EP1840268B1 - Mill cylinder for construction machinery, construction machinery and a drive unit for a mill cylinder - Google Patents
Mill cylinder for construction machinery, construction machinery and a drive unit for a mill cylinder Download PDFInfo
- Publication number
- EP1840268B1 EP1840268B1 EP07102726A EP07102726A EP1840268B1 EP 1840268 B1 EP1840268 B1 EP 1840268B1 EP 07102726 A EP07102726 A EP 07102726A EP 07102726 A EP07102726 A EP 07102726A EP 1840268 B1 EP1840268 B1 EP 1840268B1
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- EP
- European Patent Office
- Prior art keywords
- milling
- accordance
- milling drum
- support ring
- drum
- Prior art date
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- 238000010276 construction Methods 0.000 title claims description 11
- 238000003801 milling Methods 0.000 claims abstract description 118
- 230000003247 decreasing effect Effects 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000000314 lubricant Substances 0.000 claims description 5
- 230000004323 axial length Effects 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 239000003518 caustics Substances 0.000 claims 2
- 230000003014 reinforcing effect Effects 0.000 abstract 4
- 239000004519 grease Substances 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- 239000012791 sliding layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
- B28D1/186—Tools therefor, e.g. having exchangeable cutter bits
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49718—Repairing
- Y10T29/49721—Repairing with disassembling
- Y10T29/4973—Replacing of defective part
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Definitions
- the invention relates to a milling drum according to the preamble of claim 1, or a construction machine according to claim 24, and a gear unit for a milling drum according to claim 25.
- the milling drum has a replaceable milling tube, wherein the axis of the milling tube, supported by a support ring on a support ring receptacle of a rotatably mounted, coupled with a milling drum drive body.
- the support ring is seated with a predetermined play on the support ring receptacle, wherein in the gap between the support ring and support ring receiving dirty water, dust and fine-grained parts of the road surface can penetrate, in particular due to relative movements between the support ring and the support ring receiving, resulting from the milling process.
- the capillary action of the clearance increases this effect, so that contaminated water and fine particles penetrate into the fit.
- conically shaped support surfaces have not proven to be practical, because on the one hand they can set too strong and on the other hand have too much radial play when the réelleschiebende milling roller is too short. Therefore, with a conical support surface, accuracy of positioning the conical support ring and the support ring receptacle in a range of +/- 1 mm would be required to enable operation at all, while still maintaining the problem that a cone joint may seize.
- the invention is therefore based on the object of simplifying the assembly and disassembly of the milling tube in milling drums with replaceable milling tubes, in construction machines with milling drums and gear units that drive a milling drum.
- the invention provides in an advantageous manner that the support ring and the support ring receptacle of the rotatably mounted body a plurality of Fräswalzenachse concentrically extending, complementary support surfaces having different Stütz Vietnamese bemessern which are arranged axially one after another with decreasing diameters in the withdrawal direction.
- the step-shaped design of the support surfaces of the support ring and the support ring receiving can be achieved without reducing the total surface area of the support surface, that the milling tube must be deducted only by the amount of width of a step to bring the support ring out of engagement with the support ring receptacle. For example, with a five-fold gradation, the distance required to separate the support surfaces from each other can be reduced to one-fifth of the total axial length of the support surface.
- At least three, preferably five support surfaces are arranged axially one behind the other.
- the length of the axially successively arranged support surfaces is 5 to 40 mm, preferably 10 to 20 mm. In this way, a load bearing support surface for a milling tube of a milling drum is created.
- the length of a support surface may be the same in the axial direction. This has the advantage that when removing all support surfaces are simultaneously disengaged.
- the length of the support surfaces in the axial direction may be different, and preferably such that the length of the support surfaces decreases with decreasing support circle diameter. This has the advantage that the support surfaces, in particular during assembly, are not all engaged at the same time, whereby the assembly can be facilitated.
- the support surfaces of the support ring relative to the support surfaces of the support ring receiving axially offset in the withdrawal direction of the milling tube, such that annular chambers are formed at the step transitions.
- the annular chambers can be used advantageously to be filled with a corrosion inhibitor or a lubricant.
- the annular chambers may be connected to an injection channel, via which a corrosion protection agent and / or a lubricant can be injected.
- the injection channel may have a nipple for injecting grease.
- the support surfaces may be coated with a sliding layer to facilitate assembly and disassembly.
- the support ring receptacle may consist of a one-piece ring or be integral with the rotatably mounted body.
- the one-piece support ring receptacle can be pushed, for example, on the rotatably mounted body and fixed there axially.
- the support ring receiver can be integral with the rotatably mounted body, whereby the number of components can be reduced.
- the support ring receptacle consists of a multi-part, preferably two-part ring which can be mounted on the rotatably mounted body.
- a support ring receptacle is advantageous if a support ring receptacle is not pushed onto the rotatably mounted body.
- the support ring receptacle is axially immovably mounted on the rotatably mounted body and forms a loose bearing.
- the support ring receptacle can be fixed axially at different locations on the rotatably mounted body.
- the rotatably mounted body is a roller base body for supporting the milling tube and / or a driven housing of a gear unit of the milling roller drive.
- the axis of the milling tube can be stored in a two-sided storage on the one hand in a removable side wall and on the other hand supported by means of the support ring on the support ring receptacle of the rotatably mounted body, wherein the milling tube after removal of the side wall of the support ring receptacle of the rotatably mounted body in the withdrawal direction deductible is.
- roller base body is coupled to the milling drum drive and supports the side wall facing the end of the milling tube.
- the axial support surfaces arranged one behind the other with different support circle diameter at the step transitions have a chamfer running, for example, at 45 °.
- This chamfer makes it easier to center the milling tube during assembly, which simplifies assembly.
- a bevel running at 45 ° is used.
- Fig. 1 a road construction machine 1 is shown, in which a milling tube quick-change system can be used.
- the road construction machine is a road milling machine which generally has a machine frame on which an engine and a control station are mounted.
- the self-propelled road construction machine has height-adjustable, mounted on the machine frame lifting columns on which support wheels or crawler tracks are mounted.
- the milling drum 2 is located under the machine frame in a roller box 9, which laterally has the side walls 13, 15. By the reference numeral 7, the sectional contour of the tools located on the milling drum 2 is indicated.
- the processed from the milling drum 2 material is dropped in a conventional manner on a first conveyor belt or conveyed to a second, height-adjustable and pivotable conveyor belt.
- Fig. 2 is a milling drum 2 rotatably mounted between orthogonal to the axis 20 of the milling drum 2 extending side walls 13, 15 of the roller box 9 and is driven by a mounted on the drive side side wall 13 drive means 16 and a gear unit 17, driven.
- milling drum 2 consists of a one-piece milling tube 4, which is removably attached to a roller body 19.
- the roller body 19 is in turn attached to the output housing 21 of the transmission unit 17.
- the roller main body 19 is arranged axially next to the drive housing 21 and transmits the torque of the gear unit 17 in the manner of a reduction gear to the respective inserted milling tube 4th
- the milling drum drive 16 preferably consists of a belt drive.
- the milling tube is in Fig. 2 screwed via an annular flange 23 to the roller body 19, which in turn is rotatably mounted in the removable side wall 15.
- On the milling drum drive 16 facing side of the milling tube 4 a rotatably connected to the milling tube 4 support ring 8 is arranged, which cooperates with a seated on the output housing 21 support ring receptacle 12.
- the support ring 8 and the support ring receptacle 12 have a plurality of mutually complementary to Fräswalzenachse 20 mutually complementary support surfaces 22, 24 with different Stütz Vietnamese bemessern, which are arranged axially one after another with decreasing in the direction of the side wall 15 diameter.
- five support surfaces are arranged axially one behind the other.
- the axial length of the support surfaces 22, 24 is 15 mm in the illustrated embodiments, but may vary depending on the diameter of the milling drum 2 between 5 and 40 mm, preferably between 10 and 20 mm.
- the exemplary embodiments show that the axial length of all supporting surfaces 22, 24 is the same. However, they may also have a different length, and preferably such that the length of the support surfaces 22, 24 decreases with decreasing Stauer réelle bemesser.
- annular chambers 25 may be filled with a corrosion inhibitor and / or a lubricant.
- an injection channel 26 may be provided over which, as shown Fig. 3 it can be seen, at least three annular chambers 25 can be supplied with grease via a grease nipple 28, for example.
- the support surfaces 22, 24 may be coated with a sliding layer to facilitate the assembly and disassembly of the milling tube 4.
- the support ring receptacle 12 may consist of a one-piece ring, as shown Fig. 2 be seen, or may also be integral with the output housing 21 of the gear unit 17, as from the embodiments of FIGS. 9 and 10 evident.
- the support ring receptacle 12 of a multi-part in the FIGS. 5 and 6 consist of two-part ring, which is mounted on a rotatably mounted body, such as the output housing 21 of the transmission unit 17.
- the support ring receptacle 12 may also be axially movably mounted on a rotatably mounted body, as in the embodiments of the FIGS. 2 to 4 is possible, or axially immovably mounted on the rotatably mounted body, as from the embodiments of FIGS. 9 and 10 evident.
- Fig. 5 fastening screws 14 can be seen, with which the support ring receptacle 12 is mounted on a rotatably mounted body. It is understood that the rotatable body can also consist of a ring or connection flange and not necessarily an output housing 21 or a roller base 19 must be.
- Fig. 6 is a section along the line VI-VI in Fig. 5 , wherein the cutting path passes through the injection channel 26.
- Fig. 8 shows a side view of the support ring receptacle 12, taken along the line VIII-VIII in Fig. 5 ,
- Fig. 7 a mechanical Abdschreib worn 29 is shown in which by means of screws 30, the milling tube 4 can be deducted from its storage on the support ring receptacle.
- the screws 30 are screwed against the mounting flange 23, whereby the milling tube 4 of the milling drum 2 can be deducted.
- a 45 ° extending chamfer 32 is provided which facilitates the mounting and centering of the milling tube 4.
- Corresponding chamfers 32 are also provided between the support surfaces 22 of the support ring 8.
- the support surfaces 22, 24 are concentric with the Fräswalzenachse 20, preferably coaxially.
- the height of a step between the support surfaces 22, 24 is for example 1 to 4 mm, wherein a step jump of 2 mm has proven to be particularly advantageous.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Repair (AREA)
- Milling Processes (AREA)
- Crushing And Grinding (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Disintegrating Or Milling (AREA)
- Crushing And Pulverization Processes (AREA)
- Road Paving Machines (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
Die Erfindung betrifft eine Fräswalze nach dem Oberbegriff des Anspruchs 1, bzw. eine Baumaschine nach Anspruch 24, sowie eine Getriebeeinheit für eine Fräswalze nach Anspruch 25.The invention relates to a milling drum according to the preamble of claim 1, or a construction machine according to
Häufig ist es nötig, aufgrund unterschiedlicher Baustellensituationen und Fräsarbeiten, das Fräswerkzeug einer Straßenfräsmaschine den spezifischen Aufgaben anzupassen. Beispielsweise, wenn eine bestimmte Oberflächenrauhigkeit erreicht werden soll, ist eine Fräswalze mit einem bestimmten Linienabstand der Fräswerkzeuge, oder eine andere Werkzeugausrüstung erforderlich. In einem anderen Anwendungsfall sollen nur bestimmte Fahrbahnbreiten ausgebaut werden, so dass eine Fräswalze mit einer bestimmten Arbeitsbreite benötigt wird.Often it is necessary, due to different construction site situations and milling, to adapt the milling tool of a road milling machine to the specific tasks. For example, if a certain surface roughness is to be achieved, a milling drum with a certain line spacing of the milling tools or other tooling is required. In another application, only certain roadway widths are to be expanded, so that a milling drum with a certain working width is needed.
In der Regel muss in solchen Situationen eine spezielle Fräsmaschine eingesetzt werden, oder die Maschine muss mit einer der Aufgabe angepassten Fräswalze ausgerüstet werden. Gegenwärtig ist der Austausch der Fräswalzen aber sehr aufwändig und erfordert spezielle Hilfsmittel zur Montage bzw. Demontage der Fräswalze.As a rule, a special milling machine must be used in such situations or the machine must be equipped with a milling drum adapted to the task. At the moment, however, the replacement of the milling drums is very complicated and requires special aids for mounting or dismounting the milling drum.
Aus der
Wenn zu Demontagezwecken das Fräsrohr mit dem Stützring von der Stützringaufnahme abgezogen werden soll, ist dies oft nur sehr schwer oder gar nicht möglich.If, for disassembly purposes, the milling tube with the support ring is to be removed from the support ring receptacle, this is often very difficult or even impossible.
Bei den gegebenen Abmessungen, nämlich bei einem im Verhältnis zum Fräswalzendurchmesser in Axialrichtung kurzen Stützring, ist die Demontage nicht einfach, wobei sich allerdings auch die Montage im gereinigten Zustand durch Verkanten schwierig gestalten kann.With the given dimensions, namely at a short in relation to the Fräswalzendurchmesser in the axial direction support ring disassembly is not easy, but also the assembly in the cleaned state by tilting can make difficult.
Auch konisch gestaltete Stützflächen haben sich nicht als praktikabel erwiesen, weil sie sich einerseits zu stark festsetzen können und andererseits ein zu großes radiales Spiel aufweisen, wenn die aufzuschiebende Fräswalze zu kurz ist. Bei einer konischen Stützfläche wäre daher eine Genauigkeit der Positionierung des konischen Stützringes und der Stützringaufnahme in einem Bereich von +/- 1 mm erforderlich, um eine Funktion überhaupt zu ermöglichen, wobei das Problem, dass sich eine Konusverbindung festfressen kann, bestehen bleibt.Also, conically shaped support surfaces have not proven to be practical, because on the one hand they can set too strong and on the other hand have too much radial play when the aufzuschiebende milling roller is too short. Therefore, with a conical support surface, accuracy of positioning the conical support ring and the support ring receptacle in a range of +/- 1 mm would be required to enable operation at all, while still maintaining the problem that a cone joint may seize.
Der Erfindung liegt daher die Aufgabe zugrunde, bei Fräswalzen mit auswechselbaren Fräsrohren, bei Baumaschinen mit Fräswalzen und bei Getriebeeinheiten, die eine Fräswalze antreiben, die Montage und Demontage des Fräsrohrs zu vereinfachen.The invention is therefore based on the object of simplifying the assembly and disassembly of the milling tube in milling drums with replaceable milling tubes, in construction machines with milling drums and gear units that drive a milling drum.
Zur Lösung dieser Aufgabe dienen die Merkmale der Ansprüche 1, 24 und 25.To achieve this object, the features of
Die Erfindung sieht in vorteilhafter Weise vor, dass der Stützring und die Stützringaufnahme des drehbar gelagerten Körpers mehrere zur Fräswalzenachse konzentrisch verlaufende, einander komplementäre Stützflächen mit unterschiedlichen Stützkreisdurchmessern aufweisen, die axial hintereinander mit in Abzugsrichtung abnehmenden Durchmessern gestuft angeordnet sind.The invention provides in an advantageous manner that the support ring and the support ring receptacle of the rotatably mounted body a plurality of Fräswalzenachse concentrically extending, complementary support surfaces having different Stützkreisdurchmessern which are arranged axially one after another with decreasing diameters in the withdrawal direction.
Durch die treppenförmige Gestaltung der Stützflächen des Stützrings und der Stützringaufnahme kann ohne Reduzierung der Gesamtfläche der Stützfläche erreicht werden, dass das Fräsrohr nur um den Betrag der Breite einer Stufe abgezogen werden muss, um den Stützring außer Eingriff mit der Stützringaufnahme zu bringen. Beispielsweise kann bei einer fünffachen Abstufung der Weg der erforderlich ist um die Stützflächen voneinander zu trennen, auf ein Fünftel der gesamten axialen Länge der Stützfläche reduziert werden.Due to the step-shaped design of the support surfaces of the support ring and the support ring receiving can be achieved without reducing the total surface area of the support surface, that the milling tube must be deducted only by the amount of width of a step to bring the support ring out of engagement with the support ring receptacle. For example, with a five-fold gradation, the distance required to separate the support surfaces from each other can be reduced to one-fifth of the total axial length of the support surface.
Besonders vorteilhaft ist dabei, dass die wirksame Stützfläche für das Fräsrohr nahezu unverändert bleibt.It is particularly advantageous that the effective support surface for the milling tube remains virtually unchanged.
Bei einem bevorzugten Ausführungsbeispiel sind mindestens drei, vorzugsweise fünf Stützflächen axial hintereinander angeordnet.In a preferred embodiment, at least three, preferably five support surfaces are arranged axially one behind the other.
Die Länge der axial hintereinander angeordneten Stützflächen beträgt 5 bis 40 mm, vorzugsweise 10 bis 20 mm. Auf diese Weise wird eine tragfähige Stützfläche für ein Fräsrohr einer Fräswalze geschaffen.The length of the axially successively arranged support surfaces is 5 to 40 mm, preferably 10 to 20 mm. In this way, a load bearing support surface for a milling tube of a milling drum is created.
Die Länge einer Stützfläche kann in Axialrichtung gleich sein. Dies hat den Vorteil, dass beim Abziehen alle Stützflächen gleichzeitig außer Eingriff sind.The length of a support surface may be the same in the axial direction. This has the advantage that when removing all support surfaces are simultaneously disengaged.
Alternativ kann auch die Länge der Stützflächen in Axialrichtung unterschiedlich sein und zwar vorzugsweise derart, dass die Länge der Stützflächen mit abnehmenden Stützkreisdurchmesser abnimmt. Dies hat den Vorteil, dass die Stützflächen, insbesondere bei der Montage, nicht alle gleichzeitig im Eingriff sind, wodurch die Montage erleichtert werden kann.Alternatively, the length of the support surfaces in the axial direction may be different, and preferably such that the length of the support surfaces decreases with decreasing support circle diameter. This has the advantage that the support surfaces, in particular during assembly, are not all engaged at the same time, whereby the assembly can be facilitated.
Nach einem weiteren vorteilhaften Ausführungsbeispiel ist vorgesehen, dass die Stützflächen des Stützringes gegenüber der Stützflächen der Stützringaufnahme axial in Abzugsrichtung des Fräsrohres versetzt sind, derart, dass an den Stufenübergängen Ringkammern gebildet sind.According to a further advantageous embodiment, it is provided that the support surfaces of the support ring relative to the support surfaces of the support ring receiving axially offset in the withdrawal direction of the milling tube, such that annular chambers are formed at the step transitions.
Die Ringkammern können in vorteilhafter Weise dazu benutzt werden, mit einem Korrosionsschutzmittel oder einem Schmiermittel gefüllt zu werden.The annular chambers can be used advantageously to be filled with a corrosion inhibitor or a lubricant.
Hierzu können die Ringkammern mit einem Einspritzkanal verbunden sein, über den ein Korrosionsschutzmittel und/oder ein Schmiermittel einspritzbar ist. Beispielsweise kann der Einspritzkanal einen Nippel zum Einspritzen von Fett aufweisen.For this purpose, the annular chambers may be connected to an injection channel, via which a corrosion protection agent and / or a lubricant can be injected. For example, the injection channel may have a nipple for injecting grease.
Die Stützflächen können mit einer Gleitschicht beschichtet sein, um die Montage und Demontage zu erleichtern.The support surfaces may be coated with a sliding layer to facilitate assembly and disassembly.
Die Stützringaufnahme kann aus einem einteiligen Ring bestehen oder auch einstückig mit dem drehbar gelagerten Körper sein. Die einteilige Stützringaufnahme kann beispielsweise auf den drehbar gelagerten Körper aufgeschoben werden und dort axial fixiert werden.The support ring receptacle may consist of a one-piece ring or be integral with the rotatably mounted body. The one-piece support ring receptacle can be pushed, for example, on the rotatably mounted body and fixed there axially.
Alternativ kann die Stützringaufnahme einstückig mit dem drehbar gelagerten Körper sein, wodurch die Anzahl der Bauteile reduziert werden kann.Alternatively, the support ring receiver can be integral with the rotatably mounted body, whereby the number of components can be reduced.
Nach einer Alternative ist vorgesehen, dass die Stützringaufnahme aus einem mehrteiligen, vorzugsweise zweiteiligen Ring besteht, der auf dem drehbar gelagerten Körper montierbar ist. Eine derartige Stützringaufnahme ist vorteilhaft, wenn eine Stützringaufnahme nicht auf den drehbar gelagerten Körper aufschiebbar ist.According to an alternative, it is provided that the support ring receptacle consists of a multi-part, preferably two-part ring which can be mounted on the rotatably mounted body. Such a support ring receptacle is advantageous if a support ring receptacle is not pushed onto the rotatably mounted body.
Die Stützringaufnahme ist axial unbeweglich auf dem drehbar gelagerten Körper montiert und bildet ein Los-Lager. Die Stützringaufnahme kann axial an unterschiedlichen Stellen auf dem drehbar gelagerten Körper fixiert sein.The support ring receptacle is axially immovably mounted on the rotatably mounted body and forms a loose bearing. The support ring receptacle can be fixed axially at different locations on the rotatably mounted body.
Nach einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der drehbar gelagerte Körper ein Walzengrundkörper zum Abstützen des Fräsrohres und/oder ein Abtriebsgehäuse einer Getriebeeinheit des Fräswalzenantriebs ist.According to an advantageous embodiment of the invention, it is provided that the rotatably mounted body is a roller base body for supporting the milling tube and / or a driven housing of a gear unit of the milling roller drive.
Die Achse des Fräsrohres kann bei einer zweiseitigen Lagerung einerseits in einer entfernbaren Seitenwand gelagert sein und andererseits sich mit Hilfe des Stützrings auf der Stützringaufnahme des drehbar gelagerten Körpers abstützen, wobei das Fräsrohr nach dem Entfernen der Seitenwand von der Stützringaufnahme des drehbar gelagerten Körpers in Abzugsrichtung abziehbar ist.The axis of the milling tube can be stored in a two-sided storage on the one hand in a removable side wall and on the other hand supported by means of the support ring on the support ring receptacle of the rotatably mounted body, wherein the milling tube after removal of the side wall of the support ring receptacle of the rotatably mounted body in the withdrawal direction deductible is.
Bei einer vorteilhaften Weiterbildung ist vorgesehen, dass der Walzengrundkörper mit dem Fräswalzenantrieb gekoppelt ist und das der Seitenwand zugewandte Ende des Fräsrohres abstützt.In an advantageous development, it is provided that the roller base body is coupled to the milling drum drive and supports the side wall facing the end of the milling tube.
Bei einer weiteren vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass an dem Fräsrohr oder an dem drehbar gelagerten Körper eine Abdrückeinrichtung angreift, mit der das Fräsrohr in Abzugsrichtung von der gelagerten Position zur Demontage abziehbar ist. Dabei kann die Abdrückeinrichtung mechanisch oder hydraulisch vorgesehen sein.In a further advantageous embodiment of the invention it is provided that acts on the milling tube or on the rotatably mounted body a Abdrückeinrichtung with which the milling tube in the withdrawal direction from the stored position for disassembly is removable. In this case, the Abdrückeinrichtung can be provided mechanically or hydraulically.
Des Weiteren ist in besonders vorteilhafter Weise vorgesehen, dass die axialen hintereinander angeordneten Stützflächen mit unterschiedlichem Stützkreisdurchmesser an den Stufenübergängen eine beispielsweise unter 45° verlaufende Fase aufweisen. Diese Fase ermöglicht es, bei der Montage das Fräsrohr leichter zu zentrieren, wodurch die Montage vereinfacht wird. Vorzugsweise wird eine unter 45° verlaufende Fase verwendet.Furthermore, it is provided in a particularly advantageous manner that the axial support surfaces arranged one behind the other with different support circle diameter at the step transitions have a chamfer running, for example, at 45 °. This chamfer makes it easier to center the milling tube during assembly, which simplifies assembly. Preferably, a bevel running at 45 ° is used.
Im Folgenden werden unter Bezugnahme auf die Zeichnungen Ausführungsbeispiele der Erfindung näher erläutert. Es zeigen:
- Fig. 1
- eine Straßenbaumaschine,
- Fig. 2
- eine beidseitig gelagerte Fräswalze,
- Fig. 3
- die aufeinanderliegenden Stützflächen des Stützrings und der Stützringaufnahme gemäß Ausschnitt III in
Fig. 2 , - Fig. 4
- ein alternatives Ausführungsbeispiel für eine Stützringaufnahme mit Fettschmierung,
- Fig. 5
- eine zweiteilige Stützringaufnahme,
- Fig. 6
- einen Schnitt entlang der Linie VI-VI in
Fig. 5 , - Fig. 7
- eine Abdrückeinrichtung gemäß vergrößertem Detail VII in
Fig. 2 , - Fig. 8
- einen Halbschnitt des Stützrings in Richtung der Pfeile VIII in
Fig. 5 , - Fig. 9
- ein weiteres Ausführungsbeispiel für die Lagerung eines Fräsrohres und
- Fig. 10
- ein Ausführungsbeispiel für eine einseitige bzw. fliegende Lagerung des Fräsrohres.
- Fig. 1
- a road construction machine,
- Fig. 2
- a milling drum mounted on both sides,
- Fig. 3
- the superimposed support surfaces of the support ring and the support ring receptacle according to section III in
Fig. 2 . - Fig. 4
- an alternative embodiment for a support ring receptacle with grease lubrication,
- Fig. 5
- a two-piece support ring receptacle,
- Fig. 6
- a section along the line VI-VI in
Fig. 5 . - Fig. 7
- a push-off device according to enlarged detail VII in FIG
Fig. 2 . - Fig. 8
- a half-section of the support ring in the direction of arrows VIII in
Fig. 5 . - Fig. 9
- a further embodiment of the storage of a milling tube and
- Fig. 10
- an embodiment of a one-sided or flying support of the milling tube.
In
Die Straßenbaumaschine ist eine Straßenfräse, die im allgemeinen einen Maschinenrahmen aufweist, auf dem ein Verbrennungsmotor und ein Fahrstand montiert ist. Die selbstfahrende Straßenbaumaschine weist höhenverstellbare, an dem Maschinenrahmen befestigte Hubsäulen auf, an denen Stützräder oder Kettenlaufwerke montiert sind.The road construction machine is a road milling machine which generally has a machine frame on which an engine and a control station are mounted. The self-propelled road construction machine has height-adjustable, mounted on the machine frame lifting columns on which support wheels or crawler tracks are mounted.
Die Fräswalze 2 befindet sich unter dem Maschinenrahmen in einem Walzenkasten 9, der seitlich die Seitenwänden 13, 15 aufweist. Mit dem Bezugszeichen 7 ist die Schnittkontur der auf der Fräswalze 2 befindlichen Werkzeuge angedeutet. Das von der Fräswalze 2 abgearbeitete Material wird in an sich bekannter Weise auf ein erstes Förderband abgeworfen oder auf ein zweites, höhenverstellbares und schwenkbares Förderband weiterbefördert.The milling
In
Der Fräswalzenantrieb 16 besteht vorzugsweise aus einem Riementrieb.The milling
Das Fräsrohr ist in
Der Stützring 8 und die Stützringaufnahme 12 weisen mehrere zur Fräswalzenachse 20 konzentrisch verlaufende einander komplementäre Stützflächen 22, 24 mit unterschiedlichen Stützkreisdurchmessern auf, die axial hintereinander mit in Richtung der Seitenwand 15 abnehmenden Durchmesser gestuft angeordnet sind. In dem Ausführungsbeispielen sind beispielsweise fünf Stützflächen axial hintereinander angeordnet. Die axiale Länge der Stützflächen 22, 24 beträgt in den dargestellten Ausführungsbeispielen 15 mm, kann allerdings je nach Durchmesser der Fräswalze 2 zwischen 5 und 40 mm, vorzugsweise zwischen 10 und 20 mm variieren.The
Die Ausführungsbeispiele zeigen, dass die axiale Länge aller Stützflächen 22, 24 gleich ist. Sie können allerdings auch eine unterschiedliche Länge aufweisen, und zwar vorzugsweise derart, dass die Länge der Stützflächen 22, 24 mit abnehmendem Stützkreisdurchmesser abnimmt.The exemplary embodiments show that the axial length of all supporting
Wie am besten aus den
Die Stützflächen 22, 24 können mit einer Gleitschicht zur Erleichterung der Montage und Demontage des Fräsrohrs 4 beschichtet sein.The support surfaces 22, 24 may be coated with a sliding layer to facilitate the assembly and disassembly of the
Die Stützringaufnahme 12 kann aus einem einteiligen Ring, wie aus
Alternativ kann, wie aus den
Dabei kann die Stützringaufnahme 12 auch axial beweglich auf einen drehbar gelagerten Körper montiert sein, wie es in den Ausführungsbeispielen der
In
In
Hierzu werden die Schrauben 30 gegen den Befestigungsflansch 23 geschraubt, wodurch das Fräsrohr 4 der Fräswalze 2 abgezogen werden kann.For this purpose, the
Aus
Die Stützflächen 22, 24 verlaufen konzentrisch zu der Fräswalzenachse 20, vorzugsweise koaxial. Die Höhe einer Stufe zwischen den Stützflächen 22, 24 beträgt beispielsweise 1 bis 4 mm, wobei ein Stufensprung von 2 mm sich als besonders vorteilhaft erwiesen hat.The support surfaces 22, 24 are concentric with the
Claims (25)
- Milling drum (2) for a construction machine, in particular a road milling machine (1) or a recycler, with an interchangeable milling tube (4) arranged coaxially to the axis (20) of the milling drum, where the milling tube (4) is supported, by means of a support ring (8), on a support ring mount (12) of a rotating body coupled to a milling drum drive (16),
characterized in that
the support ring (8) and the support ring mount (12) of the rotating body display several complementary supporting surfaces (22, 24) arranged concentrically to the axis (20) of the milling drum, where the said supporting surfaces (22, 24) have different supporting circle diameters and are arranged behind one another axially with their diameters decreasing incrementally in the pulling direction. - Milling drum in accordance with claim 1, characterized in that at least three, preferably five supporting surfaces (22, 24) are arranged behind one another axially.
- Milling drum in accordance with claim 1 or 2, characterized in that the supporting surfaces (22, 24) have an axial length of 5 to 40 mm, preferably 10 to 20 mm.
- Milling drum in accordance with one of claims 1 to 3, characterized in that the length of all supporting surfaces (22, 24) is equal in axial direction.
- Milling drum in accordance with one of claims 1 to 3, characterized in that the length of the supporting surfaces (22, 24) is different in axial direction, namely in such a manner that the length of the supporting surfaces decreases in accordance with the decreasing supporting circle diameter.
- Milling drum in accordance with one of claims 1 to 5, characterized in that the supporting surfaces (22) of the support ring (8) are offset axially in relation to the supporting surfaces (24) of the support ring mount (12) when seen in the pulling direction in such a manner that annular chambers (25) are formed at the junctions of the individual steps.
- Milling drum in accordance with claim 6, characterized in that the annular chambers (25) are suitable for being filled with an anti-corrosive agent and/or a lubricant.
- Milling drum in accordance with claim 6 or 7, characterized in that the annular chambers (25) are connected with an injection duct (26) for injecting an anti-corrosive agent and/or a lubricant.
- Milling drum in accordance with one of claims 1 to 8, characterized in that the supporting surfaces (22, 24) are coated with a gliding layer.
- Milling drum in accordance with one of claims 1 to 9, characterized in that the support ring mount (12) consists of a single-part ring or is integral with the rotating body.
- Milling drum in accordance with one of claims 1 to 9, characterized in that the support ring mount (12) consists of a multi-part, preferably two-part ring that is suitable for being mounted on the rotating body.
- Milling drum in accordance with one of claims 1 to 11, characterized in that the support ring mount (12) is mounted on the rotating body in an immovable manner axially.
- Milling drum in accordance with one of claims 1 to 11, characterized in that the support ring mount (12) is mounted on the rotating body in a movable manner axially.
- Milling drum in accordance with one of claims 1 to 13, characterized in that the rotating body is a basic drum body (19) for supporting the milling tube (4) and/or an output housing (21) of a gearbox unit (17) of the milling drum drive (16).
- Milling drum in accordance with one of claims 1 to 14, characterized in that the milling drum (2) is, on the one hand, mounted in a removable side wall and, on the other hand, rests upon the support ring mount (12) of the rotating body by means of the support ring (8) of the milling tube (4), where the milling drum (2) can be pulled from the support ring mount (12) of the rotating body in the pulling direction after the side wall (15) has been removed.
- Milling drum in accordance with claim 15, characterized in that the basic drum body (19) is coupled with the milling drum drive (16) and supports the end of the milling tube (4) facing the side wall (15).
- Milling drum in accordance with one of claims 14 to 16, characterized in that the milling tube (4) shows a mounting flange (23) that is suitable for being attached to the basic drum body (19) and is supported by the basic drum body (19).
- Milling drum in accordance with one of claims 1 to 17, characterized in that a push-off device (29) engages with the milling tube (4) or with the rotating body, which permits the milling tube (4) to be pulled from its mounted position in the pulling direction for the purpose of disassembly.
- Milling drum in accordance with claim 18, characterized in that the push-off device (29) consists of push-off screws that are arranged in the mounting flange of the milling tube.
- Milling drum in accordance with claim 18, characterized in that the push-off device (29) consists of a hydraulic appliance.
- Milling drum in accordance with claim 18, characterized in that the hydraulic push-off device acts upon the front end of the milling tube (4) from the side wall (13) on the gearbox side.
- Milling drum in accordance with claim 20, characterized in that the hydraulic push-off device acts upon the basic drum body (19) from the mounting flange (23) of the milling tube (4).
- Milling drum in accordance with one of claims 1 to 17, characterized in that the supporting surfaces (22, 24), arranged behind one another axially with different supporting circle diameters, show a chamfer (32) of, for instance, less than 45° at the junctions of the individual steps.
- Construction machine, in particular road milling machine or recycler, in which a milling drum (2) is arranged or mounted in accordance with one of the claims 1 to 23.
- Gearbox unit (17) for a road milling machine (1) or a recycler with a rotating output housing (21), where an interchangeable milling tube (4) of a milling drum (2) is supported, by means of a support ring (8), on a support ring mount (12) of the rotating output housing (21), in particular for a milling drum (2) in accordance with one of claims 1 to 23, characterized in that the support ring (8) and the support ring mount (12) of the rotating output housing (21) display several complementary supporting surfaces (22, 24) arranged concentrically to the axis (20) of the milling drum, where the said supporting surfaces (22, 24) have different supporting circle diameters and are arranged behind one another axially with their diameters decreasing incrementally in the pulling direction of the milling tube (4).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006015506A DE102006015506B3 (en) | 2006-03-31 | 2006-03-31 | Milling roller for a construction machine, construction machine and gear unit for a milling drum |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1840268A1 EP1840268A1 (en) | 2007-10-03 |
EP1840268B1 true EP1840268B1 (en) | 2009-09-16 |
Family
ID=38254991
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07102726A Active EP1840268B1 (en) | 2006-03-31 | 2007-02-20 | Mill cylinder for construction machinery, construction machinery and a drive unit for a mill cylinder |
Country Status (9)
Country | Link |
---|---|
US (2) | US7901011B2 (en) |
EP (1) | EP1840268B1 (en) |
JP (1) | JP4781304B2 (en) |
CN (1) | CN101046085B (en) |
AT (1) | ATE443183T1 (en) |
AU (1) | AU2007201080B2 (en) |
BR (1) | BRPI0701984B1 (en) |
DE (2) | DE102006015506B3 (en) |
RU (1) | RU2345192C1 (en) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006015506B3 (en) * | 2006-03-31 | 2007-11-08 | Wirtgen Gmbh | Milling roller for a construction machine, construction machine and gear unit for a milling drum |
US8469456B2 (en) | 2009-03-25 | 2013-06-25 | Wirtgen Gmbh | Ejector unit for a road milling machine or the like |
DE102009014729B3 (en) * | 2009-03-25 | 2010-11-04 | Wirtgen Gmbh | Ejector for a road milling machine or the like |
DE102009059064B4 (en) | 2009-12-18 | 2012-04-26 | Wirtgen Gmbh | Self-propelled road milling machine |
CN102678114A (en) * | 2011-03-12 | 2012-09-19 | 刘素华 | Device for rolling and raking materials |
DE102012103440B4 (en) * | 2012-04-19 | 2016-01-21 | Wirtgen Gmbh | Skid segment for edge protection of a road milling machine and edge protection for a road milling machine |
DE102012008252A1 (en) * | 2012-04-25 | 2013-10-31 | Bomag Gmbh | Milling device for e.g. front loader type road mill with middle rotor for road construction, has clutch including clamping device for axially securing roller and transferring radial forces, where clamping device is arranged on bearing side |
DE102013208638B4 (en) * | 2013-05-10 | 2018-01-11 | Wirtgen Gmbh | Road milling machine, as well as methods for mounting a flying mounted milling drum |
DE102015209740A1 (en) * | 2014-12-30 | 2016-06-30 | Wirtgen Gmbh | Self-propelled road milling machine for working on road surfaces, as well as methods for working on road surfaces with a road milling machine |
CN107268408B (en) * | 2015-07-24 | 2020-04-14 | 福建省永泰建筑工程公司 | Hydraulic lifting road construction device |
CN104963267B (en) * | 2015-07-24 | 2017-01-25 | 关士锋 | Intelligent road construction device capable of being stably operated |
CN105099073B (en) * | 2015-07-24 | 2017-07-28 | 乌兰察布市金桥公路工程有限责任公司 | Intelligent road construction device capable of being accurately adjusted |
DE102016113251A1 (en) | 2015-10-27 | 2017-04-27 | Wirtgen Gmbh | Milling machine and method for operating a milling machine |
US10584450B2 (en) * | 2017-03-23 | 2020-03-10 | Caterpillar Paving Products Inc. | Rotary mixer |
DE102017208775A1 (en) | 2017-05-23 | 2018-11-29 | Wirtgen Gmbh | Soil cultivation machine whose working device with an on-board actuator from its operating position is displaced |
EP3896224A1 (en) | 2017-05-23 | 2021-10-20 | Wirtgen GmbH | Soil working machine |
DE102017220518A1 (en) * | 2017-05-23 | 2018-11-29 | Wirtgen Gmbh | Soil cultivation machine with a positionable by central screw assembly axially with high torque rotatable working device and method for making and releasing such a fuse |
DE102020105391B3 (en) | 2020-02-28 | 2021-03-18 | Wirtgen Gmbh | Soil cultivation machine with form fit between rotating working assembly and its pivot bearing |
US11834798B2 (en) | 2021-10-06 | 2023-12-05 | Caterpillar Paving Products Inc. | System for transferring torque from driveshafts to milling drums |
US11674273B2 (en) * | 2021-10-06 | 2023-06-13 | Caterpillar Paving Products Inc. | Milling drum with alignment interface |
US11585053B1 (en) | 2021-10-13 | 2023-02-21 | Caterpillar Paving Products Inc. | Milling machine with drum bearing assembly |
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DE2836395C2 (en) * | 1978-08-19 | 1980-07-17 | Gebr. Heller Maschinenfabrik Gmbh, 7440 Nuertingen | Set milling cutter |
US4755001A (en) * | 1986-09-08 | 1988-07-05 | Gilbert Jerry F | Road planar |
JP2530075Y2 (en) * | 1989-05-16 | 1997-03-26 | 小松造機株式会社 | Cutting drum mounting device for road surface cutting machine |
US5505598A (en) * | 1994-07-29 | 1996-04-09 | Wirtgen America, Inc. | Milling machine with multi-width cutter |
DE19504495A1 (en) * | 1995-02-12 | 1996-08-22 | Wirtgen Gmbh | Road surface renewal machine |
DE19932396A1 (en) | 1999-07-14 | 2001-02-01 | Wirtgen Gmbh | Construction machine and milling drum |
MXPA04012008A (en) | 2002-07-09 | 2005-03-07 | Wirtgen Gmbh | Self-propelled road milling machine. |
CN2594299Y (en) * | 2002-09-29 | 2003-12-24 | 兖州恒升机械有限公司 | road milling machine |
DE102006015506B3 (en) * | 2006-03-31 | 2007-11-08 | Wirtgen Gmbh | Milling roller for a construction machine, construction machine and gear unit for a milling drum |
-
2006
- 2006-03-31 DE DE102006015506A patent/DE102006015506B3/en not_active Expired - Fee Related
-
2007
- 2007-02-20 EP EP07102726A patent/EP1840268B1/en active Active
- 2007-02-20 AT AT07102726T patent/ATE443183T1/en active
- 2007-02-20 DE DE502007001518T patent/DE502007001518D1/en active Active
- 2007-03-13 AU AU2007201080A patent/AU2007201080B2/en not_active Ceased
- 2007-03-23 JP JP2007076587A patent/JP4781304B2/en active Active
- 2007-03-29 US US11/727,989 patent/US7901011B2/en active Active
- 2007-03-29 CN CN200710089561.3A patent/CN101046085B/en active Active
- 2007-03-30 BR BRPI0701984-0A patent/BRPI0701984B1/en not_active IP Right Cessation
- 2007-03-30 RU RU2007111855/03A patent/RU2345192C1/en active
-
2011
- 2011-01-25 US US13/013,016 patent/US8118369B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20110115278A1 (en) | 2011-05-19 |
US20070228806A1 (en) | 2007-10-04 |
CN101046085A (en) | 2007-10-03 |
JP4781304B2 (en) | 2011-09-28 |
AU2007201080A1 (en) | 2007-10-18 |
BRPI0701984B1 (en) | 2018-01-30 |
JP2007270611A (en) | 2007-10-18 |
ATE443183T1 (en) | 2009-10-15 |
DE102006015506B3 (en) | 2007-11-08 |
RU2345192C1 (en) | 2009-01-27 |
AU2007201080B2 (en) | 2009-07-16 |
RU2007111855A (en) | 2008-10-10 |
DE502007001518D1 (en) | 2009-10-29 |
US7901011B2 (en) | 2011-03-08 |
US8118369B2 (en) | 2012-02-21 |
EP1840268A1 (en) | 2007-10-03 |
BRPI0701984A (en) | 2008-07-15 |
CN101046085B (en) | 2011-02-09 |
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