond convexe, lequel dispositif de moulage comporte au moins un moule constitué en au moins trois parties dont un fond de moule ayant une cavité de moulage comportant, pour le moulage du susdit fond des récipients, plusieurs cavités qui sont distribuées angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe du fond de moule et qui sont séparées les unes des autres par des dorsales rayonnantes à crête s' étendant en arc de cercle à partir du centre de la cavité de moulage, les fonds desdites cavités étant distribués sur un contour sensiblement circulaire, lequel dispositif de moulage, étant agencé conformément à l'invention, se caractérise en ce que le fond de moule est agencé selon l'invention comme expliqué ci-dessus. Une application importante des dispositions de l'invention concerne les machines de soufflage ou étirage-soufflage tournantes du type carrousel équipées d'une multiplicité de moules ayant des fonds respectifs agencés selon l'invention.According to a second aspect, I th invention also provides a molding device for manufacturing, by blow molding or stretch-blow molding, containers, in particular bottles, made of thermoplastic such as PET, said containers having a body and having a petaloid-type bottom with several feet which are distributed equidistantly angularly, which extend approximately parallel to the axis of the container and which are separated from each other by radiating valleys convex bottom, which molding device comprises at at least one mold consisting of at least three parts including a mold bottom having a mold cavity comprising, for molding the aforesaid bottom of the containers, a plurality of cavities which are angularly distributed equidistantly, which extend approximately parallel to the axis from the bottom of the mold and which are separated from each other by radiating ridge ridges s' arcuate from the center of the mold cavity, the bottoms of said cavities being distributed over a substantially circular contour, which molding device, being arranged in accordance with the invention, is characterized in that the mold base is arranged according to the invention as explained above. An important application of the provisions of the invention relates to rotary blow molding machines or stretch blow molding carousel equipped with a plurality of molds having respective bottoms arranged according to the invention.
L'invention sera mieux comprise à la lecture de la description détaillée qui suit de certains de ses modes de réalisation préférés donnés uniquement à titre d'exemples
purement illustratifs . Dans cette description, on se réfère au dessin annexé sur lequel :The invention will be better understood on reading the following detailed description of some of its preferred embodiments given solely as examples. purely illustrative. In this description, reference is made to the appended drawing in which:
- la figure 1 est une vue de dessus d'un fond de moule agencé conformément à l'invention ; - la figure 2 est une vue en coupe diamétrale selon la ligne II-II du fond de moule de la figure 1 ;- Figure 1 is a top view of a mold base arranged according to the invention; - Figure 2 is a diametrical sectional view along line II-II of the mold base of Figure 1;
- la figure 3 est une vue en perspective de trois quarts par le dessus du fond de moule de la figure 1 ; etFigure 3 is a three-quarter perspective view from above of the mold bottom of Figure 1; and
- la figure 4 est une vue en perspective isométrique de trois quarts par le dessous du fond d'un récipient moulé avec un fond de moule agencé selon les figures 1 à 3.- Figure 4 is an isometric perspective view of three quarters from below the bottom of a molded container with a mold bottom arranged according to Figures 1 to 3.
En se reportant maintenant aux figures 1 à 3, il y est représenté un fond 1 de moule destiné à équiper un moule de fabrication, par soufflage ou étirage-soufflage, de récipients, notamment de bouteilles, en matière thermoplastique telle que du PET.Referring now to Figures 1 to 3, there is shown a bottom 1 of mold for fitting a mold for manufacturing, by blow molding or stretch blow molding containers, especially bottles, thermoplastic material such as PET.
Comme montré à la figure 4, les récipients 2 devant être fabriqués avec ce moule possèdent un corps 3 et possèdent un fond 4 du type dit pétaloïde présentant une pluralité d'excroissances formant pieds 5, généralement en nombre compris entre trois et sept, en pratique entre quatre et six (cinq dans l'exemple illustré), qui sont distribués angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe 6 du récipient et qui sont séparés les uns des autres par des vallées 7 rayonnantes à fond 8 d'étendue curviligne convexe. Toutes les vallées 7 convergent au centre du fond qui est constitué sous forme d'une excroissance en forme de plateau 10 central, circulaire, en saillie vers l'extérieur. Le fond 4 du récipient se raccorde au corps 3 du récipient par une zone 9 de raccordement sensiblement cylindrique de révolution.
Le fond 1 de moule est pourvu d'une cavité C de moulage qui comporte, pour le moulage du susdit fond 4 des récipients 2, une pluralité de cavités 11 en nombre égal au nombre des pieds 5 du fond 4, en général compris entre trois et sept, en pratique entre quatre et six (cinq dans l'exemple illustré aux figures 1 à 3), qui sont distribuées angulairement de façon équidistante (écartement angulaire mutuel de 72° dans cet exemple), qui s'étendent approximativement parallèlement à l'axe 12 du fond 1 de moule (qui est aussi l'axe de la cavité C de moulage) et qui sont séparées les unes des autres par des dorsales 13 rayonnantes (c'est-à-dire des parties saillantes, allongées sensiblement radialement, de la cavité C de moulage qui conduisent, dans le fond 4 du récipient moulé, à la formation des susdites vallées 7) .As shown in Figure 4, the containers 2 to be manufactured with this mold have a body 3 and have a bottom 4 of the so-called petaloid type having a plurality of protrusions forming feet 5, generally in number between three and seven, in practice. between four and six (five in the example shown), which are angularly distributed equidistantly, which extend approximately parallel to the axis 6 of the container and which are separated from each other by valleys 7 radiating bottom 8 convex curvilinear extent. All the valleys 7 converge at the center of the bottom which is constituted in the form of a protrusion in the form of a circular, central plateau projecting outwards. The bottom 4 of the container is connected to the body 3 of the container by a zone 9 of substantially cylindrical connection of revolution. The bottom 1 of the mold is provided with a mold cavity C which comprises, for the molding of the aforesaid bottom 4 of the containers 2, a plurality of cavities 11 in number equal to the number of feet 5 of the bottom 4, generally between three and seven, in practice between four and six (five in the example illustrated in FIGS. 1 to 3), which are equidistantly distributed angularly (mutual angular spacing of 72 ° in this example), which extend approximately parallel to each other. axis 12 of the mold bottom 1 (which is also the axis of the molding cavity C) and which are separated from each other by radiating ridges 13 (that is to say protruding parts, elongated substantially radially of the molding cavity C which leads, in the bottom 4 of the molded container, to the formation of the aforesaid valleys 7).
Chaque dorsale 13 possède une crête 14, d'étendue concave, en forme d'arc de cercle centré sur l'axe 12 du fond de moule et prenant naissance sur cet axe 12.Each dorsal 13 has a ridge 14, of concave extension, in the form of a circular arc centered on the axis 12 of the mold base and originating on this axis 12.
Les fonds 15 des cavités 11 sont distribués sur un contour 16 sensiblement circulaire ayant un diamètre de base donné D, ce diamètre correspondant au diamètre de l'assise du fond 4 des récipients (diamètre du contour circulaire sur lequel sont réparties les zones des pieds 5 par lesquelles les récipients reposent sur un support plan) .The bottoms 15 of the cavities 11 are distributed over a substantially circular contour 16 having a given base diameter D, this diameter corresponding to the diameter of the base of the bottom 4 of the containers (diameter of the circular contour on which the zones of the feet 5 are distributed. by which the containers rest on a plane support).
Le centre de la cavité C de moulage comporte une dépression 17 circulaire de faible profondeur dont les dimensions sont adaptées pour recevoir la partie en saillie des fonds des préformes initiales, correspondant à leur point d'injection, ce qui permet de faciliter la formation du plateau 10 précité du fond 4 de récipient en permettant un centrage correct des préformes.
Conformément à l'invention, les zones 18 intercalaires qui sont définies chacune entre deux dorsales 13 consécutives et la cavité 11 correspondante située entre ces deux dorsales et qui sont sensiblement planes dans un plan P sensiblement perpendiculaire à l'axe 12 du fond 1 de moule et donc tangent auxdites crêtes 14 au centre du fond de moule.The center of the molding cavity C has a shallow circular recess 17 whose dimensions are adapted to receive the projecting portion of the funds of the initial preforms, corresponding to their injection point, which facilitates the formation of the tray. 10 supra of the container bottom 4 by allowing proper centering of the preforms. According to the invention, the intermediate zones 18 which are each defined between two consecutive ridges 13 and the corresponding cavity 11 situated between these two dorsals and which are substantially flat in a plane P substantially perpendicular to the axis 12 of the mold base 1 and therefore tangent to said ridges 14 in the center of the mold bottom.
Egalement, comme on le voit mieux sur la vue en coupe diamétrale du fond de moule de la figure 2, chaque cavité 11 possède avantageusement une section radiale sensiblement en arc de cercle de rayon r_, tandis qu'elle est élargie en direction circonférentielle de manière que sur le fond du pied 5 respectif du récipient soit définie une assise ayant une largeur suffisante pour procurer au récipient un appui stable sur un support plan. La hauteur h des cavités 11 est sensiblement inférieure à leur rayonAlso, as is better seen in the diametral sectional view of the mold base of FIG. 2, each cavity 11 advantageously has a radial cross section substantially in the form of an arc of radius of radius r_, while it is enlarged in a circumferential direction in such a way that that on the bottom of the respective foot 5 of the container is defined a seat having a width sufficient to provide the container a stable support on a flat support. The height h of the cavities 11 is substantially smaller than their radius
_r, de sorte que chaque cavité 11 ainsi conformée présente approximativement une forme de calotte sphérique étirée circonférentiellement comme visible sur les figures 1 et 3._r, so that each cavity 11 thus shaped has approximately a spherical cap shape stretched circumferentially as shown in Figures 1 and 3.
De plus, le bord de chaque cavité 11 se raccorde avec la zone 18 intercalaire sensiblement plane respective par un congé 19 en arc de cercle ayant sensiblement le même rayon r que le rayon de la cavité considérée en coupe diamétrale du fond de moule, comme visible à la figure 2. On évite ainsi les raccordements de faible rayon, ce qui facilite un meilleur placage de la matière contre la paroi de moulage.In addition, the edge of each cavity 11 is connected with the respective substantially flat intermediate region 18 by a fillet 19 in an arc having substantially the same radius r as the radius of the cavity considered in diametral section of the mold base, as visible in Figure 2. This avoids the connections of small radius, which facilitates a better veneer of the material against the wall of molding.
Dans le mode de réalisation préféré illustré aux figures 1 à 3, l'étendue radiale d'une cavité 11 dans une zone 18 intercalaire respective représente approximativement la moitié de l'étendue radiale de ladite zone 18 intercalaire. Avantageusement, la dimension radiale R de
chaque zone 18 intercalaire sensiblement plane est proportionnelle au diamètre des récipients fabriqués ; en particulier, si l'on se réfère au diamètre D du contour circulaire sur lequel sont répartis les fonds 15 des cavités 11 du fond 1 de moule comme exposé plus haut (et qui correspond au diamètre d'assise ou diamètre du contour de répartition des pieds 5 du récipient terminé) , le rapport D/R de ce diamètre D à ladite dimension R radiale des zones 18 intercalaires sensiblement planes est compris entre environ 3 et 2,5, de préférence entre environ 2,8 et 2,7. Ainsi, lors du moulage, dans ces zones 18 intercalaires, le fond de la préforme est essentiellement aplati perpendiculairement à l'axe 12 du fond 1 de moule sans être substantiellement étiré radialement. La matière subit une amplitude de déplacement qui est moindre que lors du moulage de fonds pétaloxdes classiques dans lesquels les zones correspondantes s'appuient sur un contour tronconique ouvert vers le bas et elle est ainsi mieux plaquée contre la paroi de moulage, ce qui conduit à son meilleur refroidissement.In the preferred embodiment illustrated in FIGS. 1 to 3, the radial extent of a cavity 11 in a respective intermediate zone 18 is approximately half of the radial extent of said intermediate zone 18. Advantageously, the radial dimension R of each substantially flat spacer zone 18 is proportional to the diameter of the containers manufactured; in particular, if one refers to the diameter D of the circular contour on which are distributed the bottoms 15 of the cavities 11 of the mold bottom 1 as explained above (and which corresponds to the seat diameter or diameter of the distribution contour of the feet 5 of the finished container), the ratio D / R of this diameter D to said radial dimension R of the substantially planar intermediate regions 18 is between about 3 and 2.5, preferably between about 2.8 and 2.7. Thus, during molding, in these intermediate areas, the bottom of the preform is substantially flattened perpendicularly to the axis 12 of the mold bottom 1 without being substantially radially stretched. The material undergoes a displacement amplitude that is less than when molding conventional petaloxid bottoms in which the corresponding areas rely on a frustoconical contour open downwards and is thus better pressed against the molding wall, which leads to its best cooling.
En se reportant à la figure 4, on voit que, dans un fond 4 de récipient fabriqué à l'aide d'un fond de moule conforme à l'invention, les vallées 7 qui s'étendent jusqu'au centre du fond 4 du récipient (jusqu'au plateau 10 central en saillie) définissent entre elles, en arrière des pieds 5 vers le centre dudit fond 4, des portions 20 de forme approximativement triangulaire et sensiblement planes, à l'intérieur d'un contour (en tirets sur la figure 4) sensiblement circulaire dont le rayon a la valeur R précitée.Referring to FIG. 4, it can be seen that, in a bottom 4 of a container made using a mold bottom according to the invention, the valleys 7 which extend up to the center of the bottom 4 of the The container (up to the central projecting plate 10) defines between them, behind the feet 5 towards the center of said bottom 4, portions 20 of approximately triangular shape and substantially planar, within an outline (in phantom on Figure 4) substantially circular whose radius has the value R above.
Les dispositions conformes à l'invention trouvent une application tout particulièrement préférée dans un dispositif de moulage pour la fabrication, par soufflage
ou étirage-soufflage, de récipients 2, notamment de bouteilles, en matière thermoplastique telle que du PET, lesdits récipients 2 ayant un corps 3 et ayant un fond 4 du type dit pétaloide avec plusieurs pieds 5 qui sont distribués angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe 6 du récipient et qui sont séparés les uns des autres par des vallées 7 rayonnantes à fond 8 d'étendue curviligne convexe, lequel dispositif de moulage comporte au moins un moule constitué en au moins trois parties dont un fond 1 de moule comportant, pour le moulage du susdit fond 4 des récipients, plusieurs cavités 11 qui sont distribuées angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe 12 du fond 1 de moule et qui sont séparées les unes des autres par des dorsales 13 rayonnantes à crête 14 s' étendant en arc de cercle à partir du centre de la cavité de moulage, les fonds 15 desdites cavités 11 étant distribués sur un contour sensiblement circulaire ayant un diamètre de base donné D, le fond 1 de moule dudit au moins un moule du dispositif de moulage étant alors agencé avec l'une et/ou l'autre des dispositions exposées plus haut. Notamment un tel dispositif de moulage peut être en pratique sous forme d'une machine de soufflage ou étirage-soufflage tournante du type carrousel équipée d'une multiplicité de moules ayant des fonds respectifs agencés selon l'invention.
The arrangements according to the invention find a particularly preferred application in a molding device for manufacturing, by blowing or stretch-blow molding, containers 2, especially bottles, thermoplastic material such as PET, said containers 2 having a body 3 and having a bottom 4 of the so-called petaloid type with several feet 5 which are distributed angularly equidistantly, which extend approximately parallel to the axis 6 of the container and which are separated from each other by valleys 7 radiating bottom 8 convex curvilinear extent, which molding device comprises at least one mold consisting of at least three parts of which a mold base 1 comprising, for the molding of the aforesaid bottom 4 of the containers, a plurality of cavities 11 which are angularly distributed equidistantly, which extend approximately parallel to the axis 12 of the bottom 1 of the mold and which are separated from each other; others by radially extending ridge-like ridges 14 extending in an arc from the center of the molding cavity, the bottoms 15 of said cavities 11 being distributed over a substantially circular contour having a given base diameter D, the mold bottom 1 of said at least one mold of the molding device then being arranged with one and / or the other of the arrangements described above. In particular, such a molding device can be in practice in the form of a rotary blow molding or blow-molding machine equipped with a multiplicity of molds having respective bottoms arranged according to the invention.
Claims
1. Fond (1) de moule pour un moule de fabrication, par soufflage ou étirage-soufflage, de récipients (2) , notamment de bouteilles, en matière thermoplastique telle que du PET, lesdits récipients (2) ayant un corps (3) et ayant un fond (4) du type dit pétaloïde avec plusieurs pieds (5) qui sont distribués angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe (6) du récipient et qui sont séparés les uns des autres par des vallées (7) rayonnantes à fond (8) d'étendue curviligne convexe, ledit fond (1) de moule ayant une cavité (C) de moulage comportant, pour le moulage du susdit fond (4) des récipients (2), plusieurs cavités (11) qui sont distribuées angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe (12) du fond (1) de moule et qui sont séparées les unes des autres par des dorsales (13) rayonnantes à crête (14) s ' étendant en arc de cercle à partir du centre de la cavité (C) de moulage, les fonds (15) desdites cavités (11) étant distribués sur un contour (16) sensiblement circulaire, caractérisé en ce que le fond (1) de moule présente des zones (18) intercalaires qui sont définies chacune entre deux dorsales (13) consécutives et la cavité (11) située entre ces deux dorsales et qui sont sensiblement planes dans un plan (P)- sensiblement perpendiculaire à l'axe (12) du fond (1) de moule.1. Bottom (1) of mold for a mold for manufacturing, by blow-molding or stretch-blow molding, containers (2), in particular bottles, made of thermoplastic material such as PET, said containers (2) having a body (3) and having a bottom (4) of the so-called petaloid type with a plurality of feet (5) which are angularly distributed equidistantly, which extend approximately parallel to the axis (6) of the container and which are separated from one another by valleys (7) radiant bottom (8) convex curvilinear extent, said bottom (1) of mold having a cavity (C) for molding comprising, for molding the aforesaid bottom (4) of the containers (2), several cavities (11) which are angularly distributed equidistantly, which extend approximately parallel to the axis (12) of the mold bottom (1) and which are separated from each other by ridge radiating ridges (13) (14). ) extending in an arc from the center of the cavity (C) molding, the bottoms (15) of said cavities (11) being distributed over a substantially circular contour (16), characterized in that the bottom (1) of the mold has interspaced zones (18) which are each defined between two dorsals ( 13) and the cavity (11) located between these two dorsals and which are substantially flat in a plane (P) - substantially perpendicular to the axis (12) of the bottom (1) of the mold.
2. Fond de moule selon la revendication 1, caractérisé en ce que les cavités (11) possèdent, en coupe diamétrale du fond de moule, une forme sensiblement en arc de cercle. 2. Mold base according to claim 1, characterized in that the cavities (11) have, in diametral section of the mold base, a substantially arcuate shape.
3. Fond de moule selon la revendication 1 ou 2, caractérisé en ce que l'étendue radiale d'une cavité (11) est approximativement égale à l'étendue radiale de ladite zone (18) intercalaire. 3. Mold base according to claim 1 or 2, characterized in that the radial extent of a cavity (11) is approximately equal to the radial extent of said zone (18) spacer.
4. Fond de moule selon l'une quelconque des revendications l à 3, caractérisé en ce que le bord de chaque cavité (11) se raccorde avec la zone (18) intercalaire sensiblement plane respective par un congé4. Mold base according to any one of claims 1 to 3, characterized in that the edge of each cavity (11) is connected with the respective zone (18) substantially flat respective by a leave
(19) en arc de cercle ayant sensiblement le même rayon que le rayon de la cavité (11) considérée en coupe diamétrale du fond de moule.(19) in an arc having substantially the same radius as the radius of the cavity (11) considered in diametral section of the mold base.
5. Fond de moule selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le rapport du diamètre (D) du contour circulaire de répartition des fonds (15) des cavités (11) du fond (1) de moule à la dimension (R) radiale de chaque zone (18) intercalaire sensiblement plane est compris entre environ 3 et 2,5.5. Mold base according to any one of claims 1 to 4, characterized in that the ratio of the diameter (D) of the circular contour of distribution of the bottoms (15) of the cavities (11) of the bottom (1) of mold to the radial dimension (R) of each substantially flat intermediate region (18) is between about 3 and 2.5.
6. Fond de moule selon la revendication 5, caractérisé en ce que ledit rapport est compris entre environ 2,8 et 2,7.6. Mold base according to claim 5, characterized in that said ratio is between about 2.8 and 2.7.
7. Fond de moule selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les cavités (11) sont sensiblement allongées dans une direction circonférentielle . 7. Mold base according to any one of claims 1 to 6, characterized in that the cavities (11) are substantially elongated in a circumferential direction.
8. Dispositif de moulage pour la fabrication, par soufflage ou étirage-soufflage, de récipients (2) , notamment de bouteilles, en matière thermoplastique telle que du PET, lesdits récipients (2) ayant un corps (3) et ayant un fond (4) du type dit pétaloïde avec plusieurs pieds (5) qui sont distribués angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe (6) du récipient et qui sont séparés les uns des autres par des vallées (7) rayonnantes à fond convexe, lequel dispositif de moulage comporte au moins un moule constitué en au moins trois parties dont un fond (1) de moule ayant une cavité (C) de moulage comportant, pour le moulage du susdit fond (4) des récipients, plusieurs cavités (11) qui sont distribuées angulairement de façon équidistante, qui s'étendent approximativement parallèlement à l'axe (12) du fond (1) de moule et qui sont séparées les unes des autres par des dorsales (13) rayonnantes à crête (14) s ' étendant en arc de cercle à partir du centre de la cavité (C) de moulage, les fonds (15) desdites cavités (11) étant distribués sur un contour sensiblement circulaire, caractérisé en ce que le fond (1) de moule est agencé selon l'une quelconque des revendications 1 à 7. 8. A molding device for the manufacture, by blow-molding or stretch-blow molding, of containers (2), in particular bottles, made of thermoplastic material such as PET, said containers (2) having a body (3) and having a bottom ( 4) said petaloid type with several feet (5) which are distributed equidistantly angularly, which extend approximately parallel to the axis (6) of the container and which are separated from each other by valleys (7) radiating convex bottom, which molding device comprises at least one mold consisting of at least three parts including a bottom (1) of mold having a cavity (C) for molding comprising, for the molding of the aforesaid bottom (4) of the containers, several cavities (11). which are equidistantly distributed angularly, which extend approximately parallel to the axis (12) of the bottom (1) of the mold and which are separated from each other by ridge radiating ridges (13) (14) extending in an arc from the center of the mold cavity (C), the bottoms (15) of said cavities (11) being distributed over a substantially circular contour, characterized in that the mold bottom (1) is arranged according to any of claims 1 to 7.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0601482A FR2897554B1 (en) | 2006-02-20 | 2006-02-20 | MOLD BOTTOM FOR MOLD FOR MANUFACTURING THERMOPLASTIC CONTAINERS, AND MOLDING DEVICE EQUIPPED WITH AT LEAST ONE MOLD PROVIDED WITH SUCH A BOTTOM |
PCT/FR2007/000252 WO2007096499A2 (en) | 2006-02-20 | 2007-02-13 | Mold base for thermoplastic container manufacturing mold, and molding device equipped with same |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1996473A2 true EP1996473A2 (en) | 2008-12-03 |
Family
ID=36685510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07730965A Withdrawn EP1996473A2 (en) | 2006-02-20 | 2007-02-13 | Mold base for thermoplastic container manufacturing mold, and molding device equipped with same |
Country Status (7)
Country | Link |
---|---|
US (1) | US20090087507A1 (en) |
EP (1) | EP1996473A2 (en) |
JP (1) | JP2009527383A (en) |
CN (1) | CN101389537B (en) |
CA (1) | CA2642809C (en) |
FR (1) | FR2897554B1 (en) |
WO (1) | WO2007096499A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120238007A1 (en) * | 2010-07-29 | 2012-09-20 | Biomerieux, Inc. | Culture Bottles with Internal Sensors |
USD739244S1 (en) * | 2012-12-20 | 2015-09-22 | Etablissements Geyer Freres | Bottle |
USD760590S1 (en) | 2013-01-25 | 2016-07-05 | S.C. Johnson & Son, Inc. | Bottle |
US11186013B2 (en) * | 2015-07-31 | 2021-11-30 | Husky Injection Molding Systems Ltd. | Preform, a mold stack for producing the preform, and a preform handling apparatus for handling the preform |
JP7493396B2 (en) * | 2020-06-29 | 2024-05-31 | 株式会社吉野工業所 | Pressure-resistant bottle |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0784216B2 (en) * | 1991-07-31 | 1995-09-13 | 麒麟麦酒株式会社 | Biaxially stretch blow molded bottle |
US5205434A (en) * | 1992-06-09 | 1993-04-27 | Constar Plastics, Inc. | Footed container |
US5353954A (en) * | 1993-06-16 | 1994-10-11 | Constar Plastics, Inc. | Large radius footed container |
JPH0858759A (en) * | 1994-08-19 | 1996-03-05 | Denki Kagaku Kogyo Kk | Heat and pressure-resistance self-supporting container |
US20010001200A1 (en) * | 1995-11-01 | 2001-05-17 | Crown Cork & Seal Technologies Corporation | Blow molded plastic container and method of making |
US6019236A (en) * | 1997-09-10 | 2000-02-01 | Plastipak Packaging, Inc. | Plastic blow molded container having stable freestanding base |
JPH11227734A (en) * | 1998-02-17 | 1999-08-24 | Mitsubishi Plastics Ind Ltd | Self-supporting pressure-resistant plastic bottle |
AU2002257159B2 (en) * | 2001-04-19 | 2007-03-01 | Graham Packaging Company, L.P. | Multi-functional base for a plastic wide-mouth, blow-moulded container |
-
2006
- 2006-02-20 FR FR0601482A patent/FR2897554B1/en not_active Expired - Fee Related
-
2007
- 2007-02-13 CA CA2642809A patent/CA2642809C/en not_active Expired - Fee Related
- 2007-02-13 WO PCT/FR2007/000252 patent/WO2007096499A2/en active Application Filing
- 2007-02-13 EP EP07730965A patent/EP1996473A2/en not_active Withdrawn
- 2007-02-13 US US12/279,911 patent/US20090087507A1/en not_active Abandoned
- 2007-02-13 JP JP2008555827A patent/JP2009527383A/en not_active Ceased
- 2007-02-13 CN CN2007800060710A patent/CN101389537B/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2007096499A3 * |
Also Published As
Publication number | Publication date |
---|---|
US20090087507A1 (en) | 2009-04-02 |
CN101389537B (en) | 2010-06-09 |
FR2897554B1 (en) | 2010-11-19 |
CA2642809A1 (en) | 2007-08-30 |
CA2642809C (en) | 2010-09-21 |
CN101389537A (en) | 2009-03-18 |
WO2007096499A2 (en) | 2007-08-30 |
JP2009527383A (en) | 2009-07-30 |
WO2007096499A3 (en) | 2007-10-11 |
FR2897554A1 (en) | 2007-08-24 |
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