EP1735138B1 - Apparatus for blow moulding of plastic objects - Google Patents
Apparatus for blow moulding of plastic objects Download PDFInfo
- Publication number
- EP1735138B1 EP1735138B1 EP05733598.6A EP05733598A EP1735138B1 EP 1735138 B1 EP1735138 B1 EP 1735138B1 EP 05733598 A EP05733598 A EP 05733598A EP 1735138 B1 EP1735138 B1 EP 1735138B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mould
- moulds
- parisons
- forms
- parison
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000071 blow moulding Methods 0.000 title claims description 23
- 239000004033 plastic Substances 0.000 title claims description 8
- 229920003023 plastic Polymers 0.000 title claims description 8
- 238000007664 blowing Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 13
- 239000012530 fluid Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 14
- 230000008901 benefit Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
- B29C49/30—Blow-moulding apparatus having movable moulds or mould parts
- B29C49/36—Blow-moulding apparatus having movable moulds or mould parts rotatable about one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
- B29C49/061—Injection blow-moulding with parison holding means displaceable between injection and blow stations
- B29C49/062—Injection blow-moulding with parison holding means displaceable between injection and blow stations following an arcuate path, e.g. rotary or oscillating-type
- B29C49/063—Injection blow-moulding with parison holding means displaceable between injection and blow stations following an arcuate path, e.g. rotary or oscillating-type with the parison axis held in the plane of rotation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C49/4802—Moulds with means for locally compressing part(s) of the parison in the main blowing cavity
Definitions
- the present invention relates to an apparatus for blow moulding for manufacturing containers made of thermoplastic resin, in particular for bottles made of polyethylene terephtalate (PET) or in polypropylene (PP) or in another plastic material.
- PET polyethylene terephtalate
- PP polypropylene
- a previously moulded parison for example by means of injection or compression, is subsequently cooled, in a successive step is re-heated in order to bring it to a predetermined temperature and then blow moulded to transform it into the desired final shape.
- the single-step processes are so defined due to the fact that parisons are transferred directly from the injection mould immediately at the end of that operation without being passed through a cooling phase to an ambient temperature and are moulded by means of blow moulding.
- the blow mechanism can be realized by using moulds arranged linearly or moulds arranged around a turntable rotating about its axis.
- the rotating blow - moulding devices are more capable of attaining higher hourly rates of production, in that they operate continuously.
- the document WO 89/01400 illustrates an arrangement in which the blow semi-moulds open and close freely around their respective axes of rotation, perpendicular to the plane, in which the parisons and finished containers move.
- WO9962692 discloses, instead, an apparatus for blow moulding hollow plastic bodies comprising a plurality of pairs of mutually joinable half-moulds capable of being opened and closed, associated to an appropriate rotary apparatus carrying said half-moulds, a retrieval device adapted to remove the finished container from the respective pair of half-moulds after the opening thereof, an opening and closing mechanism adapted to close the half-moulds after the passage thereof through the position of the preform feeding mechanism, and to open them before the passage thereof through the position of the finished-container removal mechanism, in which said pairs of half-moulds are constituted by a fixed half-mould and a moving half-mould that is capable of being opened from and closed against said fixed half-mould.
- WO 9962692 discloses the blow moulding apparatus according to the preamble of claim 1.
- the moulds are provided with two cavities or two mould forms which open and close contemporaneously.
- the two-form moulds have then to be arranged in two alternative fashions.
- the first one consist of aligning the axes of the mould forms along the radius of the turntable and the second one consists of arranging the defined axes of the mould forms on tangentially disposed planes at the circumference of the turntable. This second arrangement makes it possible to reduce the kinematic movements for inserting and extracting the two blown containers from the mould.
- JP2000117825 disclosing a blow moulding method in which positions, at which no preform exists, are specified so as to allow to stop blow moulding at the specified positions and prevent the wastes of other preforms - and of compressed air and further noises from developing under the condition that a plurality of the preforms are simultaneously blow-moulded.
- This blow molding method is to simultaneously blow-mould a plurality of performs, which are conveyed to a blow moulding part by means of conveying members corresponding to the individual preforms.
- This blow-moulding method comprises the steps of:
- an object of the present invention is to eliminate the aforementioned drawbacks by providing an apparatus for blow-forming containers that is functionally reliable, has a high degree of flexibility for being adapted to various production requirements of the user and in addition reduces the number of rejects.
- each mould contains three blow forms and, by way of example but not necessarily, these are three bottles 5, 6, 7, since machines of this type can be used for manufacturing other types of plastic containers of the most varied dimensions.
- Some embodiments also provide a third part 8 for the semi-mould, which is used to mould the bottom part or floor of the bottle.
- a semi-mould 2 of each copy 4', 4"; 4"' is linked with the turntable and is arranged in its vertical plane with the respective hemi-cavity comprised of three forms 5, 6, 7 turned towards the outside of the turntable 1.
- the turntable has been represented in the figure with only three forms, omitting the other forms that are normally arranged on the remaining circumference.
- the other semi-mould 3 of each copy is mobile relative to the first semi-mould 2 having rotary motion about a respective second axis Y arranged on the horizontal plane, perpendicular to the axis X of the turntable 1.
- one mould 4' contains three mould forms makes it possible to increase the rate of production of the bottles up to practically tripling it with repect to the configuration in which the mould has only one form.
- This embodiment of a mould having one or two forms is not represented in the figures, since these are known standard configurations.
- the fact of advantageously having three bottle mould forms available in each mould 4', 4", 4"' makes it possible for the user to add maximum flexibility of use, the moulding apparatus being capable of working both with a feed of one single mould form or two forms, in lieu of being occupied by all three parison shapes.
- This flexibility is sometimes required by some users, because it is achieved without replacing the moulds with two form moulds or with a single form.
- the distribution device to be substituted comprises a distribution star 10 having a predetermined contour, which has several recesses 11 suitably distributed along the peripheral circumference.
- the star 10 distributes parisons 12 (indicated with C) so as to supply the central form 5 of the mould illustrated in Fig. 4 .
- the recesses are equidistant from each other along the entire perimeter and the parisons 12 are arranged in such a fashion as to be inserted into the inside space of a single form of each mould, leaving empty two of the forms of each mould, which are preferably but not necessarily, the lateral forms and filling the central figure.
- the moulds of the turntable 1 operate in this fashion at a capacity of two-thirds below maximum productivity.
- the drawing of this variant is represented in Fig. 7a ).
- Fig. 5b the star 10" of a second variant having recesses 11 arranged over the perimeter of the star 10" in a fashion different from that of Fig. 5a ) distributes the parisons 12', 12" (indicated with the literals L and R), into cavities 6 and 7 of the mould illustrated in Fig. 4 .
- the moulds of the turntable operate at a capacity of about one-third less with respect to maximum productivity.
- the drawing of this variant is represented in Fig. 7c ).
- the distribution star 10"' is capable of grasping the parisons in any recess and moving them along the supply route of the moulds at the distance that causes them to enter into each of the forms of each of the moulds.
- the drawing of this variant is represented in Fig. 7b ).
- the transmission of the parisons from the distribution star to the turntable is advantageously done by means of a parison transmission cam 15 of a suitable type, which makes it possible to effect a complex movement of the parisons in order for them to be inserted into the forms of each mould.
- each mould 4 is positioned on the outer circumference of the turntable 1, whilst the axes of symmetry of the forms 6 and 7 or each mould are disposed on a line running tangentially to the outer circumference of the turntable.
- the moulding apparatus is more flexible relative to machines of the prior art, since it is possible to use various types of moulds in which, there can be three bottle forms of lesser capacity or moulds with two bottle forms with a slightly greater capacity and moulds with a form for a single bottle of even greater capacity. This provides considerable commercial advantage.
- the control system of the bottle manufacturing machine consists preferably of a computerized control system, which can be suitably programmed as a function of the production that is expected to be obtained using the machine.
- This control system regulates the different functions of the machine and, in particular, also the blowing elements of the parisons.
- These blowing elements which operate generally with high pressure blow air, are arranged so that each of the forms that are contained in each of the moulds can be regulated independently of the others.
- This method for controlling the bottle blowing devices is not only advantageous in making it possible to operate the production machine at reduced load but also offers the advantage of making it possible to prevent blowing a form belonging to a particular mould that may not be supplied with the parison intended for it because of any unforeseen event.
- the control of the moulding apparatuses of the prior art provides only the possibility of shutting down supply to all of the forms that are included in each mould. In this fashion, the failure to insert a single parison into a form causes loss of two bottles of one mould.
- the drawing of this variant is represented in Fig. 7e ).
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000163A ITRM20040163A1 (it) | 2004-03-30 | 2004-03-30 | Apparato di stampaggio per soffiaggio di oggetti in plastica. |
PCT/EP2005/051402 WO2005095086A1 (en) | 2004-03-30 | 2005-03-25 | Apparatus for blow moulding of plastic objects |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1735138A1 EP1735138A1 (en) | 2006-12-27 |
EP1735138B1 true EP1735138B1 (en) | 2015-08-05 |
Family
ID=34956051
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05733598.6A Active EP1735138B1 (en) | 2004-03-30 | 2005-03-25 | Apparatus for blow moulding of plastic objects |
Country Status (10)
Country | Link |
---|---|
US (1) | US7678304B2 (pt) |
EP (1) | EP1735138B1 (pt) |
JP (1) | JP2007530322A (pt) |
CN (1) | CN1938146B (pt) |
BR (1) | BRPI0509530B8 (pt) |
CA (1) | CA2561594C (pt) |
IT (1) | ITRM20040163A1 (pt) |
MX (1) | MXPA06010703A (pt) |
RU (1) | RU2358869C2 (pt) |
WO (1) | WO2005095086A1 (pt) |
Families Citing this family (7)
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DE102006062896B4 (de) * | 2006-05-19 | 2018-06-21 | Krones Aktiengesellschaft | Verfahren zum Transportieren von Stückgut |
IT1398945B1 (it) * | 2010-03-17 | 2013-03-28 | Lumson Spa | Metodo per la realizzazione di un contenitore da utilizzare con una pompa ermetica. |
DE102010048417A1 (de) * | 2010-10-15 | 2012-04-19 | Krones Aktiengesellschaft | Vorrichtung zum Herstellen von Kunststoffbehältnissen mit variabler Stationsabschaltung |
CN101961915A (zh) * | 2010-10-21 | 2011-02-02 | 张士生 | 塑料吹瓶机瓶坯管的精密分距机构 |
DE102011050724A1 (de) * | 2011-05-30 | 2012-12-06 | Krones Aktiengesellschaft | Simultanes Umrüsten von Verarbeitungsvorrichtungen |
CN102358025B (zh) * | 2011-09-07 | 2014-04-16 | 铨宝工业股份有限公司 | 一种吹塑成形机及其分流方法 |
DE102020112382A1 (de) * | 2020-05-07 | 2021-11-11 | Krones Aktiengesellschaft | Maschinenblock zum Herstellen und Abfüllen von Flaschen und Verfahren zum Steuern des Maschinenblocks |
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-
2004
- 2004-03-30 IT IT000163A patent/ITRM20040163A1/it unknown
-
2005
- 2005-03-25 US US11/547,425 patent/US7678304B2/en not_active Expired - Fee Related
- 2005-03-25 MX MXPA06010703A patent/MXPA06010703A/es active IP Right Grant
- 2005-03-25 CN CN2005800105144A patent/CN1938146B/zh not_active Expired - Fee Related
- 2005-03-25 JP JP2007505551A patent/JP2007530322A/ja active Pending
- 2005-03-25 WO PCT/EP2005/051402 patent/WO2005095086A1/en active Application Filing
- 2005-03-25 EP EP05733598.6A patent/EP1735138B1/en active Active
- 2005-03-25 BR BRPI0509530A patent/BRPI0509530B8/pt not_active IP Right Cessation
- 2005-03-25 RU RU2006138047/12A patent/RU2358869C2/ru not_active IP Right Cessation
- 2005-03-25 CA CA2561594A patent/CA2561594C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
CN1938146B (zh) | 2010-05-05 |
JP2007530322A (ja) | 2007-11-01 |
WO2005095086A1 (en) | 2005-10-13 |
MXPA06010703A (es) | 2006-12-15 |
EP1735138A1 (en) | 2006-12-27 |
BRPI0509530A (pt) | 2007-09-18 |
CA2561594A1 (en) | 2005-10-13 |
CN1938146A (zh) | 2007-03-28 |
BRPI0509530B8 (pt) | 2015-09-22 |
US20070275113A1 (en) | 2007-11-29 |
CA2561594C (en) | 2012-10-30 |
RU2358869C2 (ru) | 2009-06-20 |
BRPI0509530B1 (pt) | 2015-08-11 |
RU2006138047A (ru) | 2008-05-10 |
ITRM20040163A1 (it) | 2004-06-30 |
US7678304B2 (en) | 2010-03-16 |
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